Cat. No.

9644 January, 1993

W500 Series Technical Manual

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From the library of: Superior Sewing Machine & Supply LLC
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 Pattern paper for semi- submerged installation 27 Adjusting foot lift 41
Cutting the table and assembling the machine Adjusting spreader timing 41
Rest board for semi- submerged installation 28
Adjusting left-to-right timing of the looper to the needle 42
Motor pulley and V belt 28
Adjusting the timing between needle and
Belt guard and belting 29 looper's back and forth movement 42
The turning direction of machine 29 Adjusting looper avoiding motion 42
Machine speed 29 Under fabric trimmer(FT140) 43
Lubrication 30 Lubrication(fn'140) 43
Replacing oil filter 31 Adjusting fabric guide(FTMO) 43
Silicone oil for H.R. device 31 Adjusting presser foot tilt (f=Tl40) 43
^''^Needles 31 Replacing upper knife 44
Replacing needles 31 Replacing lower knife 44
In and out of thread takeup bracket 31 Position of lower knife holder 44
Threading 32 Adjusting the height of upper knife holder 44
Regulating thread tension 33 Metering device(MD230) 45
Adjusting needle thread takeup 33 Setting lace guide(MD230) 45
Spreader thread takeup adjustments 33 Lubrication (MD230) 45
Adjusting needle thread guard 34 Lubrication to clutch (MD230) 45
Needle thread guide adjustments 34 LIbrication to bearings(MD230) 45
Needle guard (front) adjustments 34 Setting lace guide (lower)(MD230) 45
Adjusting looper thread takeup 35 Setting positions of elastic guides(MD230) 46
Setting looper thread guard 35 Adjusting elastic feeding rate(MD230) 46
Setting thread guides © and (2) 35 Adjusting pressure (MD230) 47
Presser foot pressure 36 Lace guide (LG210) 47
Stitch length adjustment 36 Setting lace guide 47
Diff. feed ratio adjustment 36 Setting tape binder 48
Adjusting needle and looper 37 Changing the maximum feed ratio 48
^^•^Needle height setting 37 Replacing timing belt 49
Looper setting 38 Removing timing belt 50
Adjusting needle guard 39 Replacing timing belt 50
Adjusting feed height 39 Timing cauge 51
Adjusting feed tilt 39 Standard adjustments for W562-21 51
Setting position of spreader 40
Adjusting spreader stroke 40
Setting position of spreader thread guide 40
Setting thread guide 40

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From the library of: Superior Sewing Machine & Supply LLC
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From the library of: Superior Sewing Machine & Supply LLC
20
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21
From the library of: Superior Sewing Machine & Supply LLC
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From the library of: Superior Sewing Machine & Supply LLC 22
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23
From the library of: Superior Sewing Machine & Supply LLC
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From the library of: Superior Sewing Machine & Supply LLC 24
 C<^5'-1'= V::?S5i^lCiEU<^Ot?S7cfi?)(C, -tZfV
s-i^yw-v (#510-91) ®ffl®Lw^-rOTcr^ijffl<;c
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£SfiS$A Cmm) 9.3 8.8

JU-/\-§«B (mm) 3.7-4.0 3.3-3.6

(mm) 9.7-10.2 9.7-10.2

Cmm) 5.5-6 5.5-6

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CS.P.M) 5,000 5.000

25
From the library of: Superior Sewing Machine & Supply LLC
 • Add the part marked (A) as shown when installing a machine I Add the part marked (C) as shown when installing a machine
with FT. with the needle positioner.

I The hole marked (B)is provided fitting electric PL.

4-025.5

-33►

ii

—48

From the library of: Superior Sewing Machine & Supply LLC
27
CUTTING THE TABLE AND ASSEMBLING THE MACHINE MOTOR PULLEY AND V BELT
REST BOARD FOR SEMI-SUBMERGED INSTALLATION
Following are the specifications for the motor and V belt.
Semi-submerged installation is adopted for the W500 Series
machines. 1. Motor Double pole, 550W clutch motor
Following are the procedure for cutting the table and assembling
the machine rest board. 2. V belt: Type M

1. Cut the table by referring to pages@ to ®. 3. Motor pulley: Select the proper motor pulley for the speed of
2. Assemble the machine rest board by following steps® to® in the machine to be used by referring to the table
the right illustration. shown below.

