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2021 - Numerical Simulation of Metal Hydride Based TES System For CSP Plants - Sekhar
2021 - Numerical Simulation of Metal Hydride Based TES System For CSP Plants - Sekhar
2021 - Numerical Simulation of Metal Hydride Based TES System For CSP Plants - Sekhar
Renewable Energy
journal homepage: www.elsevier.com/locate/renene
a r t i c l e i n f o a b s t r a c t
Article history: Thermo-chemical based thermal energy storage systems are receiving much attention due to their higher
Received 7 August 2020 energy density. Metal hydride based thermal energy storage (MHTES) system can store heat efficiently
Received in revised form for the concentrating solar power (CSP) plants. MHTES systems are energy-efficient, compact, environ-
15 January 2021
mentally friendly and available over a wide operating temperature range. In this type of system, two
Accepted 22 March 2021
reactors filled with different alloys are used to store the excess heat from the CSP plant. As the operation
Available online 26 March 2021
of the MHTES system is unsteady, to simulate its process efficiently, it is essential to study its transient
heat and hydrogen transfer characteristics. A 2-D numerical model is solved for estimating the perfor-
Keywords:
Thermal energy storage
mance of the MHTES system. The fully implicit finite volume method (FVM) is used to solve the
Metal hydrides mathematical equations of the MHTES system. The alloy pair chosen for the MHTES system is Mg2Ni/
Solar energy TiFeMn. The numerical model is validated against the data reported in the literature. The thermal energy
storage coefficient is defined as the ratio of the total useful energy output of the MHTES system to total
energy supplied to the MHTES system for the proposed system. For the given operating conditions of
high temperatures (TH1 ¼ 623 K, TH2 ¼ 573 K, and low temperatures (TL1 ¼ 303 K, TL2 ¼ 293 K), the
achieved thermal energy storage coefficient is 0.71.
© 2021 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.renene.2021.03.109
0960-1481/© 2021 Elsevier Ltd. All rights reserved.
S.S. Bhogilla Renewable Energy 172 (2021) 1013e1020
sunshine hours. Fig. 1 shows the concept of the MHTES system for equilibrium conditions is shown in Fig. 3 at the design high and low
the concentrating solar power (CSP) plant. When enough direct temperatures. The processes “ab” and “cd” are heat and mass
solar heat is available, the power plant is driven directly by solar transfer process and the processes “bc” and “da” are sensible
heat and the available surplus solar power is stored in the TES. The cooling & heating process. The thermos-physical properties of alloy
storage system stores heat at high temperature in the high- pair and other parameters used in the simulation are shown in
temperature reactor (HTR) in Fig. 1. During the daytime, the high- Table 1. Table 2 shows the thermo-physical properties of the SS
temperature Therminol oil (250e400 C) from the solar field is 316L and the HTF. The porosity of both reactors HTR & LTR is
supplied to the HTR. The HTR desorbs hydrogen, and the same will considered as 0.5.
be absorbed in the low-temperature reactor (LTR). The circulation
water will absorb the exothermic reaction heat. During the night 3. Mathematical model
time, the LTR will desorb the hydrogen by taking endothermic re-
action heat from the medium temperature water (40 C). The HTR The following assumptions are made in the modeling of the
will absorb the desorbed hydrogen. The exothermic heat released MHTES system [22,23].
from the HTR will be supplied to the heat exchanger.
The schematic of the coupled reactors considered is shown in 1. Initially, during process ab, both the reactors are in equilibrium.
Fig. 2. It consists of two reaction beds HTR (reactor A) and LTR 2. Thermo-physical properties of alloys are not dependent on
(reactor B), filled with Mg2Ni/TiFeMn hydride alloys. Hydrogen is concentration, temperature, and pressure.
frequently exchanged between these reactors. For validate the 3. The reactors HTR and LTR are considered as well insulated.
numerical results, the metal hydride bed dimensions are taken 4. Heat transfer in the reactor is 2D convection and conduction.
from Ni and Liu [20]. The reactor length is 475.0 mm, and the outer 5. The internal volume of the connecting tube is negligible (refer
diameter of the reactor is 36 mm. The inner tube having an outer Fig. 1).
diameter of 12 mm serves as a hydrogen filter. It is used to keep the 6. Hydrogen is considered as ideal gas.
hydride particle in the reaction bed during the desorption process.
