202GEHO泵仪表接线图（注释） PDF

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Weir Minerals Netherlands b.v.

Egtenrayseweg 9
5928 PH Venlo
Phone +31 (0)77 389 5200
E-mail info@weirminerals.com
Web http://www.weirminerals.com
Electrical documentation
Client China Enfi Engineering Co. Ltd.
Project description OBI Nickel & Cobalt Project
Item number S.814. 201715 . ELD
Pump type TZPM1600HB
Pump quantity 4x
Pump location Pt. Halmahera Pesada Lygend OBI Island, Molucca Province, Indonesia
Pump site
Pump serial number 19201715/1-2-3-4
Copyright © Weir Minerals Netherlands b.v. 2019 01 Update WDVDV 18-09-19
Weir Minerals Netherlands b.v. ("The Company") is the owner of the copyright subsiding in this
00 Initial issue PST 28-06-19
drawing and these designs, specifications and instructions. They must not be used, reproduced or
copied in whole or in part, in any form or by any means. The information contained in them is
Rev Change description Prepared Date Appr. by
confidential to the company and must not be disclosed to any person without the prior written
consent of the company. This drawing may be used only for the specific purpose for which it has
Page description Client China Enfi Engineering Co. Ltd. Item number
been provided, may not be used in any way which may insure or cause direct or indirect loss to Weir Minerals Netherlands b.v.
the company or to any company related to the company, and must be returned to the company P.O. box 249 Title page Project description OBI Nickel & Cobalt Project S.814.201715.ELD
immediately on completion of the task for which it has been provided, or on demand.
NL-5900 AE Project created by Project created on Project released by Project released on Page
Venlo P.Stevens 28-06-19 HDG 27-02-19 1
0 1 2 3 4 5 6 7 8 9
Table of contents
Page Page description Last revision(s)
1 Title page 01
2 Table of contents
2.a Table of contents
2.b Table of contents
6 Information
6.a Information
9 Nameplate
10 Nameplate
11 Power supply
12 Power supply
15 Power supply
16 Power supply
21 PLC overview
22 HMI and Ethernet switch
31 Analog input 01
32 Analog input 01
33 Analog input
34 Analog input
51 Analog output
71 Digital input
72 Digital input 01
73 Digital input 01
74 Digital input
75 Digital input
76 Digital input
111 Digital output
112 Digital output
115 Digital output
116 Digital output
151 Emergency stop
152 Emergency stop
153 Emergency stop
1 2.a
Copyright © Weir Minerals Netherlands b.v. 2019

the company or to any company related to the company, and must be returned to the company P.O. box 249 Table of contents Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
Table of contents
154 Emergency stop
171 Potential free contact VFD
172 Potential free contact DCS
173 Potential free contact MCC
174 Potential free contact MCC
175 Potential free contact Spare
204 Cable overview 01
207 Cable overview
211 Equipment installation main current 01
212 Equipment installation control current 01
213 Equipment installation control current 01
215 Production Drawing 01
301 Contol box X1 front view
302 Control box X1 mounting plate
303 Control box X1 cable gland plan 01
304 Layout SP5500TP
305 Layout SYNERTREX EDGE GATEWAY 5100
308 Cable marker X1 01
311 Parts list X1 01
311.a Parts list X1
311.b Parts list X1
315 Parts list X1
321 -1X0 Power supply
322 -1X2 Analog input
324 -1X3 Analog output
325 -1X4 Digital input
327 -1X5 Digital output
328 -1X6 Emergency signal
329 -1X6 Emergency signal
330 -1X7 Potential free contacts
2 2.b

Venlo P.Stevens 28-06-19 HDG 27-02-19 2.a
0 1 2 3 4 5 6 7 8 9
Table of contents
341 -7X2
351 Terminal box X2 front view
352 Terminal box X2 mounting plate
353 Terminal box X2 cable gland plan 01
359 Cable marker X2
359.a Cable marker X2
361.a Parts list X2
361.b Parts list X2
401 Terminal box X3 front view
402 Terminal box X3 mounting plate
403 Terminal box X3 cable gland plan 01
408 Cable marker X3 01
411.a Parts list X3
2.a 6

Venlo P.Stevens 28-06-19 HDG 27-02-19 2.b
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INFORMATION
Cabinet
Wire colors (according IEC 60204-1):

AC & DC Power circuits: Black
AC Power circuits neutral: Blue
Ground: Green/Yellow
AC Control circuits: Red
DC Control circuits: Darkblue
Interlock control circuits supplied from an external power supply: Orange
Wire diameters (or as indicated in drawings):

AC & DC Power circuits: 2,5mm2
AC Power circuits neutral: 2,5mm2
Ground: 2,5mm2
AC Control circuits: 0,75mm2
DC Control circuits: 0,75mm2
DC Control circuits PLC input signals: 0,5mm2
DC Control circuits PLC output signals 0,5A: 0,5mm2
DC Control circuits PLC output signals 2,0A: 0,75mm2
Meassurement circuits: 0,5mm2 LiYCY TP
Interlock control circuits supplied from an external power supply: 1mm2
Panel wire numbers:

Wire coding; Wire number according schematic.
Wire markers: Weidmuller CLI C 02-3 Push-on color coded rings.
Wire markers shall read left to right or top to bottom.
Earthing
All hinged panels and doors shall be provided with flexible copper earth connections from the
fixed panel framework.
Gland plates and terminal mounting rails shall be effectively earthed.
All earth terminal strips shall be clearly labelled
Component coding:
On Component: Black text on white adhesive label.
On Mouning plate: Black text on white label, use the Phoenix Zack marker strip carrier (P-ZB METER) for all
components encoding.
Cable marking:
Black text on white label
Cable marker: Phoenix Contact WML6 (13x13)R 0816252
Patch cable Routing:

Cable tie: Panduit HLT21-X0
2.b 6.a

the company or to any company related to the company, and must be returned to the company P.O. box 249 Information Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
INFORMATION
Installing shielded cable
Remove the cable jacked.
Fold back the braid.
Use heat shrink tubing to secure the braiding.
Install the Shield connection terminal.

Tighten the srew by hand, without the use of any other tools.
SK5 ∅ 2-5mm Tightening torque: 0,4 Nm

SK28 ∅ 5-28mm Tightening torque: 1 Nm
SK35 ∅ 20-35mm Tightening torque: 1,5-1,8 Nm
6 9

the company or to any company related to the company, and must be returned to the company P.O. box 249 Information Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
75 mm
5 mm 5 mm
TYPE 75X25 Black text on acrylic white label (25x75mm) on front of cabinet and terminal box.
mm
ø 3.2 Font size 5mm.
25 mm
Labels shall be secured with stainless steel SS316 screws.
The method shall not compromise the enclosure IP rating
11Q1
MAIN SWITCH
72S6
LOCAL/REMOTE
154S4
RESET
EMERGENCY STOP
116SH8
ALARM
6.a 10

the company or to any company related to the company, and must be returned to the company P.O. box 249 Nameplate Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
75 mm
5 mm 5 mm
TYPE 75X25 Black text on acrylic white label (25x75mm) on front of cabinet and terminal box.
mm
ø 3.2 Font size 7mm.
25 mm
The method shall not compromise the enclosure IP rating
Nameplate box, for the next panel's (top row): xxxxxxxx/2 etc.
Box_X1
19201715/1
X1
Box_X2
X2
Box_X3
X3
9 11

the company or to any company related to the company, and must be returned to the company P.O. box 249 Nameplate Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
+X1
L1 / 12.0
N / 12.0
PE
-X1-PE -X1-PE
DISCONNECT PE FROM IE GNYE

IF CUSTOMER HAS A SEPARATE 6mm2
PE AND IE ON SITE
-X1-IE -X1-IE
IE
GNYE
6mm2
DISCONNECT PE FROM IE
X1-PE X1-PE X1-PE X1-PE X1-PE X1-PE X1-PE IF CUSTOMER HAS A SEPARATE
PE-RAIL PE-RAIL PE-RAIL PE-RAIL PE-RAIL PE-RAIL PE-RAIL PE AND IE ON SITE
PE-RAIL X1-IE
X1-PE Instrument earth
X2 TERMINAL BOX ON PUMP
PE
-X2-PE -X2-PE
GNYE
6 mm² 6 mm² 6 mm² 6 mm² 6 mm² 6 mm² 6 mm²
6mm2
Green/Yellow Green/Yellow Green/Yellow Green/Yellow Green/Yellow Green/Yellow Green/Yellow
-X2-IE -X2-IE
IE
X1-IE DISCONNECT PE FROM IE
Instrument earth GNYE IF CUSTOMER HAS A SEPARATE
6mm2
BK L-BU PE AND IE ON SITE
4mm2 4mm2
DOOR BOTTOM CABINET GLANDE PLATE MOUNTING PLATE
PE-RAIL PE-RAIL X1-IE
-PE X1-PE X1-PE Instrument earth
2 4
-11Q1
25A 1 3
MAIN SWITCH
Textplate 25X75mm Font 5
PE X1-PE
BK L-BU GNYE
4mm2 4mm2 6mm2
-1X0 L1 N PE
+X2 +X3
-0W1 DISCONNECT PE FROM IE DISCONNECT PE FROM IE

IF CUSTOMER HAS A SEPARATE IF CUSTOMER HAS A SEPARATE
PE AND IE ON SITE PE AND IE ON SITE
GNYE GNYE
6mm2 6mm2
X2-PE X2-PE X2-PE X2-PE X2-PE X3-PE X3-PE X3-PE X3-PE X3-PE
PE-RAIL PE-RAIL PE-RAIL PE-RAIL PE-RAIL PE-RAIL PE-RAIL PE-RAIL PE-RAIL PE-RAIL
PE-RAIL X2-IE PE-RAIL X3-IE

X2-PE Instrument earth X2-PE Instrument earth
6 mm² 6 mm²
+CUSTOMER Green/Yellow Green/Yellow
220VAC/50Hz/1Ph + N + PE
Max fuse 16A
6 mm² 6 mm² 6 mm² 6 mm² GNYE 6 mm² 6 mm² 6 mm² 6 mm² GNYE
MCC柜提供220V电源 Green/Yellow Green/Yellow Green/Yellow Green/Yellow 6mm2 Green/Yellow Green/Yellow Green/Yellow Green/Yellow 6mm2
-1X0 = Power supply -Box_X1
19201715/1
X1 PE-RAIL PE-RAIL X2-IE PE-RAIL PE-RAIL X3-IE
-1X2 = Analog input X2-PE X2-PE Instrument earth X3-PE X3-PE Instrument earth
-1X3 = Analog output
-1X4 = Digital input -2X2 = Analog input
-1X5 = Digital output DOOR BOTTOM CABINET GLANDE PLATE -2X4 = Digital input DOOR BOTTOM CABINET GLANDE PLATE -3X2 = Analog input
-1X6 = Emergency signal -PE -2X5 = Digital output -PE -3X5 = Digital output
-1X7 = Potential free contacts -X2-IE = Instrument earth -X3-IE = Instrument earth
-X1-IE = Instrument earth
-Box_X2 -Box_X3
-XM = 0VDC Potential distributor X2 X3
10 12

the company or to any company related to the company, and must be returned to the company P.O. box 249 Power supply Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
+X1
11.9 / L1 L1 / 15.0
11.9 / N N / 15.0
1 3N
-12F1 PE PE
4 A/C 2 4N
-12U1 L1 N PE PE
100-240VAC
50/60Hz
柜内温湿控制器
Thermoelectric Cooler
11 15

0 1 2 3 4 5 6 7 8 9
+X1
12.9 / L1 -L1
12.9 / N -N
1 3N
-15F2
10 A/C 2 4N
PE X1-PE
BK L-BU GNYE
2,5mm2 2,5mm2 2,5mm2
-15G2 L1 N PE
/74.6
10 A
QUINT-PS/1AC/24DC/10
开关电源
DCOK
I<IN
+ +' - -' -'' 13 14
D-BU D-BU GNYE

2,5mm2 2,5mm2 2,5mm2
PE X1-PE
24VDC1 / 16.0
M1 / 16.0
24VDC Control voltage
12 16

0 1 2 3 4 5 6 7 8 9
+X1
15.9 / 24VDC1
电源分配器
-16F1 -16F5
IN: 24VDC IN: 24VDC
+24V ON ON' 13 14 MICO 4.4 +24V' +24V ON ON' 13 14 MICO 4.4 +24V'
Electronic auxiliary circuit Electronic auxiliary circuit
Input Input
Alarm Alarm
(+)16² (+)16² (+)16² (+)16²
BrON OUT: 24V/4*1/2/3/4ADC BrON BrON OUT: 24V/4*1/2/3/4ADC BrON
BrOFF BrOFF BrOFF BrOFF
(-)4² I1=3A I2=3A I3=3A I4=3A (-)4² (-)4² I1=4A I2=2A I3=4A I4=4A (-)4²
OUT1 0V OUT2 OUT3 OUT4 0V 0V OUT1 OUT2 OUT3 OUT4 0V

1 GND 2 3 4 GND' GND 1 2 3 4 GND'
D-BU D-BU D-BU D-BU D-BU D-BU D-BU D-BU

1,5mm2 1,5mm2 1,5mm2 1,5mm2 1,5mm2 1,5mm2 1,5mm2 1,5mm2
-X24VDC -X24VDC
1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8
D-BU D-BU D-BU D-BU D-BU D-BU D-BU D-BU

1mm2 0,75mm2 0,75mm2 0,75mm2 0,75mm2 0,75mm2 0,75mm2 0,75mm2
1-24VDC
2-24VDC
3-24VDC
4A-24VDC
4B-24VDC
5-24VDC
6-24VDC
7-24VDC
8-24VDC
21.0 /
22.0 /
21.0 /
22.8 /
21.0 /
71.0 /
21.0 /
22.7 /
22.5 /
4A-M / 22.5
4B-M / 22.7
1-M / 21.0
2-M / 22.0
3-M / 21.0
5-M / 22.8
6-M / 21.0
7-M / 21.0
8-M / 21.0
D-BU D-BU D-BU D-BU D-BU D-BU D-BU D-BU D-BU
1mm2 1,5mm2 0,75mm2 0,75mm2 0,75mm2 0,75mm2 0,75mm2 0,75mm2 0,75mm2
-XM
Insertion bridge
1 1 2 2 3 3 4 4 M1 5 5 6 6 7 7 8 8
D-BU GNYE
4mm2 4mm2
CPU电源触摸屏电源 PLC电源模块交换机&外网交换机电源
PE X1-PE
数字量输入电源数字量输出电源
外网模块电源模拟量电源
15.9 / M1 （经过现场开关仪表）
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC

