Download as pdf or txt
Download as pdf or txt
You are on page 1of 18

User's Manual of LiFePO4 Battery

Edition V1.0
Catalogue

1. Safety Precaution ..............................................................................................................................1


2. Product Introduction ..........................................................................................................................2
2.1 Product ..................................................................................................................................... 2
2.2 Symbol .....................................................................................................................................2
3. Battery Introduction ...........................................................................................................................3
3.1 Specification ............................................................................................................................. 3
3.2 Component ............................................................................................................................... 4
3.3 Dimensions ...............................................................................................................................5
4. Storage & Package ......................................................................................................................... 6
4.1 Storage Environment ................................................................................................................ 6
4.2 Package ....................................................................................................................................6
5. System Installation ............................................................................................................................7
5.1 Installation Environment ........................................................................................................... 7
5.2 Space Requirements ................................................................................................................ 7
5.3 System Installation ................................................................................................................... 8
6. System Operation ............................................................................................................................. 8
6.1 Check Before Power On ........................................................................................................... 8
6.2 Power On ..................................................................................................................................9
6.3 Indicator Status .........................................................................................................................9
6.4 LED Light Status Description ................................................................................................. 10
7. Communication Specification .......................................................................................................... 11
7.1 RS232 Communication ........................................................................................................... 11
7.2 CAN Communication .............................................................................................................. 12
7.3 RS485 Communication ...........................................................................................................12
7.4 DIP Address Setting ................................................................................................................12
8. RJ45 Description .............................................................................................................................13
9. Common Faults & Solutions ........................................................................................................... 15
10. Battery Maintenance ..................................................................................................................... 16
1. Safety Precaution

●Please keep Power Off before any operations to avoid danger. Strictly follow all safety precautions outlined in this

manual and safety labels on the equipment during the operation.

●This manual applies to trained and knowledgeable technical professionals. The technical personnel has to be

familiar with the product, local standards, and electric systems.

●Do not use the battery module if it is defective, broken, or damaged.

●Do not disassemble, modify, or replace any part of the battery module without official authorization from Pustun.

●Damaged battery may leak electrolyte. If the battery module leaks electrolyte, avoid contact with the leaking liquid

or gas, and immediately contact the after-sales service center for help.

In case of accidental exposure to spilled substance, do the following:

●Breath in the leaked substance: Evacuate from the polluted area, and seek immediate medical assistance.

●Eye contact: Rinse your eyes for at least 15 minutes with clean water and seek immediate medical assistance.

●Skin contact: Thoroughly wash the touch area with soap and clean water, and seek immediate medical assistance.

●Ingestion: Induce vomiting, and seek immediate medical assistance.

●Do not move the battery system if it is connected with external battery modules. Please contact after-sales service if

the battery shall be replaced or added.

●Protect the battery system from damage during transportation and storage.

●Be careful and consider its weight when moving the battery.

●Do not hit, pull, drag, or step on the equipment, and do not place extraneous objects into any part of the battery

system.

●The transportation must be carried out by trained professionals. All operations during the process have to be

recorded.

●Keep the equipment stable to avoid dumping, which can result in equipment damage and personal injuries.

●Please make sure that the carbon dioxide extinguisher or Novac1230 or FM-200 is nearby.

●The fire cannot be put out by water or ABC dry powder extinguisher. Firefighters are required to wear full protective

clothing and self-contained breathing apparatus.

●The battery may explode when the ambient temperature exceeds 150℃.
1
●Use proper tools and protection when installing and maintaining heavy equipment. Improper operation might cause

personal injury.

●The insulation layer of the cables may be aging or broken due to high temperature. Place the cables at least 30mm

away from the heating components or heat sources.

●Tie the cables of the same type together, and place cables of different types at least 30mm apart. Do not place the

cables entangled or crossed.

2. Product Introduction
2.1 Product
●This document mainly introduces the product introduction, application, installation, debug, maintenance and

technical parameters of the 51.2V floor-standing LiFePO4 battery.

●The battery system can be used with leading brand solar inverters.

2.2 Symbol

Symbol Description

There is a potential hazard after battery is in


operation. When operating please take precautions.