The space between the two concentric tubes, i.e., the reactor tube The variables in the following equations are explained in
and the filter section, was filled by metal hydride. The HTF flows Refs. [23,24]. The Peq depends on the concentration and tempera-
between the HTF jacket and the outer part of the reactor tube. ture of hydride, which is estimated from the van’t Hoff equation
Reactor HTR releases hydrogen by absorbing endothermic reaction [16].
heat at heat source temperature from the CSP plant. The same " " !# #
hydrogen absorbed by another reaction bed LTR at low tempera- DH DS X 1 b
ture. After that, reactor LTR releases hydrogen by taking endo- Peq ¼ exp þ ð4 ± 4o Þtan p ±
Ru T Ru Xf 2 2
thermic reaction heat at low temperature. Desorbed hydrogen
flows to reactor HTR, and gets absorbed by rejecting heat at high (1)
temperature. Between these two processes, there are changeover Gas temperature and pressure in the combined space (once the
periods, where the reactor HTR is cooled down from temperature valve is opened) is calculated from the following expressions:
Th2 to Th1and reactor B is heated up from temperature Tl1 to Tl2, and
vice versa. Pg;A VA þ Pg;B VB n T þ nB TB
Pg; P ¼ Tg; P ¼ A A (2)
The van’t Hoff for an MHTES system is shown in Fig. 3. The metal VA þ VB nA þ nB
hydride pair Mg2Ni/TiFeMn is selected based on various
Since the hydrogen is considered as an ideal gas, reactor
1015
S.S. Bhogilla Renewable Energy 172 (2021) 1013e1020
Table 2
The thermo physical properties of SS 316L and HTF [22].
ng;t na Tg;a þ nd Tg;d
Tg;tþdt ¼ (6)
ng;t na þ nd
Table 1
The thermo physical properties of metal hydrides [13,22].
Mg2Ni TiFeMn
1016
S.S. Bhogilla Renewable Energy 172 (2021) 1013e1020
!
Ed Peq; A Pg; tþdt vT
mA ¼ Cd exp rm; A (7) k ðz; ro ; tÞ ¼ U Tz;ro ;t Tf (17)
Ru TA Peq; A vr
The temperature variation in the axial direction is assumed to be
rm,A denotes the hydride density, and Pg indicates the hydrogen negligible. But HTF temperature changes along the wall of the re-
pressure in the combined gas space in Eq. (5). action bed in the actual case. Hence, in this analysis, the HTF
The reaction bed temperature is calculated by using the below temperature updated along the length of the reaction bed [24].
energy equation [24]. " !#
h i
UA
vT 1 v rke vTg v ke vTg vT vT Tfo ¼ Tfi þ Tz;ro ;t Tfi 1 exp : (18)
rCp ¼
e vt r vr
þ rCpg Vgr rCpg Vgz mf Cpf
vr vz vz vr vz
DH
m T Cpg Cps
Mg
(8) 3.1.3. Reactor LTR (absorption)
The absorption hydrogen mass flux is calculated from the below
where, equation [23,24].
Ea Pg;tþdt
rCp e
¼ εrCp g þ ð1 εÞrCp s (9) mB ¼ Ca exp ln rss rm;B (19)
Ru TB Peq;B
k ¼ εkg þ ð1 εÞks (10) The following equation is used to calculate the reactor LTR
temperature [23,24].
and k is effective thermal conductivity.
The mass balance is calculated as [24]. vT !
r Cp
e vt
þ r Cp g u :VT ¼
v rg ! DH (20)
ε þ V rg ug ¼ mA (11) kV2 T þ mB T Cpg Cps :
vt Mg
rg is calculated using the ideal gas equation. Darcy’s law is
The mass balance of LTR is calculated as [23,24].
employed to calculate the gas velocity [24].
v rg !
