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High Performance Gum Rosin Modified Hyperbranched Vinyl Ester Resin Derived From Multifunctional Pentaerythritol
High Performance Gum Rosin Modified Hyperbranched Vinyl Ester Resin Derived From Multifunctional Pentaerythritol
https://doi.org/10.1007/s00289-020-03511-x
ORIGINAL PAPER
Abstract
In this article, gum rosin-based hyperbranched vinyl ester resin (VPEMPAE) was
synthesized from maleic anhydride-modified gum rosin adduct (MPA). This adduct
(MPA) was reacted with pentaerythritol to obtain esterified adduct (PEMPA). The
PEMPA adduct was epoxidized using epichlorohydrin and KOH as a catalyst to
give epoxy resin (PEMPAE). The epoxide rings were then reacted with methacrylic
acid to synthesize vinyl ester resin (VPEMPAE). The lignin modeled compounds
(LMCs), methacrylated eugenol (ME), and methacrylated guaiacol (MG) were used
as bio-based reactive monomers for vinyl ester resin. The chemical structures of
all the products were studied using FT-IR, 1H-NMR, 13C-NMR, and DEPT-135°
spectroscopic analysis. The dynamic curing study of cured samples was done using
DSC. Thermogravimetric analysis of these samples was performed using TGA at a
heating rate of 10 °C min−1. Mechanical properties such as compression, flexural,
and tensile strengths of VPEMPAE samples were also determined using a universal
testing machine. Some preliminary coating tests were also performed to determine
the chemical resistance of these cured resins and morphological studies on these
coatings were also conducted using SEM. The results of this study showed better
performance of rosin-derived vinyl ester resin cured with reactive diluent ME as
compared to MG and commercially based styrene.
* Bharti Gaur
bhartigaur@gmail.com
1
Department of Chemistry, National Institute of Technology, Hamirpur,
Himachal Pradesh 177005, India
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478 Polymer Bulletin (2022) 79:477–501
Introduction
In the past few decades, immense research has been devoted to developing new
bio-based and eco-friendly polymeric materials from a renewable resource, pre-
dominantly due to two reasons viz. the environmental threat caused by global
warming and dwindling petroleum resources. Plant products can play an essen-
tial role in the greening of conventional petroleum-based vinyl ester resins. In
the past few years, gum rosin holds considerable attention as a source of scaffold
material for polymer production. Rosin acid extracted from the pine tree is being
used as raw material for the adhesive and coating industries since ancient times
either as such or as converted derivatives. Gum rosin consists of mainly abietic
acid (approx. 90%), and its isomers are abundantly available as exudates of pines
and conifers. Gum rosin is a mixture of eight analogous rosin acids consisting of
three fused six-carbon rings and a single carboxylic acid group which is distin-
guished by double bonds present in phenanthrene ring with varying positions [1,
2]. The composition of these isomers varies according to the method of collec-
tion, tree species, and the production location. Moreover, the larger hydrogenated
phenanthrene ring present in rosin acids exhibits similar rigidity as petroleum-
derived cycloaliphatic or aromatic compounds thus can be used as an exceptional
green alternative for petroleum-based vinyl ester resin [3, 4].
Vinyl ester (VE) resins are a promising class of thermoset resin in the com-
posite industry as an alternative to epoxy resins, phenolic, polyesters, and poly-
imide resins owing to their exceptional handling characteristics and ease of cure.
VERs are the polyadditional polymerized products of epoxy resins and ethyleni-
cally unsaturated carboxylic acids consisting of ester groups and C=C bonds at
the end chain of the polymer. These structoterminal unsaturated groups are highly
reactive and can cause rapid cross-linking with or without reactive monomers
(viz. styrene, vinyl toluene, acrylates) to give products of desired properties [5,
6]. Since these resins have significantly high viscosity, reactive monomers, or
diluents are used in resin formulations that provide resin with workable viscos-
ity levels. VER systems using reactive diluents are preferred as they delay the
gelation process of neat vinyl ester resins and offer high-performance polymers
with enhanced mechanical strength, hardness, percent elongation, cross-link
density, resistance to chemicals, surface finishing, and scratch resistance [7, 8].