There is high voltage when battery is running. When

operating please ensure that it is powered off.

The battery contains corrosive electrolyte. Please

avoid contact with leaked electrolyte or volatile gas.

Before operating the battery, please read the user


manual carefully.

Pay attention to personal protection during


installation, operation and maintenance.

Keep the battery away from open flames or sources


of ignition.

Keep the battery out of the reach of children.

Can't leave battery as garbage disposal.

Battery can be recycled.

2
3. Battery Introduction
3.1 Specification

Model LFP51.2-290 LFP25.6-290

Nominal Voltage 51.2V 25.6V

Voltage Range 40~58.4V 20~29.2V

Nominal Capacity 290AH 290AH

Battery Capacity 14.848Kw 7.424Kwh

Rated Output Power 7.424kw 3.712kw

Peak Output Power 8.908Kw 4.454Kw

Cycle Life (DOD80%) >3500@1C >3500@1C

Max.Discharge Current 174A 174A

Max.Charge Current 145A 145A

Charge Temperature 0~55℃ 0~55℃

Discharge Temperature -20~60℃ -20~60℃

Communication to Inverter CAN2.0/RS485/RS232 CAN2.0/RS485/RS232

Overcharge/ Overdischarge/ Overcharge/ Overdischarge/


Battery Protection
OverTemperature/ Overcurrent OverTemperature/ Overcurrent

Precharge Control Yes Yes

Size(D*W*H) 360*450*580mm 260*480*420mm

Weight ≈111.65Kg ≈56Kg

Installation Ground Installation Ground Installation

Lifespan 10years 10years

<3 months -10~25℃ <3 months -10~25℃


Storage Time
<1 year 0~25℃ <1 year 0~25℃

IP Grade IP21 IP21

SMA, Deye, SOFAR, Victron, GoodWe, Growatt, Megarevo, SOLIS, Pylon,

Inverter Communication SOROTEC, MUST, Voltronic, SAJ, SRNE, Epever, Hoymiles, Scheneider,

Etc

3
3.2 Component

Port Definition

Number Component Description

1 LED Display Display battery information

2 Menu Button Menu press to enter the sub-menu

3 Enter Button Confirm key select to enter sub-option

4 Next Option Move cursor key down move submenu or option

5 Exit/Return Button Exit/back key to exit the mobile submenu or option

6 Button Switch Battery On/Off

7 Positive Electrode Power transfer

8 Negative Electrode Power transfer

9 Button Switch Battery On/Off

10 Operating Light Green light ON

11 Trouble Light Red trouble light blinking

12 SOC Display Light Display battery capacity status

13 Reset Key Reset in case of BMS failure

14 Decoder Switch The IP address is configured in parallel

15 Dry Contact External signal

16 External Communication Port Communication transfer support RS485/CAN2.0

17 Internal Debugging Port Communication transfer support RS232

18 Parallel Communication Port Communication transfer support RS485

4
3.3 Dimensions

Picture1 51.2V 290AH

Picture2 25.6V 290AH


5
4. Storage & Package
4.1 Storage Environment
If the battery is not installed and used immediately, please confirm the storage environment meets the following

conditions:

●The battery should be packed in the carton, and the carton needs to be sealed after placing desiccant in it;

●If the battery is not installed within 3 days after unpacking, it is recommended to store the battery in the carton;

●Storage SOC: 25~50%SOC, one charge-discharge cycle is required every 3 months of storage;

●Storage temperature range: storage at -20°C~40°C for no more than 1 month; storage at 0~35°C for no more than

1 year;

●Humidity range: 0~95% non-condensing. It cannot be installed when there is moisture condensation on the battery

interface;

●The battery should be stored in a cool place out of direct sunlight;

●Battery storage should be kept away from flammable, explosive and corrosive items;

●Battery is prohibited from raining.

4.2 Package
●Before unpacking the battery carton, please check whether the carton is damaged and check the battery model. If

there is any abnormality, please do not open carton and contact the after-sales service center as soon as possible.

●After unpacking the battery carton, please check whether the product delivery is complete according to the

packaging information. If there is any abnormality, please contact the after-sales service center as soon as possible.