CPU HMI PLC Switch & SYNERTREX AI/AQ DI DQ
Power Supply Com. Gateway
15 21

0 1 2 3 4 5 6 7 8 9
+X1
-21A0 -21A1 -21A2 -21A3 -21A4 -21A5 -21A6 -21A7 -21A8 -21A9 -21A10 -21A11 -21A12
/22.2 /22.3 /22.4 /31.0 /33.0 /51.0 /71.0 /73.0 /75.0 /111.0 /115.0
/32.0 /34.0 /72.0 /74.0 /76.0 /112.0 /116.0
6ES7590-1AE80-0AA0
Mounting rail 482mm (19")
6ES7505-0KA00-0AB0
S7-1500, PS 25W 24V DC
6ES7954-8LC03-0AA0
6ES7511-1AK02-0AB0
CPU 1511-1PN, 150KB PROGRAM, 1MB DATA
6GK7543-1AX00-0XE0
COMMUNICATION PROCESSOR CP 1543-1
6GK7542-5FX00-0XE0
COMMUNICATION PROCESSOR CP 1542-5
6ES7592-1BM00-0XB0
6ES7531-7KF00-0AB0
S7-1500, AI 8XU/I/RTD/TC ST
6ES7592-1BM00-0XB0
6ES7531-7KF00-0AB0
S7-1500, AI 8XU/I/RTD/TC ST
6ES7592-1BM00-0XB0
6ES7532-5HD00-0AB0
S7-1500, AQ 4XU/I ST
6ES7521-1BH10-0AA0
S7-1500, DI 16X24VDC BA
6ES7521-1BH10-0AA0
S7-1500, DI 16X24VDC BA
6ES7521-1BH10-0AA0
S7-1500, DI 16X24VDC BA
6ES7521-1BH10-0AA0
S7-1500, DI 16X24VDC BA
6ES7522-1BH10-0AA0
S7-1500, DQ 16X24VDC/0.5A BA
1 2 3 1 2 3 4 18 41 44 18 41 44 41 44 20 20 20 20 9 10 19 20
1L+ 1M PE 1L+ 1M 2L+ 2M Mana L+ M Mana L+ M L+ M M M M M 1L+ 1M 2L+ 2M
D-BU GNYE
1,5mm2 1,5mm2
16.3 / 3-24VDC
16.3 / 3-M
PE
X1-PE
16.1 / 1-24VDC
分路去现场仪表供电
16.1 / 1-M
16.6 / 6-24VDC 6-24VDC / 32.0
16.6 / 6-M 6-M / 32.0
16.7 / 7-M 7-M / 71.0

16.8 / 8-24VDC 8-24VDC / 116.0
16.8 / 8-M 8-M / 111.0
安全继电器及柜面报警器
来自电源分配器
16 22

the company or to any company related to the company, and must be returned to the company P.O. box 249 PLC overview Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
+X1
16.2 / 2-24VDC 16.4 / 4A-24VDC 16.4 / 4B-24VDC 16.5 / 5-24VDC
16.2 / 2-M 16.4 / 4A-M 16.4 / 4B-M 16.5 / 5-M
来自电源分配器
D-BU D-BU D-BU D-BU

1mm2 1mm2 1mm2 1mm2
PE X1-PE PE X1-PE PE X1-PE PE X1-PE
GNYE GNYE GNYE GNYE

1mm2 1,5mm2 1mm2 2,5mm2
M4 Cable lug
-22W6
FL CAT6 PATCH 0,5 -22W8
FL CAT6 PATCH 1,5
RS-232C RS-232C
-22U1 -21A2 -21A3 -21A4 -22U5 SCALANCE -22U7 -22U8
L+ M PE
+ - PE
+ - FG RS-232C 1 RS-232C 2 /21.2 /21.2 /21.3 XB005 + - PE Antenna Antenna Antenna Antenna
3 2 1
RJ-45 RS485
3/L+ 2/M L 1/PE - ETH 1 A(-)
M
6ES7511-1AK02-0AB0 6GK7543-1AX00-0XE0 6GK7542-5FX00-0XE0 L+ +
COM1 COM2 B(+)
RJ-45
HMI SIEMENS SIEMENS SIEMENS RJ-45
ETH 2 GND
DC 12- 24V
SP-5500TP LAN 3
RS485
A(-)
RJ-45 RJ-45 RJ-45 RJ-45
LAN 1 LAN 4 ETH2 ETH1 RS-232 B(+)
USB 1 USB 2 Ethernet 1 Ethernet 2 CPU 1511-1PN CP 1543-1 CP 1542-5 RJ-45 RJ-45
GND
LAN 2 LAN 5 Prosoft RS422/485
A(-)/TXA(-)
USB 1 USB 2 RJ45 1 RJ45 2 Communication Gateway CANBUS 2
PLX32-MBTCP-SIE CAN-LO B(+)/TXB(+)
6GK5 005-0BA00-1AB2 3
USB USB RJ-45 RJ-45 P1 P2 RS422/RS485 RS422/RS485
PN PN CAN-HI GND
GND RXA(-)
-22W4 网络交换机（编程电缆接口）外网交换机 RXB(+)
FL CAT6 PATCH 1,5 USB2
USB2 HMI
-22W2
FL CAT6 PATCH 2,0 USB3
外网模块
变频器通讯模块 DCS通讯模块 Direct ethernet connection from

Profinet from/to VFD Profibus from/to DCS customer for remote monitoring
-22X1 =
-PN1 -PB1 -ETH1
USB Interface extension 互联网接入点
触摸屏前端USB
+VFD +DCS +INTERNET
21 31

the company or to any company related to the company, and must be returned to the company P.O. box 249 HMI and Ethernet switch Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
-PT6 -PT7 -PT9
P P P
I I I
Rosemount
Rosemount
Rosemount
2088G
2088G
2088G
PWR+ PWR- PWR+ PWR- PWR+ PWR-
-2W2.1 1 2 SH -2W2.2 1 2 SH -3W2.5 1 2 SH

ÖLFLEX® FD 891 CY ÖLFLEX® FD 891 CY ÖLFLEX® FD 891 CY
3G0,75 mm² 2 m 3G0,75 mm² 2 m 3G0,75 mm² 2 m
+X2 +X3
IE X2-IE IE X2-IE IE X3-IE
-2X2 1 2 3 4 5 6 -3X2 17 18
X2-IE
IE IE X3-IE
-1W2.4
-1W2.1 1 2 3 4 5 6 SH /33.0 11 12 SH
ÖLFLEX® FD 891 CY
12G0,75 mm² 20 m
+X1
IE X1-IE IE X1-IE
-1X2 1 2 3 4 5 6 7 8
IE X1-IE
-31W1 WH BN GN YE GY PK BU RD SH
UNITRONIC® LiYCY (TP)
8x0,5 mm²
IE X1-IE
4-20mA / 2-wire 4-20mA / 2-wire 4-20mA / 2-wire 4-20mA / 2-wire

-21A5
/21.3
-X1 1 2 -X1 5 6 -X1 9 10 -X1 13 14
PIW256 PIW258 PIW260 PIW262
INPUT CHANNEL X/X+2/X+4/X+6 6ES7531-7KF00-0AB0 AI 8xU/I/RTD/TC ST SIEMENS
PT6 Propelling liquid

PT7 Air pressure low Spare PT9 Air receiver pressure
pressure
PT7 仪表气压 PT9 空压机气压

PT6 推进液油压力
22 32
Copyright © Weir Minerals Netherlands b.v. 2019 01 Part added WDVDV 18-09-19
the company or to any company related to the company, and must be returned to the company P.O. box 249 Analog input Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
-TE3A -TE3B -TE3C -TE10

-50 - 450°C -50 - 450°C -50 - 450°C
-PT100 -PT100 -PT100 -PT100
Thermo Electric
Thermo Electric
Thermo Electric
WH RD RD WH RD RD WH RD RD WH RD RD
-2W2.5 1 2 3 SH -2W2.6 1 2 3 SH -2W2.7 1 2 3 SH -W7.5 1 2 3 SH

ÖLFLEX® FD 891 CY ÖLFLEX® FD 891 CY ÖLFLEX® FD 891 CY
4G0,75 mm² 5 m 4G0,75 mm² 5 m 4G0,75 mm² 5 m
+X2 IE X2-IE IE X2-IE IE X2-IE +X7 IE X7-IE
-2X2 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 -X7
IE X2-IE IE X7-IE 位于变速箱后方
-1W2.2 1 2 3 4 5 6 7 8 9 SH -1W2.3 1 2 3 SH
ÖLFLEX® FD 891 CY ÖLFLEX® FD 891 CY
12G0,75 mm² 20 m 4G0,75 mm² 20 m
+X1
IE X1-IE IE X1-IE
-1X2 9 10 11 12 13 14 15 16 17 18 19 20
IE X1-IE IE X1-IE
-32W1 WH BN GN YE GY PK SH -32W2 WH BN GN YE GY PK SH
UNITRONIC® LiYCY (TP) UNITRONIC® LiYCY (TP)
6x0,5 mm² 6x0,5 mm²
IE X1-IE IE X1-IE
21.9 / 6-24VDC 6-24VDC / 33.0
21.9 / 6-M 6-M / 33.0
3 2 1 7 8 3 2 1 7 8 3 2 1 7 8 3 2 1 7 8
-33U1 PT100 -33U3 PT100 -33U5 PT100 -33U7 PT100
信号隔离器 3114 4-20mA 3114 4-20mA 3114 4-20mA 3114 4-20mA
5 6 5 6 5 6 5 6
IE X1-IE
8x0,5 mm²
IE X1-IE

-21A5
/21.3
-X1 22 24 -X1 26 28 -X1 30 32 -X1 34 36
INPUT CHANNEL X+8/X+10/X+12/X+14 6ES7531-7KF00-0AB0 AI 8xU/I/RTD/TC ST SIEMENS
TE3A Slurry temperature TE3B Slurry temperature TE3C Slurry temperature TE10 Gearbox oil
diaphragm 1 diaphragm 2 diaphragm 3 temperature
TE3A 隔膜1料浆温度1 TE3B 隔膜1料浆温度2 TE3C 隔膜1料浆温度3 TE10 变速箱油温度
31 33
0 1 2 3 4 5 6 7 8 9
-PT3 -PT8 -LT3 -LT8

Range :500 … 3000 mm Range :500 … 3000 mm
P P L L
I I I I
SOLITRAC 31
SOLITRAC 31
Rosemount
Rosemount
2088G
2088G
PWR+ PWR- PWR+ PWR- 1 2 10 11 1 2 10 11
VEGA
VEGA
+ - + - + - + -
-3W2.1 1 2 SH -3W2.2 1 2 SH -3W2.3 BK BU RD GY SH -3W2.4 BK BU RD GY SH

ÖLFLEX® FD 891 CY ÖLFLEX® FD 891 CY ÖLFLEX® HEAT 205 C MC ÖLFLEX® HEAT 205 C MC
3G0,75 mm² 2 m 3G0,75 mm² 2 m 4x0,75 mm² 6 m 4x0,75 mm² 6 m
+X3
IE X3-IE IE X3-IE IE X3-IE IE X3-IE
-3X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
IE X2-IE
-1W2.4 1 2 3 4 5 6 7 8 9 10 SH
ÖLFLEX® FD 891 CY
18G0.75 mm 20 m
+X1
IE X1-IE
-1X2 21 22 23 24 25 26 27 28 29 30
32.9 / 6-24VDC 6-24VDC /

32.9 / 6-M 6-M /
IE X1-IE
8x0,5 mm²
IE X1-IE

-21A6
/21.4
-X1 1 2 -X1 5 6 -X1 9 10 -X1 13 14
INPUT CHANNEL X/X+2/X+4/X+6 6ES7531-7KF00-0AB0 AI 8xU/I/RTD/TC ST SIEMENS
PIT3 Discharge pressure PIT8 Suction pressure LT3 Discharge air vessel LT8 Suction air vessel
monitoring monitoring level level
PIT3 排料缓冲罐压力 PIT8 进料缓冲罐压力 LT3 排料缓冲罐液位 LT8 进料缓冲罐液位

32 34

0 1 2 3 4 5 6 7 8 9
+VFD +DCS
变频器反馈 DCS给定
Actual speed (4-20mA=0-100SPM) Speed setpoint(4-20mA=0-100%)
VFD TE DCS TE
-1W2.5 -1W2.6
Note: Hardwired signals for

testing at WEIR plant, onsite
via bus communication
NOTE: NOTE:
Do not connect shielding Do not connect shielding
to TE-busbar to TE-busbar
+X1
-1X2 31 32 33 34 35 36 37 38
IE X1-IE
8x0,5 mm²
IE X1-IE

-21A6
/21.4
-X1 22 24 -X1 26 28 -X1 30 32 -X1 34 36
INPUT CHANNEL X+8/X+10/X+12/X+14 6ES7531-7KF00-0AB0 AI 8xU/I/RTD/TC ST SIEMENS
Actual speed Speed setpoint Spare Spare
实际速度反馈（频率反馈）速度设定（频率给定）
33 51

0 1 2 3 4 5 6 7 8 9
+X1
Main motor speed setting Actual speed Spare Spare
-21A7
/21.4
OUTPUT CHANNEL X/X+2 6ES7532-5HD00-0AB0 AQ 4xU/I ST SIEMENS
主电机速度给定主电机速度反馈
PQW256 PQW258 PQW260 PQW262
-X1 1 4 -X1 5 8 -X1 9 12 -X1 13 16
4-20mA 4-20mA 4-20mA 4-20mA
IE X1-IE
8x0,5 mm²
IE X1-IE
-1X3 1 2 3 4 5 6 7 8
IE X1-IE IE X1-IE

