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Thrust Reverse Systems For Military Aircraft: Thibault Denis
Thrust Reverse Systems For Military Aircraft: Thibault Denis
Abstract
This document is published for the purpose of providing general knowledge and information on Thrust Reverse Systems for
Military Aircraft. The wide configuration of stream deflectors and their applications have been investigated, giving an under-
standing of the working and evolution from simple Turboprop to Turbofan to Turbojets. Thrust reverse systems play an im-
portant role in the design of military aircraft, enabling them to be manoeuvred independently on the ground. The growing
emphasise on STOL requires reliable and effective thrust reverse. This paper explains that difference of Turboprop Turbojet
and Turbofan thrust deflector type. Common mechanism is described like the Cascade, Clamshell or Bucket. Discussing the
different systems, this paper takes into account the distinction between the operation of a Thrust Reverser “on-ground” and
“in-flight”. Also considering innovative concepts, such as wing-mounted thrust reverser system enables to discuss advantages
and disadvantages of thrust revers systems. Giving an understanding of several application and configuration, it can be con-
cluded, that the selection of thrust reverser should be based primarily on the mechanical and structural integration rather than
on performance characteristics.
Keywords: thrust reverse, military aircraft, stream deflection, in-flight thrust reversing, cascade, clamshell, bucket
Nomenclature and abbreviations device, especially for military transport aircrafts, which are
specially designed to land on short and unfinished runways,
DOC Direct Operating Cost where wheel-brake alone is not sufficient enough. Besides,
FT Forward Thrust multi-mission for military airplanes requires enhanced
manoeuvrability, altitude control, survivability, landing
HBP High Bypass approach and ground-roll performance, which can be
RPM Rotation per Minute achieved by on-ground and in-flight use of thrust reversers.
STOL Short Take-Off and Landing The installation of thrust reverse systems implies an in-
TCU Thrust Control Unit crease of engine complexity, weight, cost and bulk, which
are disadvantages. For military combat aircrafts, the use of
TR Thrust reverser
thrust reverse systems usually depends, whether the bene-
2D-CD Two-Dimensional Convergent Divergent fits which can be gained through their use outweigh the
above mentioned disadvantages. Furthermore, emphasis on
the mission profile, increasing requirements in excellent
1. Introduction combat manoeuvrability and wide range capability with
maximum payload gains in importance. Regarding the
Thrust reverse systems are universally common on air- overall mission-profile and their operating time of approx-
planes as a method of deceleration. They use effectively imately 0.8 - 1 percent of the whole mission duration,
the engine power as a decelerating force by deflecting the thrust reversers have a low efficiency. Thus, the majority of
airflow in direction against the plane’s motion. Indeed, the combat aircrafts avoid thrust reverse systems. Therefore,
emphasis on short take-off and landing (STOL) for military focussing on maximum payload, the thrust reverse system
airplanes suggested that thrust reversers are an effective would represent avoidable complexity, weight, bulk and
mean of radical deceleration and hence of reducing ground- cost. Consequently, a longer landing distance is required
roll. Further benefits, such as a reduction of wheel-brakes, due to combat aircraft’s increasingly high landing speed,
which prolongs brake life and reduce tyre wear (1) as well as which is mainly due to the high wing loadings and low
independence on ground manoeuvrability can be gained. drag coefficient. Indeed, the military airbases, from which
Over the time, thrust reversing turned into an inevitable most military airplanes operate, are well constructed for
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T. Denis / Thrust Reverse Systems for Military Aircraft
this purpose and offer long runways. Otherwise, different complexity to the nozzle design in term of kinematics,
methods of deceleration in addition to wheel brakes can be actuation as well as control system and will not be investi-
employed such as the drag chute, which is lighter and gate further in this paper. It is to say, that most modern
easier to install, but needs supplementary maintenance. turbojet propulsion system with a variable geometry nozzle
Also the use of arresting hook or the so-called barricade combines a thrust vectoring concept with a thrust reversal.
method which is often used for naval aviation and on some
land based airfields. 3. Evolution of thrust reverse concept
Figure 1: Landing distance required using different brak- Figure 2: Ring-cascade thrust reverse arrangement by
ing devices. (2) SNECMA. (3)
The important role of the thrust reverser and its benefits for Early concept of thrust reverse applied on aircraft was
on-ground applications is shown in Figure 1. The illustrat- ONERA of France, which consists of a second forward
ed methods consist of wheel-brakes alone, wheel-brakes facing propulsive nozzle. Engaging the thrust reverse after
plus a drag parachute and wheel-brakes plus 40 and 80 landing, the pilot deflects, depending on the trigger posi-
percent thrust reversal. It is assumed that these methods are tion, 50 to 80 percent of compressor airflow into a separate
deployed immediately after touchdown, and no previous combustion chamber producing a powerful jet ejection into
deceleration was applied until that time. Indeed, the Figure the second nozzle. This early concept was inefficient not
1 shows that the use of thrust reversers, whether 40 or 80 only due to its complexity, weight, cost and bulk, but most-
percent, in addition to wheel-brakes is dominant to other ly due to reingestion of the exhaust gas. Changing the
methods as a means of deceleration. Using a drag parachute concept, SNECMA presented a first variation of today’s
as a means of deceleration can also be applied, but it must concept of thrust reverser. The so called ring-cascade thrust
be cut loose in case of a wave-off, resulting in a second reverse (Figure 2) consist of an exhaust-pipe, which end
approach without drag-chute. was formed by a cascade of channel-section rings. In for-
ward thrust mode, the exhaust gas flow passes straight
2. In-flight application through the exhaust-pipe. To divert the flow, a streamline
strut was fitted across the reverser from which, when oper-
The idea of a thrust reverse system has its origin in the ating the thrust reverse mechanism, a discharge of high
naval aviation. Decreasing the approach speed by reducing pressure compressor bleed blows the exhaust gas into the
engine power was a delicate manoeuvre, requiring rapid ring-cascade. Major drawbacks observed to this concept
engine reactions to augmenting engine power in case of an were obstructions in the jet as well as escaping gas through
undesired wave-off or missed landing. Thrust reversers, the rings during forward thrust operation. (3)
diverging from Thrust Control Units (TCU), were initially
developed to enable naval pilots to obtain a better control As a pioneer in its field, this concept sets the baseline for
on glide path and velocity during the approach and landing today’s thrust reverse systems. These early drawbacks are
on a carrier. This concept was based to overcome the slow rectified after significant modification, creating today’s
responding of the subtle changes in throttle. The TCU cascade and clamshell concept.
