DEV MARINE ACADEMY-INSAND- TA- KALOL

GP RATING MEK

LESSON PLAN

WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R.CHAUDHARI

PREPARATION

TITLE – VERNIER CALIPER

l. OBJECTIVE- 1. STATE THE PRONCIPLE OF THE VERNIER CALIPER.

2. IDENTIFY THE PARTS OF VERNIER CALIPER.

3. DETERMINE THE LEAST COUNT OF VERNIER CALIPER.

4. READ THE VERNIER CALIPER’S MEASUREMENT.

TEACHING AIDS- WHITE BOARD, MARKER, POINTER, DUSTER, CHART, MODEL, VISUALIZER PROJECTER ETC.

INTRODUCTION- (A) REVIEW IN THE PREVIOUS LESSON WE TOOK THE INFORMATION ABOUT STANDARD OF
MEASUREMENT.

(B) MOTIVATION- MOTIVATE ABOUT THE IMPORTANCE OF MEASUREMENT & ACCURACY JOB.

II. PRESENTATION-

Developments / Information Points Hints

Topics

They should
PARTS OF never be mixed
VERNIER with any other
CALIPER tool.

FIX JAW-
Use for taking external measurement and other for taking
internal measurement.

MOVABLE JAW-
Use for external measurement.

INSIDE MEASUREMENT JAW

(VERNIER SCALE)-
Vernier side move over the beam and can be set in any position
by men of a spring-loaded thumb leaver.

BEAM-
The Vernier side and the depth bar attached to it side over the
beam. The graduation on the beam are called the main scale
division.

DEPTH BAR-
The depth bar is attached to Vernier side and it is used for
measurement of depth.
 THUMB LEAVER-
The thumb leaver is spring loaded on the beam scale.

VERNIER SCALE-
The main scale graduations or divisions mark on the beam.

MAIN SCALE-
The main scale graduations or divisions are marked on the beam.

SIZE-
Vernier caliper are available in 150mm,200mm,250mm,300mm
and 600 mm.

Vernier caliper are available with different accuracies.

The Vernier principle states that two different scale are

constructed on a single know length of line and the difference
between them is taken for fine measurements.
i.e.
One main scale division
M.S.D = 1MM
One Vernier scale division
V.S.D = 49/50
GRADUATIONS
AND READING LEAST COUNT-
OF VERNIER 1 M.S.D – 1 V.S.D
CALIPER 1mm – 49/50mm
PRINCIPLE 0.02mm

lll. APPLICATION-

SUMMARY- Explain the principle, parts, least count & reading of Vernier caliper in shortly.

1. What is the accuracy of Vernier caliper?

2. What is principle of Vernier caliper?
3. Why Vernier caliper is called 4 way measuring instrument?

ASSIGNMENT:

1. Determine least count for a Vernier caliper which has 9 main scale divisions coinciding with 10 Vernier scale
divisions?
2. Explain briefly parts of Vernier caliper?
 DEV MARINE ACADEMY-INSAND- TA- KALOL

GP RATING MEK

LESSON PLAN

WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R.CHAUDHARI

PREPARATION

TITLE – OUTSIDE MICROMETER

l. OBJECTIVE- 1. STATE PRINCIPLE OF THE OUSIDE MICROMETER.

2. IDENTIFY THE PARTS OF OUTSIDE MICROMETER.

3. DETERMINE THE LEAST COUNT OF OUTSIDE MICROMETER.

4. READ THE MEASUREMENT OUTSIDE MICROMETER.

TEACHING AIDS- WHITE BOARD, MARKER, POINTER, DUSTER, CHART, MODEL, VISUALIZER PROJECTER ETC.

INTRODUCTION- (A) REVIEW IN THE PREVIOUS LESSON WE TOOK THE INFORMATION ABOUT STANDARD OF
MEASUREMENT.

(B) MOTIVATION- MOTIVATE ABOUT THE IMPORTANCE OF MEASUREMENT & ACCURACY JOB.

II. PRESENTATION-

Developments / Information Points Hints

Topics
WORKING The micrometer work on the principle of screw and nut the BORD WORK
PRINCIPLE longitudinal movement of the spindle turning one rotation is
equal to the pitch of screw.
The movement of the pitch or it’s fractions can be accurately
measured on the barrel and thimble.
The graduations are numbered as 5, 10, 15, 20, 25mm.

MODEL

PARTS OF
OUTSIDE
MICROMETER FRAME-
The frame is made up of drop forged steel or malleable cast iron.
All other parts of the micrometer are attached to this.

BARREL/SLEEVE-
The barrel or sleeves is fixed to the frame. The datum line and
graduations are marked on this.