-1W3.1 -1W3.2
VFD DCS
Main motor speed setting(4-20mA=0-100%) Speed setpoint(4-20mA=0-100SPM)
速度设定给变频器速度反馈给DCS
34 +VFD +DCS 71

the company or to any company related to the company, and must be returned to the company P.O. box 249 Analog output Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
-ZSL1 -ZSL2 -ZSL3 -ZSH1 -ZSH2 -ZSH3

10-30 V AC/DC 10-30 V AC/DC 10-30 V AC/DC 10-30 V AC/DC 10-30 V AC/DC 10-30 V AC/DC
6个接近开关触发补油及排油动作
Weir Minerals
Weir Minerals
Weir Minerals
Weir Minerals
Weir Minerals
Weir Minerals
858.101.137
858.101.137
858.101.137
858.101.137
858.101.137
858.101.137
BU BN GN/YE BU BN GN/YE BU BN GN/YE BU BN GN/YE BU BN GN/YE BU BN GN/YE
-2W4.1 BU BN GN/YE -2W4.2 BU BN GN/YE -2W4.3 BU BN GN/YE -2W4.5 BU BN GN/YE -2W4.6 BU BN GN/YE -2W4.7 BU BN GN/YE
ÖLFLEX® HEAT 180 EWKF ÖLFLEX® HEAT 180 EWKF ÖLFLEX® HEAT 180 EWKF ÖLFLEX® HEAT 180 EWKF ÖLFLEX® HEAT 180 EWKF ÖLFLEX® HEAT 180 EWKF
3x0,75 mm² 7 m 3x0,75 mm² 7 m 3x0,75 mm² 7 m 3x0,75 mm² 7 m 3x0,75 mm² 7 m 3x0,75 mm² 7 m
+X2
PE X2-PE PE X2-PE PE X2-PE PE X2-PE PE X2-PE PE X2-PE
-2X4 3 1 2 4 7 5 6 8 11 9 10 12 15 13 14 16 19 17 18 20 23 21 22 24 27 25 26 28 31 29 30 32
-2X4-24VDC / 72.0
X2-PE
-2X4-M / 72.0
PE
-1W4.1 3 1 GNYE 2 4 5 6 7 8 9 10
ÖLFLEX® FD 891
25x0,75 mm² 20 m
+X1 X1-PE
PE
-1X4 3 1 2 4 5 6 7 8 9 10
16.7 / 7-24VDC 7-24VDC / 72.0

21.9 / 7-M 7-M / 72.0
-21A8
/21.5
-X1 1 -X1 2 -X1 3 -X1 4 -X1 5 -X1 6 -X1 7 -X1 8
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
INPUT BYTE X 6ES7521-1BH10-0AA0 DI 16x24VDC BA
ZSL1 Filling Diaphragm 1 ZSL1 Filling Diaphragm 2 ZSL1 Filling Diaphragm 3 Spare ZSH1 Outlet Diaphragm 1 ZSH1 Outlet Diaphragm 2 ZSH1 Outlet Diaphragm 3 Spare
ZSL1 隔膜1补油接近开关 ZSL2 隔膜2补油接近开关 ZSL3 隔膜3补油接近开关 ZSH1 隔膜1排油接近开关 ZSH2 隔膜2排油接近开关 ZSH3 隔膜3排油接近开关
51 72

the company or to any company related to the company, and must be returned to the company P.O. box 249 Digital input Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
-FISLL2 -FISLL6 -PDSH2 -PDSH6

19-36VDC 19-36VDC
SI5002+EVT001
SI5002+EVT001
F F P P
IFM electronic
IFM electronic
VD 5 LE.1
VD 5 LE.1
2 1 3 4 2 1 3 4 3 2 1 PE 3 2 1 PE
Hydac
Hydac
Out2 + - Out1 Out2 + - Out1 NO NC + PE NO NC + PE
-2W4.9 BK BN BU WH -2W4.10 BK BN BU WH -2W4.11 2 1 GNYE -2W4.12 2 1 GNYE

PUR PUR ÖLFLEX® FD 891 ÖLFLEX® FD 891
4x0,34 mm² 10 m 4x0,34 mm² 10 m 3G0,75 mm² 3G0,75 mm²
+X2
PE X2-PE PE X2-PE
-2X4 35 33 34 36 39 37 38 40 43 41 42 44 45 47 46 48
71.9 / -2X4-24VDC -2X4-24VDC /
71.9 / -2X4-M -2X4-M /
-1W4.1 11 12 13 14 15 16 17 18
+X1
-1X4 11 12 13 14 15 16 17 18
71.9 / 7-24VDC 7-24VDC / 73.0

71.9 / 7-M 7-M / 73.0
-21A8
/21.5
-X1 11 -X1 12 -X1 13 -X1 14 -X1 15 -X1 16 -X1 17 -X1 18
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7
INPUT BYTE X+1 6ES7521-1BH10-0AA0 DI 16x24VDC BA SIEMENS
FISLL6 Propelling liquid oil FISLL6 Propelling liquid oil PDSH2 Lubrication oil filter PDSH6 Propelling liquid filter
FISLL2 Lubr. oil flow low FISLL2 Lubr. oil flow too low Spare Spare
flow low flow too low contamination contamination
FISLL2 动力端润滑油压力低报 FISLL2 动力端润滑油压力低低报
71 FISLL6 推进液油流量低报 FISLL6 推进液油流量低低报 PDSH2 动力端油滤污染/差压 PDSH6 推进液油滤污染/差压 73
Copyright © Weir Minerals Netherlands b.v. 2019 01 Signal added WDVDV 18-09-19
0 1 2 3 4 5 6 7 8 9
-ZS10 -PDSH10 -PSLL10 -TSHH10
P P
21 22 14 13 PE RD BU BN PE PE PE
位于变速箱后方 -W7.1 2 1 GNYE -W7.2 2 1 GNYE -W7.3 2 1 3 GNYE -W7.4 2 1 3 GNYE
位于变速箱前方
+X7
PE X7-PE PE X7-PE PE X7-PE
-X7
PE X7-PE
-1W4.2 3 1 2 GNYE 4 5 6 7 8 9 10
ÖLFLEX® FD 891
12x0,75 mm² 20 m
+X1
PE X1-PE
-1X4 21 19 20 22 23 24 25 26 27 28
72.9 / 7-24VDC 7-24VDC / 74.0

72.9 / 7-M 7-M / 74.0
-21A9
/21.5
-X1 1 -X1 2 -X1 3 -X1 4 -X1 5 -X1 6 -X1 7 -X1 8
I2.0 I2.1 I2.2 I2.3 I2.4 I2.5 I2.6 I2.7
PDSH 10 Gear box filter PSLL10 Gearbox oil pressure PSLL10 Gearbox oil pressure TSHH10 Gearbox TSHH10 Gearbox
ZS10 Shaft protection Spare Spare
contamination Low Too Low temperature High temperature Too High
ZS10 联轴器刹车保护 PDSH10变速箱滤芯污染（压差开关） PSLL10 变速箱油压低报 PSLL10 变速箱油压低低报 TSHH10变速箱温度高报 TSHH10变速箱温度高高报
72 74
Copyright © Weir Minerals Netherlands b.v. 2019 01 Signals added WDVDV 18-09-19
0 1 2 3 4 5 6 7 8 9
+X1
-1X4 29 30 31 32 33 34
73.9 / 7-24VDC 7-24VDC / 75.0

73.9 / 7-M 7-M /
154K1-Y32 / 154.0
13 1 2
11
-15G2 -72S6
/15.2 14 LOCAL/REMOTE 12
-21A9
/21.5
-X1 11 -X1 12 -X1 13 -X1 14 -X1 15 -X1 16 -X1 17 -X1 18
I3.0 I3.1 I3.2 I3.3 I3.4 I3.5 I3.6 I3.7
Emergency stop signal from

Spare Spare Spare Spare Spare 24VDC Control voltage Local / remote
safety relay
24VDC 开关电源就地/远程安全继电器急停信号
73 75

0 1 2 3 4 5 6 7 8 9
+VFD +DCS
VFD DCS
-1W4.3 -1W4.4

+X1
PE X1-PE PE X1-PE
-1X4 36 35 37 38 -1X4 40 39 41 42 43 44
74.9 / 7-24VDC 7-24VDC / 76.0
-21A10
/21.6
-X1 1 -X1 2 -X1 3 -X1 4 -X1 5 -X1 6 -X1 7 -X1 8
I4.0 I4.1 I4.2 I4.3 I4.4 I4.5 I4.6 I4.7
Pump run permission from

VFD ready to run VFD failure M1 Main motor running Remote reset Pre start aux. system M1 Main motor start M1 Main motor stop
DCS
变频器允许启动变频器故障变频器运行反馈远程复位（相当于触摸屏复位）预启动主电机启动主电机停止 DCS允许启动
74 76

0 1 2 3 4 5 6 7 8 9
+MCC
MCC
-1W4.5
+X1
PE X1-PE
-1X4 46 45 47 48 49 50 51 52 53 54
75.9 / 7-24VDC 7-24VDC /
-21A10
/21.6
-X1 11 -X1 12 -X1 13 -X1 14 -X1 15 -X1 16 -X1 17 -X1 18
I5.0 I5.1 I5.2 I5.3 I5.4 I5.5 I5.6 I5.7
M2 Running Power end M2 Failure Power end M6A Running Propelling M6A Failure Propelling liquid M6B Running Propelling M6B Failure Propelling liquid M10 Running Lubrication M10 Failure Lubrication
lubrication pump lubrication pump liquid pump pump liquid pump pump pump gearbox pump gearbox
M2 油泵运行反馈 M2 油泵故障反馈 M6A 油泵运行反馈 M6A 油泵故障反馈 M6B油泵运行反馈 M6B油泵故障反馈 M10 油泵运行反馈 M10 油泵故障反馈
75 111

0 1 2 3 4 5 6 7 8 9
+X1
SV1 Filling Diaphragm 1 SV2 Filling Diaphragm 2 SV3 Filling Diaphragm 3 Spare SV5 Outlet Diaphragm 1 SV6 Outlet Diaphragm 2 SV7 Outlet Diaphragm 3 Spare
-21A11
/21.7
OUTPUT BYTE X 6ES7522-1BH10-0AA0 DQ 16x24VDC/0,5A BA SIEMENS
Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7
-X1 1 -X1 2 -X1 3 -X1 4 -X1 5 -X1 6 -X1 7 -X1 8
21.9 / 8-M 8-M / 112.0
-1X5 1 2 3 4 5 6 7 8 9
-1W5.1 1 2 3 4 5 6 7 8 9
ÖLFLEX® FD 891
18x0,75 mm² 20 m
+X2
-2X5-M / 112.0
-2X5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PE X2-PE PE X2-PE PE X2-PE PE X2-PE PE X2-PE PE X2-PE PE X2-PE PE X2-PE
-2W5.1 1 2 GN/YE -2W5.2 1 2 GN/YE -2W5.3 1 2 GN/YE -2W5.5 1 2 GN/YE -2W5.6 1 2 GN/YE -2W5.7 1 2 GN/YE
PUR PUR PUR PUR PUR PUR
1 1 1 1 1 1
PE PE PE PE PE PE
-SV1 -SV2 -SV3 -SV5 -SV6 -SV7
/212.9 2 /212.9 2 /212.9 2 /212.9 2 /212.9 2 /212.9 2
2W 2W 2W 2W 2W 2W
SV1 隔膜1补油电磁阀 SV2 隔膜2补油电磁阀 SV3 隔膜3补油电磁阀 SV5 隔膜1排油电磁阀 SV6 隔膜2排油电磁阀 SV7 隔膜3排油电磁阀
76 112

the company or to any company related to the company, and must be returned to the company P.O. box 249 Digital output Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
+X1 SV10 Suction Air Vessel SV11 Suction Air Vessel SV12 Discharge Air Vessel SV13 Discharge Air Vessel
SV9 Prop. Liq. Supply valve SV15 Flush /Prop. liq valve Spare Spare
filling outlet filling outlet
-21A11
/21.7
OUTPUT BYTE X+1 6ES7522-1BH10-0AA0 DQ 16x24VDC/0,5A BA SIEMENS
Q1.0 Q1.1 Q1.2 Q1.3 Q1.4 Q1.5 Q1.6 Q1.7
-X1 11 -X1 12 -X1 13 -X1 14 -X1 15 -X1 16 -X1 17 -X1 18
111.9 / 8-M 8-M / 115.0
-1X5 10 11 12 13 14 -1X5 15 16 17 18 19 20
PE X1-PE PE X1-PE
-1W5.1 10 11 12 13 14 GNYE 1 2 3 4 5 GNYE

-1W5.2
ÖLFLEX® FD 891
7G0,75 mm² 20 m
+X2 +X3
111.9 / -2X5-M
-2X5 17 18 19 20 21 22 23 24 -3X5 1 2 3 4 5 6 7 8
PE X2-PE PE X2-PE PE X2-PE PE X2-PE PE X3-PE PE X3-PE PE X3-PE PE X3-PE
-2W5.9 1 2 GN/YE -2W5.10 1 2 GN/YE -3W5.1 1 2 GN/YE -3W5.2 1 2 GN/YE -3W5.3 1 2 GN/YE -3W5.4 1 2 GN/YE
PUR PUR PUR PUR PUR PUR
1 1 1 1 1 1
PE PE PE PE PE PE
-SV9 -SV15 -SV10 -SV11 -SV12 -SV13
/212.9 2 /212.9 2 /213.9 2 /213.9 2 /213.9 2 /213.9 2
2W 2W 2W 2W 2W 2W
SV9 推进液供油阀启用 SV15推进液冲洗阀启用 SV12出料缓冲罐充气阀 SV13出料缓冲罐排气阀

SV10进料缓冲罐充气阀 SV11进料缓冲罐排气阀
111 115

0 1 2 3 4 5 6 7 8 9
+X1
M1 S/S main motor Local mode Panel fault Pump ready to run M1 Main motor running M1 Swich off (trip) M2 S/S Lubr. system motors M6A Prop. Liq. system motor
-21A12
/21.7
OUTPUT BYTE X 6ES7522-1BH10-0AA0 DQ 16x24VDC/0,5A BA SIEMENS
Q4.0 Q4.1 Q4.2 Q4.3 Q4.4 Q4.5 Q4.6 Q4.7
-X1 1 -X1 2 -X1 3 -X1 4 -X1 5 -X1 6 -X1 7 -X1 8
送变频器送DCS 送MCC