! K
u g ¼ VPg (12) ε þ V rg ug ¼ mB (21)
mg vt
The initial conditions of the LTR are expressed as
Hydrogen gas pressures inside the HTR and LTR are estimated by
using Eq. (13). rm;B ðz; rÞ ¼ ri ; Tm;B ðz; rÞ ¼ Tg;B ðz; rÞ ¼ TH ; XB ðz; rÞ ¼ Xmin
(22)
εMg vPg εMg Pg v 1
þ
Ru T vt Ru vt T and other parameters are similar to HTR.
(13)
K v vPg K v vPg
r ¼ mA : 3.2. Process bc and da (sensible cooling & heating)
ng r vr vr ng vz vz
where, Mg denotes the hydrogen molecular weight, K denotes During sensible cooling and heating processes between reaction
Darcy’s law coefficient. bed and HTF, only heat exchange takes place. The temperature of
HTR and LTR are calculated from the following equation [24].
vT !
3.1.2. Initial and boundary conditions rCp e vt
þ rCp g u :VT ¼ le V2 T (23)
Initially, both the reactor’s HTR and LTR are in equilibrium with
hydrogen gas at their corresponding temperature limits. Concen-
tration and temperature of the reactor HTR are given by Ref. [24].
3.3. Process cd (second half cycle)
rm;A ðz; rÞ ¼ rss ; Tm;A ðz; rÞ ¼ Tg;A ðz; rÞ ¼ TM ; XA ðz; rÞ
During this second half cycle, the mass transfer occurs from LTR
¼ Xmax : (14)
to HTR at the corresponding operating conditions.
The right and left sides of the reactors are considered as adia-
batic [23]. 3.4. Thermal energy storage coefficient
4. Numerical results and discussion Fig. 4 that there is no major variation in the concentration curve for
a grid size greater than 31x 31. Hence, using the grid size of 31x 31,
The specific technical targets for the CSP TES systems set by the all subsequent computations are performed.
DOE are given below: The numerical model was already validated in Ref. [35]. How-
ever, for confirming the developed model, the numerical code was
The operating temperatures of TES more than 650 C used to simulate the similar reactor design used by Ni and Liu [20],
The exergetic efficiency greater than 95%, and the results were compared. The HTF velocity, amount of alloy
The specific (installed) cost less than 15 $/kWhth, and filled, and other properties used for the numerical model are taken
The volumetric energy density of TES more than 25 kWhth/m3. from Ref. [20]. It is observed from Fig. 5 that the predicted reaction
bed temperature profiles match closely with the experimental data
However, the currently available TES systems cannot meet all reported by Ni and Liu [20]. The same model was extended for the
the requirements [3]. The high-temperature metal hydride Mg2Ni is numerical modeling of the MHTES system.
selected based on the cost and operating temperature range. The concentration changes in HTR and LTR over a cycle is shown
TiFeMn is selected for the second alloy, which works as a hydrogen in Fig. 6. The concentration ranges are fixed in such a way that the
compressor hydride or low-temperature hydride. The AB2-type reactors desorption pressure is always higher than the other reactor
hydrides are cheap compared to AB5 hydrides due to the elimina- absorption pressure with respect to operating temperatures. Based
tion of rare earth materials. The hydride pair selected for this study on these conditions, the metal hydride concentration values
is Mg2Ni/TiFeMn, which is one of the best hydride pair for MHTES (0.2e0.9) are used in this analysis. It can be viewed from Fig. 6 that
system [13,21] and the thermo-physical properties of both alloys the hydrogen transfer between the HTR and LTR takes approxi-
are well known. Due to the low thermal conductivity of metal hy- mately 1.5 h, whereas the hydrogen transfer between the LTR and
dride powder, the bed thickness is an important geometric HTR takes about 42 min. It is because of the difference in reaction
parameter which affects the heat transfer rate [11]. Therefore, in- kinetics between the LTR and HTR. Since there is no mass transfer
ternal heat transfer enhancements have become more attractive during the sensible heating/cooling processes, the time taken for bc
and can roughly be divided in two ways: and da processes is 15 min. The total time taken for one complete
cycle (all four processes) is about 2 h 45 min.
