Compressor 96 02A

Compressors for Marine type
Container Refrigeration Units
Manual for dismantling and assembly
REFRIGERANT : R134a
(3H64QMLR)
(3H64QNLR)
(3H64QNLYE)
(2H58TA-R)
TR96-02A
CONTENTS
Page
1 . Compressor specifications .................................................................................................................................... 3
2 . Compressor external view ...................................................................................................................................... 4
3 . Compressor sectional view .................................................................................................................................... 5
4 . Unloading operation diagram ................................................................................................................................ 6
5 . Compressor lubrication system diagram ................................................................................................................ 6
6 . Tools for dismantling or assembling compressor .................................................................................................. 7
7 . Dismantling points .................................................................................................................................................. 8
7 – 1 Terminal box ................................................................................................................................................ 8
7 – 2 Oil purge ...................................................................................................................................................... 9
7 – 3 Crankcase side-cover .................................................................................................................................. 10
7 – 4 Rotor ............................................................................................................................................................ 11
7 – 5 Unloader ...................................................................................................................................................... 12
7 – 6 Cylinder head-cover .................................................................................................................................... 13
7 – 7 Unloader piston ............................................................................................................................................ 14
7 – 8 Valve seat assembly .................................................................................................................................... 15
7 – 9 Dismantling suction valve ............................................................................................................................ 16
7 – 10 Oil pump ...................................................................................................................................................... 17
7 – 11 Main bearing on oil pump side .................................................................................................................... 18
7 – 12 Crankcase bottom cover .............................................................................................................................. 19
7 – 13 Connecting rod piston .................................................................................................................................. 19
7 – 14 Crankshaft.................................................................................................................................................... 20
7 – 15 Others .......................................................................................................................................................... 21
8 . Assembling points .................................................................................................................................................. 23
8 – 1 Connecting rod ............................................................................................................................................ 23
8 – 2 Piston pin .................................................................................................................................................... 23
8 – 3 Piston .......................................................................................................................................................... 23
8 – 4 Piston ring .................................................................................................................................................... 23
8 – 5 Piston and connecting rod assembly .......................................................................................................... 24
8 – 6 Crankshaft.................................................................................................................................................... 24
8 – 7 Crankcase .................................................................................................................................................... 24
8 – 8 Oil pump ...................................................................................................................................................... 25
8 – 9 Crankcase bottom cover .............................................................................................................................. 26
1
8 – 10 Suction valve................................................................................................................................................ 27
8 – 11 Valve seat assembly .................................................................................................................................... 27
8 – 12 Cylinder head-cover .................................................................................................................................... 28
8 – 13 Rotor and crankcase side-cover .................................................................................................................. 28
8 – 14 Terminal and their related parts .................................................................................................................. 28
8 – 15 Oil charge .................................................................................................................................................... 28
8 – 16 Leak test ...................................................................................................................................................... 28
8 – 17 Paint ............................................................................................................................................................ 29
9 . List of disposable parts .......................................................................................................................................... 30
10. List of tightening torque ........................................................................................................................................ 31
11. Regular inspection standards ................................................................................................................................ 32
12. Replacing points .................................................................................................................................................... 36
13. Oil injection pipe kit installation instruction ............................................................................................................ 37
14. Parts list ................................................................................................................................................................ 39
2
1. Compressor specifications
3H64QMLR
Model 3H64QNLYE 2H58TA-R
(3H64QNLR)
Number of cylinder 3 2
Cylinder dia. mm 64 58
Compressor
Stroke mm 62 63
Piston displacement cc/rev 598 333
Capacity control % 100 · 67 · 33 · 0 None
Type 3 phase 4 pole induction motor
Power Hz 50/60
/ /
Motor
200 200 · 230 200 200 · 230

Voltage V 380 · 415/400 · 460
380 · 415 400 · 460 380 · 415 400 · 460
Rated output kw 5.5 3.75
Speed r.p.m. 1,450/1,750
Refrigerant R-134a
Kind ICEMATIC SW46

Lubrication
Charge volume R 4 2.3
Lubrication method By reversible pump
Weight kg 149 104
Working temperature
Safety devices Motor protector encased OFF : 105±5˚C
ON : 83±11˚C
Discharge side mm 25.4 15.9

Pipe conn.
Suction side mm 31.8 25.4
Remarks
3
2. Compressor external view
3H64QMLR, 3H64QNLR, 3H64QNLYE 2H58TA-R
(1) Left side
(2) Motor side
(3) Right side
4
3. Compressor sectional view
3-1. 3H64QMLR, 3H64QNLR, 3H64QNLYE
Main bearing metal on oil pump side
Main bearing on oil pump side

Connecting rod
Crankpin metal Unlodar piston
Piston
Piston pin
Valve seat Cylinder head cover

A
Solenoid valve
Terminal
Discharge
valve
Demistor
Suction valve
Side-cover
Oil pump
Suction filter
Motor
Crankcase Key for motor rotor
Crankshaft
Oil suction strainer A
Main bearing on motor side A - A Section view
Oil check valve
Crankcase bottom cover
Discharge valve
3-2. 2H58TA-R
Piston pin Suction valve
Cylinder head cover Piston
Demistor
Valve seat
Terminal
Crankcase
Connecting rod
Side-cover
Oil pump Motor
Suction filter
Key for motor rotor

Main bearing metal on
oil pump side
Crankshaft
Main bearing metal on motor side
Oil check valve
Crankcase bottom cover Crankpin metal
Oil suction strainer
5
4. Unloading operation diagram (3H64QMLR, 3H64QNLR, 3H64QNLYE only)
4-1. Operation with load (Solenoid valve for unloader is deactivated)
Unloader solenoid valve
Cylinder head
cover
Unloader High pressure side Low

Piston Pres-
sure
side
Piston
Suction
chamber
4-2. Operation without load (Solenoid valve for unloader is activated)
Unloader solenoid valve
Cylinder head
cover
High pressure side

Unloader Low
Piston Pres-
sure
side
Piston
Suction
chamber
5. Compressor lubrication system diagram

Piston
Oil pressure gauge

Mai bearing on
Main bearing on
oil pump side
motor side
Oil pump
PUMP Crankshaft
pressure control
Relief for oil
Oil level
6
6. Tools for dismantling or assembling compressor
No. Items Speciffications
1 Work table 1m✕1m
2 Tool box
3 Torque wrench 30 ~ 230 kg-cm, 100 ~ 900 kg-cm, 500 ~ 2800 kg-cm
4 Open ended spanner set 6 kinds (for mm)
5 Adjustable angle wrench
6 Screwdrivers r
7 Screwdrivers e
8 Radio pliers
9 T type wrench 8mm (oil pump body cover)
10mm (terminal top cover, terminal, connecting rod, oil level gauge)
13mm (Cylinder head cover, oil pump body, side cover, solenoid valve)
17mm (Oil drain plug, main bearing on oil pump side, bottom cover, stop
valve on suction side)
46mm (Nut for crankshaft-end)
10 Allen wrench key 5mm, 8mm
6mm (Valve body for solenoid valve)
11 Piston ring remover
12 Micrometer 0 ~ 150mm
13 Depth micrometer 0 ~ 25mm
14 Feeler gauge
15 Cylinder gauge 18 ~ 70mm
16 Magnet base
17 Plastic hammer
18 Brush for paintaing
19 Oil grindstone
20 Cloth
21 Packing remover
7
7. Dismantling points
No. Items Working points Tools
1 Terminal box 1. Remove terminal top cover. Open ended spanner

Set bolts M6✕20mm✕4pcs. (10mm) or T type
wrench (10mm)
Terminal top cover
Terminal cover
2. Remove terminal cover. Allen wrench key

Set bolts (Hexagom socket head)M6✕12mm✕4pcs. (5mm)
3. Remove packing for terminal cover. Open ended spanner
4. Remove bolts from terminal plate. (10mm) or T type
Set bolts M6✕16mm✕8pcs. wrench (10mm)
Terminal plate
5. When terminal plate is lifted up, eleven terminals Radio pliers

can be seen (main;9 terminals, protecter;2 terminals).
Pull them off.
6. Remove "O"rings fitted on terminal plate (one is big, others
are small).
Terminal
"O" ring
8
¡ Terminal wiring points