A1 A1 A1 A1 A1 A1 A1 A1 A1
-115K1.1 -115K1.2 -115K2 -115K3 -115K4 -115K5 -115K6 -115K7 -115K8
M1 S/S main A2 SV10 Suction A2 Local mode A2 Panel fault A2 Pump ready to A2 M1 Main motor A2 M1 Swich off A2 M2 S/S Lubr. A2 M6A Prop. Liq. A2
motor Air Vessel filling run running (trip) system motors system motor
112.9 / 8-M 8-M / 116.0
主电机启动主电机加热器就地状态柜内综合故障泵允许启动主电机运行反馈 M2 启动 M6A启动

主电机故障跳闸
14 14 14 14 14 14 14 14 14
12 11 /171.1 12 11 /174.1 12 11 /172.1 12 11 /172.2 12 11 /172.3 12 11 /172.4 12 11 /172.5 12 11 /173.1 12 11 /173.3
112 116

0 1 2 3 4 5 6 7 8 9
+X1 M10 Lubrication pump

M6B Prop. Liq. system motor Spare Spare Spare Spare Spare Alarm
gearbox
-21A12
/21.7
OUTPUT BYTE X+1 6ES7522-1BH10-0AA0 DQ 16x24VDC/0,5A BA SIEMENS
Q5.0 Q5.1 Q5.2 Q5.3 Q5.4 Q5.5 Q5.6 Q5.7
-X1 11 -X1 12 -X1 13 -X1 14 -X1 15 -X1 16 -X1 17 -X1 18
21.9 / 8-24VDC 8-24VDC / 154.0

11 33
-116SH8
.8
RD
12 34 柜面报警带灯按钮
ALARM
送MCC
A1 A1 A1 A1 A1 A1 x1
-116K1 -116K2 -116K3 -116K4 -116K5 -116K6 -116SH8
M6B Prop. Liq. A2 M10 Lubrication A2 Spare A2 Spare A2 Spare A2 Spare A2 .8 x2
system motor pump gearbox RD
115.9 / 8-M 8-M / 154.0
M6B启动 M10启动
14 14 14 14 14 14
12 11 /173.5 12 11 /173.7 12 11 /175.1 12 11 /175.2 12 11 /175.3 12 11 /175.4
115 151

0 1 2 3 4 5 6 7 8 9
+X1
12 22 32 42
-151S1
Emergency stop 11 21 31 41
柜面急停
154K1-S11 / 154.0
154K1-S21 / 154.0
151S1-12 / 152.0
151S1-22 / 152.0
151S1-32 / 152.0
151S1-42 / 152.0
1X6-18 / 152.0
1X6-20 / 152.0
OG
1mm2
-1X6 1 2 3 4
PE X1-PE
Option
Emergency stop
pushbutton Note:
Emergency stop to Customer Master Emergency stop signal
pushbutton Emergency stop system installed by customer
(Option) according to local standards.
116 152

the company or to any company related to the company, and must be returned to the company P.O. box 249 Emergency stop Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
Wire
扩展急停接口（短接） Wire
bridge bridge
D-BU D-BU OG OG D-BU D-BU OG OG
1mm2 1mm2 1mm2 1mm2 1mm2 1mm2 1mm2 1mm2
+X1
PE X1-PE PE X1-PE
-1X6 5 6 7 8 9 10 11 12 -1X6 13 14 15 16 17 18 19 20
151.9 / 151S1-12 1X6-14 / 153.0

151.9 / 151S1-22 1X6-16 / 153.0
151.9 / 151S1-32
151.9 / 151S1-42
151.9 / 1X6-18
151.9 / 1X6-20
Emergency stop Emergency stop

pushbutton pushbutton
(Option) (Option)
151 153

0 1 2 3 4 5 6 7 8 9
Emergency stop Feedback loop

safety contracts NO Note: to Customer Master Note:
from Customer Master Emergency stop signal Emergency stop system Emergency stop signal
Emergency stop system installed by customer (Option) installed by customer
(Option) according to local standards. according to local standards.
Option Option
Wire
bridge DCS急停会触发安全继电器动
D-BU D-BU
作，需要DCS急停复位、柜面
1mm2 1mm2 安全继电器复位
+X1
PE X1-PE PE X1-PE
-1X6 21 22 23 24 -1X6 25 26
安全继电器反馈急停信号
OG
DCS急停接入点 1mm2
给DCS 暂未接入
152.9 / 1X6-14 1X6-22 / 154.0

152.9 / 1X6-16 1X6-24 / 154.0
41
-154K1
/154.4 42
51
-154K5
/154.7 52
152 154

0 1 2 3 4 5 6 7 8 9
+X1
116.9 / 8-24VDC 8-24VDC /
151.9 / 154K1-S11
151.9 / 154K1-S21
153.9 / 1X6-22
153.9 / 1X6-24
74.9 / 154K1-Y32
-1X6 27
Insertion
bridge
-1X6 29
13
-154S4
BU
RESET
EMERGENCY STOP
14
安全继电器复位
-1X6 28
Insertion
bridge
A1-A2:24VDC电源
-1X6 30 PE
in1 S11-S12:柜面急停+DCS急停
in2 S21-S22:柜面急停
Reset S11-S34:柜面复位（前提为柜面急停复位、DCS急停复位）
out Y32-I3.7:安全继电器急停送PLC
-154K1 -154K5
SRP/CS SRP/CS
A1 S11 S21 S12 S22 S34 Y32 A1
13 23 33 41 13 23 33 43 63 73 83 93 51
CONNECTOR
INTERFACE
POWER Out In2+ In2-
A A
In1 reset 14 24 34 42 14 24 34 44 64 74 84 94 52
PILZ.751 104 PILZ.751 111
PNOZ s4 C 24VDC PNOZ S11 C 24VDC
/171.3
/171.4
/153.5
/173.2
/173.4
/173.6
/173.8
/153.5
A2 In2 Fault A2
mode
116.9 / 8-M 8-M /
Emergency stop Reset Safety expansion

Safety module Emergency stop module
153 171

0 1 2 3 4 5 6 7 8 9
+X1
11 13 23
-115K1.1 -154K1 -154K1
/115.1 12 14 /154.4 14 /154.4 24
安全继电器触点
OG OG OG
1mm2 1mm2 1mm2
-1X7 1 2 3 4 -1X7 5 6 7 8
PE X1-PE PE X1-PE
Note: Hardwired signals for Note: Hardwired signals for

testing at WEIR plant, onsite testing at WEIR plant, onsite
via bus communication via bus communication
-1W7.1 -1W7.2
VFD
M1 M1 M1
Start/stop Main motor VFD STO Main motor VFD STO
main motor (Safe Torque Off) (Safe Torque Off)
主电机启停送变频器
+VFD 变频器跳车急停*2（由安全继电器动作触发）
154 172

the company or to any company related to the company, and must be returned to the company P.O. box 249 Potential free contact VFD Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
+X1
11 11 11 11 11
-115K2 -115K3 -115K4 -115K5 -115K6
/115.2 12 14 /115.3 12 14 /115.4 12 14 /115.5 12 14 /115.6 12 14
OG
1mm2
-1X7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PE X1-PE
-1W7.3
DCS
Local mode Panel fault Pump M1 M1
ready to run Main motor Main motor
running switch off (trip)
就地柜面故障泵允许运行主电机运行主电机跳车/未合闸
+DCS
171 173

the company or to any company related to the company, and must be returned to the company P.O. box 249 Potential free contact DCS Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
+X1
安全继电器辅助触点
11 13 11 23 11 33 11 43
-115K7 -154K5 -115K8 -154K5 -116K1 -154K5 -116K2 -154K5
/115.7 12 14 /154.6 14 /115.8 12 14 /154.6 24 /116.1 12 14 /154.6 34 /116.2 12 14 /154.7 44
OG
1mm2
-1X7 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
PE X1-PE
OG OG OG OG
1mm2 1mm2 1mm2 1mm2
-1W7.5
MCC
M2 M6A M6B M10
Start/stop Start/stop Start/stop Start/stop
Power end lubrication pump Propelling liquid pump Propelling liquid pump Lubrication pump gearbox
172
+MCC M2油泵启动 M6A油泵启动 M6B油泵启动 M10油泵启动 174

the company or to any company related to the company, and must be returned to the company P.O. box 249 Potential free contact MCC Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
+X1
11
-115K1.2
/115.1 12 14
OG
1mm2
-1X7 45 46
PE X1-PE
M1电机加热器
M1
Start/stop
Anti-condensation heater
Main motor
(Option)
173 175

the company or to any company related to the company, and must be returned to the company P.O. box 249 Potential free contact MCC Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
+X1
11 11 11 11
-116K3 -116K4 -116K5 -116K6
/116.3 12 14 /116.4 12 14 /116.5 12 14 /116.6 12 14
OG
1mm2
-1X7 47 48 49 50 51 52 53 54 55 56 57 58
Spare Spare Spare Spare
174 204

the company or to any company related to the company, and must be returned to the company P.O. box 249 Potential free contact Spare Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
Cable overview - Weir Minerals cables

Cable name Source (from) Target (to) Manufacturer Cable type Conductors Cable diameter Cable length Type number ERP number
-1W2.1 +X1-1X2 +X2-2X2 LAPP ÖLFLEX® FD 891 CY 12G0,75 mm² 14.6 20 m 1027112 795.000.531
-1W2.2 +X1-1X2 +X2-2X2 LAPP ÖLFLEX® FD 891 CY 12G0,75 mm² 14.6 20 m 1027112 795.000.531
-1W2.3 +X1-1X2 +X7-X7 LAPP ÖLFLEX® FD 891 CY 4G0,75 mm² 8,9 20 m 1027104 795.000.528
+X7-7X2
-1W2.4 +X1-1X2 +X3-3X2 LAPP ÖLFLEX® FD 891 CY 18G0.75 mm 16,3 mm 20 m 1027118 795.000.532
-1W4.1 +X1-1X4 +X2-2X4 LAPP ÖLFLEX® FD 891 25x0,75 mm² 16,6 20 m 1026125 795.000.507
-1W4.2 +X1-1X4 +X7-X7 LAPP ÖLFLEX® FD 891 12x0,75 mm² 11,6 20 m 1026112 795.000.505
-1W5.1 +X1-1X5 +X2-2X5 LAPP ÖLFLEX® FD 891 18x0,75 mm² 13,9 20 m 1026118 795.000.506
-1W5.2 +X1-1X5 +X3-3X5 LAPP ÖLFLEX® FD 891 7G0,75 mm² 9,6 20 m 1026107 795.000.504
-2W2.1 +X2-2X2 -PT6 LAPP ÖLFLEX® FD 891 CY 3G0,75 mm² 8,2 2m 1027103 795.000.527
-2W2.5 +X2-2X2 -TE3A LAPP ÖLFLEX® FD 891 CY 4G0,75 mm² 8,9 5m 1027104 795.000.528
-2W2.6 +X2-2X2 -TE3B LAPP ÖLFLEX® FD 891 CY 4G0,75 mm² 8,9 5m 1027104 795.000.528
-2W2.7 +X2-2X2 -TE3C LAPP ÖLFLEX® FD 891 CY 4G0,75 mm² 8,9 5m 1027104 795.000.528
-2W4.1 +X2-2X4 -ZSL1 LAPP ÖLFLEX® HEAT 180 EWKF 3x0,75 mm² 6,9 7m 0046501
-2W4.5 +X2-2X4 -ZSH1 LAPP ÖLFLEX® HEAT 180 EWKF 3x0,75 mm² 6,9 7m 0046501
-2W4.9 +X2-2X4 -FISLL2 Murrelektronik PUR 4x0,34 mm² 5,2 mm 10 m 7000-12221-6341000 995.010.051
-2W4.10 +X2-2X4 -FISLL6 Murrelektronik PUR 4x0,34 mm² 5,2 mm 10 m 7000-12221-6341000 995.010.051
-2W4.11 +X2-2X4 -PDSH2 LAPP ÖLFLEX® FD 891 3G0,75 mm² 6,6 1026103 795.000.501
-2W4.12 +X2-2X4 -PDSH6 LAPP ÖLFLEX® FD 891 3G0,75 mm² 6,6 1026103 795.000.501
-2W5.1 +X2-2X5 -SV1 Murrelektronik PUR 3x0,75 mm² 5,9 mm 3m 7000-11021-6360300 995.010.052
-3W2.3 +X3-3X2 -LT3 LAPP ÖLFLEX® HEAT 205 C MC 4x0,75 mm² 5,9 mm 6m 30016373 795.000.350
-3W2.4 +X3-3X2 -LT8 LAPP ÖLFLEX® HEAT 205 C MC 4x0,75 mm² 5,9 mm 6m 30016373 795.000.350
175 207
Copyright © Weir Minerals Netherlands b.v. 2019 01 Updatet WDVDV 18-09-19
the company or to any company related to the company, and must be returned to the company P.O. box 249 Cable overview Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
Cable overview - Customer cables

Cable name Source (from) Target (to) Manufacturer Cable type Conductors Cable diameter Cable length
-ETH1 +INTERNET-X +X1-22U8

-PB1 +DCS-X +X1-21A4
-PN1 +VFD-X +X1-21A3
-0W1 +X1-1X0 +CUSTOMER-X
-1W2.5 +X1-1X2 +VFD-VFD
-1W2.6 +X1-1X2 +DCS-DCS
-1W3.1 +X1-1X3 +VFD-VFD
-1W3.2 +X1-1X3 +DCS-DCS
-1W4.3 +X1-1X4 +VFD-VFD
-1W4.4 +X1-1X4 +DCS-DCS
-1W4.5 +X1-1X4 +MCC-MCC
-1W7.1 +X1-1X7 +VFD-VFD
-1W7.2 +X1-1X7 +VFD-VFD
-1W7.3 +X1-1X7 +DCS-DCS
-1W7.5 +X1-1X7 +MCC-MCC
204 211

the company or to any company related to the company, and must be returned to the company P.O. box 249 Cable overview Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
Customer scope of supply