Owing to these exceptionally outstanding properties, vinyl ester resins show the
advantages of both epoxy and polyester resins. Compared to epoxy resins, vinyl
esters acquire benefits of low cost, lesser viscosity, easy to operate, low or room
temperature curing using a catalyst, coatability with no seasonal restrictions [9,
10]. VERs could also retain most of the enviable epoxy resin properties. They
offer superior mechanical strength and thermal stability, electrical properties,
good adhesion and resistance to acid, alkali, and salts, corrosion resistance, flame
retardancy, low shrinkage, air drying, impact resistance [11–13]. These are often
used in applications that require high strength, heat performance, and corrosion
resistance which include marine, industrial, building, and construction [14–16].
Due to over-pressing environmental issues, there is an urgent need to develop
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Polymer Bulletin (2022) 79:477–501 479
green polymeric materials. Since vinyl ester resins constitute a major compo-
nent for numerous industrial applications, a bio-based vinyl ester resin in place of
petroleum-based vinyl ester resin can serve to reduce the human footprints on the
environment [17–20].
Gum rosin is being explored as potential raw material for generating a new series
of matrix resin that could replace the present-day petroleum-based resin by many
researchers over the years. Atta et al. have reported the synthesis of tetra functional
epoxy resins by reacting diethanolamine with Diels–Alder adducts of rosin ketone [25].
Gum rosin-derived polyamide and gum rosin-based acid anhydrides have also been
used as curatives for various epoxy resins, and these bio-based curatives also proved as
a better replacement for petroleum-based epoxy curing agents [3, 26]. Gum rosin has
poor resistance to water and alkalis. It is sensitive to oxygen in the air and is tacky to
touch. To overcome these problems, in this article, gum rosin has been modified to pro-
duce adduct (MPA) with maleic anhydride via Diels–Alder reaction which was further
esterified using pentaerythritol (PEMPA). This introduces pendant hydroxyl groups of
pentaerythritol on the backbone of the resin in the presence of a suitable catalyst, which
in turn increases the functionality, and flexibility of gum rosin-based VER. PEMPA
was then epoxidized using epichlorohydrin to form epoxy resin (PEMPAE). Vinyl ester
resin (VPEMPAE) was prepared by methacrylating gum rosin-based epoxy resin.
In this work, non-volatile reactive monomers obtained by methacrylation of
lignin model compounds have been used as viable and bio-based aspirants to
entirely replace styrene as reactive monomer. Since the Federal Environmental Pro-
tection Agency (EPA) of the USA has designated styrene as hazardous and cancer-
causing air pollutants due to its high volatility, thus it is urgent to get its substitute
without letting go of its outstanding performance and processability [21]. Lignin is
an aromatic affluent, bio-renewable alternate having the potential to give way single-
ring aromatic compounds as selectively broken down. It has been reported by Joseph
et al. [22] that under the experimental conditions, styrene took approximately 3 h to
get fully evaporated at 30 °C whereas only 0.9 and 1.35% of methacrylated euge-
nol (ME) and methacrylated guaiacol (MG), respectively, was evaporated at 30 °C
after 18 h. This fact demonstrates the exceptionally lower volatilities of ME and MG
as compared to styrene. MG and ME were productively exploited as low viscosity,
non-volatile reactive monomers to decrease the viscosity of vinyl ester resins to a
workable level. The purpose of the present research article is to exploit the novel
applications of rosin in the greening of conventional petroleum-based vinyl ester
resins and to study the thermal and mechanical performance of the above-formed
vinyl ester resin using bio-based and non-volatile methacrylated lignin-modeled
compounds (LMCs) as reactive monomers.