Standard
Power Cable Red &
Battery X1 User Manual X1 Communication Cable
Black X1
X1

6
5. System Installation
5.1 Installation Environment
The battery system must be installed on a floor with sufficient bearing capacity and smoothness. If the ground does

not have enough support and flatness, it needs to be guaranteed by other means (such as making foundations,

adding load-bearing plates, etc.).

●The battery works best at a temperature of 20~40°C;

●Avoid installation in direct heat, rain environment;

●Avoid installation near high temperature heat source or low temperature cold source environment;

●Avoid installation in areas with extreme changes in ambient temperature;

●Avoid installation in strong interference environment;

●Avoid installation in areas accessible to children;

●Avoid installation in areas prone to water accumulation;

●Do not place flammable or explosive materials around the device.

5.2 Space Requirement

7
5.3 System Installation

6. System Operation
6.1 Check Before Power On
When powering on the battery system, ensure that the following items are checked to prevent system damage.

Item Check the entry

The device is firmly installed, the installation position is convenient for operation and

1 maintenance, the installation space is convenient for ventilation and heat dissipation, and the

installation environment is clean and tidy.

The PGND cable, power cable, communication cable, and terminal resistor are securely
2
connected.

Cables are bundled according to cable routing requirements, properly distributed, and without
3
damage.

4 The unused port is blocked.

8
6.2 Power On

Key indicator light description

Key indicator light State

Green light standby,working,alarm

Red light malfunction

6.3 Indicator Status

9
6.4 LED Light Status Description
Battery with 8pcs LED lights, running lights (1pcs), fault lights (1pcs), SOC lights (6pcs).

Table 1 working status description


LED Power Indicator
ON/ Operatio Malfunc
Normal/Warni Description

State OFF n tion

ng/Protection

Standby Dormancy OFF OFF OFF OFF OFF OFF OFF OFF OFF All OFF

Normal ON Flash 1 OFF Standby


Standby Follow moudle capacity Module at low
Warning ON Flash 1 Flash 3
voltage
Normal ON ON OFF LED flash 2 at full
Follow moudle capacity
capacity.
Alarm doesn't flash
Warning ON ON Flash 3 at overcharge
(Flash 2 at full capacity)
warning.

Charge Overcharge If no grid supply, LED


ON ON OFF ON ON ON ON ON ON
protection turn on standby.
Temperature/
overcurrent/
disabled ON OFF ON OFF OFF OFF OFF OFF OFF Stop charging
protection

Normal ON Flash 3 OFF


Follow moudle capacity
Warning ON Flash 3 Flash 3
under voltage
ON OFF OFF OFF OFF OFF OFF OFF OFF Stop discharging
protection
Discharge
Temperature/
overcurrent/
short circuit/ ON OFF ON OFF OFF OFF OFF OFF OFF Stop discharging
reverse/ disab
led protection
Stop charging and
Disabled OFF OFF ON OFF OFF OFF OFF OFF OFF
discharging

10
Table2 SOC Indicator Description: Flash is laurel-green, Always is bottle-green.
Charge SOC indication Description Discharge SOC indication Description

0~16.6% 0~16.6%

16.6%~33.2% 16.6%~33.2%

33.2%~49.8% 33.2%~49.8%

49.8%~66.4% 49.8%~66.4%

66.4%~83% 66.4%~83%

83%~100% 83%~100%

7. Communication Specification
7.1 RS232 Communication
●RS232 interface is connected to upper computer for checking the battery pack information such as voltage, current,

temperature, inverter communication protocol, etc. The default baud rate is 9600bps.

11
7.2 CAN Communication
●CAN interface is connected to communicate with inverter, the default baud rate is 500K.

7.3 RS485 Communication


●Dual RS485 interface with default baud rate 9600bps, which is used for checking the battery pack information. If

connect to monitoring equipment through RS485, monitoring equipment acts as the host to check the data according

to the address, address setting should be from 2 to 15.