Thermal conductivity enhancement by insertion of metal The changes in the HTR and LTR temperatures of over a cycle are
matrices of high thermal conductivity, such as copper or shown in Figs. 7 and 8. It can be viewed that the HTR temperature
aluminum foam [25,26] or copper wire net structure [27]. increases during the exothermic process and decreases during the
Integration of heat exchanger inside the bed, such as finned tube endothermic process. It is because of the high enthalpy of reaction
heat exchanger [28,29], bundle of tubes [30], finned spiral heat of the MgN2 hydride and reaction bed low thermal conductivity.
exchanger [31,32], spiral heat exchanger [33]. So much work was The reaction heat is not efficiently transferred to/from the cooling
carried out on the optimization of geometric parameters that fluid during the exothermic/endothermic process in the reactors. At
minimize the total mass of the hydrogen storage system the starting of the reaction, the rate of mass transfer between the
(maximize the hydrogen gravimetric capacity) [34]. HTR and LTR is very high and gradually decreased. Therefore, the
temperature of the HTR rises or falls once the process started, and
In this section, results obtained from the numerical simulation slowly temperature reaches the HTF temperature.
are presented. The MHTES system’s performance is estimated by The variation of hydride gas pressures in the HTR and LTR is
employing the variable wall temperature convection boundary shown in Fig. 9. In the beginning, both the HTR and LTR are in
condition (Eq. (18)). Operating temperatures considered for this thermal equilibrium with each other. After opening the valve be-
analysis are high temperatures (TH1 ¼ 623 K, TH2 ¼ 573 K, and low tween HTR and LTR, the mass transfer occurs between the reactors
temperatures (TL1 ¼ 303 K, TL2 ¼ 293 K). The fully implicit FVM is due to the pressure difference. This process terminates when HTR
used to solve the governing equations. A grid independence study and LTR reach the pressure equilibrium, as shown in Fig. 8. During
for the MHTES system is carried out by taking different grid sizes on the process bc, the HTR sensibly cooled down to 573 K while LTR
the reaction bed (HTR and LTR) concentrations. It was noticed from heats up to 313 K. Therefore, the HTR and LTR pressures will change
to 2 bar and 13 bar, respectively. Similarly, during the second half
1018
S.S. Bhogilla Renewable Energy 172 (2021) 1013e1020
HTF for one complete cycle. The pattern of the heat exchange rate
and the average temperature range is similar. The reason is that the
heat transfer rate is proportional to the reactor and HTF tempera-
ture difference. The heat exchange is very high at the starting
period due to the high amount of hydrogen transfer between the
reactors. Later it gradually decreases due to the fall in the hydrogen
exchange rate. It can also be observed that the amount of heat
exchange from/to the HTR is very high compared to LTR. The
enthalpy of reaction of HTR is higher than LTR. As a result, the
amount of heat exchange also high from/to HTR compared to LTR.
For the given operating conditions of high temperatures
(TH1 ¼ 623 K, TH2 ¼ 573 K, and low temperatures (TL1 ¼ 303 K,
Fig. 8. Variation of LTR temperature over a cycle.
TL2 ¼ 293 K), the achieved thermal energy storage coefficient is
0.71.
cycle, mass transfer occurs between LTR and HTR. This reaction
ends when both HTR and LTR exchange the same amount of
5. Conclusions
hydrogen in process ab. In the fourth process “da”, the sensible
heating/cooling process takes place. The HTR and LTR pressure will
Developing an efficient energy storage system is a critical issue
reach to the initial conditions. The pressure variations inside the
of renewable energy systems like concentrating solar power plants
reactors are below 1.3 MPa.
and wind farms. In order to compete with the fossil fuel systems,
Fig. 10 shows the heat exchange between the reaction bed and
these systems must have the storage system to supply the power
1019
S.S. Bhogilla Renewable Energy 172 (2021) 1013e1020
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