It is necessary to join marks of motor terminal and
main terminal together and connect them.
3H64QM(N)LR,2H58TA-R
V1
Z
XY
U2 Y
Protector X V2
W1 W2 Z
U1 W1
U1
V1
W2
U2
V2
Terminal Motor
3H64QNLYE
Protector
W1
V1
U1
Terminal Motor
¡ Firmly fix terminals so they won't become disconnected.
2 Oil purge 1. Remove drain plug and extract oil. Open ended spanner
(17mm) or T type
wrench (17mm)
Drain plug
9
3 Crankcase 1. Remove packing. Open ended spanner

side-cover 2. Pull out suction filter. (17mm) or T type
wrench (17mm)
Crankcase
side-cover Suction filter
3. Remove set bolts from crankcase side-cover, leaving two Open ended spanner
bolts. (13mm) or T type
Set bolts M8 ✕ 45 ✕ 20pcs. (3H64QMLR) wrench (13mm)
M8 ✕ 55 ✕ 20pcs. (2H58TA-R) Screwdriver r
4. Loosen remaining two bolts and try to insert screwdriver Plastic hammer
into a gap between crankcase side-cover and body and
lightly tap the screwdriver by a plastic hammer to remove
crankcase side-cover with two bolts.
10
4 Rotor 1. Straighten curves of stopper for crankshaft-end at three T type wrench

positions with screwdriver. (46mm)
2. Remove nut for shaft-end. Plastic hammer
3. Remove stopper. Screwdriver e
¡ When mounting the rotor, tighten nut by hand so that stop-
per does not bite into screw of crankshaft, and then tighten
in up with a spanner.
×Wrong case Rotor
Stopper
Nut for crankshaft-end
Stopper Stater
Nut for Rotor

crankshaft-end
4. Hold rotor at its ventilation hole with two (+) headed screw-
drivers and then take it out.
When rotor comes out enough to this side, take it out with
your hands.
5. Remove key for rotor.
Key
for rotor Rotor
11
5 Unloader 1. Remove clamp nuts from coil cover of solenoid valve for Open ended spanner
(3H64QMLR) unloader. or T type wrench
(3H64QNLR) Hexagon nut M6 ✕ 1 (both sides) (10mm)
(3H64QNLYE)
2. Remove set bolts from valve body. Hexagon bar spanner

Hexagon socket head bolts M8 ✕ 20 ✕ 3pcs. (Both sides) (6mm)
3. Remove packing.
12
6 Cylinder head cover 1. Remove set bolts from cylinder head cover, leaving two Open ended spanner
bolts on a diagonal line there. (13mm) or T type
Set bolts M8 ✕ 70mm ✕ 11 pcs. wrench (13mm)
M8 ✕ 75mm ✕ 7 pcs. ) 3H64QM(N)LR(YE)
Screwdriver r
M8 ✕ 65mm ✕ 16 pcs. 2H58TA-R Plastic hammer
Loosen remaining two bolts and lightly tap cylinder head-

cover and valve seat to remove them.
2. Remove bolts and cylinder head cover, and then remove
packing.
Valve
seat
Valve seat packing Cylinder head cover

(3H64QM(N)LR(YE)) packing(3H64QM(N)LR(YE))
Valve seat packing Cylinder head cover

(2H58TA-R) packing(2H58TA-R)
¡ When mounting, apply sufficient lubricating oil (ICEMATIC

SW46) to packing.
13
7 Unloader piston 1. Remove piston assembly. Radio pliers

(3H64QMLR) 2. Remove U nut for set bolts. Open ended spanner or
(3H64QNLR) Set nut M6 ✕ 1pc. T type wrench (10mm)
(3H64QNLYE)
Unloader piston ass'y
Solenoid valve ass'y
14
8 Valve seat 1. Remove valve seat assembly from crankcase. Screwdriver r

assembly 2. If it is difficult to remove valve seat, place a screwdriver in Plastic hammer
a position shown in the photo and lightly tap it to remove
valve seat.
¡ For discharge valve, replace all valve seat assembly.

(Do not disassemble the discharge valve parts as they are
assembled with high precision.)
Valve
seat assembly
Position where a
screwdriver (−) is placed
Valve seat assembly (3H64QMLR)
Valve seat assembly (2H58TA-R)
15
9 Dismantling 1. Remove suction valve from crankcase.

suction valve
Suction valve
16
10 Oil pump 1. Remove oil pump. Open ended spanner

Set bolts M8 ✕ 22 mm ✕ 6 pcs. (13mm) or T type
2. Remove packing. wrench (13mm)
¡ If oil pressure is normal, do not dismantle oil pump.

In case of necessity, dismantle it as described below.
1. Remove set bolts from pump cover. Open ended spanner
Set bolts (Hexagon head) M6 ✕ 20 mm ✕ 6 pcs. (10mm) or T type
2. Oil pump cover / Packing / Steel ball / wrench (10mm)
Reversing retainer spring / Reversing retainer /
Outer rotor / Inner rotor drive shaft assembly /
Oil pump body
Reversing
Spring retainer spring
Packing
Steel ball
Small
steel ball
Oil pump body Oil pump cover

Outer rotor
Inner rotor drive
shaft assembly
Reversing retainer
¡ When mounting, apply sufficient lubricating oil (ICEMATIC

SW46) to sliding parts and packing.
17
11 Main bearing on oil 1. Remove set bolts from main bearing. Open ended spanner
pump side Set bolts M10 ✕ 30 mm ✕ 8 pcs. (17mm) or T type
wrench (17mm)
M8 ✕ 25mm bolt
Main bearing
on oil pump ✕ 2 pcs.
side
2. Insert M8-extracting bolt into the position shown in the fol-

lowing photo and push out main bearing.
Extracting
bolt
3. Remove packing.
Thrust
metal
18
12 Crankcase bottom 1. Remove set bolts from bottom cover, leaving two bolts on Open ended spanner
cover a diagonal line. (17mm) or T type
Set bolts M10 ✕ 30 mm ✕ 24 pcs. (3H64QMLR) wrench (17mm)
M8 ✕ 40 mm ✕ 22 pcs. (2H58TA-R) Open ended spanner
2. Loosen remaining two bolts, and insert a screwdriver into (13mm) or T type
a gap between crankcase and bottom cover and then wrench (13mm)
lightly tap it to remove bottom cover from crankcase with Screwdriver r
bolts on it by a plastic hammer. Plastic hammer
3. Remove magnet from bottom cover.
4. Remove packing.
Crankcase
bottom cover
5. Remove oil suction strainer. Open ended spanner

(24mm)
Single union pipe joint
6. Remove single union pipe joint for oil suction strainer. Open ended spanner
(19mm)
13 Connecting rod 1. Remove stop plate for connecting rod. T type universal wrench
piston 2. Remove set bolts for connecting rod. (10mm)
Set bolts M6 ✕ 30 mm ✕ 2 pcs. Plastic hammer
3. Remove the lower half of large end of connecting rod. Screwdriver r
Crankshaft Set bolt for connecting rod
Stop plate Connecting rod
19
4. Life up the upper half of connecting rod and remove piston Piston ring remover
ring and oil ring as piston comes out sufficiently.
Piston ring remover
14 Crankshaft 1. Pull out crankshaft from oil pump on main bearing side.
Piston Crankshaft
20
2. Pull out piston and upper half of connecting rod to bottom

cover side.
Piston pin
Clamp bolt for stop ring
connecting rod Piston pin Piston
Stop plate for
connecting rod
Compression ring
Oil ring
Crank pin metal
Connecting
rod
15 Others 1. Thrust metal

Take out thrust metal to this side
Thrust metal Oil check valve
2. Oil check valve Open ended spanner

(22mm)
3. Demister
Demister
21
4. Oil level gauge Open ended spanner

¡ Remove set bolts for oil level gauge. (10mm) or T type
Set bolts M6 ✕ 16 mm ✕ 3 pcs. wrench (10mm)
Screwdriver r
¡ If it is difficult to remove level gauge, place a screwdriver Plastic hammer
under level gauge and tap to lightly to remove it.
Oil level gauge
22
8. Assembling points
1 Connecting rod ¡ Check whether I.D of small end and I.D of large end of
connecting rod (with crank pin metal) are correct. Cylinder gauge
If parts are damaged they should be repaired or replaced Micromater
with new parts. Vernier caliper
(3H64QM(N)LR(YE)) (2H58TA-R)
２６．
５２１．
５
φ２６
φ２６
５
１２９．
１３４
φ４６
φ４６
３０２３．
6
¡ Check whether O.D of piston pin is correct.

