Professional Documents
Culture Documents
App Lezione
App Lezione
delivering goods and services. It is about Physical flow and information and cash flow. A supply chain
consists of all parties involved, directly or indirectly, in fulfilling a customer request.
Raw material=> supplier => Manufacturing => Distribution=> retailer => customer
OBJECTIVE= MAXIMIZE VALUE. Value is the net profit, so Revenue – Cost, Price of the product – cost of the
product. To maximize the value and have an efficient process is necessary to take into consideration (Ex
DARTy= Retailer of electronic devices):
Forecasting=> look at the trends, if the prevision are not correct= unsold
Purchasing=> quality, price, quantity, contract, time
Inventory management = problem= electronic devices
Distribution=> costumer experiences, delivery time. How to manage distribution, lot of different shop or
selective and where.
Price
quality, brand image
responsiveness= time
flexibility (variety).
No firm can ensure all these things at the same time. Some firms care about the price, some others about
quality depends on corporate strategy. What is the responsibility of Supply chain?? Based on the corporate
strategy the supply chain must find the perfect way to achieve strategic goal. COMPROMISE IS
INVEVITABLE= strategic trade off, these goals are conflictive.
Effective SCM ensures that products/services have the desired characteristics by managing the business
processes used to design, distribute and deliver them in a manner that they are: • Cost effective (price) •
Flexible (variety) • Responsive (time) • Of high quality
Ex WALMART One of the best companies, by choosing one of the 4 ways to satisfy costumer. It is
necessary to compromise, so Walmart to be so successful find the best solution to satisfy its costumer.
EFFICIENT FRONTIER
SHOULDICE HOSPITAL= EXAMPLE OF A SPECILIZED COMPANY, THAT OFFER ONLY ONE SERVICE. No
flexibility= one unique operation, acting like a machine. Focusing strategy=> FOCUS= ECONOMY OF SCALES.
RESPONSIVENESS (SPEED)= SO ONLY ONE SERVICE AND LARGE NUMBER OF SERVICE PER DAY, BUT
STANDARDIZATION
LOW PRICE= FOCUS ON ECONOMIES OF SCALE, SO MINOR QUALITY BUT THEY ACHIEVE CUSTOMER
SATISFACTION It is an example of SPECIALIZATION= ONLY ONE PRODUCT/SERVICE STANDARDIZED
Specialization / focus: Only hernia operations AND only “easy” hernias (carefully screened)
Scale economies (1000 hernia operations/doctor-year versus 10 in general hospital)
Optimized process (continuously improve one standardized process; focus provides more opportunities
for learning)
Predictable demand (scheduled operations only; allows for high capacity utilization of expensive
operating room)
Low resource needs (nurses etc.) due to patient involvement in process (eating, hygiene,…)
New technique
CONS:
So, if a company wants to focus on responsiveness it needs to offer one standardized product or service and
try to use economies of scale. So, offering large quantities at a low price reducing quality to keep costs
down. It works like a chain, an assembly line. This kind of organization are perfect to take costs under
control and offer one perfect product or service, but it is risky in an unstable market, because if the
environment changes you need to adapt and specialized organization; If conditions change, a specialist is
almost always far less adaptable than a generalist. They are more vulnerable. What Else Makes SCM
Difficult? CHALLENGES
COMPETITION
DIVERSITY OF PRODUCT RANGES
NEW CHALLENGES sustainability, digital transformation, social responsibility
NEW TECHOLOGIES Reduction of product life cycle, so problem about inventory and trying to find
the best way to satisfy costumer needs.
LESSON 2= We need different process for different type of product to achieve different goals: price, quality
resp, flexi..
FLOW SHOP In a flow shop, the manufacturing process follows a fixed linear structure. That means
that all orders need to be manufactured in the same way on the same machines. Focus on the process,
we use the same machines to produce different products. Focus on the product. Each product has its
own process.
PREDICTABLE DEMAND
LOW PRODUCT VARIETY
SIMPLE AND STAND PROCESS
HIGH VOLUME (importance of stocking
LOW PRICE, ECONOMIES OF SCALE
RESPONSIVENESS
JOB SHOP in a job shop, the routing of each job can be individual. That means that all orders
(potentially) need to be manufactured differently on the same machines or a certain part of the same
machines.
NOT PREDICTABLE DEMAND= volatility
CUSTOMIZED PRODUCT
LOW VOLUME
HIGH VARIETY
COMPLEX PROCES
FLEXIBILITY
IS IT THE CORRECT PROCESS?? We have to analyse it and it can depend also on the product lifecycle.
Because at the beginning it is necessary to have customization and variety to find the best combination,
after when the demand is stable it is possible to standardized and have flow shop.
PROCESS A process is a collection of tasks connected by a flow of goods and information that transforms
inputs to outputs. (also for services)
1. PROCESS FLOW DIAGRAM= the main goal is to recognise the bottlenecks through some steps
We can have PARALLEL LINE OR
ASSEMPBLY LINE
DETERMINE THE INPUTS AND OUTPUTS
DERMINE THE TASKS AND THEIR SEQUENCE
DERMINE WHICH RESOURCES ARE USED FOR
EACH TASK
DETERMINE WHERE INVENTORY IS KEPT IN THE PROCESS
2. BOTTLENECK ANALYSIS It is necessary to find the bottle neck or critical path because represent of all
those activities that—if delayed—would lead to a delay in the overall completion time of the project.