Relationship between machine speed and motor pully

O A table 50mm thick is recommended for the W Series with UT.
Motor pulley diameter(mm)
O Washer® is not needed for a table 50mm thick. Machine speed(s.p.m.)
O Washer® is needed for tables less than 47mm thick. 60Hz I 50Hz
6,000 105 \
1 25

5,500 95 1 15
Generally, the semi-submerged installation is used for W500 series
5,000 85 105
machines. However, the fully-submerged installation can be
4,500 80 95
applied, too.
If your sewing articles or operations require such installation, 4,000 70 85

please place an order for the fully-submerged installation kit under

the part number 259001

From the library of: Superior Sewing Machine & Supply LLC
28
 BELT GUARD AND BELTING

1. For safety, be sure to fit Belt Guard ® with Screws (§) on

machine.
2. Adjust the tension of the belt so that it can be 2cm bent inward
when you press the middle of it.
Adjust the height of the motor to do this. o
J—

THE TURNING DIRECTION OF MACHINE

The turning direction of Machine Pulley is clockwise, seeing the

machine from its right side.

MACHINE SPEED
MAXIMUM SPEED Table 2
Make sure your machine type number with Type Plate @ and run Num ber of MAXIMUM
it not exceeding the maximum speed as listed in Table 2. nec dies
MACHINE SPEED
2-needle 3-needle (S.P.M)
— Note:
W562-01 O O 6,000
The maximum speed may have to be decreased depending on
O 6,500
sewing conditions such as fabric, operation, needle size, thread, W542-01
stitch length, etc. O 6,000
Select a correct motor pulley size from Table 1 suitable to your W562-02 O O 6,000
operation. O 6,500
W542-02
O 6,000
W562-03 O O 6,000
O 6,500
W542-03
O 6,000
W562-05 o O 5,500
W542-05 o O 5,500
W562-06 o O 6,000
o 6,500
W542-06
O 6,000
W562-07 o O 5,000
W542-07 5,000
1
Note: If the machine Is equipped with the metering device, the
maximum speed is 5,000 s.p.m.

29
From the library of: Superior Sewing Machine & Supply LLC
 LUBRICATION

The oil was drained from the machine when shipped. So, fill the
machine with oil before starting it for the first time.

1. Lubricating Oii
Use Mobil Velocite oil No.10(ISO VG22)or equivalent.

2. To fill oii
Take out Screw ® and pour fresh oil until the oil level reaches
the upper line 'H' of Oii Level Sight Window (g). Replace
Screw 0.

3. Oil level
Always keep enough oil in the machine so that the oil level is
between two lines H and L of Window 0.

4. Manual oiling
Before starting machine for the first time, or if the machine is
idle for more than a couple of weeks, manually lubricate Needle
Bar0.

5. Oil circulation check

Be sure to check that oil is splashing inside Window @.

— Note:
If oil does not splash inside Window @,check Oil Filter©.

6. Oil Change
Change oil after the first 1 month in operation.
After that, change oil every 6 months.

— Note:
Be sure to change oil because dirty oil can cause excess wear on
moving parts and shorten the life time of the machine.

7. To drain oil
Take out Screw © and drain oil from here.

8. Oil Filter
If Oil Filter © is clogged, nomal lubrication cannot be kept.
Check and clean © every 6 months at the time of the regular oil
change.

— Note;
If oil jet in Window (g) is abnormally restricted or weak, or oil
contains bubbles, check and clean Oil Filter © or if necessary,
replace it with new Oil Filter.

From the library of: Superior Sewing Machine & Supply LLC 30
 REPLACING OIL FILTER

Refer to Fig. and disassemble ® @in sequence.

Clean Oil Filter® or if necessaiy, replace it with a new one.

SILICONE OIL FOR H.R. DEVICE

Fill Reservoirs ® and ® with the silicone oil before it is too low.
Do not use any other oil except for the silicone oil.

NEEDLES
NEEDLE SYSTEM AND SIZE Table 3
The standard needle is as shown in Table 3.
NEEDLE SIZE
NEEDLE SYSTEM
2-needle 3-needle
Schmetz UY128GAS #65 #70

Organ UY128GAS #9 #10

Please note that the needle size varies depending on the number
of needles in the machine.
REPLACING NEEDLES

Turn the machine off.

p Note;

If a clutch motor is used, it will keep on running by inertia after the

power is turned off. The machine will operate when the treadle is
pressed. To prevent accidents, be sure to keep the treadle on after
the power is turned off until the machine stops.

Loosen Screw @ and replace needles.

Fix the needle with its scarf faced to the rear of the machine.

— Note:
When loosening or tightening Screw ®,insert the tip of the alien
key fully into the hexagonal hole of Screw @.

IN AND OUT OF THREAD TAKEUP BRACKET

When threading, press Lever(B • The bracket will come out to the
front. To replace it into its original position, push Bracket(§)in.