2 Piston pin Micromater
If parts are damaged they should be repaired or replaced
Vernier caliper
with new parts.
φ１８
φ２６
¡ Check whether O.D of piston and I.D of its cylinder are

3 Piston correct. If they are incorrect, repair or replace them.
Vernier caliper
φ６４ φ５８
Micrometer
Cylinder gauge
φ２６
φ２６
4 Piston ring 1. Inlay compression ring and oil ring. Feeler gauge
(1) Compression ¡ Free clearance each approx. 8.5, 8mm Micrometer
ring (3H64QM(N)LR(YE))
(2) Oil ring approx.7 ~ 7.5mm (2H58TA-R)
¡ Each clearance each 0.25 ~ 0.45, 0.2 ~ 0.4mm
(3H64QM(N)LR(YE))
0.15 ~ 0.35mm (2H58TA-R)
¡ Inlay piston ring with its engraved mark "N" located on the
upper side
¡ Check the external view of piston ring. If one of those rings
is not fitted well, remove them all.
Free clearance Free clearance
ＡＡＡＡ
０．
７０．
５
Compression ring Oilring Compression ring Oilring
５
１．
２
１
５
１．
２．
５
９
１．
３．
２．
７２．
４
２．
７２．
４
A - A Section view A - A Section view
23
5 Piston and 1. Set small end of connecting rod with piston hole together T type wrench (10mm)
connecting rod and insert piston pin into the holes. Radio pliers
assembly ¡ Apply sufficient lubricating oil (ICEMATIC SW46) to small Torque wrench
end hole, piston hole, and piston pin. Feeler gauge
2. Inaly stop rings at both ends of piston.
3. Insert metal into large end of connecting rod in a way the
convex of metal is fixed in the concave of large end.
4. Insert piston and connecting rod ass'y into cyilnder from
the crankcase side then insert oil ring and compression
ring while piston and conncecting rod ass'y is projecting
from crankcase.
¡ Apply sufficient lubricating oil (ICEMATIC SW46) to pe-
riphery of piston and inside of cylinder.
5. After inserting crankshaft into crankcase, set piston ring in
cylinder and join the engraved No. on large end (with met-
al) and set them with clamp bolts for connecting rod.
¡ Apply sufficient lubricating oil (ICEMATIC SW46) to large
end metal and crankshaft pin.
6 Crankshaft ¡ Check wear of crankshaft and replace it with a new crank- Vernier calliper
shaft if necessary. See inspection standards. Micrometer
(3H64QM(N)LR(YE))
２２２．
４
３０３０３０
φ４６
φ４６
φ４６
Motor side
(2H58TA-R)
φ４６
φ４６
φ４６
７８２３．
６ Motor side
２３．
６
１５７．
６
7 Crankcase 1. Main bearing on motor side should be replaced or repaired Cylinder gauge
when dismantling if it is worn or damaged. (See page 36 Depth micrometer
about replacing points.) Main bearing on motor side I.D E"
46.
2. Insert thrust metal into crankcase.
3. Insert crankshaft into main bearing on motor side.
Main bearing on
motor side
24
¡ When inserting crankshaft, apply sufficient lubricating oil

(ICEMATIC SW46) to bearing section (main shaft, pin) of
crankshaft, main bearing on crankcase side, and thrust
metal.
4. Insert thrust metal into main bearing on oil pump side. T type wrench (17mm)
5. Insert main bearing on oil pump side into crankshaft end Torque wrench
and then attach it is crankcase. Cylinder gauge
Main metal
on oil pump side
Main bearing on
oil pump side
φ４６
0
１．
５‐0.2
6. Attach packing for main bearing on oil pump side in a way

oil passage should not be blocked.
Oil passage
¡ Apply sufficient lubricating oil (ICEMATIC SW46) to main

bearing on oil pump side, thrust metal, and packing.
8 Oil pump In case oil pump is dismantled, reassembly it
as described below.
1. Be careful of hole locations of packing for pump so as not
to block oil holes.
2. Join outer roter and inner rotor together and insert them in
oil pump body.
3. In addition, insert reversing retainer.
4. Insert steel ball and spring for reversing retainer.
5. Insert a small steel ball and spring into a small hole be-
tween bolt holes in valve body.
6. Attach head cover so as not to block this small hole. T type wrench (8mm)
Torque wrench
25
Small hole
¡ When mounting each parts and packing, apply sufficient

lubricating oil (ICEMATIC SW46) to them.
9 Crankcase bottom- 1. Attach single union pipe joint for oil suction strainer to Open ended spanner
cover crankcase. (19mm)
2. Attach oil suction strainer to single union pipe joint. Open ended spanner
¡ Damaged oil suction strainer and union pipe joint should (24mm)
be repaired or replaced with new parts. T type wrench (17mm)
3. Attach magnet to bottom cover.
Magnet
4. Attach packing and bottom cover.

¡ When mounting packing, apply sufficient lubricating oil
(ICEMATIC SW46) to it.
26
10 Suction valve 1. Remove pieces of packing on the surface of cylinder head Packing remover
completely with packing remover.
2. Insert suction valve into guide pin.
Suction valve
Suction valve guide pin
11 Valve seat 1. Adhere packing for valve seat to valve seat assembly in
assembly advance. (See page 36 about replacing points.)
2. Set valve seat assembly and location pin together and
mount them.
Valve seat
assembly
¡ Apply sufficient lubricating oil (ICEMATIC SW46) to pack-

ing for valve seat.
27
12 Cylinder head cover 1. Insert unloader piston into cylinder head cover. T type wrench (13mm)
(3H64QM(N)LR(YE)) Torque wrench
2. Attach cylinder head cover evenly by tightening bolts lo- Hexagon bar spanner
cated at each diagonal line. (6mm)
3. Attach packing for unloader solenoid valve. Torque wrench
(3H64QM(N)LR(YE))
4. Attach valve body for unloader solenoid valve. Open ended spanner
(3H64QM(N)LR(YE)) or T type (10mm)
5. Attach all parts to solenoid valve. (3H64QM(N)LR(YE)) Torque wrench
¡ Apply sufficient lubricating oil (ICEMATIC SW46) to
unloader piston, packing for solenoid valve, and packing
for cylinder head cover.
Packing for
solenoid valve
Cylinder head cover
Valve seat assembly
Crankcase
Packing unloader solenoid valve

(3H64QM(N)LR(YE))
13 Rotor and crankcase 1. Insert rotor key into crankshaft to fix rotor. T type wrench (46mm)
side-cover 2. Insert crankshaft stopper into crankshaft in a way a curved Scrwdriver (–)
flap of the stopper is put in a rotor. Feeler gauge
3. Attach nut to crankshaft-end. Bend stopper at three points
toward the nut side.
4. Attach crankcase side-cover. Tighten bolts located at T type wrench (13mm)
each diagonal line in order. Take care not to tighten them Torque wrench
one-sidely.
5. Insert suction strainer.
¡ Apply sufficient lubricating oil (ICEMATIC SW46) to
crankcase-end nut, crankshaft pin, and packing.
¡ Damaged parts should be repaired or replaced with new
parts.
14 Terminal and their 1. Attach cords to terminals properly in the reverse order
related parts when they were dismantled.
¡ Damaged parts should be repaired or replaced with new
parts.
¡ Apply lubricating oil (ICEMATIC SW46) to "O" ring.
15 Oil charge 1. Charge oil from oil charge port. (Check valve VCG2DA) Open ended spanner
¡ Oil charge volume is as follows. (17mm)
4Rwith ICEMATIC SW46 (3H64QM(N)LR(YE))
2.3Rwith ICEMATIC SW46 (2H58TA-R)
16 Leak test 1. Charge refrigerant gas and dry introgen gas into the low Refrigerant cylinder
pressure side up to 8kg / cm2 for gas leak test. Nitrogen gas cylinder
Liquid cleanser
Gas detector
28
17 Paint 1. Apply the paint stated below to such positions where paint Brush for painting
was peeled off during assembly or dismanting.
Paint: Nissan Ble-Nine made of NIPPON YUSHI
Dual liquid type..........Mixing ratio