-Interconnecting wiring
Power supply -0W1 X1
-DCS Control cabinet
-MCC
-M1
GEHO scope of supply Cable according VFD manual
3+PE
Power supply M
-Control box X1 VFD 3~
-Junction box X2 Main motor

800kW
-VFD
-Main Motor M1
-M2
-Interconnecting wiring between
3+PE
M
instruments and Junction box X2 3~
Power end lubrication pump

0,75kW
-M6A
3+PE
M
3~
Propelling liquid pump

2,2kW
MCC
-M6B
3+PE
M
3~

2,2kW
-M10
3+PE
M
3~
lubrication pump gearbox

1,5kW
By Customer By Weir
= Wiring in scope of WEIR

! = Wiring in scope of CUSTOMER !
207 212
Copyright © Weir Minerals Netherlands b.v. 2019 01 Info added WDVDV 18-09-19
the company or to any company related to the company, and must be returned to the company P.O. box 249 Equipment installation main current Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9

-Interconnecting wiring ÖLFLEX® FD 891 CY ÖLFLEX® FD 891 CY
-1W2.5 -1W2.1 12G0,75 mm² -2W2.1 3G0,75 mm² -PT6
-DCS /31.1
-MCC -1W3.1 -2W2.2
ÖLFLEX® FD 891 CY
3G0,75 mm² -PT7
/31.3
GEHO scope of supply ÖLFLEX® FD 891 CY
-1W4.3 -1W2.2 12G0,75 mm²
-Control box X1 VFD
-Junction box X2 -1W7.1
-Junction box X3
ÖLFLEX® FD 891 CY ÖLFLEX® FD 891 CY
-Junction box X7 -1W7.2 -1W2.3 4G0,75 mm² -2W2.5 4G0,75 mm² +
1
-TE3A
-VFD /32.1
ÖLFLEX® FD 891 CY
-Main Motor M1 -2W2.6 4G0,75 mm² +
1
-TE3B
-Interconnecting wiring between /32.3
ÖLFLEX® FD 891 ÖLFLEX® FD 891 CY
instruments and Junction boxes Internet -ETH1 -1W4.1 25x0,75 mm² -2W2.7 4G0,75 mm² +
1
-TE3C
/32.5
ÖLFLEX® HEAT 180 EWKF
-2W4.1 3x0,75 mm² +
1
-ZSL1
/71.1
-MOD1 -2W4.2 3x0,75 mm² +
1
-ZSL2
/71.2
-1W2.6 -2W4.3 3x0,75 mm² +
1
-ZSL3
/71.3
-1W3.2 -2W4.5 3x0,75 mm² + -ZSH1
DCS 1
/71.5
-1W4.4 -2W4.6 3x0,75 mm² +
1
ZSH2
/71.6
-1W7.3 -2W4.7 3x0,75 mm² +
1
ZSH3
/71.7
PUR
X1 X2 -2W4.9 4x0,34 mm² + -FISLL2
1
Junction box on /72.1
Control cabinet
ÖLFLEX® FD 891 pump PUR
-1W5.1 18x0,75 mm² -2W4.10 4x0,34 mm² +
1
-FISLL6
/72.3
ÖLFLEX® FD 891
-2W4.11 3G0,75 mm² +
1
-PDSH2
/72.5
ÖLFLEX® FD 891
-1W4.5 -2W4.12 3G0,75 mm² +
1
-PDSH6
/72.6
PUR
-1W4.6 -2W5.1 3x0,75 mm² -SV1
MCC /111.1
PUR
-1W7.5 -2W5.2 3x0,75 mm² -SV2
/111.2
PUR
-2W5.3 3x0,75 mm² -SV3
/111.3
PUR
-2W5.5 3x0,75 mm² -SV5
/111.5
PUR
-2W5.6 3x0,75 mm² -SV6
/111.6
PUR
-2W5.7 3x0,75 mm² -SV7
/111.7
PUR
-2W5.9 3x0,75 mm² -SV9
/112.1
PUR
-2W5.10 3x0,75 mm² -SV15
/112.2
By Customer
= Wiring in scope of WEIR By Weir

211 213
the company or to any company related to the company, and must be returned to the company P.O. box 249 Equipment installation control current Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9

-Interconnecting wiring ÖLFLEX® FD 891 CY
-3W2.1 3G0,75 mm² -PT3
-DCS /33.1
-MCC -3W2.2
ÖLFLEX® FD 891 CY
3G0,75 mm² -PT8
/33.3
GEHO scope of supply ÖLFLEX® HEAT 205 C MC
-3W2.3 4x0,75 mm² + -LT3
-Control box X1
1
/33.4
ÖLFLEX® FD 891 CY ÖLFLEX® HEAT 205 C MC
-Junction box X2 -1W2.4 18G0.75 mm -3W2.4 4x0,75 mm² + -LT8
1
-Junction box X3 /33.7

ÖLFLEX® FD 891 CY
-Junction box X7 -3W2.5 3G0,75 mm² +
1
-PT9
-VFD /31.7
ÖLFLEX® FD 891
-Main Motor M1 -1W5.2 7G0,75 mm²
-Interconnecting wiring between X3
Junction box on
instruments and Junction boxes air vessel
PUR
-3W5.1 3x0,75 mm² -SV10
/112.5
PUR
-3W5.2 3x0,75 mm² -SV11
/112.6
PUR
-3W5.3 3x0,75 mm² -SV12
X1 /112.7
Control cabinet PUR
-3W5.4 3x0,75 mm² -SV13
/112.8
-W7.1 +
1
-ZS10
/73.0
-W7.2 +
1
-PDSH10
/73.2
ÖLFLEX® FD 891
-1W4.2 12x0,75 mm² -W7.3 +
1
-PSLL10
X7 /73.3
Junction box on
Gearbox
-W7.4 +
1
-TSHH10
/73.5
-W7.5 +
1
-TE10
/32.7
By Customer
= Wiring in scope of WEIR By Weir

212 215
the company or to any company related to the company, and must be returned to the company P.O. box 249 Equipment installation control current Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
TE3A
TE3B
TE3C
TE10
ZS10
PDSH10
PSLL10
TSHH10
M10
X1
M1
Compressor
X2
SV1-SV15
PT6 PT7
LT3
PDSH6
LT8
FISSL6
X3
M6A
M6B
PT3 PT8 PT9
PDSH2
SV10-SV13
FISSL2
M2
213 301
the company or to any company related to the company, and must be returned to the company P.O. box 249 Production Drawing Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
IDE
binet
300 mm 800 mm
175 mm 400 mm 400 mm
-Labelling
19201715/1
115 mm
X1 Black text on acrylic white label (25x75mm) on front
of cabinet and terminal box.
ALARM Labels shall be secured with stainless steel SS316 screws.
The method shall not compromise the enclosure IP rating.
-116SH8
250 mm
-22X1
750 mm
-22U1
1000 mm
1000 mm
300 mm
RESET
LOCAL/REMOTE
EMERGENCY STOP
MAIN SWITCH
-154S4 -72S6
-12U1
-151S1
-11Q1
335 mm
Control cabinet 1000x800x300

160 mm 160 mm Eldon: ASR1008030
250 mm
IP66 / Type 4X, 12, 13

Stainless steel 304
Cabinet 1.5 mm, door 1.5 mm
Mounting plate galvanised steel 2 mm
Drill 4 holes Ø8.5mm in the rear side,

20x20mm in corner before cabinet assembly.
Side view Front view
215 302

the company or to any company related to the company, and must be returned to the company P.O. box 249 Contol box X1 front view Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
750 mm
60 mm 215 mm 25 mm 110 mm 40 mm 300 mm
-21A10
-21A11
-21A12
-21A5
-21A6
-21A7
-21A8
-21A9
-21A4
-21A1
-21A2
-21A3
-Electrical materials must be coded on components and mounting plate.
-21A0
-15G2
-22U5
PS 25W 24VDC
6ES7505-0KA00-0AB0
1511-1 PN CP1543-1
6GK7543-1AX00-0XE0
CP 1542-5
6GK7542-5FX00-0XE0
AI
AI 8xU/I/RTD/TC ST
6ES7531-7KF00-0AB0
AI
AI 8xU/I/RTD/TC ST
6ES7531-7KF00-0AB0
AQ
AQ 4xU/I ST
6ES7532-5HD00-0AB0
a
DI 16x24VDC
521-1BH10-0AA0
-???-
a
DI 16x24VDC
521-1BH10-0AA0
X10
a
DI 16x24VDC
521-1BH10-0AA0
-???-
a
DI 16x24VDC
521-1BH10-0AA0
-???-
a
DQ 16x24VDC
522-1BH10-0AA0
-???-
-Electrical materials must be coded at the inside of the door.
-Always follow installation instructions from manufacturer of components.
6ES7511-1AK01-0AB0 0 4 0 4 0 0 0 0 0 0
1 1 1 1 1
2 2 2 2 2
X50 RUN
MC STOP
3 3 3 3 3
SCALANCE
-Touch screen GEHO scope of supply (see list of materials).

PUSH MRES
1 5 1 5 1 4 4 4 4 4 SIEMENS XB005
5 5 5 5 5
X1P1
6 6 6 6 6
X1P1 LINK/ACT
LINK
TX/RX
X X X 7 7 7 7 7
230 mm
X2P1
-Power connection from one component te another must be done under one ferrule.
2 10 6 2 10 6 2 10
-22U7
MAC ADD1
0 0 0 0 0 P3
PROFINET X1
(LAN)
P1R 1 1 1 1 1
X1P1 IE
-Nylon washers to seal the rear mounting holes must be included.

P2R
(LAN) 5 3 7 3 7 3 2 2 2 2 2
9
4
8
3 3 3 3 3 3
7 2 P1 P4
6 1 4 4 4 4 4
5 5 5 5 5
C C 6 6 6 6 6
X1 P2 P5
7 7 7 7 7
PROFIBUS
P P P
Use the Phoenix Zack marker strip carrier (P-ZB METER) for all components encoding
LAN ONLY
b b b b b
M
L
L+
6GK5 005-0BA00-1AB2
Use laminated acrylic sheet as otherwise stated.

-X1-IE
Connect all IE-Rails to

60 mm
PE-Rail with GN/YE 6mm²
-XM
-16F1 -16F5 -IE
132.5 mm
-15F2
-33U1
-33U3
-33U5
-33U7
60 mm
-22U8
80x40
970 mm
-115K1.2
-115K1.1
-115K3
-115K4
-115K5
-115K6
-115K7
-115K8
-116K1
-116K2
-116K3
-116K4
-116K5
-116K6
-154K1
-154K5
DIN rail
132.5 mm
35x7,5mm
-IE
60 mm
Mount M4 cable lug on PE wire for Synertrex

-X1-IE
Connect all IE-Rails to

-1X0
-1X2
-1X3
-1X4
-1X5
-1X6
-1X7
-1X7
PE-Rail with GN/YE 6mm²
195 mm
-X1-IE

Connect all IE-Rails to Eldon: ASR1008030
40 mm 60 mm
PE-Rail with GN/YE 6mm² IP66 / Type 4X, 12, 13

Stainless steel 304
Mounting plate Terminal strip:

Terminal strip coding; from left to right or from top to bottum.
Double-level terminal block; upper level = odd numbers, lower level = even numbers.
Mount terminal strip in raised position with angled brackets,
use NS35/15 rail.
301 303

the company or to any company related to the company, and must be returned to the company P.O. box 249 Control box X1 mounting plate Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
-1W5.2
-1W2.2
-1W2.3
-1W4.2
-1W4.1
-1W2.1
-1W2.4
-1W5.1
M25 M20 M25 M16
Eldon: ASR1008030
M25 M25 M32 M25
IP66 / Type 4X, 12, 13
Stainless steel 304

Bottom view 20x20mm in corner before cabinet assembly.
Cable glands shall be coded inside

90° and 45° angled cable glands shall be pointed to the back
302 304
the company or to any company related to the company, and must be returned to the company P.O. box 249 Control box X1 cable gland plan Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
OUTLINE DIMENSIONS TOUCH SCREEN

PRO-FACE SP5500TP
6.7 mm
BOTTOM VIEW
272.4 mm 66.8 mm 259 mm
214.4 mm
201 mm
R 3 mm MAXIMUM
FRONT VIEW SIDE VIEW INSTALLATION OPENING
303 305

the company or to any company related to the company, and must be returned to the company P.O. box 249 Layout SP5500TP Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
83 mm
226.66 mm
215.84 mm
SYNERTREX EDGE GATEWAY 5100
304 308

the company or to any company related to the company, and must be returned to the company P.O. box 249 Layout SYNERTREX EDGE GATEWAY 5100 Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
60 mm
Cable marker: Black text on white label.
15 mm
Cable name UC-WMTB (44X15) Phoenix Contact 0828376.
Font size 5mm BOLD.
Print print each cable marker twice
W7.1 1W2.3
-W7.1 -1W2.3
W7.2 1W2.4
-W7.2 -1W2.4
W7.3 1W4.1
-W7.3 -1W4.1
W7.4 1W4.2
-W7.4 -1W4.2
W7.5 1W5.1
-W7.5 -1W5.1
1W2.1 1W5.2
-1W2.1 -1W5.2
1W2.2
-1W2.2
305 311
00 Initial issue 28-06-19
the company or to any company related to the company, and must be returned to the company P.O. box 249 Cable marker X1 Project description OBI Nickel & Cobalt Project
0 1 2 3 4 5 6 7 8 9
Parts list - Panel builder purchasing