From the library of: Superior Sewing Machine & Supply LLC
31
 THREADING
Turn the machine off

I—Note; r-Note;-

If a clutch motor is used, it will keep on running by inertia after the Threading depends on the sewing condition such as the type of
power is turned off. The machine will operate when the treadle is thread, stitch length, needle gauge, etc.
pressed. To prevent accidents, be sure to keep the treadle on after Refer to Fig. and the following remarks, and pass threads correctly.
the power is turned off until the machine stops. Generally, pass threads as shown by continuous lines.

Dotted lines®..When the looper does Dotted line®...When the stitch length
not catch the needle
Dotted lines®,©. .When the stitch length
is fine and the needle is coarse and the
threads because of too
gauge narrow. needle gauge is wide.
small needle thread
loops. (Apply © if the spreader thread appears too much under ®.]-
fDotted line®
TT .When the stretch Dotted line®...When the stretch
threads are used. threads are used.

From the library of: Superior Sewing Machine & Supply LLC 32
 REGULATING THREAD TENSION
^To Idosen
Changes of threads, seam width, stitch length, etc. require
re-adjustment of thread tension.
Adjust individual thread tension as follows:

To Increase tension:
Turn Nut ® clockwise.
To decrease tension:
Turn Nut ® counter-clockwise.

ADJUSTING NEEDLE THREAD TAKEUP

In the standard setting, the top surface of Bracket @ should be

horizontal when the needle bar is at the lowest position of its
travel.
To adjust, loosen Screw @.
The distance between the line (a) of Bracket @ and the line(b) of
the needle thread takeup should be 75mm. To adjust loosen
Screws ©.

— Note:
75mm
I To tighten the needle thread, move Needle Thread Takeup in

the (-I-) direction.

To loosen the needle thread, move@ in the(—)direction.
I Take care not to move Spreader Thread Takeup © from its
original postion.

SPREADER THREAD TAKEUP ADJUSTMENTS

The eyelet (§) of Spreader Thread Guide @ should be below the

long eyelet of Spreader Thread Takeup © when it is at the highest
position of its travel.
To adjust, loosen Screws ©,(§) and move Spreader Thread Guide
© up or down.

33
From the library of: Superior Sewing Machine & Supply LLC
ADJUSTING NEEDLE THREAD GUARD

Set Needle Thread Guard (@> at the center of its elongated hole.
To adjust, loosen Screw (Q).
aM
c_^
o-tight^

To loosen

NEEDLE THREAD GUIDE ADJUSTMENTS

Needle Thread Guide (g)

The distance between the center of Screw ® and the eyelet center
should be 7.0mm.
To adjust, loosen Screw (g)and move Needle Thread Guide (g) up
or down.

Needle Thread Guides 0,@®

The distance between the center of Screw © and the eyelet center
should be as shown in Fig.20.
To adjust, loosen Screws © , ® , © and move Needle Thread
Guides(0,©,® up or down.

— Note;
To tighten the needle thread, move Needle Thread Guides ®,©,
© upward.
To loosen, move them downward.
Adjust this depending on the nature of the threads to be used.

NEEDLE GUARD (FRONT) ADJUSTMENTS

When the looper advances from the extreme right end of its travel
to the left, it passes behind the needles and Needle Guard (front)@
passes the front of the needles.
The clearance (a) between the needles and Needle Guard (front) ©
should be as small as possible still sufficient for the needle threads
to pass through it.
To adjust, loosen Screw © and move Needle Guard (front) © back
and forth.

© ©

From the library of: Superior Sewing Machine & Supply LLC
34
 ADJUSTING LOOPER THREAD TAKE-UP

Looper Thread Take-up ® should release the looper thread at the 2-need!e 5.0—6.0mm
3-needle 6.0—7.0mm'
point(a) when the left needle point is in the following position.
1) down the looper for 2-needle machines.
2)level with the looper's lower edge for 3-needle machines.
To adjust, loosen Screws © and turn Looper Thread Take-up

2-needl8
SETTING LOOPER THREAD GUARD

Set the distance between Bracket @ and Looper THread Guard @

to:

5.0 — 6.0mm for 2-needle machines.

6.0 — 7.0mm for 3-needle machines.
To adjust, loosen Screw @.

SETTING THREAD GUIDES © AND @

3-needle

Align the eyes of Thread Guides ® and (2) with the aligning mark
on Bracket(§).
To adjust, loosen Screws ® and @.

— Note:
When the looper is at the extreme left end of its travel, the looper
thread between Guides ® and @ should be lightly tensioned.
Adjust this according to threads, stitch length and needle gauge.
To increase the amount of thread in the seam, move (§) and (2)
down.
To decrease the amount of thread in the seam, move © and @ up.