Main material 4
Hardener 1
29
9. List of consumption parts
Damaged parts during dismanting should be replaced with new parts. The packings tabulated below should be prepared
as they cannot be reused.
Q'ty
Parts No. Dwg. No. Names of parts
3H64QMLR 3H64QNLR(YE) 2H58TA-R
1 138126 R4113854 – 1A Packing for crankcase side cover 1 1 –

2 132143 R4113659 – 1A Packing for crankcase side cover – – 1
3 138116 R3113855 – 1B Packing for crankcase bottom cover 1 1 –
4 102124 R3112582 – 1C Packing for crankcase bottom cover – – 1
5 4PC03846 – 1 Packing for main bearing on oil pump side 1 1 –
6 4PC03847 – 1 Packing for main bearing on oil pump side – – 1
7 130513 R4112586 – 1C Packing for oil pump body 1 1 1
8 0622277 3PC03021 – 1 Packing for cylinder head cover 1 1 –
9 0606181 3PC03046 – 1 Packing for cylinder head cover – – 1
10 104702 R418201 Unloader piston valve 1 1 –
11 109703 R318169 – 1B Packing for unloader piston 1 1 –
12 297123 4PC00780 – 1B Packing for solenoid valve 2 2 –
13 0622260 3PC03016 – 1 Packing for valve seat Note 1) – 1 –
1059733 3PC04740 – 1 Packing for valve seat Note 1) 1 – –
14 0606174 3PC03043 – 1 Packing for valve seat – – 1
15 264111 R4221042 – 1B Packing for stop valve spacer on suction side 1 1 –
16 4PC03848 – 1 Packing for stop valve on suction side – – 1
17 4PC03848 – 1 Packing for stop valve on discharge side 1 1 –
18 4PC03849 – 1 Packing for stop valve on discharge side – – 1
19 0606390 4PC03167 – 3 "O" ring for oil drain plug 1 1 1
20 0622323 4PC03167 – 1A "O" ring for oil level gauge 1 1 1
21 06060408 4PC03167 – 4A "O" ring for terminal strip (small) 2 2 2
22 0606383 4PC03167 – 2 "O" ring for terminal strip (large) 1 1 1
Refrigeration oil ICEMATIC SW46

4R 2.3R
Paint: Ble – Nine
Note 1) Other related parts may be required to change.

Please refer page 47 and 53.
30
10. List of tightening torque
Tightening torque
(kg·cm)
Position to be tightened Specifications of bolts
3H64QM(N)
2H58TA-R
LR(YE)
Crankcase side cover M8 (10T) 302 302

Cylinder head cover M8 (10T) 302 302
Hexagon head bolts M6✕40 (10T) 12.5 –
(for unloader piston)
Cylinder bottom-cover M10✕30 (10T) 620 –
Cylinder bottom-cover M8✕40 (10T) – 302
Main bearing on oil pump side M10✕30 (10T) 740 740
Oil pump M8✕22 (10T) 302 302
Oil pump cover M6✕20 52 52
Stop valve on suction side M10✕85 (sus) 257 257
Stop valve on discharge side M10✕20 (10T) 620 –
(sus, Hexagon socket head)
Stop valve on discharge side M8✕20 (sus, Hexagon socket head) – 125
Connectiong rod M6✕30 (10T) 125 125
Oil level gauge M6✕16 (sus) 52 52
Main terminal M6✕16 (sus) 52 52
Terminal cover M6✕12 (sus, Hexagon socket head) 52 52
Terminal top cover M6✕20 (sus) 52 52
U nut (for unloader piston) M6 125 –
Set bolts for solenoid valve M8✕20 (sus, Hexagon socket head) – 125
Rotor shaft-end nut M30 2200 2200
Oil drain cock PUG3/8 250 250
31
11. Regular inspection standards
(1) Period and contents of regular inspection
Inspection period Inspection contents
Approx. 10,000 hr of operation ™ Inspections

1) Inspection for valves and valve seat assembly
Approx. 20,000 hr of operation ™ Overhaul

1) Replacement of valves and valve seat assembly
2) Inspection and recification for cylinder and oil pump
3) Replacement of refrigeration oil
4) Inspection and cleaning suction strainer and oil filter
5) Cleaning magnet
6) Measuring insulation resistance of motor and terminal (Over 3MΩ)
7) Replacement of unloader piston parts (Valve and packing)
(3H64QMLR)
32
(2) Repairing standards of parts
Replacement of the compressor parts should be done based on the following standards.
1) Upper limit clearance means period to replace the parts with new parts.
2) Lower limit clearance means clearance degree on which the compressor parts, many cause trouble such as reducing
cooling capacity or raising operation noise, etc.
(2–1) Repairing standards of parts (Unit: mm)
Names of parts 3H64QM(N)LR(YE) 2H58TA-R Remarks
I.D of cylinder 64 +0.025

0 58 +0.020
0
O.D of piston (skirt part) 64 –0.140

–0.160 58 –0.130
–0.150
Standard clearance 0.140 ~ 0.185 0.130 ~ 0.170

Upper limit clearance Over 0.35 Over 0.35
Lower limit clearance Under 0.45 Under 0.45
0
O.D of piston pin 26 –0.010
I.D of piston pin part 26 +0.013
0
Standard clearance 0 ~ 0.023

Upper limit clearance Over 0.15
Lower limit clearance Under 0.18
I.D of small end of connecting rod 26 +0.030

+0.015
0
O.D of piston pin 26 –0.010
Standard clearance 0.015 ~ 0.040
O.D of crankshaft 46 –0.055

–0.070
I.D of main bearing metal 46 +0.005

–0.015
Standard clearance 0.040 ~ 0.075

O.D of crankshaft pin part 46 –0.035

–0.050
I.D of large end of connecting rod 46 +0.031

0
Standard clearance 0.035 ~ 0.081 In case crank pin metal is attached.

Piston ring width 1.5 –0.01

–0.03 2 –0.01
–0.03
Piston ring groove width 1.5 +0.02

–0 2 +0.02
0
Standard clearance 0.010 ~ 0.050 0.010 ~ 0.050

Upper limit clearance Over 0.15 Over 0.15
Lower limit clearance Under 0.20 Under 0.20
33
(2–2) Replacing standards and wearing limit (dimentions for reference)
To standard dimentions (Unit: mm)
Replacing Wearing
Names of parts Measuring points Remarks
standards limit
Valve plate Seat part 0.07 0.15 Suction valve
Valve seat Seat part 0.2 0.5
Piston O.D of skirt part 0.2 0.2
Standard
Piston ring Joint 0.6 1.0 dimentions
0.15 ~ 0.35
Piston pin Shaft part 0.05 0.15
Small end part of

Small end of metal part 0.05 0.10
connecting rod
Large end part of

Large end of metal part 0.10 0.20
connecting rod
Main bearing Metal part of bearing 0.10 0.15
Bearing part of
0.05 0.20
crankshaft
Pin part of crankshaft 0.05 0.25
Cylinder I.D part 0.10 0.25
Standard
Thrust part of main
Thickness 0.25 0.4 dimentions
bearing 0
3 – 0.1
Replace it
Packings
each dismantling
Notes:
Repairing standards
1) There are two repairing standards for compressors; i.e. one is clearance standards and the other replacement standards for each
part. Each compressor should satisfy these standards.
1-1) Replace such parts which exceeded relacement standards in overhaul period and such parts which will exceed replacement
standard by next overhaul period.
1-2) Replace one of pairs whose clearance exceeded clearance standards in overhaul period and one of pairs whose clearance
will exceed clearance standards by next overhaul period.
For examples, piston pin and connecting rod and crank pin and crank pin metal, etc.
2) Replacement standards show critical values of wear according to which replacement of parts should be made. It is desirable to
replace such parts whose wear will become critical by next overhaul.
34
(3) Standard dimentions except repairing parts
Dimentions
Points
3H64QM(N)LR(YE) 2H58TA-R
Piston top clearance 0.14 ~ 0.46 0.39 ~ 0.77
Crankshaft side clearance 0.3 ~ 0.9
Air gap
Standard gap 0.550 0.450
Minimum gap 0.300 0.300
(4) Standard working period