Experimental
Materials
Gum rosin (ww grade), maleic anhydride (99% pure, LobaChemie Pvt. Ltd., India),
p-toluenesulfonic acid (p-TSA) (98% pure, LobaChemie Pvt. Ltd., India), and
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480 Polymer Bulletin (2022) 79:477–501
pentaerythritol (98% pure, LobaChemie Pvt. Ltd., India) were used for the synthesis
of maleopimaric acid (MPA) adducts and esterification of adduct with pentaeryth-
ritol. Epichlorohydrin L.R. grade (99% pure, LobaChemie Pvt. Ltd., India), sodium
hydroxide pellets (85% pure, Avra Synthesis Pvt. Ltd., India) were used for the syn-
thesizing epoxy resin. Methacrylic acid (99% pure, LobaChemie Pvt. Ltd., India)
and triphenylphosphine (99% pure, LobaChemie Pvt. Ltd., India) were used for the
preparation of vinyl ester resin. Eugenol (99% pure, LobaChemie Pvt. Ltd., India),
Guaiacol (99% pure, LobaChemie Pvt. Ltd., India), Methacrylic anhydride (99%
pure, LobaChemie Pvt. Ltd., India), and 4-dimethyl aminopyridine (DMAP) (98%
pure, Alfa Aesar, UK) were used for the synthesis of methacrylated eugenol (ME)
and methacrylated guaiacol (MG). Styrene (Thermo Fisher Scientific, US), meth-
acrylated guaiacol (MG), and methacrylated eugenol (ME) were used as reactive
diluents in this study.
The synthetic route for the synthesis of lignin model compound-based reactive mon-
omers methacrylated guaiacol (MG) and methacrylated eugenol (ME) is presented
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Polymer Bulletin (2022) 79:477–501 481
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482 Polymer Bulletin (2022) 79:477–501
Scheme 2 Synthetic route for Methacrylated Eugenol (ME) and Methacrylated Guaiacol (MG)
Curing procedure
The rosin-derived vinyl ester resin (VPEMPAE) was cured using three different
reactive monomers styrene/methacrylated guaiacol (MG)/methacrylated eugenol
(ME) and benzoyl peroxide as a free radical initiator in 10/4/0.2 (w/w), respectively.
Half of the weighed amount of each reactive monomer was mixed with the resin
and the other half with the benzoyl peroxide in separate flasks. The flasks were
then sealed and kept under refrigeration to avoid premature polymerization before
use. Then, equal amounts of the solutions were taken in a beaker and stirred vigor-
ously with a glass rod at 30 °C until a uniform mixture is formed. The mixture was
then poured into molds with cavity size 100 × 10 × 5 mm. The curing of resin was
achieved at a particular temperature determined from the DSC scan at which appre-
ciable rate of curing was observed for each sample. The samples were cured under a
load of 100 kg/cm2 in a compression molding machine, for particular time duration
determined from the isothermal DSC scan. The samples were cut apart with the help
of a metallurgical saw into different sized strips required for the type of test to be
carried out according to the test specifications.
The samples for curing studies were prepared using 10/4/0.2 (w/w) of resin, sty-
rene, and benzoyl peroxide, respectively, at room temperature.
Characterization
Structural characterization
The structure of the synthesized vinyl ester resin (VPEMPAE) was characterized
using FT-IR, 1H-NMR, and 13C-NMR spectroscopic methods. For FT-IR, the sam-
ples were dissolved in chloroform and recorded via Perkin Elmer-Spectrum RX-
IFTIR (U.S.) Spectrometer by subsequent evaporation of the solvent on KBr disk.
Bruker Avance II 400 (U.S.) NMR spectrometer was used to record the 1H-NMR
and 13C-NMR spectra using deuterated C DCl3 as solvent and TMS as an internal
standard.
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Polymer Bulletin (2022) 79:477–501 483
The refractive indices of the VPEMPAE samples containing styrene, MG, and ME
were measured via A.KRUSS Optronic Abbe’s refractometer AR2008 (Germany).
Viscosities of the VPEMPAE samples containing 40% wt/wt styrene, MG, and ME
were measured by using Brookfield viscometer (LVDV II + Pro, Brookfield, USA)
using spindle no. L62 at 120 rpm. Density measurements were done using a Pyc-
nometer at 20 °C.