From the library of: Superior Sewing Machine & Supply LLC
35
 PRESSER FOOT PRESSURE

Presser foot pressure should be as light as possible, while still

sufficient to feed fabric and obtain proper stitch formation.
Loosen Nut ® and turn Screw (Q)and adjust.

STITCH LENGTH ADJUSTMENT

While pressing Push Button ©,turn Handwheel © until Button ©

drops in.
Turn © further for a desired stitch length. Release ©.
0For a longer stitch length, turn © in the(+)direction.
#For a shorter stitch length, turn © in the(—)direction.
Align a reading on Hand wheel © with mark ® while pressing
Bunon ©.

— Note:
The readings on Handwheel i |)show approximate stitch length.

DIFF.FEED RATIO ADJUSTMENT

The diff. feed ratio is from 1:0.5 to 1:1.3.

Loosen Nut ®,move Lever © up or down to change the diff. feed
ratio.
To stretch the fabric, move Lever © upward.
To shrink the fabric, move Lever © downward.

— Note:
The diff. feed ratio is 1:0.5 to 1:1 for W562-05*W542-05. o iSJ

shrink

From the library of: Superior Sewing Machine & Supply LLC
36
 ADJUSTING NEEDLE AND LOOPER

When the looper point is behind the left needle centerline, it should
be 1.3 — i.bmm above the top of the left needle eye, and the 1.3-1.6mm
clearance to the left needle should be 0.1 — 0.2mm.
When the left needle comes down and its point is flush with the top
of the looper blade, the distance between the looper eye center and
the left needle centerline should be 5.0 — 6.0mm.
Adjust in the following manner.

5.0—6.0mm

(a)

NEEDLE HEIGHT SETTING NEEDLE HEIGHT Table 5

2-needle 3-needle
The standard settings are shown in Table 5. Needle 1 Left needle Needle Left needle
The needle height is the distance (a) between the left needle point gauge(mm) I height(a)(mm) gauge(mm) height(a)(mm)
and the needle plate surface when the needle is at the highest 2.4 i 10.2
position. 3.2 9.8

1. Raise the needle bar to the highest position by turning hand 4.0 9.3
wheel @. 4.8 8.9 4.8 8.9
2. To adjust, remove Cap Screw ®,loosen Screw (§), and move 5.6 8.5 5.6 8.5
the needle bar up or down as required. 6.4 8.1 6.4 8.1

— Note:
> After this adjustment, make sure that each needle passes through
the center of the needle hole in the needle plate and that the gap
(b) is even.
I When the needle bar is at its highest position, mark P on the
handwheel should meet mark(§)

I (]> /p\
T" T
(a)
(b)

37
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 1.3mm
LOOPER SETTING
25.0mm

The standard settings are shown in Table 6.

Make sure that the setting is correct for your machine.
Distance (a) is from the right needle centerline to the looper point
when the lopper is at the extreme right end of its travel. Set
distance(a)in the following steps.

1. SETTING LOOPER
Refer to Fig. and set the looper. LOOPER SETTING Table 6
2-needle 3-needle
2. ADJUSTING DISTANCE(a) Needle Needle
gauge(mm)
Distance (a)(mm) Distance (a)(mm)
gauge(mm)
Set distance(a)correctly. Table 6.
2.4 4.8~5.1
To adjust, loosen Screw @ and move Looper Holder (§) left or
3.2 4.4^4.7
right as required.
4.0 4.0~4.3

3. CLEARANCE BETWEEN NEEDLE AND LOOPER 4.8 3.6~3.9 4.8 3.6~3.9

POINT 5.6 3.2~3.5 5.6 3.2~3.5

Set the clearance between the left needle and the looper point 6.4 2.8~3.1 6.4 2.8~3.1
0.1 — 0.2mm when the looper point is behind the left needle
centerline.
To adjust, loosen Screw (§)and turn Screw ®.

#ln the case of 3-needle machines, when the looper point is

behind the middle needle centerline, the clearance should
be 0 —0.05mm.

(a)
O
\

5.0—6.0mm

rsT

From the library of: Superior Sewing Machine & Supply LLC 38
 ADJUSTING NEEDLE GUARD

Needle Guard ® should work so that the clearance between the

right needle and the looper point is 0 — 0.05mm when the looper
point is behind the right needle centerline. Also that the clearance
between the middle needle and the looper point is 0 — 0.05mm
when the looper point is behind the middle needle centerline.

1. Adjust so that the line(A)of Needle Guard ® is below the

top of the right needle eye when the needle is at its lowest
position.
To adjust, loosen Screw (§) and move Needle Guard ® up or
down.

2. To obtain the above clearances 0 — 0.05mm, loosen Screw @

and move Needle Guard ® back and forth.