Device tag Quantity Designation 1 Designation 2 Manufacturer Type number Order number
-21A0 1 Mounting rail 482mm (19") SIMATIC S7-1500 Siemens AG 6ES7590-1AE80-0AA0 6ES7590-1AE80-0AA0
-21A1 1 S7-1500, PS 25W 24V DC SIMATIC, S7-1500 Siemens AG 6ES7505-0KA00-0AB0 6ES7505-0KA00-0AB0
-21A2 1 CPU 1511-1PN, 150KB PROGRAM, 1MB DATA SIMATIC, S7-1500 Siemens AG 6ES7511-1AK02-0AB0 6ES7511-1AK02-0AB0
-21A3 1 COMMUNICATION PROCESSOR CP 1543-1 COMMUNICATION PROCESSOR FOR SIMATIC S7-1500 Siemens AG 6GK7543-1AX00-0XE0 6GK7543-1AX00-0XE0
-21A4 1 COMMUNICATION PROCESSOR CP 1542-5 COMMUNICATION FOR SIMATIC S7-1500 Siemens AG 6GK7542-5FX00-0XE0 6GK7542-5FX00-0XE0
-21A5 1 S7-1500, AI 8XU/I/RTD/TC ST SIMATIC, S7-1500 Siemens AG 6ES7531-7KF00-0AB0 6ES7531-7KF00-0AB0
-21A5 1 Frontconnector push-in type (35mm Mod.) SIMATIC S7-1500 Siemens AG 6ES7592-1BM00-0XB0 6ES7592-1BM00-0XB0
-21A6 1 S7-1500, AI 8XU/I/RTD/TC ST SIMATIC, S7-1500 Siemens AG 6ES7531-7KF00-0AB0 6ES7531-7KF00-0AB0
-21A7 1 S7-1500, AQ 4XU/I ST SIMATIC, S7-1500 Siemens AG 6ES7532-5HD00-0AB0 6ES7532-5HD00-0AB0
-21A8 1 S7-1500, DI 16X24VDC BA SIMATICDI 16 x 24 V DC BA Siemens AG 6ES7521-1BH10-0AA0 6ES7521-1BH10-0AA0
-21A12 1 S7-1500, DQ 16X24VDC/0.5A BA SIMATIC, S7-1500 Siemens AG 6ES7522-1BH10-0AA0 6ES7522-1BH10-0AA0
-Box_X1 1 Wall mounted, 1000x800x300 Stainless steel AISI 304, single door enclosure Eldon ASR1008030
-Box_X1 1 Door Key Eldon Eldon LSK503
-Box_X1 1 Sight Door 400x500x51 Stainless steel AISI 304, Acrilyc Glass 4mm Eldon ACAS0504XWEIR
-Box_X1 1 SZ Wiring plan pocket, plastic, DIN A4, portrait SZ Wiring plan pocket, plastic, DIN A4, portrait Rittal SZ.2514000 2514000
-Box_X1 2 Earthstrip Dijkman KLM1000 KLM1000
-Box_X1 3 Horizontal door profiles, 800 1.5 mm galvanized steel. Eldon DHP080 DHP080
-Box_X1 1 Cable duct 80x25 KK8025
-Box_X1 1 Textplate 25X75mm Font 7 Resopal Textplate 25X75mm Font 7
-Box_X1 1 Cable tie 203mm x 9,5mm Protecting against over-tensioning Max Bundle 48mm, Quantity 10 Panduit HLT21-X0 HLT21-X0
-Box_X1 2 DIN rail perforated Phoenix Contact NS 35/ 7,5 PERF 2000MM 0801733
-Box_X1 1 DIN rail perforated Phoenix Contact NS 35/15 PERF 2000MM 1201730
-Box_X1 4 Angled brackets Phoenix Contact BG/SH 1201099
-Box_X1 4 Zack marker strip carrier Phoenix Contact P-ZB PER M 1051854
-Box_X1 2 Assembly parts for system grounding conductor Size: M6 Rittal SZ.2570000 2570000
-Box_X1 2 SZ Cable conduit holder, for cable conduit Ø 29 mm SZ Cable conduit holder, for cable conduit ø 29 mm Rittal SZ.2591000 2591000
-Box_X1 1 SZ Cable conduit, Ø 29 mm, L: 25 m SZ Cable conduit, ø 29 mm, L: 25 m Rittal SZ.2589000 2589000
-12F1 1 Miniature circuit-breaker Moeller FAZ-C4/1N 278666
-15F2 1 Miniature circuit-breaker Moeller FAZ-C10/1N 278670
-16F1 1 Electronic circuit protection, 4x 24 V DC / 1-2-3-4 A Murrelektronik MICO 4.4 9000-41034-0100400
-16F5 1 Electronic circuit protection, 4x 24 V DC / 1-2-3-4 A Murrelektronik MICO 4.4 9000-41034-0100400
-15G2 1 Power supply unit Phoenix Contact QUINT-PS/1AC/24DC/10 2866763
-115K1.1 1 Relay Module Phoenix Contact RIF-0-RPT-24DC/21 2903370
-115K1.1 1 End clamp Phoenix Contact E/NS 35 N 0800886
-115K1.1 1 Plug-in bridge Phoenix Contact FBS 20-6 BU 3032208
-115K1.2 1 Relay Module Phoenix Contact RIF-0-RPT-24DC/21 2903370
-115K2 1 Relay Module Phoenix Contact RIF-0-RPT-24DC/21 2903370
308 311.a
the company or to any company related to the company, and must be returned to the company P.O. box 249 Parts list X1 Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9


-116K4 1 End clamp Phoenix Contact E/NS 35 N 0800886
-154K1 1 PNOZsigma Safety relay 3n/o 1n/c 22,5mm P-05-Housing PILZ PNOZ s4 C 24VDC 751 104
-154K5 1 PNOZsigma Safety relay 8n/o 1n/c 45mm P-05-Housing PILZ PNOZ S11 C 24VDC 751 111
-11Q1 1 Main switch, 3 pole, 25 A, STOP function, Lockable in the 0 (Off) position, Eaton P1-25/EA/SVB-SW 048365
-11Q1 1 Textplate 25X75mm Font 5 Resopal Textplate 25X75mm Font 5
-72S6 1 Black selector switch head Ø22 2-position stay put Ronis 455 Schneider Electric ZB5AG4 ZB5AG2
-72S6 1 body fixing collar for electrical block Schneider Electric ZB5AZ009 ZB5AZ009
-72S6 1 Single contact block for head Ø22 1NC silver alloy screw clamp termil Schneider Electric ZBE102 ZBE102
-72S6 1 Textplate 25X75mm Font 5 Resopal Textplate 25X75mm Font 5
-72S6 1 Blind Plug Ø22 Schneider Electric ZB5SZ3 ZB5SZ3
-151S1 1 Red Ø40 Emergency stop, switching off head Ø22 trigger and latching turn Schneider Electric ZB5AS844 ZB5AS844
-151S1 4 Single contact block for head Ø22 1NC silver alloy screw clamp termil Schneider Electric ZBE102 ZBE102
-151S1 1 Marked legend Ø 90 for emergency stop Schneider Electric ZBY8330 ZBY8330
-154S4 1 Blue flush pushbutton head Ø22 spring return Schneider Electric ZB5AA6 ZB5AA6
-154S4 1 Single contact block for head Ø22 1NO silver alloy screw clamp termil Schneider Electric ZBE101 ZBE101
-154S4 1 Blind Plug Ø22 Schneider Electric ZB5SZ3 ZB5SZ3
-154S4 1 Textplate 25X75mm Font 5 Resopal Textplate 25X75mm Font 5
-116SH8 1 Red flush illumited pushbutton head Ø22 spring return for integral LED Schneider Electric ZB5AW143 ZB5AW143
-116SH8 1 body fixing collar for electrical block Schneider Electric ZB5AZ009 ZB5AZ009
-116SH8 1 Single contact block for head Ø22 1NO silver alloy screw clamp termil Schneider Electric ZBE101 ZBE101
-116SH8 1 Single contact block for head Ø22 1NC silver alloy screw clamp termil Schneider Electric ZBE102 ZBE102
-116SH8 1 Red light block for head Ø22 integral LED 24V screw clamp termils Schneider Electric ZBVB4 ZBVB4
-116SH8 1 Textplate 25X75mm Font 5 Resopal Textplate 25X75mm Font 5
-12U1 1 Thermoelectric Cooler 100- 240V, 50/60 Hz Rittal SK 3201.200 3201.200
-22U5 1 SCALANCE XB005 UN MANAGED IE SWITCH Siemens AG 6GK5005-0BA00-1AB2 6GK5005-0BA00-1AB2
-22U8 1 Horizontal Plug Molex 39530 0395300002
-22U8 1 Printed-circuit board connector Phoenix Contact FKC 2,5/2-ST-5,08 BK 1800479
-33U1 1 Isolated universal converter PR Electronics 3114 3114
-22W2 1 Patch cable Phoenix Contact FL CAT6 PATCH 2,0 2891589
-31W1 1 UNITRONIC LiYCY (TP) 4x2x0,5 LAPP UNITRONIC® LiYCY (TP) 0035812
-31W1 1 Shield connection terminal block 3-14mm Phoenix Contact SK 14 3025176
311 311.b

0 1 2 3 4 5 6 7 8 9

-X1-IE 1 Neutral busbar Phoenix Contact NLS-CU 3/10 SN 1000MM 0402174

-X1-IE 6 Support bracket FOR RAIL 3x10mm OR 6x6mm Phoenix Contact AB/SS 0404428
-X1-IE 3 Pick-off terminal block Phoenix Contact AK 16 0404033
-X1-IE 4 Shield connection terminal block 3-8mm Phoenix Contact SK 8 3025163
-X24VDC 8 Feed-through terminal block Phoenix Contact PT 2,5-QUATTRO 3209578
-X24VDC 2 End clamp Phoenix Contact E/NS 35 N 0800886
-X24VDC 1 End cover Phoenix Contact D-ST 2,5-QUATTRO 3030514
-1X0 2 Terminal strip marker carrier FOR E/UK, E/ENS 35 N, CLIPFIX 35 Phoenix Contact KLM-A 1004348
-1X0 1 Warning label, yellow/black, labeled: Lightning flash, mounting type: Plug For terminal block width: 8.2 mm Phoenix Contact WS PT 6 1029029
-1X0 2 Feed-through terminal block Phoenix Contact PT 6 3211813
-1X0 2 End clamp Phoenix Contact E/NS 35 N 0800886
-1X0 1 Ground modular terminal block Phoenix Contact PT 6-PE 3211822
-1X0 1 End cover Phoenix Contact D-PT 6 3212044
-1X2 19 Double-level terminal block Phoenix Contact PTTB 2,5 3210567
-1X2 1 End cover Phoenix Contact D-PTTB 2,5 3211634
-1X3 2 Shield connection terminal block 3-8mm Phoenix Contact SK 8 3025163
-1X5 1 Plug-in bridge Phoenix Contact FBS 10-5 BU 3036916
-1X6 2 Plug-in bridge Phoenix Contact FBS 2-5 3030161
-22X1 1 USB Interface extension with wall connection Rittal SZ.2482210 2482210
-XM 4 End clamp Phoenix Contact E/NS 35 N 0800886
-XM 1 Potential distributors Phoenix Contact PTRV 4-PV /BU 3270247
-XM 1 End cover Phoenix Contact D-PTRV 4 WH 3270151
-XM 8 Feed-through terminal block Phoenix Contact PT 2,5-QUATTRO 3209578
-XM 2 End cover Phoenix Contact D-ST 2,5-QUATTRO 3030514
-XM 1 Feed-through terminal block Phoenix Contact PT 6 3211813
-XM 1 End cover Phoenix Contact D-PT 6 3212044
311.a 315

0 1 2 3 4 5 6 7 8 9
Parts list - Weir Minerals purchasing

Device tag Quantity Designation 1 Designation 2 Manufacturer Type number Order number ERP number
-21A2 1 Memory card 4MB(For S7-1500) Siemens AG 6ES7954-8LC03-0AA0 6ES7954-8LC03-0AA0 995.090.118

-22U1 1 HMI, 10,4 inch SVGA (800 x 600 pixels) TFT colour Pro-face SP-5500TP PFXSP5500TPD 995.060.017
-22U7 1 Conmmunication Gateway PROSOFT PLX32-MBTCP-SIE 995.090.246
-22U8 1 Gateway ROW Rest Of World Weir Minerals SYNERTREX 995.090.245
-22U8 1 DIN rail mount Weir Minerals DIN rail mount 995.090.247
311.b 321

0 1 2 3 4 5 6 7 8 9
11.1
11.1
11.1
Page and path
+X1
PT 6-PE
PT 6
PT 6
Terminal
type number
+X1-1X0
Bridges
Terminal
Power supply
PE
L1
Connection
Customer supply
0W1
L1 N PE
L1
-X
CUSTOMER
Customer
315 322

the company or to any company related to the company, and must be returned to the company P.O. box 249 -1X0 Power supply Project description OBI Nickel & Cobalt Project
0 1 2 3 4 5 6 7 8 9
31.1
31.1
31.3
31.3
31.5
31.5
31.7
31.7
31.5
31.7
32.1
32.1
32.1
32.3
32.3
32.3
32.5
32.5
32.5
32.7
32.7
32.7
32.6
32.8
Page and path
+X1
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
Terminal
type number
+X1-1X2
Bridges
Terminal
Analog input
10
11
12
13
14
15
16
17
18
19
20
IE
IE
IE
IE
1
9
Connection
1 2 3 4
Gland, M25x1,5 Grey PA 5 6 11 12 SH SH 1 2 3 4 5 6 7 8 9 SH SH
Gland, M25x1,5 Grey PA

ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
mmPA
mm²PA

12G0,75 mm²
12G0,75 mm²
12G0,75 mm²
12G0,75 mm²
18G0.75 mm
4G0,75 mm²
Grey
4G0,75Grey
18G0.75
1W2.1
1W2.4
1W2.1
1W2.4
1W2.2
1W2.3
1W2.2
1W2.3
Gland, M25x1,5
Gland, M25x1,5
1 2 3 4 5 6 11 12 SH SH 1 2 3 4 5 6 7 8 9 SH SH
1 2 3 4 5 6 17 18 IE IE 9 10 11 13 14 15 17 18 19 IE IE
1 17 IE IE 9 IE IE
-2X2 -3X2 -2X2 -3X2 -2X2 -X7 -2X2 -7X2
X2 X3 X2 X3 X2 X7 X2 X7
Junction box on pump Junction box on air vessel
Junction box on
Junction
pump box on
Junction
air vessel
box on pump Junction box on Gearbox Junction box on
Junction
pump box on Gearbox
321 323

the company or to any company related to the company, and must be returned to the company P.O. box 249 -1X2 Analog input Project description OBI Nickel & Cobalt Project
0 1 2 3 4 5 6 7 8 9
33.0
33.1
33.1
33.1
33.3
33.3
33.5
33.5
33.7
33.7
33.7
34.1
34.1
34.3
34.3
34.5
34.5
34.7
34.7
Page and path
+X1
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
Terminal
type number
+X1-1X2
Bridges
Terminal
Analog input
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
IE
Connection
1 2 3 4 5 6 7 8 9 10 SH