Dynamic DSC scans were recorded on Perkin Elmer Diamond (U.S.) Differential
Scanning Calorimeter with a programmed heating rate of 10 °C min−1 from room
temperature to the completion of exothermic reactions. From the dynamic DSC
scans, a temperature for each sample was selected which showed an appreciable
rate of curing. Isothermal DSC runs were carried out at that particular temperature
to determine the apparent time required for the completion of curing. The curing
conditions determined were then used to cure the respective samples and subse-
quently evaluate their decomposition behavior. For thermogravimetric analysis, SII
6300 EXSTAR TG/DTA(U.S.) was used for recording TG/DTA/DTG traces of the
samples cured isothermally at a heating rate of 10 °C min−1 in nitrogen atmosphere
(flow rate = 200 mLmin−1) having sample size 11 ± 5 mg. The quantitative estima-
tion of relative thermal stability of the cured vinyl ester resins was done by compar-
ing the temperatures for a particular amount of weight loss.
Mechanical Behavior
The samples for the analysis mechanical performance were prepared by mixing
10/4/0.2 (wt/wt) of the vinyl ester resin, styrene, MG, and ME as reactive mono-
mers, respectively, and free radical initiator-benzoyl peroxide in a beaker. The mix-
ture was then poured into specially designed molds of dimension (150 × 150 × 5.0
mm3) and cured at a temperature determined from the DSC scan for a particular
sample under a load of 100 kg/cm2 for 12 h in a compression-molding machine.
The samples were cut apart with the help of a metallurgical saw into different sizes
required for the type of the test to be carried out according to the test specifications.
For the analysis of the mechanical performance of all the samples such as ten-
sile, compressive, and flexural strength, Hounsfield-25KN H50KS (U.K.) universal
testing machine at a testing speed of 2 mm/min was used. For determining the ten-
sile strength (ASTM D3039), the span length was fixed as 50 mm. In the case of
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484 Polymer Bulletin (2022) 79:477–501
compressive strength (ASTM D3410), the test specimens were held between two
platforms of the machine, and the compressive load was applied over 25-mm span
length. The three-point flexural strength (ASTM D790) was determined by fixing
the span length to 50 mm. The impact tests (ASTM D256) were also carried out
for these samples using a plastic impact tester Tinius Olsen IT 406 (U.S.A) that
ascertains the notch impact strength of the material by shattering the notched speci-
men with a pendulum hammer, measuring the spent energy and relating to the cross
section of the specimen. The depth under the notch is 2 mm. Three replicates of
each sample were used for the measurement of each mechanical property. The mean
value and standard deviation of each mechanical property were determined.
For chemical resistance analysis of cured vinyl ester resins, coating samples were
prepared and applied on one side of the mild steel specimen (15 cm × 10 cm) with a
total dry film thickness of 250 ± 10 µm (measured using vernier caliper with accu-
racy of 10 µm) via hand layup method and another side of which was coated using
coal tar epoxy primer for protection against corrosion. The coated specimens, three
samples for each resin system, were subjected to the chemical environment of acid,
alkali, and salt solutions and were dipped in 1 M HCl, 1 M NaOH, and 1 M NaCl
aqueous solutions for 90 days. The chemical resistance analysis was done by evalu-
ating the % weight loss of the cured samples after subjecting to different chemical
environments using Eq. (1):
Wi − Wf
% Weight Loss = , (1)
Wi
where Wi is the weight of the cured sample before dipping into different aqueous
solutions and Wf is the weight of the dry sample after dipping into different aqueous
solutions. The morphology of cured resin samples was also studied using Scanning
Electron Microscopy. This study differentiates the changes that appeared on the sur-
face of the cured resins due to chemical exposure to different solutions. This study
was performed using the JSM-6610 Scanning electron microscope.
Scheme 1 shows the reaction scheme for the synthesis of gum rosin-based vinyl
ester resin (VPEMPAE) with methacrylic acid-catalyzed with triphenylphosphine.