THIMBLE-
On the barreled surface of the thimble also the graduation is
marked. The spindle is attached to this.
 SPINDLE-
One end the spindle is the measuring face. The other end is
threaded mechanism allows for the forward and backward
movement of the spindle.
ANVIL-
The anvil is on the measuring face which is fitted on the
micrometer frame. It is made up of alloy steel and finished to a
perfectly flat surface.

SPINDLE LOCK NUT-

The spindle lock nut is used to lock the spindle at a desired
LEAST/GRADUATIONS position.

RATCHET STOP-
The ratchet stop ensures a uniform pressure between measuring
surfaces

In metric micrometer the pitch of the spindle thread is 0.5mm.

Thereby in one rotation of the thimble the spindle advance
by .5mm one barrel a 25mm long datum line is marked. This line
is further graduated to millimeters (i.e. 1mm & .5mm) the
graduations are numbered as 0.5, 10, 15, 20 and 25mm.

lll. APPLICATION-

SUMMARY- Explain the principle, parts, least count &graduations of outside micrometer.

lV. ASSIGNMENT:

 Determine least count for a micrometer which has main scale division.
 DEV MARINE ACADEMY-INSAND- TA- KALOL

GP RATING MEK

LESSON PLAN

WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R.CHAUDHARI

PREPARATION

TITLE – LATHE MACHINE PARTS MAIN COMPONENTS

l. OBJECTIVE- 1. AT THE END OF LESSON, YOU SHOULD BE ABLE TO NAME THE MAIN PARTS OF THE LATHE.

2. STATE THE SAFETY PRECAUTIONS TO BE OBSERVED WHEN WORKING ON LATHE.

ll. TEACHING AIDS- WHITE BOARD, MARKER, POINTER, DUSTER, CHART, MODEL, VISUALIZER PROJECTER ETC.

lll. INTRODUCTION- (A) LATHE MACHINE IS DEVICE THAT PERFORMES RELATED OPERATION TO PRODEUCE
DESIRED PRODUCT.

(B) MOTIVATION- Motivation about importance of lathe machine & use in any industries & marine.

Lathe is one of the most important machine tools in metal working industry. A lathe operates on the principle
detecting work piece and a cutting tool.

Developments Information Points Hints

/ Topics
PARTS OF
LATHE
MACHINE

Chart and board

work

BED- Supports all major components.

CARRIAGE- Slides along the way and consist of the cross slide, tool post,
apron.
TAIL STOCK- Supports the other and of the work piece
HEAD STOCK- Hold the jaw for the work piece supplies power to the jaw
& has various drive speed.
FEED ROD AND LEAD SCREW- Feed rod is powered by set of gear from
the head stock.
. Cross Slide
Saddle.
. Apron.
compound rest
 Lead screw
Feed Rod
gear box with guard
Dead centre
Thread chasing dial
Spindle
On off Switch
Tail Stock Set over screw
Emergency Stop Switch

lll. APPLICATION-

SUMMARY- Explain the Lathe parts,

lV. ASSIGNMENT- State the parts of lathe machine

 DEV MARINE ACADEMY-INSAND- TA- KALOL

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LESSON PLAN

WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R.CHAUDHARI

I. PREPARATION:

Title: LATHE TOOLS, ANGLES AND TYPES

1) Objectives: (At the end of the lesson the trainees will be able to)

1) Define Cutting Tools.

2) Explain the angles of Cutting Tools

3) State the types of Cutting Tools

4) State Care & Maintenance of Cutting Tools

2) Teaching Aids: White board, marker pen, duster, pointer, chart, and cutting tools to show

3) Introduction

a) Review: Workshop safety, Tools & Equipment’s of Turner trade

b) Motivation: As per the working condition and operation, cutting tools are designed or

ground to different angles and manufactured in different types

II. PRESENTATION:

Developments / Information Points Hints

Topics
1) Definition Projector,
Computer
system,
Screen

Ask
questions,
invite
question from
learners,
link previous
knowledge to
the
present topic,
motivate
2) Angles of learner by
single point Cutting tools is a tool which is used to remove material from work piece telling the
cutting too to obtain desired shape it is made of various materials, shapes and purpose of
angles. learning
1. Front clearance angle 6° to 10° with example
 Purpose – Avoid rubbing action between cutting tool and work piece
2. Side clearance angle up to 6°
Purpose – Free feeding of cutting tool and to prevent tool from rubbing
action.
3. Side rake angle 12° to 14°.
Purpose – Controls chip flow away from cutting area.
4. Side cutting edge angle ground to 30°
Purpose – More depth of cut can be given
5. End cutting edge angle ground to 30°.
Purpose – cutting edge formation and to transmit heat from cutting
area.
3) Types 6. Top rake angle 2° to 4°.
Purpose - shearing action, to cut off the material
1. Solid tool
2. Inserted tools
4) Care & 3. Brazed tools
maintenance 4. Throw-away type tools
1. Use recommended grinding wheel
2. Use recommended speed and feed
3. Should not held too tight nor over hanged
4. With draw the feed before stopping the machine
5. After use keep the tools in the separate box
V. TEST:

Assignment:

1) Draw a neat sketch of single point cutting tool and indicate their angles

2) How you care and maintain lathe cutting tools

Reference: Turner Book Published by NIMI

Next Lesson: Effect of wrong setting of cutting tool.