The standard working periods tabulated below are based on that the compressors are used under normal conditions,
and are not purposed to show guarantee period for sales or contact.
Consequently we ask you to use them as factors for taking budgets to purchase spare parts or repair.
Names of parts Standard working period
Suction valve
20,000 hr
Valve seat assembly
Piston ring
20,000 hr
Oil ring
35
12. Replacing points
(1) Replacing points of main bearing
Item Working point Points
Removing main Crankcase

bearing on Do not make any scar on the
motor side
５
φ4５．
Press
φ４９
Pulling jig
４
300(3H64QMLR)
¡ Press the pulling jig to the direction pointed by 260(2H58TA-R)
the arrow. internal surface of the cylinder for main

Measurements of pulling jig bearing.
Measuring I.D of
Standard measurement:
cylinder for main ¡ Measure it with a dial gauge. φ 49.74 +0.025
0
bearing
Inserting main ¡ Insert main metals with press from motor side
bearing as a following figure. 45˚
Crank chamber
0
１．
５‐0.2 side seam
Crank chamber side
Motor side
45˚
Motor chamber
side seam
(View from the motor side)
Adhering the Apply thinly the epoxy adhesive to the hatched area ¡ The adhesive should be fully cured.
valve seat of packing, and fit it to the bottom of valve seat. (More than 8 hours at room tempera-
packing ture)
(3H64QM(N)LR(YE))
A
¡ Be carefull so that the adhesive does
not protrude from the packing.
Valve seat
¡ Adhesive (Epoxy resin)
No. 1565: Made by Cemedyne Co., Ltd.
A
Two-part adhesive ... Mixing ratio:
Main agent 1
(2H58TA-R)
Curing agent 4
A
Aligh the valve seat and packing position-
Valve seat packing ing pin holes, (The A sections in the left
A
figures)
36
13. Oil injection pipe kit installation instruction
3H64QNLR
REPAIR GUIDELINE
(1) REPAIR KIT 3 5 8 7 6 4
The following parts are packed in the modification parts kit.
Part No. Parts name Packed quantity
1 Gauge piping 1
2 Pipe protection plate 1
3 Protection rubber 2
4 Clamp material 3
Repair Kit
5 Bolts for fixing pipe protection plate (M6✕20) 2
6 Nuts for fixing pipe protection plate (M6) 2
7 Spring washer for fixing pipe protection plate (M6) 2
8 Washer for fixing pipe protection plate (M6) 2
*Parts contained in the kit are shown in the Drawing 1. 1 2

Fig.1
(2) REQUIRED TOOLS AND AUXILIARE MATERIALS

Prepaer the following tools and auxiliare materials.
*Box wrench and spanner (for 13,14 and 17mm)
*Hexagon wrench (for 8mm)
*Cutting nipper
*Valve key
*Vacuum pump
*Drill (dia. 8mm)
*Gauge manifold
(3) PROCEDURES FOR REPLACEMENT

Replace the valve seat according to the following procedures.
! CAUTION
As this compressor uses ester oil which has high moisture
absorptivity,make sure the following cautions are observed.
1. Do not carry out the work outside if it is rainy.
2. Do not leave the compressor open.
3. Touch up paint peel off caused by assemble and disassemble.
13-1. Oil injection pipe.

(1) Tack two protection rubbers in advance to the oil injection pipe.
Slit location
Protection rubbers
Oil injection pipe
Slit
Fig.2
(2) Remove the flare nut of the union joint on the compressor oil pump side and the cylinder head side.
(3) Connect the oil injection pipe to the flare nuts of the compressor oil pump side and the union joint of the cylinder
head side.
(4) Adjust the location of the protection rubbers so that they may be located nearby the compressor hanging hook and
the pipe fixing plate.
37
(5) Fix the protection rubbers to the hanging hook and the pipe fixing plate with Clamp material.
Clamp material Cylinder head side union joint

Pipe fixing plate
Oil pump side union joint Compressor hanging hook Protection rubbers
Fig.3
13-2. Fixing pipe protection plate

(1) Drill two 8mm dia. Holes on the partition plate for the cable enclosed section.
(2) Paint the holes with the touch-up paint.
(3) Fix the pipe protection plate with the bolts and nuts.
Condenser front panel
Front panel for cable stowage(200V)
Partition plate for cable stowage Compressor front panel
Fig.4
M6 bolt, Flat washer

Pipe protection plate
M6 bolt, Flat washer
2-8mm dia holes
additional holes
to be drilled
Cable enclosed section partition plate
Fig.5
38
14. Parts List
Caution when using the parts list
The parts list contains the parts of the DAIKIN compressors for Marine Type Container Refrigeration Units.
Carefully read the following cautions before using the list.
1. When ordering the parts, be sure to describe Name of Model, Part No., Part Name and Part Specification.
2. Parenthesized figure in the column of Q'TY/UNIT shows quantity of parts which are contained within assemblies.
The parts list are subject to changes without notice.
39
Compressor
圧縮機
3H64QMLR
40
（TR96-02A）
Compressor
圧縮機
NO. PARTS NO. DWG. NO. TYPE SPECIFICATION QTY/UNIT REMARKS

PARTS NAME 部品名称 1台当りの所要数
符号部品番号図面番号形式仕様 3H64QMLR 備考
1 1139134 Side cover casing 架構側蓋 3PC03023-2 1
2 1270066 Set bolt 架構側蓋取付ボルト 4PC03008-45 M8×45, 10T 20
3 0983422 Bearing, oil pump side 油ポンプ側主軸受 2PC03003-1 1 主軸受金付

Bearing metal is included
4 1308310 set bolt 油ポンプ側主軸受取付ボルト 4PC03005-30A M10×30, 10T 8
5 0622330 Bearing metal, oil pump side 油ポンプ側主軸受金 3PC03004-3A 1
6 0622347 Bearing metal, motor side 架構側主軸受金 3PC02991-3A 2
7 0631581 Thrust metal ass'y 推力金受組立品 4PC03006-1 2
8 1059726 Valve seat ass'y  弁座組立品 2PC04737-1 1 with valve seat packing

9 1059733 Packing, valve seat  弁座パッキン 3PC04740-1 t0.9 1


10 1059757 Cylinder head cover  気筒上蓋 4PC04741-1 1

11 1059694 Piston  ピストン 2PC03754-1 3


12 1059771 Oil injection pipe kit  オイルインジェクションパイプキット 2PC04762-1 1


13 0166708 Union joint, oil injection piping
 オイルインジェクション配管接手 R3225010 1

14 1522200 Piping fixture  配管固定具 4P027421-1 1
Note: The valve seat ass'y, valve seat ass'y packing, cylinder head cover, and piston shown above have been changed for quality improvement and, further, an "oil injection pipe kit with union joints No.13, 43 and piping fixture
No.14" has been added. If any of these four parts becomes defective, replace all of them (including the oil injection pipe kit) by the set. (Except when the compressor has been already replaced with the said improved parts.
If the compressor has been already replaced with the improved patrs, the oil injection pipe is mounted to the cylinder head cover.)
Furthermore, the number of the set bolts for the cylinder head cover (No.15 and 16) has been changed. Pay attention to order the parts mentioned above. (The number of M8×75 has been changed from 7 to 16 and that of
M8×70 11 to 2)
注：上記、弁座組立品、弁座組立品パッキン、気筒上蓋、ピストンの４部品は品質改善の為変更され、さらにオイルインジェクション配管キット（接手No.13, 43及び配管固定具No.14）が追加されています。上記４点の部品
が内一品でも不具合の場合は上記部品（オイルインジェクション配管キットも含む）を一式セットで交換してください。（すでに圧縮機が変更された部品に交換されている場合を除く。圧縮機が変更された部品に交換され
ている場合は気筒上蓋にオイルインジェクション配管が付いています）
なお、気筒上蓋取付ボルト（No.15, 16）の数が変更になっていますので、上記部品手配事ご注意下さい。（M8×75は7 to 16へ、M8×70は11 to 2へ変更）
15 1086951 Set bolt 気筒上蓋取付ボルト 4PC03008-75 M8×75, 10T 16
17 0394510 Packing, bearing 油ポンプ側主軸受パッキン R4113856-1A t1 1
18 0394426 Packing, oil pump 油ポンプ体パッキン R4112586-1C t1 1
19 0622277 Packing, cylinder head cover 気筒上蓋パッキン 3PC03021-1 t0.8 1
20 0395032 Packing, suction valve spacer 吸入閉鎖弁間座パッキン R4221042-1B t0.5 1
21 0393865 Packing, solenoid valve 電磁弁パッキン 4PC00780-1B t0.5 2
● When ordering the parts whose No. are not shown in the PARTS NO. column, be sure to describe DWG. NO.. ● 部品番号欄が空白になっている部品は、図面番号で指示願います。
（TR96-02A）
41
42
Compressor
圧縮機