ADJUSTING FEED DOG HEIGHT 0.1~0.2mm

When the main feed dog is at its hightest position, set the height to
0.8 — 1.0mm.
Adjust the diff. feed dog so that point B is even with main feed
dog point C.
To adjust, loosen Screws @ and ©,and move the feed dogs up or
down as required.

ADJUSTING FEED DOG TILT

When the feed dogs rise to their highest position, the standard
angle is that straight line (§) across all the tooth tips is parallel with
the needle plate top surface.
To adjust:
1. Remove three Screws ® and Cover(2).
0.8-1.0mm
2. Remove Plug(i) and loosen Screw ®.
3. Open Side Cover ® and remove Screw ([]).
4.To adjust the feed dog tilt, insert a screwdriver into the
T
adjusting hole and turn Screw ®.

—Note:
I The feed dog tilt is altered into either forward tilt or backward
tilt by turning Screw (g).
Set Screw © to the correct position and tighten Screw @.
I Make sure that the shaft does not slide out when Screw © is
©
turned.
I Remember to adjust the feed dog height after the feed dog tilt
adjustment.

39
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iSETTING POSITION OF SPREADER I

HEIGHT: The height of the spreader from the needle plate surface
should be 8.3 — 8.7mm.
SIDEWISE POSITION: The hooking point should pass the point
(A) approximately 0.5mm in front of the left needle. When the
spreader reaches the exreme left end of its travel, the hooking point
should be at the point(B)3.5 — 4.0mm from the left needle.
To adjust:
1. Lightly loosen Screws @ and © . While tuming Lever © .
move Spreader © back and forth to set the left-to-right
position. Tighten Screw©.
2. Move Spreader © up or down, and set its height to 9.2 —
9.7mm. Tighten Screw ©.

1. When making the above adjustment, turn the handwheel and

check points © ,(!) where the thread carrying notch of the
spreader passes.
2. If the spreader thread is hooked imperfectly because of the 1.0mm
0.5mm
number of spreader threads or the fabric thickness, then shift
the point (g) to the left not exceeding 5.0mm and set Spreader Needle plate
Thread Guide © as near as possible to the needle holder. top

If the spreader thread is not hooked even under the above

adjustment, then increase the following (the spreader stroke)
not exceeding 17.0mm.

0.5mm

The stroke of Spreader© is 16.0mm.

1. Remove the arm cover and Screws ©,and shift Cover ©.
2. Loosen Nut © and move Rod © up or down as required.
0To decrease the stroke, move Rod © up.
To increse the stroke, move Rod © down.

Set part (a) of Thread Guide © just below the eye of Guide ©
when the needle bar is at its lowest position. Also, set the
clearance between Thread Guide © and Spreader © for 0.5mm. 3.5—4.0mm
16.0mm

I SETTING THREAD GUIDEi

When the needle bar is at the lowest position, set the clearance
between Spreader Thread Guide © and Thread Guide © for
1.0mm.
The eye of Thread Guide © should face forwards.

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 ADJUSTING FOOT LIFT

The standard settings are shown in Table 7.

The foot lift is the distance (a) between the presser foot and the
needle plate when the presser foot is raised.
To adjust:
1. Turn the handwheel and lower the feed dogs to their lowest
positions.
2. Loosen Nut(§)and tighten Screw 0.
3. Lower Lever @ and raise Presser Foot (5) to correct ghight (a)
for your machine.
4. In the above condition, adjust Screw (2) so that its head touches
Lever @.
Lock this position with Nut(§).

FOOT LIFT Table 7

Foot 111Ft(mm)
Machine type
2-neeclle 3-needle
W562-01 6.3 5.0

W562-02 6.3 5.0

W562-03 6.3 5.0

W562-05 5.3 5.0

W562-06 5.3 5.0

W562-07 5.3 5.0

Note: The number of needle varies foot lift.

ADJUSTING SPREADER TIMING

To adjust left-to-right timing of the Spreader to the up and down

movement of the needle bar:
1. Remove the arm cover. Remove Screws (§) and move Oil
Guard © aside.
2. Loosen two Screws @. Align mark © of the upper shaft with
mark ©.Tighten Screw (2).

41
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 ADJUSTING LEFT-TO-RIGHT TIMING OF THE LOOPER
TO THE NEEDLE

In coordinating left-to-right timing of the looper to the up and

down movement of the needle bar, be sure the distance between
the top of the left needle eye and the point of the looper at the right
side of the left needle is Just the same both when the looper moves 1
to the left (on the back side of the needles) and when the looper
moves to the right(on the front side of the needles). See the right
illustration.