ÖLFLEX® FD 891 CY
Customer supply
Customer supply
18G0.75 mm
1W2.4
1W2.5
1W2.6
1 2 3 4 5 6 7 8 9 10 SH
1 2 3 4 7 8 11 12 15 16 IE
-3X2 -VFD -DCS
X3 VFD DCS
Junction box on air vessel Signals Signals
322 324

0 1 2 3 4 5 6 7 8 9
51.1
51.1
51.1
51.3
51.3
51.3
51.5
51.5
51.7
51.7
Page and path
+X1
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
SK 8
SK 8
Terminal
type number
+X1-1X3
Bridges
Terminal
Analog output
IE
IE
1
8
Connection
Customer supply
Customer supply
1W3.1
1W3.2
-VFD -DCS
VFD DCS
Signals Signals
323 325

the company or to any company related to the company, and must be returned to the company P.O. box 249 -1X3 Analog output Project description OBI Nickel & Cobalt Project
0 1 2 3 4 5 6 7 8 9
71.1
71.1
71.1
71.2
71.3
71.4
71.5
71.6
71.7
71.8
72.1
72.2
72.3
72.4
72.5
72.6
72.7
72.8
71.1
73.1
73.1
73.1
73.2
73.3
73.4
73.5
73.6
73.7
73.8
73.1
74.1
Page and path
+X1
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
Terminal
type number
+X1-1X4
Bridges
Terminal
Digital input
PE
PE
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1
9
Connection
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 GNYE 1 2 3 4 5 6 7 8 9 10 GNYE

ÖLFLEX® FD 891
ÖLFLEX® FD 891

25x0,75 mm²
12x0,75 mm²
1W4.1
1W4.2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 GNYE 1 2 3 4 5 6 7 8 9 10 GNYE
1 2 3 7 11 15 19 23 27 31 35 36 39 40 43 44 47 48 PE 1 2 3 6 9 12 15 18 21 24 PE
1 1
-2X4 -X7
X2 X7
Junction box on pump Junction box on Gearbox
324 326

the company or to any company related to the company, and must be returned to the company P.O. box 249 -1X4 Digital input Project description OBI Nickel & Cobalt Project
0 1 2 3 4 5 6 7 8 9
74.2
74.3
74.4
74.5
74.5
75.1
75.1
75.2
75.3
75.3
75.4
75.4
75.5
75.6
75.7
75.8
75.8
76.1
76.1
76.2
76.3
76.4
76.5
76.6
76.7
76.8
76.8
76.8
Page and path
+X1
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
Terminal
type number
+X1-1X4
Bridges
Terminal
Digital input
PE
PE
PE
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
Connection
Customer supply
Customer supply
Customer supply
1W4.3
1W4.4
1W4.5
-VFD -DCS -MCC
VFD DCS MCC

Signals Signals Signals
325 327

0 1 2 3 4 5 6 7 8 9
111.1
111.1
111.2
111.3
111.4
111.5
111.6
111.7
111.8
112.1
112.2
112.3
112.4
112.4
112.4
112.5
112.5
112.6
112.7
112.8
112.9
112.9
Page and path
+X1
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
Terminal
type number
+X1-1X5
Bridges
Terminal
Digital output
PE
PE
10
11
12
13
14
15
16
17
18
19
20
1
9
Connection
1 2 3 4 5 6 7 8 9 10 11 12 13 14 GNYE 1 2 3 4 5 GNYE

ÖLFLEX® FD 891
ÖLFLEX® FD 891

18x0,75 mm²
7G0,75 mm²
1W5.1
1W5.2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 GNYE 1 2 3 4 5 GNYE
1 2 3 5 7 9 11 13 15 17 19 21 23 24 PE 1 2 3 5 7 PE
1 1
-2X5 -3X5
X2 X3
Junction box on pump Junction box on air vessel
326 328

the company or to any company related to the company, and must be returned to the company P.O. box 249 -1X5 Digital output Project description OBI Nickel & Cobalt Project
0 1 2 3 4 5 6 7 8 9
151.3
151.3
151.3
151.3
151.3
152.1
152.1
152.1
152.1
152.1
152.2
152.2
152.2
152.2
152.5
152.5
152.5
152.5
152.6
152.6
152.6
152.6
152.6
153.1
153.1
153.1
153.1
153.1
153.5
153.5
153.5
154.4
Page and path
+X1
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
Terminal
type number
+X1-1X6
Bridges
Terminal
Emergency signal
PE
PE
PE
PE
PE
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1
9
Connection
Emergency stop
pushbutton
to Customer Master
Emergency stop system
=
Emergency stop
pushbutton
(Option)
=
Emergency stop
safety contracts NO
from Customer Master
Emergency stop system =
Feedback loop
to Customer Master
Emergency stop system
(Option)
=
Reset
Emergency stop
327 329

the company or to any company related to the company, and must be returned to the company P.O. box 249 -1X6 Emergency signal Project description OBI Nickel & Cobalt Project
0 1 2 3 4 5 6 7 8 9
154.4
154.4
154.4
154.4
Page and path
+X1
PTTB 2,5
Terminal
type number
+X1-1X6
Bridges
Terminal
Emergency signal
PE
28
29
30
Connection
Reset
Emergency stop
328 330

the company or to any company related to the company, and must be returned to the company P.O. box 249 -1X6 Emergency signal Project description OBI Nickel & Cobalt Project
0 1 2 3 4 5 6 7 8 9
171.0
171.1
171.1
171.1
171.1
171.3
171.3
171.4
171.4
171.4
172.0
172.1
172.1
172.2
172.2
172.2
172.3
172.3
172.3
172.4
172.4
172.4
172.5
172.5
172.5
172.6
172.5
173.0
173.1
173.1
Page and path
+X1
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
Terminal
type number
+X1-1X7
Bridges
Terminal
Potential free
contacts
PE
PE
PE
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1
9
Connection
Customer supply
Customer supply
Customer supply
Customer supply
1W7.1
1W7.2
1W7.3
1W7.5
-VFD -DCS -MCC
VFD DCS MCC

Signals Signals Signals
M1
Start/stop
main motor
=
M1
Main motor VFD STO
(Safe Torque Off)
=
Local mode
Panel fault
Pump
ready to run
M1
Main motor
running
=
M1
Main motor
switch off (trip)
=
M2
Start/stop
=
329 331

the company or to any company related to the company, and must be returned to the company P.O. box 249 -1X7 Potential free contacts Project description OBI Nickel & Cobalt Project
0 1 2 3 4 5 6 7 8 9
173.2
173.2
173.3
173.3
173.3
173.4
173.4
173.5
173.5
173.5
173.6
173.6
173.7
173.7
173.7
173.8
173.8
173.8
174.0
174.1
174.1
175.0
175.1
175.1
175.2
175.2
175.2
175.3
175.3
175.3
175.4
175.4
Page and path
+X1
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
Terminal
type number
+X1-1X7
Bridges
Terminal
Potential free
contacts
PE
PE
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
Connection
Customer supply
1W7.5
-MCC
MCC
Signals
M2
Start/stop
=
M6A
Start/stop
=
M6B
Start/stop
=
M10
Start/stop
Lubrication pump gearbox
=
M1
Start/stop
Anti-condensation heater
Main motor=
Spare
=
330 332

the company or to any company related to the company, and must be returned to the company P.O. box 249 -1X7 Potential free contacts Project description OBI Nickel & Cobalt Project
0 1 2 3 4 5 6 7 8 9
175.4
Page and path
+X1
Terminal
type number
+X1-1X7
Bridges
Terminal
Potential free
contacts
58
Connection
Spare
331 333

the company or to any company related to the company, and must be returned to the company P.O. box 249 -1X7 Potential free contacts Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
31.1
31.1
31.1
31.3
31.3
31.3
31.5
31.5
31.5
32.1
32.1
32.1
32.1
32.1
32.3
32.3
32.3
32.3
32.3
32.5
32.5
32.5
32.6
32.5
32.6
32.6
32.6
32.6
32.6
Page and path
+X2
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
SK 14
SK 14
SK 20
SK 14
SK 14
SK 14
SK 14
Terminal
type number
+X1-1X2
1 2 3 4 5 6 IE 9 10 11 12 13 14 15 16 17 IE
1 2 3 4 5 6 SH 1 2 3 4 5 6 7 8 9 SH
ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
12G0,75 mm²
12G0,75 mm²
1W2.1
1W2.2
+X2-2X2
1 2 3 4 5 6 SH 1 2 3 4 5 6 7 8 9 SH
Bridges
Terminal
Analog input
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
IE
IE
IE
IE
IE
IE
IE
Connection
1
9
1 2 1 2 1 2 3 1 2 3 1 2 3

ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
3G0,75 mm²
3G0,75 mm²
4G0,75 mm²
4G0,75 mm²
4G0,75 mm²
2W2.1
2W2.2
2W2.5
2W2.6
2W2.7
1 2 1 2 1 2 3 1 2 3 1 2 3
PWR+ PWR- PWR+ PWR- WH RD RD WH RD RD WH RD RD
PT6 PT7 TE3A TE3B TE3C
WH WH WH
PWR+ PWR+
Gland, M16x1,5 Gland, M16x1,5 Gland, M16x1,5 Grey PA Gland, M16x1,5 Grey PA Gland, M16x1,5 Grey PA
Grey PA Grey PA
332 334

0 1 2 3 4 5 6 7 8 9
71.1
71.1
71.1
71.2
71.1
71.2
71.2
71.2
71.3
71.2
71.3
71.4
71.3
71.4
71.3
71.4
71.5
71.4
71.5
71.5
71.6
71.5
71.6
71.5
71.6
71.7
71.6
71.7
71.6
Page and path
+X2
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
Terminal
type number
+X1-1X4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ÖLFLEX® FD 891
25x0,75 mm²
1W4.1
+X2-2X4
1 2 3 4 5 6 7 8
Bridges
Terminal
Digital input
PE
PE
PE
PE
PE
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Connection
1
9
BN BU GN/YE BN BU GN/YE BN BU GN/YE BN BU GN/YE BN BU GN/YE


3x0,75 mm²
3x0,75 mm²
3x0,75 mm²
3x0,75 mm²
3x0,75 mm²
2W4.1
2W4.2
2W4.3
2W4.5
2W4.6
ZSL1 ZSL2 ZSL3 ZSH1 ZSH2
BN BN BN BN BN
Conduit Gland M16 Conduit Gland M16 Conduit Gland M16 Conduit Gland M16 Conduit Gland M16
333 335

0 1 2 3 4 5 6 7 8 9
71.7
71.8
71.7
71.8
71.8
71.8
71.9
71.8
71.9
72.1
72.1
72.1
72.2
72.3
72.3
72.3
72.4
72.5
72.6
72.5
72.6
72.5
72.6
72.6
72.8
72.7
72.8
Page and path
+X2
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
Terminal
type number
+X1-1X4
9 10 11 12 13 14 15 16 17 18
9 10 11 12 13 14 15 16 17 18
ÖLFLEX® FD 891
25x0,75 mm²
1W4.1
+X2-2X4
9 10 11 12 13 14 15 16 17 18
Bridges
Terminal
Digital input
PE
PE
PE
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Connection
BN BU GN/YE BN BU BK WH BN BU BK WH 1 2 2 GNYE GNYE 1

Conduit Gland M16
Conduit Gland M16
Conduit Gland M16
Conduit Gland M16

ÖLFLEX® FD 891
ÖLFLEX® FD 891
ÖLFLEX® FD 891
ÖLFLEX® FD 891
3G0,75 mm²
3G0,75 mm²
3G0,75 mm²
3G0,75 mm²
3x0,75 mm²
4x0,34 mm²
4x0,34 mm²
2W4.10
2W4.11
2W4.12
2W4.11
2W4.12
2W4.7
2W4.9
PUR
PUR
BN BU GN/YE BN BU BK WH BN BU BK WH 1 2 2 GNYE GNYE 1

BN BU GN/YE 1 3 2 4 1 3 2 4 1 2 2 PE PE 1
ZSH3 FISLL2 FISLL6 PDSH2 PDSH6 PDSH2 PDSH6
BN
1 1 1 2 PE PE
Conduit Gland M16 317057 317057 317057 317057
334 336

0 1 2 3 4 5 6 7 8 9
71.1
Page and path
+X2
Terminal
type number
+X1-1X4
PE
GNYE
ÖLFLEX® FD 891
25x0,75 mm²
1W4.1
+X2-2X4
GNYE
Bridges
Terminal
Digital input
PE
Connection
335 337

0 1 2 3 4 5 6 7 8 9
111.1
111.1
111.1
111.2
111.2
111.2
111.3
111.3
111.3
111.4
111.4
111.4
111.5
111.5
111.5
111.6
111.6
111.6
111.7
111.7
111.8
111.8
111.8
111.9
112.1
112.1
112.1
Page and path
+X2
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
Terminal
type number
+X1-1X5
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
ÖLFLEX® FD 891
18x0,75 mm²
1W5.1
+X2-2X5
1 2 3 4 5 6 7 8 9 10
Bridges
Terminal
Digital output
PE
PE
PE
PE
PE
PE
PE
PE
PE
10
11
12
13
14
15
16
17
18
Connection
1
9
1 2 GN/YE 1 2 GN/YE 1 2 GN/YE 1 2 GN/YE 1 2 GN/YE 1 2 GN/YE 1 2 GN/YE

3x0,75 mm²
3x0,75 mm²
3x0,75 mm²
3x0,75 mm²
3x0,75 mm²
3x0,75 mm²
3x0,75 mm²
2W5.1
2W5.2
2W5.3
2W5.5
2W5.6
2W5.7
2W5.9
PUR
PUR
PUR
PUR
PUR
PUR
PUR
1 2 GN/YE 1 2 GN/YE 1 2 GN/YE 1 2 GN/YE 1 2 GN/YE 1 2 GN/YE 1 2 GN/YE
1 2 PE 1 2 PE 1 2 PE 1 2 PE 1 2 PE 1 2 PE 1 2 PE
SV1 SV2 SV3 SV5 SV6 SV7 SV9
1 1 1 1 1 1 1
PE PE PE PE PE PE PE
2 2 2 2 2 2 2
336 338