Vinyl ester resin with acid value ~ 7 mg KOH/g solid was obtained and further used
for studying the thermal and mechanical behavior using styrene (Sty), methacrylated
guaiacol (MG), and methacylated eugenol (ME) as reactive diluents. Figure 1 illus-
trates the variation in the acid value with reaction time. The figure clearly shows the
decrease in acid value with the reaction time, and this behavior is usually observed
in catalyzed polyesterification reactions. The not linear plot in the initial phase of
the reaction shows the decrease in acid value that was due to the greater availability
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Polymer Bulletin (2022) 79:477–501 485
of the reactive sites and a larger possibility of the acid group to react with epoxide
groups.
FT‑IR
FT-IR spectrum [Fig. 2a] of MPA showed a broad absorption peak ranging from
3300 to 3500 cm−1 due to carboxylic –OH stretching present in MPA. Two stretch-
ing bands in the carbonyl region at 1843 and 1779 cm−1 displayed the presence of
anhydride group which confirmed the Diels–Alder reaction between gum rosin and
maleic anhydride and lead to the formation of MPA [3]. Figure 2b shows the FT-IR
spectra PEMPA, where the disappearance of the anhydride peaks and appearance
of the peak due to > C=O– of ester groups at 1730 cm−1 confirmed the esterifica-
tion reaction. The FT-IR spectra of epoxy resin PEMPAE i.e., Figure 2c shows the
characteristic band due to symmetrical stretching or ring breathing frequency of
epoxy ring at 1253 cm−1 and asymmetrical C–O–C stretching in the epoxy ring at
1174 cm−1 [31]. FT-IR spectra of VPEMPAE in Fig. 2d shows the appearance of a
distinguished broad absorption band due to secondary hydroxyl group at 3433 cm−1,
peaks at 1715 and 1170 cm−1 due to carbonyl groups of methacrylate, and peak at
1631 cm−1 due to C=C stretching of methacrylate groups that confirm the synthesis
of VPEMPAE [27].
1
H‑NMR
In the 1H-NMR spectrum of VPEMPAE in Fig. 3, eminent peaks at 5.9 and 6.1 ppm
because of vinylic protons and peak at 2.1 ppm owing to –CH3 of methacrylate
group were observed. Since, it is practically difficult to esterify all the epoxy groups
present in PEMPAE as a result of which proton resonance signals at 2.6, 2.9, and
3.3–3.4 ppm due to –CH2, –CH, and O–CH2 protons of the residual epoxy ring were
observed too.
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Fig. 2 FTIR spectra of all the synthesized products a MPA, b PEMPA, c PEMPAE, and d VPEMPAE
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C‑NMR
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Polymer Bulletin (2022) 79:477–501 487
The molecular weight of vinyl ester resin (VPEMPAE) has also been worked
out by calculating the number of methacrylate groups present in the vinyl ester
resin molecule. The number of methacrylate groups (A) was evaluated using the
1
H-NMR spectroscopic technique by taking the ratio of the integration of –CH3
protons present on the gum rosin moiety which were observed between 0.5 and
1.3 ppm to the =CH2 proton of the methacrylate group (proton 2) that appeared at
5.5 and 6.1 ppm.
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The value of methacrylate group (A) was utilized to calculate the molecular
weight of VPEMPAE using the formula (1260.12 + 86A), where 1260.12 g/mol
is the molecular weight of PEMPAE, 86 is the molecular weight of one meth-
acrylate group, and A is the total methacrylate groups present in VPEMPAE.
Using 1H-NMR spectroscopy, the molecular weight of VPEMPAE is found to be
1965.32 g/mol, which is comparable to the value obtained from the GPC graph
of the VPEMPAE as shown in Fig. 5. The molecular weight of VPEMPAE and
its precursors determined from the GPC technique are tabulated in Table 1.
Table 2 shows the physiochemical properties i.e., density, viscosity, and
refractive index of all the reactive monomers and VPEMPAE resin samples con-
taining these reactive monomers.