To adjust:
1. Remove the arm cover.
2. Loosen 4 Screws ®,turn Handwheel ® and shift the position
of Upper Belt Gear(g).
9To advance the looper timing against the needle, shift the
position in the (-•-) direction.
9To retard the looper timing against the needle, shift the position
in the(—)direction.

— Note:

The looper holder is at the extreme right end of its travel when the
needle bar is at its lowest position.
Adjusting left-to-right timing of the looper to the needle may
change when the looper avoiding motion is adjusted.
In this case, adjust as in the above.

ADJUSTING THE TIMING BETWEEN NEEDLE AND

LOOPER'S BACK AND FORTH MOVEMENT

To adjust this timing, loosen Screw ® and align the mark © on

Eccentric ® with the mark(§)on the crankshaft.

ADJUSTING LOOPER AVOIDING MOTION

The looper passes the back side of the needles when the looper
moves to the left and the looper passes the front of the needles
when the looper moves to the right. Adjust the looper avoiding
motion correctly for the needle size by referring to the following
procedure.

1. Loosen Nut(Q)and turn Adjusting Screw ©.

To increase the looper avoiding motion, turn
© counter-clockwise. To decrease it, turn © clockwise.

— Note:
t After the above adjustment, check the synchronization between
the needle bar and looper. If it is not correct, re-adJust.
I Please note that the looper avoiding motion may not be
necessary to be adjusted unless otherwise an extremely different
size needle is fitted.

From the library of: Superior Sewing Machine & Supply LLC 42
 UNDER FABRIC TRIMMER (FT140)

The fabric trimmer of the W500 is a continuous type.

The knife movement is synchronized with the feed dog motion.
The knives trim the excess fabric while sewing, so the body and
the lace fed out by the elastic feeder can be closed neatly.

LUBRICATION

Before the machine is operated for the first time or after it has been
idle for a period of time, oil Crank ®.

ADJUSTING FABRIC GUIDE

Fabric Guide (g) ensures a constant distance between the fabric

edge and the right needle.
To adjust, loosen Screw (3) and move Fabric Guide (g) right or left
as required.

ADJUSTING PRESSER FOOT TILT

The presser foot on the W500-05 can be tilted.

Adjust this according to the elastic and fabric to be sewn. For
thick elastic, tilt the front edge of the presser foot upwards. The
elastic can be then fed smoothly under the presser foot.
To adjust, loosen Nut © and turn Screw ©.

43
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 REPLACING UPPER KNIFE

1. Turn the handwheel and bring Upper Knife @ to its highest

position. Replace with a new upper knife.

— Note:
Set Upper Knife (2) with Screw so that its edge (a) is flat on
Upper Knife Holder ©.

2. Turn the handwheel and bring Upper Knife @ to its lowest

position. Make sure that the overlap of the knives is
approximately 0.5mm.
O.Srnm
3. Insert a piece of threas between the knives and make sure that
the knives cut sharp.
n

REPLACING LOWER KNIFE

1. open the side cover. Loosen Screw © and remove Lower

Knife(Q)•
2. Shift Upper Knife Holder® to the right.
Insert Lower Knife (Q) into Lower Knife Holder ® . Be sure
that the cutting edge of Lower Knife is level with the needle
plate surface.
3. Insert a piece of thread between the knives and make sure that
the knives cut sharp.

POSITION OF LOWER KNIFE HOLDER

The position of Lower Knife Holder @ determines the trimming

position of the knives.
Adjust this so that the excess fabric is trimmed and the fabric is
sewn together with the elastic/lace neatly.
To adjust, loosen Screws(g),(© and turn Adjusting Screw ©.
To move Holder© to the left, turn Screw ® clockwise. To move
© to the right, turn © counter-clockwise.

— Note:
Re-adjust the position of Knife Guide © on the presser foot when
the above adjustment is made.

ADJUSTING THE HEIGHT OF UPPER KNIFE HOLDER

Set the height of Upper Knife Holder ® so that the overlap of the
knives is approximately 0.5mm when the upper knife is at its
lowest position.
To adjust, loosen Screw © and move Upper Knife Holder ® up or
down as required when the upper knife is at the lowest position.

From the library of: Superior Sewing Machine & Supply LLC 44
 METERING DEVICE (MD230)

The metering device feeds elastic or lace (width up to 40mm)

accurately.
The feeding range is 0.9 — 3.5mm per stitch.

SETTING LACE GUIDE

Refer to Fig. Remove Screw ® and fit Lace Guide @((§)~(§) in

sequence).

LUBRICATION

The clutches and bearings of the metering device come pre — filled
with grease. Always keep them full with grease.

LUBRICATION TO CLUTCH

Align mark(A)on Crank ® and mark(A)on Sleeve Q)with mark

(A)on Plate(§).
Remove Cap Screw (§)and insert the grease.
Remove Screw (® and check whether the clutch is full with grease
m
or not.