0 1 2 3 4 5 6 7 8 9
112.2
112.2
112.2
112.3
112.3
112.3
112.4
112.4
112.4
Page and path
+X2
PTTB 2,5
PTTB 2,5
PTTB 2,5
Terminal
type number
+X1-1X5
11 12 13 14 PE
11 12 13 14 GNYE
ÖLFLEX® FD 891
18x0,75 mm²
1W5.1
+X2-2X5
11 12 13 14 GNYE
Bridges
Terminal
Digital output
PE
PE
PE
19
20
21
22
23
24
Connection
1 2 GN/YE
3x0,75 mm²
2W5.10
PUR
1 2 GN/YE
1 2 PE
SV15
1
PE
337 339

0 1 2 3 4 5 6 7 8 9
33.0
33.1
33.1
33.1
33.1
33.2
33.3
33.3
33.3
31.7
33.3
33.5
33.5
33.5
33.5
31.7
33.5
33.7
33.7
33.7
33.7
31.7
31.7
33.7
33.7
Page and path
+X3
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
SK 14
SK 14
SK 14
SK 20
SK 20
SK 8
SK 8
Terminal
type number
+X1-1X2
21 22 23 24 25 26 27 28 IE 29 30 7 8 IE
1 2 3 4 5 6 7 8 SH 9 10 11 12 SH
ÖLFLEX® FD 891 CY
18G0.75 mm
1W2.4
+X3-3X2
1 2 3 4 5 6 7 8 SH 9 10 11 12 SH
Bridges
Terminal
Analog input
10
11
12
13
14
15
16
17
18
IE
IE
IE
IE
IE
IE
IE
Connection
1
9
1 2 1 2 SH SH BK BU RD GY BK BU RD GY 1 2 SH
M16x1.5 - 3/8" ISO 45° fitting

ÖLFLEX® HEAT 205 C MC

ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
ÖLFLEX® FD 891 CY
3G0,75 mm²
3G0,75 mm²
3G0,75 mm²
3G0,75 mm²
3G0,75 mm²
4x0,75 mm²
4x0,75 mm²
4x0,75 mm²
3W2.1
3W2.2
3W2.5
3W2.2
3W2.3
3W2.4
3W2.5
3W2.4
1 2 1 2 SH SH BK BU RD GY BK BU RD GY 1 2 SH
PWR+ PWR- PWR+ PWR- 1 2 10 11 1 2 10 11 PWR+ PWR-
PT3 PT8 LT3 LT8 PT9
PWR+ PWR+ 1 1 PWR+
Gland, M16x1,5 Gland, M16x1,5 Reducer M20-M16 Reducer M20-M16 Gland, M16x1,5
Grey PA Grey PA Grey PA
338 340

0 1 2 3 4 5 6 7 8 9
112.5
112.5
112.5
112.6
112.6
112.6
112.7
112.7
112.8
112.8
112.8
112.9
Page and path
+X3
PTTB 2,5
PTTB 2,5
PTTB 2,5
PTTB 2,5
Terminal
type number
+X1-1X5
15 16 17 18 19 PE
1 2 3 4 5 GNYE
ÖLFLEX® FD 891
7G0,75 mm²
1W5.2
+X3-3X5
1 2 3 4 5 GNYE
Bridges
Terminal
Digital output
PE
PE
PE
PE
Connection
1
8
1 2 GN/YE 1 2 GN/YE 1 2 GN/YE 1 2 GN/YE

3x0,75 mm²
3x0,75 mm²
3x0,75 mm²
3x0,75 mm²
3W5.1
3W5.2
3W5.3
3W5.4
PUR
PUR
PUR
PUR
1 2 GN/YE 1 2 GN/YE 1 2 GN/YE 1 2 GN/YE

1 2 PE 1 2 PE 1 2 PE 1 2 PE
SV10 SV11 SV12 SV13
1 1 1 1
PE PE PE PE
2 2 2 2
339 341

0 1 2 3 4 5 6 7 8 9
32.8
32.8
Page and path
+X7
Terminal
type number
+X7-7X2
Bridges
Terminal
IE
IE
Connection
SH
W7.5
SH
340 351

the company or to any company related to the company, and must be returned to the company P.O. box 249 -7X2 Project description OBI Nickel & Cobalt Project
0 1 2 3 4 5 6 7 8 9
-BOX_X2
210 mm 600 mm
-Labelling
JB-021-05 X2 Black text on acrylic white label (25x75mm) on front
400 mm
400 mm
Terminal box 400x600x210

Side view Front view Eldon: ASR0406021
IP66 / Type 4X, 12, 13
Stainles steel 304
Cabinet 1.5 mm, door 2 mm
Mounting plate galvanised steel 2mm

341 352

the company or to any company related to the company, and must be returned to the company P.O. box 249 Terminal box X2 front view Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
-BOX_X2
Sensor and valve cable termination on the upper side of the terminals.
550 mm -Always follow installation instructions from manufacturer of components.
60 mm 430 mm 60 mm -Power connection from one component to another must be done
under one ferrule.
Use the Phoenix Zack marker strip carrier (P-ZB METER) for all
components encoding
60 mm
-X2-IE
-2X2
-2X2
-2X4
-2X5
-2X5
-2X4
205 mm
370 mm
-X2-IE
80 mm
25 mm

Mounting plate Eldon: ASR0406021
Connect all IE-Rails to IP66 / Type 4X, 12, 13
PE-Rail with GN/YE 6mm² Stainles steel 304
Terminal strip: Cabinet 1.5 mm, door 2 mm
Terminal strip coding; from left to right or from top to bottum. Mounting plate galvanised steel 2mm
use NS35/15 rail.
351 353

the company or to any company related to the company, and must be returned to the company P.O. box 249 Terminal box X2 mounting plate Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
-BOX_X2
-2W4.9
-2W2.5
-2W4.1
-2W4.5
-2W5.3
-2W5.7
-1W2.2
-1W2.3
-2W4.10 -2W4.11
-2W5.10
-2W2.2
-2W2.7
-2W4.3
-2W4.7
-2W5.1 -2W5.2
-2W5.6
-1W4.1
-1W2.1
-1W5.1
-2W2.1
-2W2.6
-2W4.2
-2W4.6
-2W5.5
-2W5.9
M25 M20 M16 M16 M16 M12 M16 M16
Eldon: ASR0406021
M25 M32 M25
M16 M16 M16 M16 M16 M16 M16 M16
IP66 / Type 4X, 12, 13

M16 M16 M16 M16 M12 M16 M16 M16 Stainles steel 304

Bottom view Cable glands shall be coded inside

352 359
the company or to any company related to the company, and must be returned to the company P.O. box 249 Terminal box X2 cable gland plan Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
60 mm
15 mm
Font size 5mm BOLD.
2W2.1 2W4.3 2W4.12
-2W2.1 -2W4.3 -2W4.12
2W2.2 2W4.5 2W5.1
-2W2.2 -2W4.5 -2W5.1
2W2.5 2W4.6 2W5.2
-2W2.5 -2W4.6 -2W5.2
2W2.6 2W4.7 2W5.3
-2W2.6 -2W4.7 -2W5.3
2W2.7 2W4.9 2W5.5
-2W2.7 -2W4.9 -2W5.5
2W4.1 2W4.10 2W5.6
-2W4.1 -2W4.10 -2W5.6
2W4.2 2W4.11 2W5.7
-2W4.2 -2W4.11 -2W5.7
353 359.a

the company or to any company related to the company, and must be returned to the company P.O. box 249 Cable marker X2 Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
60 mm
15 mm
Font size 5mm BOLD.
2W5.9
-2W5.9
2W5.10
-2W5.10
359 361

0 1 2 3 4 5 6 7 8 9

1W2.1 1 Gland, M25x1,5 Grey PA Hugro 183.2517 183.2517

1W2.1 1 Lock Nuts, M25 Grey PA Hugro 578.25 578.25
2W2.1 2 Cable marker Phoenix Contact UC-WMTB (44X15) 0828376
2W4.9 1 Lock Nuts, M12 Black PA Hugro 578.15.01 578.15.01
2W4.10 1 Lock Nuts, M12 Black PA Hugro 578.15.01 578.15.01
2W4.11 1 Conduit Gland M16 Hugro 211.1713 211.1713
2W4.11 1 Lock Nuts, M16, brass, nickel-plated Hugro 520.17 520.17
2W4.12 1 Conduit Gland M16 Hugro 211.1713 211.1713
2W4.12 1 Lock Nuts, M16, brass, nickel-plated Hugro 520.17 520.17
359.a 361.a
0 1 2 3 4 5 6 7 8 9


-Box_X2 1 Wall mounted, 400x600x210 Stainless steel AISI 304, single door enclosure Eldon ASR0406021 ASR0406021
-2X4 1 Plug-in bridge Phoenix Contact FBS 50-5 3038930
361 361.b

0 1 2 3 4 5 6 7 8 9


361.a 401

the company or to any company related to the company, and must be returned to the company P.O. box 249 Parts list X2 Project description OBI Nickel & Cobalt Project
0 1 2 3 4 5 6 7 8 9
-BOX_X3
210 mm 400 mm
-Labelling
JB-021-05 X3 Black text on acrylic white label (25x75mm) on front
400 mm
400 mm
Eldon: ASR0404021
IP66 / Type 4X, 12, 13
Stainles steel 304
Side view Front view Drill 4 holes Ø8.5mm in the rear side,
361.b 402

the company or to any company related to the company, and must be returned to the company P.O. box 249 Terminal box X3 front view Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
-BOX_X3
Sensor and valve cable termination on the upper side of the terminals.
350 mm -Always follow installation instructions from manufacturer of components.
40 mm 269.98 mm 40 mm -Power connection from one component to another must be done
under one ferrule.
Use the Phoenix Zack marker strip carrier (P-ZB METER) for all
components encoding
60 mm
-X3-IE
-3X2
-3X5
-3X5
205 mm
370 mm
-X3-IE
80 mm
25 mm

Mounting plate Eldon: ASR0406021
Connect all IE-Rails to IP66 / Type 4X, 12, 13
PE-Rail with GN/YE 6mm² Stainles steel 304
Terminal strip: Cabinet 1.5 mm, door 2 mm
Terminal strip coding; from left to right or from top to bottum. Mounting plate galvanised steel 2mm
use NS35/15 rail.
401 403

the company or to any company related to the company, and must be returned to the company P.O. box 249 Terminal box X3 mounting plate Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
-BOX_X3
-3W2.2
-3W5.1
-3W5.3
-1W5.2
-3W2.1
-3W2.5
-1W2.4
-3W2.3
-3W2.4
-3W5.2
-3W5.4
M16 M16 M16 M16 M16 M16
Eldon: ASR0406021
M25 M16 M16 M16 M16
IP66 / Type 4X, 12, 13
Stainles steel 304

Bottom view Cable glands shall be coded inside
402 408
the company or to any company related to the company, and must be returned to the company P.O. box 249 Terminal box X3 cable gland plan Project description OBI Nickel & Cobalt Project S.814.201715.ELD
0 1 2 3 4 5 6 7 8 9
60 mm
15 mm
Font size 5mm BOLD.
3W2.1 3W5.3
-3W2.1 -3W5.3
3W2.2 3W5.4
-3W2.2 -3W5.4
3W2.3
-3W2.3
3W2.4
-3W2.4
3W2.5
-3W2.5
3W5.1
-3W5.1
3W5.2
-3W5.2
403 411
0 1 2 3 4 5 6 7 8 9


3W2.3 1 M16x1.5 - 3/8" ISO 45° fitting Anamet 712.416.1 712.416.1
3W2.3 1 Lock Nut, M16 Brass Skindicht SM-M LAPP 52103010 52103010
3W2.4 1 M16x1.5 - 3/8" ISO 45° fitting Anamet 712.416.1 712.416.1
3W2.4 1 Lock Nut, M16 Brass Skindicht SM-M LAPP 52103010 52103010
-Box_X3 1 Wall mounted, 400x400x210 Stainless steel AISI 304, single door enclosure Eldon ASR0404021 ASR0404021
-CAB 1
408 411.a
0 1 2 3 4 5 6 7 8 9

411 &09/1


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Weir Minerals Netherlands b.v.

Copyright © Weir Minerals Netherlands b.v. 2019 01 Update WDVDV 18-09-19

2.a Table of contents

2.b Table of contents

22 HMI and Ethernet switch

111 Digital output

112 Digital output

115 Digital output

116 Digital output

151 Emergency stop

152 Emergency stop

153 Emergency stop

Copyright © Weir Minerals Netherlands b.v. 2019

154 Emergency stop

171 Potential free contact VFD

172 Potential free contact DCS

173 Potential free contact MCC

174 Potential free contact MCC

175 Potential free contact Spare

204 Cable overview 01

207 Cable overview

211 Equipment installation main current 01

212 Equipment installation control current 01

213 Equipment installation control current 01

215 Production Drawing 01

301 Contol box X1 front view

302 Control box X1 mounting plate

303 Control box X1 cable gland plan 01

304 Layout SP5500TP

305 Layout SYNERTREX EDGE GATEWAY 5100

308 Cable marker X1 01

311 Parts list X1 01

311.a Parts list X1

311.b Parts list X1

315 Parts list X1

321 -1X0 Power supply

322 -1X2 Analog input

323 -1X2 Analog input

324 -1X3 Analog output

325 -1X4 Digital input

326 -1X4 Digital input

327 -1X5 Digital output

328 -1X6 Emergency signal

329 -1X6 Emergency signal

330 -1X7 Potential free contacts

Copyright © Weir Minerals Netherlands b.v. 2019

331 -1X7 Potential free contacts

332 -1X7 Potential free contacts

333 -2X2 Analog input

334 -2X4 Digital input

335 -2X4 Digital input

336 -2X4 Digital input

337 -2X5 Digital output

338 -2X5 Digital output

339 -3X2 Analog input

340 -3X5 Digital output

351 Terminal box X2 front view

352 Terminal box X2 mounting plate

353 Terminal box X2 cable gland plan 01

359 Cable marker X2

359.a Cable marker X2