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The vinyl ester resins exhibit varied curing behavior with different reactive mono-
mers. Figure 6 displays the typical DSC curves for the curing of gum rosin-based
vinyl ester resin (VPEMPAE) with methacrylated eugenol (ME), methacrylated
guaiacol (MG), and styrene (40% w/w), respectively, at a heating rate of 10°Cmin−1.
As the Fig. 6a–c shows, the heat flow for the curing of VPEMPAE with MG, ME,
and styrene reactive monomers, respectively, exhibited a single exothermic peak
Fig. 6 DSC scans of Vinyl ester resin (VPEMPAE) with a MG, b ME and c Styrene
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Scheme 3 Proposed cross-linked structure for vinyl ester resin (VPEMPAE) with MG/ME/Sty
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Thermal stability
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Fig. 7 a TGA and b DTG curves for cured Vinyl ester resin (VPEMPAE) with different reactive mono-
mers
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Thus, activation energies of decomposition for all the samples were evaluated by
Eqs. (3) and (4) and listed in Table 4. The activation energies and the char residue
were also found to be higher in the case of rosin-based vinyl ester resin samples
cured with different reactive monomers. These results indicate that rosin-derived
vinyl ester resin thermosets have enhanced performance than epoxy resin thermosets
thus could be a preferred choice for thermoset industries.
The mechanical behavior of the vinyl ester resins greatly depends on the structure
and composition of the reactive monomers. Secondary interactions between the pol-
ymer chains and the cross-link density of the cured vinyl ester resin system also
influence the mechanical behavior of the vinyl ester resin samples [34]. As shown in
Fig. 8, the VPEMPAE samples cured using bio-based MG and ME reactive mono-
mers showed better mechanical strength as they exhibited higher values for flexural,
impact strength and young’s modulus, and comparable results for compression and
tensile strength than VPEMPAE samples with commercial-based styrene as reactive
monomer. Table 5 summarizes the values for various mechanical tests performed on
different vinyl ester resin samples. The mean and standard deviation values have also
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Polymer Bulletin (2022) 79:477–501 495
Fig. 8 Comparison of the compressive, flexural, and tensile strength of VPEMPAE samples containing
Styrene, MG, and ME
been provided. From this data, it is clear that the values for flexural strength, impact
strength, and young’s modulus are substantially greater in case of the VPEMPAE
samples cured with MG as compared to the VPEMPAE samples cured with ME and
styrene. Whereas in case of compression and tensile strength, considering the stand-
ard deviations, the results are statistically equal or comparable for samples cured
with MG, ME, and Styrene. The reason for excellent flexural and impact strength
in case of VPEMPAE samples cured with MG as compared to the ME and styrene
might be the high reactivity of the vinylic double bond (C=C) of the methacrylate
group of MG that results in the greater cross-link network structure with enhanced
cross-link density and also concords with the DSC results. Moreover, the increased
polymeric chain interactions among the secondary hydroxyl group of VPEMPAE
and carbonyl group of MG due to intermolecular hydrogen bonding and polar attrac-
tion tends to reduce the chain mobility and resist the deformation and VPEMPAE
matrix breakup. This also contributes to the superior mechanical performance of
VPEMPAE samples containing bio-based and eco-friendly lignin-based reactive
monomers MG and ME than that of the styrene. Although ME may have shown
elevated mechanical performance than MG but owing to its potential capability to
undergo copolymerization via two cross-linkable functionalities i.e., allylic group as
well as vinylic group, the cross-link density increased to its maximum limit which
led to the fragility in the VPEMPAE samples containing ME, and hence, waning
of the mechanical performance of these samples. However, the mechanical perfor-
mance of VPEMPAE samples cured with ME was still found to be higher than the
styrene due to the presence of more reactive methacrylate free radical present in
ME which resulted in the formation of the better cross-linked network. Siva et al.