22 132826 Packing, terminal cover ターミナルカバーパッキン R4425066A t1.5 1
23 138812 Packing, terminal top cover ターミナルカバー上蓋パッキン R4425077-1 t4 1
24 0606390 "O"ring, oil service plug 排油栓用Oリング 4PC03167-3 φ9.5×φ2.5 1
25 0622323 "O"ring, oil level gauge 油面計用Oリング 4PC03167-1A φ33×φ2.6 1
26 0606383 "O"ring, terminal plate ターミナル板用Oリング 4PC03167-2 φ47.7×φ3.5 1
27 0606408 "O"ring, terminal plate ターミナル板用Oリング 4PC03167-4 φ37.8×2.3 2
29 138223 Compression ring コンプレッションリング R412707 3
30 138224 Oil ring オイルリング R412708 3
31 0622291 Piston pin ピストンピン 4PC02994-1 3
32 121211 Retainer ring, piston pin ピストンピン止輪 Ti-30012-14 6
33 0622354 Connecting rod 連接棒 2PC02996-1 3
34 132220 Clamping bolt, connecting rod 連接棒締付ボルト R429284-4C 6
35 138202 Plate, connecting rod clamping bolt 連接棒締付ボルト回り止板 R412713-1 3
36 0622309 Crank pin metal クランクピンメタル 3PC02998-1 6 Replace as the upper and
lower sides set
37 0622361 Crank shaft クランク軸組立品 2PC02999-1A 1
38 132311 Key, rotor ローター用キー R413632 7×7×80L 1
39 132313 Nut, crankshaft クランク軸端ナット R413666B M30 1
40 132312 Lock washer, crankshaft 軸端ナット用回り止金 R413667A t1.6×φ31 1
41 0605676 Oil pump 油ポンプ 2PC03007-1A TA60A 1
42 Set bolt 油ポンプ取付ボルト 4PC03008-22 M8×22, 10T 6
43 1522192 Union joint, oil injection piping 油インジェクション配管接手 4PC04747-1 1
44 0622316 Oil suction filter 油吸入フィルタ 4PC03025-1B 1
45 252002 Half union joint 油吸入フィルタ用片ユニオン管接手 Ni42021-5J UFD-3C 1
46 1305141  Oil pressure control valve  油圧調整弁・弁 R414357 1 

  
  
47 1305143  Spring, oil pressure control valve  油圧調整弁・弁バネ R414299A 1  Replace a set
  
  
48 1305142
 Spindle, oil pressure control valve  油圧調整弁・弁棒 R4141193 1 
49 138511 Oil check valve オイルチェックバルブ R4141438A 1
50 136710 Demister 均圧板 R4141246-2B 1
（TR96-02A）
Compressor
圧縮機

51 205106 Oil level gauge 油面計 Me42051-2E 1
52 132955 Set bolt 油面計取付ボルト 4SK01015-16 M16×16, SUS304 3
53 100115 Oil drain plug 排油栓 Ni41011-2B PUG3/8 1
54 132962 Set bolt 電磁弁取付ボルト 4PC00781-20 M8×20, SUS304 6
55 0631598 Suction valve 吸入弁 4PC03017-1A t0.6 3
56 132651 Spring pin, suction valve plate スプリングピン R429383-1E 6
57 139624 Knock pin, valve seat 弁座位置決めピン 4PC00573-1 φ5×28L 2
58 132510 Suction filter 吸入フィルタ R426953C 1
59 132811 Set plate, terminal ターミナル組立品 R3425047: 1-1B 1
60 132955 Set bolt, terminal ターミナル取付ボルト 4SK01015-16 M6×16, SUS304 8
61 138801 Terminal cover ターミナルカバー R3425068-2E 1
62 138802 Terminal top cover ターミナルカバー上蓋 R3425076-1 1
63 132938 Set bolt, terminal cover ターミナルカバー取付ボルト 4SK010202-12S M6×12, SUS304 4
64 132939 Set bolt, terminal top cover ターミナルカバー上蓋取付ボルト 4SK01015-20 M6×20, SUS304 4
65 292011 Gauge joint, check valve for low pressure 低圧用逆止弁付ゲージ接手 2PF00177-1 VCG2DA 1
66 292011 Gauge joint, check valve for high pressure 高圧用逆止弁付ゲージ接手 2PF00177-1 VCG2DA 1
67 292011 Gauge joint, oiling 注油用逆止弁付ゲージ接手 2PF00177-1 VCG2DA 1
68 138701 Unloader piston アンローダピストン 4PC00717-1 2
69 109703 Packing, unloader piston アンローダピストンパッキン R318169-1B 2
70 109702 Retainer, piston packing ピストンパッキンリテーナー R418184-1E 2
71 132961 Set bolt セットボルト 4SK01004-40TN M6×40, 10T 2
72 104702 Sealing disk アンローダピストン弁 R418201 2
73 104706 Retain, sealing disk ピストン弁リテーナー R418204-3B 2
74 104709 U-nut Uナット TU40031-1H 2
75 104704 Unloader spring アンローダバネ R418202A 2
76 Set bolt 六角穴付ボルト 4PC00729-20 M10×20, SUS304 2
77 0136358 Packing, discharge valve 吐出閉鎖弁用パッキン R4112049-2C 1
78 0029272 Magnet マグネット 4PC00715-1 1
（TR96-02A）
43
44
Compressor
圧縮機

79 138111 Bottom cover  架構底蓋 R3113850-1A 1


80 1308310 Set bolt  架構底蓋取付ボルト 4PC03005-30A M10×30, 10T 24
81 0394503 Packing, side cover 架構側蓋パッキン R4113854-1A t0.5 1
82 0394015 Packing, bottom cover 架構底蓋パッキン R3113855-1A t0.5 1
（TR96-02A）
Compressor
圧縮機

（TR96-02A）
45
Compressor
圧縮機
3H64QNLR
46
（TR96-02A）
Compressor
圧縮機

符号部品番号図面番号形式仕様 3H64QNLR 備考
1 1139134 Side cover casing 架構側蓋 3PC03023-2 1
3 0983422 Bearing, oil pump side 油ポンプ側主軸受 2PC03003-1 1 主軸受金付Bearing metal is

included
4 1308310 set bolt 油ポンプ側主軸受取付ボルト 4PC03005-30A M10×30, 10T 8
7 0631581 Thrust metal ass'y 推力金受組立品 4PC03006-1 2
8 1062614 Valve seat ass'y  弁座組立品 2PC04737-2 1 with valve seat packing




11 1059740 Piston  ピストン 2PC04755-1 3




13 0166708 Union joint, oil injection piping
 オイルインジェクション配管接手 R3225010 1

If the compressor has been already replaced with the improved patrs, the oil injection pipe is mounted to the cylinder head cover.)
Furthermore, the number of the set bolts for the cylinder head cover (No.15 and 16) has been changed. Pay attention to order the parts mentioned above. (The number of M8×75 has been changed from 7 to 16 and that of
M8×70 11 to 2)
が内一品でも不具合の場合は上記部品（オイルインジェクション配管キットも含む）を一式セットで交換してください。（すでに圧縮機が変更された部品に交換されている場合を除く。圧縮機が変更された部品に交換され
ている場合は気筒上蓋にオイルインジェクション配管が付いています）
17 0394510 Packing, bearing 油ポンプ側主軸受パッキン R4113856-1A t1 1
20 0395032 Packing, suction valve spacer 吸入閉鎖弁間座パッキン R4221042-1B t0.5 1
21 0393865 Packing, solenoid valve 電磁弁パッキン 4PC00780-1B t0.5 2
（TR96-02A）
47
48
Compressor
圧縮機