LUBRICATION TO BEARINGS

To lubricate the bearings, remove Cap Screw (Q)and insert grease.

The amount of grease can be chacked through hole B.

SETTING LACE GUIDE (LOWER)

Set Lace Guide (Lower) © as close as possible to the needle but

not touching the spreader.
To adjust, loosen Screw ® and turn Stopper ©.

45
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 SETTING POSITIONS OF ELASTIC GUIDES

Install the elastic guides properly according to the width of elastic.

|T1 Guide on the presser foot

Set Guide <I|) so that elastic is fed under the presser foot in the
correct position.
To adjust, loosen Screw © and move Guide © left or right as
required.

Guides ® and ®
Set Guides@ and © in line with Guide ©.
To adjust, loosen Screws © and ©,and move Guides © and
© left or right as required.

[3]Guides © and ©
Set guides © and © so that elastic runs into Guides © and © ©
in a straight line.
To adjust, loosen Screws © and ©,and move Guides © and
@ left or right as required.

ADJUSTING ELASTIC FEEDING RATE

Two settings are available for this metering device.

pn Standard setting
On the standard setting, the feeding range is 0.9 — 2.2mm per
stitch.
To adjust, loosen Wing Nut@ and turn Adjusting Screw @ in
the(+)direction.
To decrease the feeding rate, turn Screw ® in the(—)
direction.

r~ Note:
If the proper feeding amount cannot be obtained after the above
adjustment, "pressure adjustment" should be also made by
referring to page 21.

From the library of: Superior Sewing Machine & Supply LLC 46
 Special setting
On the special setting, the feeding range is 1.4 — 3.5nim per
stitch.
To change the standard setting to the special setting.
1. Loosen two Set Screws@ of Eccentric ®.
2. Insert a key wrench into either of Screws(§).
r\
While keeping Eccentric ® still, turn Handwheel @ clockwise
until it stops.
Tighten Screws ®.
3. Loosen Wing Nut@ and turn Adjusting Screw (g).
To increase the feeding rate, turn © in the(+)direction.
To decrease the feeding rate, turn © in the(—)direction.

ADJUSTING PRESSURE

Adjust pressure for different elastics.

To make this adjustment loosen Nut © and turn Adjusting Screw
© to(+)or(-)as required.
To increase pressure turn screw © to (+).
To decrease pressure turn screw © to(-).

LACE GUIDE (LG210)

The lace guide helps to control the flow of lace.

If the lace tends to flow irregularly, pass it through many guide
pins.
If the lace is easy-to flow, pass it through less guide pins.

SETTING LACE GUIDE

Remove Screws © and set the lace guide in sequence.

From the library of: Superior Sewing Machine & Supply LLC
47
 SETTING TAPE BINDER
0
0?^
Refer to Fig. and set Tape Binder ® for W562-02(W542-02).
1. Attach Bracket @to the front cover with Screws®.
2. Attach Bracket ® to Binder ® with Screws ®.
3. Insert Binder ® into Bracket ®. Set Binder ® to the correct
height with Screw®.
©

CHANGING THE MAXIMUM FEED RATIO

•W562-01» 02.03,06.07
• W542-01.02.03.06.07
On these subclasses, normal diflerential feed ratio can be changed
from 1:0.5~1:1.3(standard) to 1:0.5~1:1.8.
Refer to Fig. Loosen Screw ® and widen the moving range of
Lever®.
i

— Note:
Correct feeding amount (stitch lengh) should be used so that the
feed dog does not touch the needle plate when the above
adjustment is made.

From the library of: Superior Sewing Machine & Supply LLC 48
 REPLACING TIMING BELT

There are three types of timing belt. Each type is marked with B,
C or D. So, use the belt of the same mark when the belt is
replaced.
On part A of the machine arm. figure(1)or(2)is marked.
Each shows the distance between the upper shaft and the lower 0
shaft.
The relationship between this figure and the timing belt mark is
shown on Table 8.
Align these marks correetly and replace the belt by referring to the
following illustrations.