[35] performed mechanical tests on vinyl ester resins based on commercial DGEBA
and styrene/α-methyl styrene as reactive diluents and exhibited tensile strength
as 30–35 MPa and flexural strength as 68–78 MPa for varying ratios of resin and
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Table 5 Mechanical tests of cured vinyl ester resin samples
Samples Compression Strength Flexural Strength Tensile Strength (MPa) Impact Strength (J) Tensile Strain (∆l/l) Young’s
(MPa) (MPa) Modulus
(GPa)
X1, X2, X3 SD X1, X2, X3 SD X1, X2, X3 SD X1, X2, X3 SD (10−3) X1, X2, X3 SD (10−3)
Mean(Xn ) Mean(Xn ) Mean(Xn ) Mean(Xn ) Mean(Xn )
(10−3)
VPEMPAE + MG X1 = 52.5 3.4 X1 = 114.5 1.8 X1 = 59.4 1.9 X1 = 1.001 3.6 X1 = 7.3 0.2 83.6
X2 = 45.4 X2 = 117.7 X2 = 64.6 X2 = 1.006 X2 = 7.2
X3 = 47.5 X3 = 114.6 X3 = 60.5 X3 = 1.008 X3 = 7.7
Xn = 48.5 Xn = 115.6 Xn = 61.5 Xn = 1.005 Xn = 7.4
VPEMPAE + ME X1 = 40.5 3.6 X1 = 88.4 1.6 X1 = 55.4 1.5 X1 = 0.956 1.9 X1 = 14.2 0.4 40.6
X2 = 41.6 X2 = 91.6 X2 = 57.1 X2 = 0.954 X2 = 13.5
X3 = 47.5 X3 = 89.1 X3 = 58.5 X3 = 0.952 X3 = 14.3
Xn = 43.2 Xn = 89.7 Xn = 57 Xn = 0.954 Xn = 14.0
VPEMPAE + STY X1 = 42.6 1.9 X1 = 75.3 3.5 X1 = 49.5 1.6 X1 = 0.909 2.6 X1 = 43.2 3. 2 12.8
X2 = 39.5 X2 = 76.7 X2 = 50.0 X2 = 0.914 X2 = 38.5
X3 = 38.8 X3 = 82.6 X3 = 52.6 X3 = 0.913 X3 = 37.6
Xn = 40.3 Xn = 78.25 Xn = 50.7 Xn = 0.912 Xn = 39.7
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Polymer Bulletin (2022) 79:477–501 497
diluents. These values were found to be far lesser than rosin-based VPEMPAE
cured with MG/ME/styrene. Furthermore, the pentaerythritol-based vinyl ester resin
showed superior mechanical performance than trimethylol-based vinyl ester resin
(VTMPAE) when cured with different reactive monomers. The reason for this may
be attributed to the increased functional end groups i.e., nine secondary hydroxyl
groups present in VPEMPAE, which in turn increased the secondary interactions
between VPEMPAE and reactive monomers and formed stronger cross-linked struc-
ture than VTMPAE samples which contained six secondary hydroxyl groups in its
polymer backbone. When compared with rosin-derived PEMPAE epoxy resin cured
with different curing a gents, cured VPEMPAE resins displayed better tensile and
flexural strength and comparable compression strength that reveals vinyl ester resins
lead to strong and tough thermosetting materials than epoxy resins.