permitted a fast response in changes while a constant en-
4. Requirement of thrust reverse systems
gine RPM is maintained. This innovation allowed naval
pilot to performing very steep and rapid descent to follow a Regardless of the selected concept of thrust reverse, the
desire flight path.
maximum efficiency is obtained at high airplane speed.
Advanced technology developed the variable geometry This is simply due the energy balance, which proves, that
nozzle, which benefits of a TCU known as thrust vectoring. kinetic energy is being destroyed at a higher rate at the
As a vital concept in propulsion control, it is responsible higher speeds. Consequently, the most effective decelera-
for increasing the pitch and/or yaw moment, enhancing the tion occurs, when the thrust reverse is deployed immediate-
aircraft performance during low speed and simplifies ly after touchdown.
manoeuvring at cruise speed. This concept adds extreme
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5. Turboprop
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At this concept, not only the shape of the reverser affects thrust reversal and on the material resistance whether or not
the performances but also its installation space-ratio, thus it is deirable to have low or high angle deflection. Figure 7
the distance between nozzle and reverser divided by the shows hot flow impingment on fuselage and controll
nozzle diameter. It has a significant impact on the efficien- surfcaes (black spots on the fuselage), which can be
cy of the thrust reversal. As illustrated by Povolny et al. (2) reduced by installing fairings or canting, taking a reduction
In Figure 5, an efficient operation of this thrust revers of thrust reversal efficiency in count.
concept occurs when the optimal balance between space-
ratio and engine exhaust nozzle opening is found. The
nozzle opening encounters the over-temperature of the
turbine caused by a low spacing ratio. At close distance, the
blocking surfaces acts like a valve, blocking the exhaust
gas to exit the nozzle properly and thus reducing the mass-
flow through the nozzle. This relationship is plotted in
Figure 5.
6.2. Clamshell
(2)
Figure 6: Effect of spacing ratio on flow turning angle.
Clamshell door reverser incorporates two or more curved
As illustrated in Figure 6, a close operation of the target doors which are joined on the opposite side of the jetpipe
results in an excessiv gas-turning angle. The flow is during forward thrust operation, where they seal off large
attached to the fuselage and remained attached for a apertures in the wall. (3) Some variations of the aperture
considerable distance. (2) Deflecting the flow further away, incorporate transverse cascade, while other uses external
having lover turning angle, reults in flow seperation and guidance doors to guide the hot exhaust gas. All blocking
induction of secondary flows. Depending on the duration of doors operate with compressor bleed air and are mechani-
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composite materials and even specially treated fabrics ished runway conditions significantly lower the wheel
Figure 12. (9) brake efficiency. Indeed, the use of thrust reversers enable
the aircraft to land on unfinished or contaminated runways,
such one out of sand or grass or covered with water, snow
and ice.
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describes a square or rectangular nozzle design, with a tion is made between the cascade boxes of the “Turn-
constant profile across its width. It has an inner and outer ing/Splay Vane” box configuration (Figure 18)
set of flaps and petals, all in refractory alloy (3) able to
vector up and down during flight or go into full reverse for
violent deceleration.
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characteristics around the aircraft are changed and resulting duced by wing mounted flow deflectors. The investigation
in efficiency losses on control surfaces. Indeed, at high was undertaken on a Turbofan engine with a BP ratio of
power settings, the reversed flow from the engines mount- approximately 9 (11). Two different mountings, parallel to
ed on opposite side of the aircraft or at the aft can meet the wing trailing edge or normal to the engine, shows
below the fuselage, forming lift and resulting in severe effectiveness competitive with or respectively better than a
control issues. Figure 20 shows this effect on a Viggen conventional Cascade thrust reverser. This concept pro-
aircraft with reverse thrust mounted on the aft. At high vides high potential and benefits. Beside an enhancement
ground velocity, a zone of low pressure on the upper side of of the thrust reversal performance, like the increased design
the wing and a ground vortex are created. Consequently, capability in improving the nacelle aerodynamic and pro-
the aircraft’s aft tends to lift, causing a nose down pitching pulsion airframe integration, a simpler nacelle structure
moment. This phenomenon reduces the weight of the air- design can be achieved, which reduces nacelle weight and
craft on the wheels, which compromises the brake action. improves engine maintenance access. These Factor are
The ground speed disperses the reversed gas reasonably to beneficial for the high requirement of military transport
prevent reingestion with the engine operating at maximal aircraft on time consuming maintenance and payload en-
speed. hancement.
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