24 0606390 "O"ring, oil service plug 排油栓用Oリング 4PC03167-3 φ9.5×φ2.5 1
25 0622323 "O"ring, oil level gauge 油面計用Oリング 4PC03167-1A φ33×φ2.6 1
26 0606383 "O"ring, terminal plate ターミナル板用Oリング 4PC03167-2 φ47.7×φ3.5 1
27 0606408 "O"ring, terminal plate ターミナル板用Oリング 4PC03167-4 φ37.8×2.3 2
lower sides set
40 132312 Lock washer, crankshaft 軸端ナット用回り止金 R413667A t1.6×φ31 1
44 0622316 Oil suction filter 油吸入フィルタ 4PC03025-1B 1
46 1305141  Oil pressure control valve  油圧調整弁・弁 R414357 1 

  
  
47 1305143  Spring, oil pressure control valve  油圧調整弁・弁バネ R414299A 1  Replace a set
  
  
48 1305142
 Spindle, oil pressure control valve  油圧調整弁・弁棒 R4141193 1 
49 138511 Oil check valve オイルチェックバルブ R4141438A 1
50 136710 Demister 均圧板 R4141246-2B 1
（TR96-02A）
Compressor
圧縮機

54 132962 Set bolt 電磁弁取付ボルト 4PC00781-20 M8×20, SUS304 6
55 0631598 Suction valve 吸入弁 4PC03017-1A t0.6 3
64 132939 Set bolt, terminal top cover ターミナルカバー上蓋取付ボルト 4SK01015-20 M6×20, SUS304 4
68 138701 Unloader piston アンローダピストン 4PC00717-1 2
69 109703 Packing, unloader piston アンローダピストンパッキン R318169-1B 2
71 132961 Set bolt セットボルト 4SK01004-40TN M6×40, 10T 2
72 104702 Sealing disk アンローダピストン弁 R418201 2
74 104709 U-nut Uナット TU40031-1H 2
75 104704 Unloader spring アンローダバネ R418202A 2
76 Set bolt 六角穴付ボルト 4PC00729-20 M10×20, SUS304 2
77 0136358 Packing, discharge valve 吐出閉鎖弁用パッキン R4112049-2C 1
78 0029272 Magnet マグネット 4PC00715-1 1
（TR96-02A）
49
50
Compressor
圧縮機

79 138111 Bottom cover  架構底蓋 R3113850-1A 1


80 1308310 Set bolt  架構底蓋取付ボルト 4PC03005-30A M10×30, 10T 24
（TR96-02A）
Compressor
圧縮機

（TR96-02A）
51
Compressor
圧縮機
3H64QNLYE
52
（TR96-02A）
Compressor
圧縮機

符号部品番号図面番号形式仕様 3H64QNLYE 備考
1 1139134 Slide cover casing 架構側蓋 3PC03023-2 1
3 0983422 Bearing, oil pump side 油ポンプ側主軸受 2PC03003-1 1
4 0323501 Set bolt 油ポンプ側主軸受取付ボルト 4SK01006-30TN M10×30, 10T 8
7 0631581 Thrust metal a'ssy 推力受金組立品 4PC03006-1 2
8 1062614 Valve seat a'ssy 弁座組立品 2PC04737-2 1






11 1059740 Piston  ピストン 2PC04755-1 3




13 0166708 Union joint, oil injection piping  オイルインジェクションパイプ用接手 R3225010 1

If the compressor has been already replaced with the improved parts, the oil injection pipe is mounted to the cylinder head cover.)
Furthermore, the number of the set bolts for the cylinder head cover (No.15 and 16) has been changed. Pay attention to order the parts mentioned above. (The number of M8 × 75 has been changed from 7 to 16 and that of
M8 × 70 11 to 2)
が内一品でも不具合の場合は上記部品（オイルインジェクション配管キットも含む）を一式セットで交換してください。（すでに圧縮機が変更された部品に交換されている場合を除く。圧縮機が変更された部品に変換さ
れている場合は気筒上蓋にオイルインジェクション配管が付いています）
17 0923893 Packing, bearing 油ポンプ側主軸受金パッキン 4PC03846-1 t1 1
20 0395032 Packing, spacer 間座用パッキン R4221042-1B t0.5 1
● When ordering the parts whose No. are not shown in the PARTS NO. column, be sure to describe DWG. NO.. ● 部品番号欄が空白になっている部品は、図面番号で、指示願います。
（TR96-02A）
53
54
Compressor
圧縮機

21 0979454 Packing, terminal cover ターミナルカバーパッキン 4PC04476-1 t2.0 1
23 0606390 "O" ring, oil service plug 排油栓用Ｏリング 4PC03167-3 1
24 0622323 "O" ring, oil level gauge 油面計用Ｏリング 4PC03167-1A 1
25 0606383 "O" ring, terminal plate ターミナル板用Ｏリング 4PC03167-2 1
35 0622309 Crank pin metal クランクピンメタル 3PC02998-1 6
38 132313 Nut, crank shaft クランク軸端ナット R413666B M30 1
39 132312 Lock washer, crank shaft 軸端ナット用回り止金 R413667A t1.6×31 1
41 132905 Set bolt 油ポンプ取付ボルト 4PC00335-22TN M8×22, 10T 6
43 0622316 Oil suction filter 油吸収フィルター 4PC03025-1B 1
44 252002 Half union joint 片ユニオン管接手 Ni42021-5J UFD-3C 1
45 1305141 Oil pressure control valve 油圧調整弁・弁 R414357 1
46 1305143 Spring. Oil pressure control valve 油圧調整弁・弁バネ R414299A 1 Replace a set
47 1305142 Spindle, oil pressure control valve 油圧調整弁・弁棒 R4141193 1
48 138511 Oil check valve オイルチェックバルブ R4141246-2B 1
49 1270097 Demister 均圧板 R4141246-2B 1
（TR96-02A）
Compressor
圧縮機

53 1270105 Suction valve 吸入弁 4PC04912-1 t0.6 3
55 139624 Knock pin, valve seat 弁座位置決めピン 4PC00573-1 2
56 132510 Suction filter 吸入フィルター R426953C 1
57 1201851 Set plate, terminal ターミナル組立品 4PC04479-1 Single voltage type 1
59 0979461 Teminal cover ターミナルカバー 3PC04475-1 1
62 0978970 Set bolt, terminal top cover ターミナルカバー取付ボルト 4SK01015-20 M6×20, SUS304 4
63 292011 Gauge joint, check valve for low press. ゲージ接手 2PF00177-1 VCG2DA 1
64 292011 Gauge joint, check valve for high press. ゲージ接手 2PF00177-1 VCG2DA 1
65 292011 Gauge joint, oiling ゲージ接手 2PF00177-1 VCG2DA 1
66 1270112 Set bolt 六角穴付ボルト 4PC00729-20 SUS N10×20 2
67 0923918 Packing, discharge valve 吐出閉鎖弁用パッキン 4PC03848-1 1
68 1270150 Magnet マグネット W411533-1 3
69 Built in motor ビルトイン電動機 3PC04473-1 1
70 0393865 Packing, solenoid valve アンローダー電磁弁用パッキン 4PC00780-1 2
71 132962 Set bolt, solenoid valve アンローダー電磁弁取付ボルト 4PC00781-20 6
72 104702 Sealing disk アンローダーピストン弁 R418201 2
74 104709 U-nut Uナット TU40031-1H 2
75 104704 Unloader spring アンローダーバネ R418202A 2
77 132961 Set bolt 六角穴付ボルト 4SK01004-40TN 2
78 138701 Unloader piston アンローダーピストン 4PC00717-1 2
（TR96-02A）
55
56
Compressor
圧縮機

79 109703 Packing, unloader piston アンローダーピストンパッキン R318169-1B 2
79 1270080 Bottom cover 架構底蓋 3PC04472-1 1
80 0323501 Set bolt 架構底蓋取付ボルト 4SK01006-30TN M10×30, 10T 24
（TR96-02A）
Compressor
圧縮機