1) CICLE TIME=>THE AVARAGE TIME BETWEEN THE COMPLETITION OF SUCCESSIVE UNITS
2) FLOW TIME= The time it takes a flow unit to get through the process. THE LEGHT OF TIME A UNIT
SPENSA AT A GIVEN STAGE/ PROCESS (if we considered one step CT= FT)
3) FLOW RATE => the rate at which the process is delivering output, MINIMUM (DEMAND; CAPACITY)
UTILIZATION = FLOW RATE / CAPACITY
4) CAPACITY =>RATE WITH WHICH UNITS FLOW THROUGH THE PROCESS
1/ CT
3. IMPROVEMENT DECISIONS
NB=How Long Does It Take to Produce a Certain Amount of Supply?
1) FLOW TIME=> time to do products, how much time we make them wait? Time to serve customers
2) THROUGHPUT RATE=> consistent of the actual demand. Output that we can have as a company
3) INVENTORY=> product not sale, so no money holding costs. Tied up money
We want it as little as possible
Provides a relationship between the inventory, throughput rate and flow time of a process
Always holds (on average)
Can be applied to any part of the process
Provides insight into how to improve system responsiveness:
Allows one to identify what causes inventory / flow time to grow
Allows one to identify the levers on which improvement efforts should be focused
What are the root causes of having INVENTORY?? Why people wait??
INBALANCE BETWEEN SUPPLY AND DEMAND=> random nature of arrivals (VAR IN THE DEMAND)
VARIABILITY OF THE SERVICE=> you don’t know what type of service you can offer (VAR IN SERVICE T)
VARIABILITY IS THE MAIN PROBLEM=> Because we cannot predict exactly the number of customers, the
time to spend to serve them and the type of service (Hospital emergency). We can calculate it with
standard deviation.
Nb
EXAMPLE= BENIHANIA
1) Reduce the variability of arrival=> Buffer space, space in which customers wait
2) Reduce coefficient of variation of service=> Fast ordering, fast eating
INVENTORY MANAGEMENT= THE GOAL IS TO ORDER THE RIGHT QUANTITY, AT THE RIGHT PLACE AT THE
TIGH TIME WHILE MINIMIZING THE OVERALL OPERATING COSTS.
1) DEAL VARIABILITY
To meet predictable variability in demand (in summer the demand is higher so during the winter we
produce more to satisfy the future demand)
Provide a safeguard for unpredictable variability in demand. (add a safety stock)
Deal with variability in production or service operation. (deal with problem in production like
malfunction of a machine, buffer inventory to avoid stop of production)
2) ECONOMIES OF SCALE
Caused by fixed cost=> the transportation cost is independent from the quantity, so it could be cheaper
to order more product to reduce the impact of fixed costs
Caused by fixed set up time=> we cannot move from a product to another, so we produce product in
advance when we don’t need them
There is a trade off between +q +holding cost but – ordering cost= we need to find the perfect balance.
NB
NO EOQ MODELIf the LEAD TIME IS LONG VARIABILITY leads to excess of inventory or shortage
because it is difficult to exactly predict the demand (in particular in the fashion industry).
We cannot predict the exact demand= SO HOW WE CAN EXTIMATE IT IN THE BEST WAY? Probability
distribution= discrete or continuous (normal distribution calculating the probability D>< n)
DEMAND < ORDER= excess of stock. Value loss due to discount sales when actual demand is lower then
expected. UNSOLD
DEMAND > ORDER= Stockouts. Value loss due to missed sales when actual demand is higher than
expected. UNSATIFIED CUSTOMERS
They are both bad, so we have to find the best Q NEWSVENDON PROBLEM= find the best solution for the
trade-off between shortage and excess (have unsold product or miss a customer). We have to choose
depend on the costs of having too many and too few= making the decision less costly.
MARGINAL ANALYSIS=> SOLVE THE TRADE OFF for an additional unit what are the costs and the benefits.
Yes because the probability to not sold them is the probability to sold 87 units. The probability to sell
them is 1- the prob of not sell them
COST OF PROD NOT SOLD= 0.5 (overage cost) x 0.03
COST OF TOO MANY PROD= 1 (underage cost) x 0.97
We can continue buy products until cost is less than the benefit, so the optimal number of resources is
90, because at 91 ben<costs
GENERALIZED ANALYSIS
When we stop ordering?? We stop ordering at Q where the probability that the demand is lower than
orders is greater than cu/cu+co.
Q IS THE SMALL QUANTITY AT WITH THE SERVICE LEVEL IS HIGHER THAN CU/CU+C0
SO ANALYTICALLY
1) FIND SL*= cu/cu + c0
2) Find the cumulative probabilities
3) Q* is the smallest quantity at which the service level exceeds SL* (optimal sev level)
REVENUE MANAGEMENT
Understand how to balance underage and overage costs in the context of capacity and revenue
management. INVENTORY matching supply to demand. REVENUE MAN, how demand can be
adjusted to match supply
1 hotels and 1 airline what they have in common? Dynamic price, personalization, different segments, third
parties involved, different WTP, capacity management, seasonality fluctuation, competition, perishability.
The price of airline depends on the demand, substitutability, the remaining time, willingness to pay, time of
the flight, personalize, remaining capacity
PRICE BASED RM=> A strategy that adjusts prices based on product availability, customer demand, and
remaining duration of the sales period.
CAPACITY BASED RM=> A strategy for allocating limited resources to different customer segments at
different price points. How many seats will be available for each price. (backet)
LOW FAIR VS HIGH FARE= how to balance overprotecting cost and under protecting cost
OPTIMAL SERVICE LEVEL probability that the high fare demand is less than or equal to Q
OVERBOOKING= SOLUTION TO NO SHOW PROBLEM= CAPACITY + Y
In many service settings, customers are allowed to make reservations and then either are allowed to cancel
their reservations with relatively short notice, or just fail to show up to receive their service. The problem is
that we can have number of no shows greater then number or overbooked reservation or the contrary and
in this case how you satisfy your costumer?
NUMER OF OVERBOOK SEATS= extra capacity that we want to allow to book (because we know that
sometimes clients cancelled).