Chemical resistance
In general, the chemical resistance of the polymer towards hydrolysis by acids, alka-
lis, and chemicals depends on the chemical structure of both polymer and reactive
monomer. Chemical resistance of any polymeric material can also be controlled by
the degree of cross-linking or curing, nature of the cross-linking formed during cur-
ing, the polarity of the functional groups present in the polymer and reactive mono-
mer in addition to the secondary interactions i.e., hydrogen bonding formed between
the polymer and reactive monomer. Among these, cross-linking is the most impor-
tant factor that prevents the polymeric chains from dissolving in a solvent. A highly
cross-linked network formed by the polymer reduces the free volume and thereby
minimizing the segmental mobility of the polymer chain array that averts the perme-
ation of solvent molecules to the polymer chains. Chemical resistance studies have
been carried out in terms of percent weight loss by plunging the VPEMPAE-coated
mild steel panels to chemical exposure of 1 M HCl, 1 M NaOH, and 1 M NaCl
aqueous solutions for 90 days. Table 6 includes the mean values along with their
standard deviations for the weight loss incurred while determining the chemical
Table 6 Chemical resistance of cured vinyl ester resin samples in terms of % weight loss
Aqueous Solu- No. of days Chemical resistance in terms of (% wt. loss) of the samples
tion (1 M)
VPEMPAE + MG VPEMPAE + ME VPEMPAE + Sty
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The mild steel panels coated with cured VPEMPAE resin samples taken for the
chemical resistance study by plunging the panels in different chemical solutions
were also scrutinized for morphological or physical damage that occurred by the
chemical exposure via Scanning Electron Microscopy (SEM). The SEM images
(a–c) given in Fig. 9 shows the surface morphology of VPEMPAE samples con-
taining styrene (a), MG (b), and ME (c) before immersing into chemical solutions
whereas images (d–f), (g–i), and (j–l) shows damage occurred after immersing into
1 M HCl, 1 M NaOH, and 1 M NaCl, respectively. The SEM images evidently show
that maximum deterioration or cracks appeared on the surface of cured VPEMPAE
with styrene as reactive monomer after being exposed to different chemical solu-
tions. Whereas, mere roughness on the surface of samples cured with MG and ME,
revealed bio-based MG and ME cured vinyl ester resins provided high resistance to
the chemical environment as compared to petroleum-derived styrene. This study has
shown conformity with weight loss in percent (%) of the cured VPEMPAE samples
during the chemical resistance analysis.
Conclusion
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Polymer Bulletin (2022) 79:477–501 499
Fig. 9 SEM images of cured VPEMPAE samples containing Styrene, MG and ME as reactive mono-
mers. a–c Styrene, MG, and ME (unexposed). d–f Styrene, MG and ME (exposed to 1 M HCl). g–i Sty-
rene, MG, and ME (exposed to 1 M NaOH) and j–l Styrene, MG, and ME (exposed to 1 M NaCl)
structures of gum rosin-based vinyl ester resin (VPEMPAE) and LMC-based reac-
tive diluents MG and ME were confirmed via FT-IR, 1H-NMR, and 13C-NMR spec-
troscopic methods. The curing study of gum rosin-derived vinyl ester resin samples
showed greater reactivity of LMC-based reactive monomers (MG/ME) towards
VPEMPAE as compared to that of petroleum-based reactive monomer i.e., styrene.
The VPEMPAE samples containing MG & ME showed better thermal stability and
mechanical strength i.e., tensile, flexural, impact, and compression strength than the
samples containing styrene. These results indicated that the LMC-based reactive
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500 Polymer Bulletin (2022) 79:477–501
monomers i.e.- MG and ME are an excellent alternate to styrene whereas, vinyl ester
resin cured with ME exhibited the finest performance among all three reactive mon-
omers. The properties of pentaerythritol-based vinyl ester resin (VPEMPAE) were
compared to trimethylol-based VTMPAE where VPEMPAE due to more numbers of
pendant double bonds of the ester groups showed a superior performance that illus-
trates the role of functionality in the performance of vinyl ester resin thermosets. In
addition, the results were compared to pentaerythritol-based epoxy resin cured with
amine curatives. The vinyl ester resins displayed a superior thermal, mechanical, and
chemical performance that signifies vinyl ester resins are more advantageous over
epoxy resins for coatings and thermosetting industries. The thermal stability of the
gum rosin-based vinyl ester resin samples was found to be higher than conventional
petroleum-based vinyl ester resins. Mechanical strength was found to be comparable
in both cases. This suggested that gum rosin as monomer provided a new avenue to
synthesize a novel bio-based vinyl ester resin for replacing the conventional petro-
leum-based vinyl ester resins and addressing the environmental issues largely.
Funding None.
Data Availability The datasets analyzed during the current study are available in the Mendeley Dataset
repository, https://doi.org/10.17632/wkchjtx63t.2, https://data.mendeley.com/datasets/wkchjtx63t/2
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