（TR96-02A）
57
Compressor
圧縮機
2H58TA-R
58
（TR96-02A）
Compressor
圧縮機

符号部品番号図面番号形式仕様 2H58TA-R 備考
1 Stand. motor side 電動機側脚 R4113654A 1
2 132931 Set bolt 電動機側脚取付ボルト 4SK01203-20 M8×20 2
3 Side cover, casing 架構側蓋 3PC03047-2 1
4 Set bolt 架構側蓋取付ボルト 3PC03008-55 M8×55, 10T 20
5 Bearing, oil pump side 油ポンプ側主軸受 2PC03038-1 1 主軸受金付

Bearing metal is included
6 Set bolt 油ポンプ側主軸受取付ボルト 4PC03005-30 M10×30, 10T 8
9 0631581 Thrust metal ass'y 推力受金組立品 4PC03006-1 2
10 0605715 Valve seat ass'y  弁座組立品 2PC03040-1 1



11 0606174 Packing, valve seat  弁座パッキン 3PC03043-1 1
12 Cylinder head cover 気筒上蓋 2PC03045-1 1
13 Set bolt 気筒上蓋取付ボルト 4PC03008-65 M8×65, 10T 16
14 Bottom cover 架構底蓋 R3111910-3N 1
15 Set bolt 架構底蓋取付ボルト 4PC03008-40 M8×40, 10T 22
17 0390525 Packing, bottom cover 架構底蓋パッキン R3112582-1C t0.5 1
18 0390664 Packing, bearing 油ポンプ側主軸受パッキン R4112675-4E t1 1
19 0394426 Packing, oil pump 油ポンプ体パッキン R4112586-1C t0.5 1
21 0136358 Packing, suction side flange 吸入フランジパッキン R4112049-2C t1 1
22 0132293 Packing, discharge side flange 吐出側フランジパッキン 4PC01279-2 t1 1
25 0606390 "O" ring, oil service plug 排油栓用Oリング 4PC03167-3 φ9.5×φ2.5 1
26 0622323 "O" ring, oil level gauge 油面計用Oリング 4PC03167-1A φ33×φ2.6 1
27 0606383 "O" ring, terminal plate ターミナル板用Oリング 4PC03167-2 φ47.7×φ3.5 1
28 0606408 "O" ring, terminal plate ターミナル板用Oリング 4PC03167-4 φ37.8×2.3 2
（TR96-02A）
59
60
Compressor
圧縮機

29 0605683 Piston ピストン 2PC03031-1 2
30 104207 Compression ring コンプレッションリング R412365-1C 2
31 104208 Oil ring オイルリング R412364-1C 2
33 121211 Retainer ring, piston pin ピストンピン止輪 Ti30012-14 4
35 132220 Clamping bolt, connecting rod 連接棒締付ボルト R429284-4C M6×30, 10T 4
36 138202 Plate, connecting rod clamping bolt 連接棒締付ボルト回り止め板 R412713-1 2
lower sides set
38 0622385 Crankshaft クランク軸 3PC03035-1 1
39 132314 Key, rotor ロータ用キー Ti41028-50 7×7×50L 1
41 132312 Lock washer, crankshaft 軸端ナット用回り止め金 R413667A t1.6×φ31 1
44 292011 Gauge joint, check valve for oil pressure 油圧取出用逆止弁付ゲージ接手 2PF00177-1 VCG2DA 1
45 132502 Oil suction filter 油吸入フィルタ R314703C 1
47 1305141  Oil pressure control valve 油圧調整弁・弁 R414357 1 

 
 
48 1305143  Spring, oil pressure control valve 油圧調整弁・弁バネ R414299A 1  Replace a set
 
 
49 1305142
 Spindle, oil pressure control valve 油圧調整弁・弁棒 R4141193 1 
50 132525 Oil check valve オイルチェックバルブ組立品 R4141251: 2-1 1
51 136710 Demister 均圧板 R4141246-1C 1
52 205106 Oil level gauge 油面計 Me42051-2 φ27 1
55 0606376 Suction valve 吸入弁 4PC03044-1A 2
（TR96-02A）
Compressor
圧縮機

64 Set bolt, terminal top cover ターミナルカバー上蓋取付ボルト 4SK01015-20 M6×20, SUS304 4
68 132933 Set bolt, suction side stop valve 吸入側閉鎖弁取付ボルト 4PC00729-25 M10×25, SUS304 2
69 132962 Set bolt, discharge side stop valve 吐出閉鎖弁取付ボルト 4PC00781-20 M8×20, SUS304 2
70 0029272 Magnet マグネット 4PC00715-1 1
（TR96-02A）
61
62
Compressor
圧縮機

（TR96-02A）
Compressor
圧縮機

（TR96-02A）
63
64
Compressor
圧縮機

（TR96-02A）
Tokyo Office. Tokyo Opera City Tower 12F. 3-20-2 Nishi-Shinjuku, Shinjuku-ku, Tokyo 163-1412, Japan.
Tel: 03-5353-7860
Fax: 03-5353-7913
TR96-02A
(2004.3. )NK

Compressor 96 02A

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Compressor 96 02A

Uploaded by

Copyright:

Available Formats

Compressors for Marine type

Container Refrigeration Units

Manual for dismantling and assembly

1 . Compressor specifications .................................................................................................................................... 3

2 . Compressor external view ...................................................................................................................................... 4

3 . Compressor sectional view .................................................................................................................................... 5

4 . Unloading operation diagram ................................................................................................................................ 6

5 . Compressor lubrication system diagram ................................................................................................................ 6

6 . Tools for dismantling or assembling compressor .................................................................................................. 7

7 . Dismantling points .................................................................................................................................................. 8

7 – 1 Terminal box ................................................................................................................................................ 8

7 – 2 Oil purge ...................................................................................................................................................... 9

7 – 3 Crankcase side-cover .................................................................................................................................. 10

7 – 6 Cylinder head-cover .................................................................................................................................... 13

7 – 7 Unloader piston ............................................................................................................................................ 14

7 – 8 Valve seat assembly .................................................................................................................................... 15

7 – 9 Dismantling suction valve ............................................................................................................................ 16

7 – 10 Oil pump ...................................................................................................................................................... 17

7 – 11 Main bearing on oil pump side .................................................................................................................... 18

7 – 12 Crankcase bottom cover .............................................................................................................................. 19

7 – 13 Connecting rod piston .................................................................................................................................. 19

8 . Assembling points .................................................................................................................................................. 23

8 – 1 Connecting rod ............................................................................................................................................ 23

8 – 2 Piston pin .................................................................................................................................................... 23

8 – 4 Piston ring .................................................................................................................................................... 23

8 – 5 Piston and connecting rod assembly .......................................................................................................... 24

8 – 8 Oil pump ...................................................................................................................................................... 25

8 – 9 Crankcase bottom cover .............................................................................................................................. 26

8 – 11 Valve seat assembly .................................................................................................................................... 27

8 – 12 Cylinder head-cover .................................................................................................................................... 28

8 – 13 Rotor and crankcase side-cover .................................................................................................................. 28

8 – 14 Terminal and their related parts .................................................................................................................. 28

8 – 15 Oil charge .................................................................................................................................................... 28

8 – 16 Leak test ...................................................................................................................................................... 28

9 . List of disposable parts .......................................................................................................................................... 30

10. List of tightening torque ........................................................................................................................................ 31

11. Regular inspection standards ................................................................................................................................ 32

12. Replacing points .................................................................................................................................................... 36

13. Oil injection pipe kit installation instruction ............................................................................................................ 37

14. Parts list ................................................................................................................................................................ 39

Piston displacement cc/rev 598 333

Capacity control % 100 · 67 · 33 · 0 None

Type 3 phase 4 pole induction motor

200 200 · 230 200 200 · 230

Rated output kw 5.5 3.75

Speed r.p.m. 1,450/1,750

Kind ICEMATIC SW46

Charge volume R 4 2.3

Lubrication method By reversible pump

Weight kg 149 104

Discharge side mm 25.4 15.9

3H64QMLR, 3H64QNLR, 3H64QNLYE 2H58TA-R

(1) Left side

(2) Motor side

(3) Right side

3-1. 3H64QMLR, 3H64QNLR, 3H64QNLYE

Main bearing metal on oil pump side

Main bearing on oil pump side

Valve seat Cylinder head cover

Crankcase Key for motor rotor

Cylinder head cover Piston

Oil pump Motor

Key for motor rotor