7^

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49
 REMOVING TIMING BELT REPLACING TIMING BELT

1. Refer to Fig. and remove Arm Top Cover ® and Oil Reservoir 1. Refer to Figs. Replace Timing Belt ©,Bearing ®,Set Plate
®,Pulley ®,Cover ® in the reverse way of removing.
2. Refer to Fig. Loosen four Screws (3), draw out Handwheel @
to the right while turning it slowly. — Note:
IWhen fixing Bearing @ , be sure to Screw @ set in the
— Note: positioning hole of the crankshaft.
For the machine equipped with the metering device, refer to Fig. 1 Re-tighten Screws © and ® after Screw ® is tightened.
Femove Nut (§) and Washer (§). Draw out Handwheel @ with
Connection(© fitted.
2.Turn Pulley © and bring the looper to the extreme right end of
its travel.
3- Refer to Fig. Remove Cover ® . Pulley ®, Set Plate Move the needle bar to the lowest position by hand.
Bearing ® in sequence of0)-(§). 3. Keeping the above conditions, align mark (§) of Belt Gear
(Upper)© with mark © of Bearing ©. Tighten one of Screws
— Note: @ tentatively. Place the edge of Timing Belt ® on Gear © and
Do not remove Screws(©©QPQj)but loosen them. turn Handwheel @, then Timing Belt @ will be in position.
Loosen Screw @) until it is out of the positioning hole in the Tighten four Screws ©.
crankshaft.
— Note:
I In the case of the machine equipped with the metering device,
4. Refer to Fig. and remove Timing Belt Q). replace Nut ©,Washer@,and Connection ®.
Be sure to keep marks(§)and © aligned.
)If they are not aligned, the synchronization on the needle bar
RELATIONSHIP BETWEEN THE MARK ON and the looper is out of order.
THE MACHINE ARM AND THE MARK ON THE
TIMING BELT Table 8
The mark on the The mark on the
machine arm timing belt 4. Tum the handwheel and check to see if the tip of the looper
passes the same point of the right side of the left needle when
1 (B) or(C)
the looper moves left to right (looper left- to- right timing to
2 (0)or(D)
the needles). See page 16.
5. Make sure that the mailc P on Handwheel © faces to the mailc
® when the needle bar is in its highest position.
6. Refer to Fig. Replace Arm Top Cover(3)and Oil Reservoir ©.

From the library of: Superior Sewing Machine & Supply LLC 50
The stitch formation is affected very much by the timings of the
machine. In order to adjust the timings easily and correctly, the
timing gauge set(Pan No.510-91) is available as an option.

Talbe 9

Machine (gauge) W562-21(356} W562- 21(364)

Left needle height A(mm) 9.3

Looper setting B(mm) 3.7-4.0

Spreader height C(mm) 9.7-10.2 9.7-10.2

Spreader height O(mm) 5.5-6

Spreader stroke E(mm) 18-18.5 18-18.5

Feed dog hieght F(mm) 1.2-1.5 1.2-1.5

Presser foot lift G(mm)

Maximum speed (S.P.M)

From the library of: Superior Sewing Machine & Supply LLC
 INTRODUCTION
This booklet contains some notes on the operation and
maintenance of the W500, which should be useful to you and
should help you to become familiar with the machine and to derive
the best use from it.
DAILY MAINTENANCE
Before morning start
(1) Check each Needle is not damaged or bent.
(2) Check all Needles are correctly set.
Check threading is correct.
(4) Check about 30mm of thread chain remains behind Presser
Foot.
(5) Check the oil jets in Oil Sight Window are normal. Check oil
is maintained at the specified level and the hand-oiled parts are
lubricated enough.
After close of work
(1) Remove dust and lint deposits on the machine.
(2) If any trouble or disorder is found, report it to the plant
mechanic for adjustment or repair.
(3)Be sure to place Dust Cover over the machine.
From the library of: Superior Sewing Machine & Supply LLC
liiiiKuaau
(1)Make sure Belt Cover is properly fitted.
(2) Take care when you connect Power Cord to Machine Motor as
well as when you check the machine before switching on.
(3) Turn off Motor Switch whenever you leave the work table.
(4)Turn off Motor Switch in the event of power failure.
(5) Make sure Motor has completely stopped when you clean or
inspect the machine.
(6)Be sure to turn off the power and make sure Motor has
completely stopped when you thread the machine or replace the
needles.
PRECAUTIONS
(1) Do not run the machine at more than 4,500 s.p.m. for first 4
weeks.
(2)Before starting machine for the first time, or if the machine is
idle for more than a couple of weeks, munually lubricate the
moving pans.
(3) Always keep oil level between the two lines on Oil Sight
Gauge.
(4) Change the oil at the end of the first 4 weeks.
(5) Thread correctly as shown in Treading Diagram on Page 7.
52
 t553 ;^ra^SSEl}Stl5-7-2 TEL (06) 454-0561

PEGASUS SEWING MACHINE MFG.CO.,LTD.

5-7-2.Sagisu, Fukushima-ku, Osaka 553, Japan. Phone:(06) 454-0561

Cat. NO.9A2029 January, 1993 ^

©1992 PEGASUS SEWING MACHINE MFG. CO.. LTD.

From the library of: Superior Sewing Machine & Supply LLC