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Main Types of ThinFlex Materials for flex Board

As the demand for flexible PCBs grows, so does the need for flexible materials like
coverlays and flexible copper clad laminates. Flexible copper clad laminates are
crucial in the manufacturing of flexible circuits. There are different brands of FCCLs.
However, some brands offer more reliability and greater performance. An example of
such a brand is ThinFlex.

ThinFlex PCB Company has earned a great reputation in the production of quality
flexible copper clad laminates. Also, this industry-leading company ensures its
products offer the best performance in any application.

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What are the Capabilities of ThinFlex PCB Company?

ThinFlex is a PCB company that specializes in the manufacturing of coverlays and

flexible copper clad laminates (FCCLs). This Taiwan-based company is an industry
leader in FCCL manufacturing. Flexible copper core are a core part of flexible printed
circuit boards. ThinFlex has a long term experience in producing coverlays and
FCCLs.

With its cutting-edge technology, this company offers the best quality IC
packaging and FCCL. It is a leader in the FCCL industry. In the late 1890s, the
flexible copper clad laminate comprises wax paper substrate. After some years,
engineers used copper foil on thermoplastic film to generate circuit patterns on
flexible boards.

ThinFlex Corp. engages in the manufacturing and supply of electronic components,

fine chemicals, and synthetic resin. Also, ThinFlex has more than twenty years
experience in FCCL manufacturing. This company also produces three-layer flexible
CCL. The 3 layer flexible CCL is also known as adhesive FCCL. On the other hand,
the 2 layer FCCL is also known as adhesiveless double-sided PCB.

Main Types of ThinFlex Materials

Flexible copper clad laminates

ThinFlex manufactures adhesiveless double-sided and adhesiveless single sided

flexible copper clad laminates. Also, flexible copper clad laminates comprise
polyester film or PI film. They are substrate materials that offer a great level of
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flexibility. FCCL is lightweight and ultra thin. Also, flexible circuit boards that
feature FCCL are applicable in a wide range of electronic devices like laptop, cell
phone, and automotive GPS among others.

Over the years, FCCL has received recommendations among PCB manufacturers.
Also, these laminates are indispensably used in consumer electronics, medical devices,
and a lot more. Flexible copper clad is a combination of copper and plastic film.
Therefore, it has the qualities of both copper and plastic film. Also, this makes these
laminates ideal for use in applications where standard PCBs would fail like uneven or
curved surfaces.

FCCL manufacturing process involves depositing a thin copper coating on a flexible

substrate. This process refers to tape casting. Polyimide or polyester are types of
materials for substrates. Single sided flexible copper clad laminate

Single-sided flexible CCL features excellent dimensional stability, high textural

endurance, and high tensile strength.

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Double sided flexible copper clad laminate

Double-sided flexible CCL has excellent chemical resistance, finer

line etching capabilities, exceptional heat resistance, and high flexural endurance.

Coverlay

Coverlay acts as a solder resist for flexible boards. It comprises a layer of epoxy based
adhesive and a layer of polyimide. Also, the adhesive bonds the polyimide to the flex
boards. A coverlay is widely used in a flexible PCB to encapsulate and shield the
external circuitry of this PCB. Also, this flex PCB material offers similar function as
a solder mask used on rigid PCBs.

The major difference here is the level of flexibility offered by coverlays in flex PCB
design. ThinFlex Corp. specializes in the production of coverlays for flexible printed
circuit boards. Also, a coverlay is usually applied on flexible boards to protect the
copper structure of the flexible circuits.

Coverlays feature high resistance to temperature which makes them withstand the
heat from ovens and heaters. Also, flexible PCB coverlay offer more ductility than
soldermasks. In addition, coverlays are the ideal solution for encapsulating layers of
external circuit of a FPC. This material offers a more robust and durable solution.

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Benefits of ThinFlex Material

FCCL is a ThinFlex material that offers several advantages. Also, this ThinFlex
material comes with unique features which contribute to its performance in flexible
printed circuits. Below are some benefits you will enjoy when you use FCCL by
ThinFlex.

Lightweight

ThinFlex FCCL is lightweight, thin, and very flexible. Also, it helps in manufacturing
very lightweight electronic devices.

High heat tolerance

ThinFlex material is ideal for manufacturing electrical devices subjected to high

temperature conditions. Also, this material features high thermal conductivity and as
such, it is resistant to high heat. Therefore, ThinFlex flexible copper clad laminate can
tolerate very high temperature applications and perform with minimal issues.

Chemical resistance

The double sided flexible CCL by ThinFlex features high chemical resistance. Also,
chemical resistance is useful in devices used in applications exposed to chemicals. In
addition, this ThinFlex material can protect devices that function in chemically active
environments.

Exceptional electrical properties

ThinFlex material features outstanding electrical properties which enhance its overall
performance. For instance, the double sided FCCL features high flexural endurance
which enhances its flexibility.

Easy storage conditions

It is very easy to store ThinFlex materials. Also, the storage process doesn’t require
any refrigeration system.

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Applications of ThinFlex Materials

ThinFlex materials are mainly applied in the production of some electronic devices
like cell phones, cameras, and more. Also, they are widely used in applications such
as:

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Consumer electronics

Consumer electronics like cell phones, laptops, cameras, calculators, and more feature
ThinFlex materials. Also, these materials feature great electrical and chemical
properties which make them ideal for use in these applications.

Aerospace products

Some parts of aerospace devices comprise ThinFlex materials. These materials are
commonly used for the flexible parts of these devices.

Medical equipment

Medical equipment like implantable devices comprise coverlays and flexible copper
clad laminate. Also, these materials are important for medical applications especially
those that are in the human body.

Automotive

Modern automobiles feature flexible printed circuits. Parts of automobiles like air bag
controllers, dash systems, and anti-locking braking systems include flexible copper
clad laminates and coverlays.

Conclusion

ThinFlex has earned great reputation in the production of flexible copper clad
laminates. These materials can withstand varying environmental conditions. Also,
they have excellent electrical, thermal, and mechanical properties. They are suitable
for fabricating flexible printed circuits.

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