7.4 DIP Address Setting


●When the battery packs are connected in parallel, different PACK can be distinguished through the address that is

set by dial switch. Please refer to below table:

Address Dial Switch Description

#1 #2 #3 #4

0 OFF OFF OFF OFF No Parallel Sing Rack

1 ON OFF OFF OFF Master Pack

2 OFF ON OFF OFF Slave-Pack1

3 ON ON OFF OFF Slave-Pack2

4 OFF OFF ON OFF Slave-Pack3

5 ON OFF ON OFF Slave-Pack4

6 OFF ON ON OFF Slave-Pack5

7 ON ON ON OFF Slave-Pack6

8 OFF OFF OFF ON Slave-Pack7

9 ON OFF OFF ON Slave-Pack8

10 OFF ON OFF ON Slave-Pack9

11 ON ON OFF ON Slave-Pack10

12 OFF OFF ON ON Slave-Pack11

13 ON OFF ON ON Slave-Pack12

14 OFF ON ON ON Slave-Pack13

15 ON ON ON ON Slave-Pack14

12
8. RJ45 Description

●Invert Inverter communication, RJ45 CAN, RS485 adopts (8P8C) vertical socket

●Parallel communication, RJ45 RS4851, RS4852 adopts (8P8C) vertical socket

●Internal communication, RJ11 RS232 adopts (6P6C) vertical socket

RS 485 and CAN Interface Definition

RS485 (8P8C) CAN (8P8C)

RJ45 Pin Instructions RJ45 Pin Instruction

1 485-B1 1 NC

2 485-A1 2 NC

3 GND 3 NC

4 NC 4 NC

5 NC 5 CAN-L

6 GND 6 CAN-H

7 485-A1 7 GND

8 485-B1 8 NC

13
Parallel Communication Interface Definition

RS485-1 (8P8C) RS485-2 (8P8C)

RJ45 Pin Instructions RJ45 Pin Instructions

1 485-B1 1 485-B1

2 485-A1 2 485-A1

3 GND 3 GND

4 NC 4 NC

5 NC 5 NC

6 GND 6 GND

7 485-A1 7 485-A1

8 485-B1 8 485-B1

Internal communication Interface Definition

RS232 (6P6C)

RJ11 Pin Instructions

1 NC

2 NC

3 TX (Single Plate)

4 RX (Single Plate)

5 GND

6 NC

14
9. Common Faults & Solutions

No. Fault Solution

1 Temperature Anomaly
Shutdown the battery and wait for 2.5hours, if problem is not solved, please
Over Temperature
2
contact after-sales in time.

Low temperature Shutdown the battery and wait the temperature to rise, then restart the battery, if
3
discharge problem is not solved, please contact after-sales in time.

4 Overcharge current
Shutdown and restart the battery, if problem is not solved, please contact
5 Overdischarge current
after-sales in time.
6 Pack Over-voltage

Connect and charge the battery as soon as the battery is turned on and wait the
7 Pack under-voltage
voltage to rise.

Low temperature Shutdown the battery and wait the temperature to rise, then restart the battery, if
8
charge problem is not solved, please contact after-sales in time.

Voltage difference of Shutdown the battery and wait for 2.5hours, if problem is not solved, please
9
single cell is too big contact after-sales in time.

Temperature sensor Shutdown and restart the battery, if problem is not solved, please contact
10
failure
after-sales in time.
11 MOS failure

Fail to communicate Shutdown the battery and check the communication cable then restart,if problem
12
with inverter is not solved, please contact after-sales in time.

13 Inconsistent Protocol Please contact after-sales in time.

MOS Shutdown the battery and wait for 2.5hours, if problem is not solved, please
14
over temperature contact after-sales in time.

15
10. Battery Maintenance

Items Maintenance Period

If the battery is not in use, charge the battery fully and then
Every three months
discharge the battery to 20-50%

Check whether there is loose in installation, if yes please fasten Every six months

Check whether the shell is damaged, if yes please touch up the


Every six months
paint or contact after-sales

Check whether the exposed cables is worn, if yes please


Every six months
replace or contact after-sales

Check whether there is debris accumulation, if yes please clean


Every six months
it, so as not to affect the heat dissipation of battery

Check whether there is water or pests, so as to avoid the


Every six months
long-term intrusion to the battery

16

You might also like