Prepared by: A Chandrasekhar, ADT NSTI, Bangalore

 DEV MARINE ACADEMY-INSAND- TA- KALOL

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LESSON PLAN

WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI

I. PREPARATION:

Title: Drill bit

(1) Objectives: (After teaching of this lesson the learners will be able to)

1. Define a drill bit.

2. Identify the parts of a drill bit.

3. Name the different types of drill bits & their uses.

4. State the safety precautions to be taken while using drill bit.

(2) Teaching Aids: Chalk board, chalks, duster, drill bits, charts, projector, screen, etc.

(3) Introduction:

(a) Review: Cutting tools. [Hack saw blade, file, chisel, etc.]

(b) Motivation: Drilling is a process to make round holes in metallic or non-

metallic materials.

II. PRESENTATION:

Developments Information Points Hints

/ Topics
1) Definition A small tool which fits in the chuck of a brace or Use of chart
2) Parts of drill, and by which it is rotated thereby cutting or Hand drilling machine
drill bit boring a hole

) Types of drill
bits
4) Types of Commonly used drill bits are:
shank 1. Flat drill - flat section at cutting edge
5) Safety 2. Twist drill - spirals along the length remove the
precautions debris from the hole.
3. Centre drill - used making center of a hole or a
conical hole for a lathe center
4. Oil tube drill - used to drill deep holes
1. Straight shank – small size drills
2. Taper shank – large size drills
1. Use proper coolant
2. Set proper cutting speed
3. Use correct size sharpened drills
4. Carefully remove the burrs
II. APPLICATION:

1. Define drill bit

2. Identify the parts of a drill bit

3. Tell few safety measures to be followed while handling drill bits Summary:

Summarize the lesson with reference to objectives

IV. TEST:

Assignment: Add assignment sheet separately

Reference: Workshop Technology by Hajra Choudhary

Next Lesson: Tapping

 DEV MARINE ACADEMY-INSAND- TA- KALOL

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LESSON PLAN

WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI

. PREPARATION:

Skill: Drilling

(1) Objectives: (After demonstrating the skill the trainees will be able to)

1. Select the drill for drilling.

2. Fix the job and drill bit in drilling machine.

3. Perform drilling operation.

4. Follow safety precaution.

(2) Tools & Other requirements: Vernier, height gauge, scriber, hammer, punch,

vice, drilling machine, drill chuck, drill bit, cotton waste, etc.

(3) Introduction:

(a) Review: Chipping.

(b) Motivation: To make a hole on work piece in correct size.

II. PRESENTATION

Procedure nformation Points /Safety recautions Hints

1. Drilling It is a process of making a hole on work
2. Procedure pieces. Diagram
1) Check the raw material in correct size.
2) File the surface to smooth.
3) Mark the job as per the required
dimension.
4) Hold the job in a vice with parallel &
support the wooden block.
5) Check the drill bit point
6) Fix the drill bit in drill chuck
3) Safety 7) Fix the drill chuck in drilling machine.
precaution 8) Set the drill bit in a proper position.
9) Make a drill slowly to required depth
10) Remove the chips & clean the machine
1) While drilling, look at the drill bit/
drilling point carefully.
2) Do not clean the chips with bear hands.
Use brush.
3) Fix the drill bit in a drill chuck correctly.
III. APPLICATION:

1. What is drilling?

2. How to fix a drill bit?

3. Tell few safety precautions to be followed.

Summary: Summarize the skill

IV. TEST:

Assignment: Drill a given job as per the dimension.

Reference: NIMI book, 1st year Fitter Trade Theory

Next Skill: Chipping.

 DEV MARINE ACADEMY-INSAND- TA- KALOL

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LESSON PLAN

WEEK NO- LESSON NO- TIME- INSTRUCTOR P.R. CHAUDHARI.

PREPARATION:
Skill: Chipping
(1) Objectives: (After demonstrating the skill the trainees will be able to)

1. Select a chisel for chipping

2. Perform chipping operation.

3. Follow safety precaution.

(2) Tools & Other requirements: Hacksaw frame, blade, steel rule, try square, file, vernier

height gauge, Scriber, punch, vice, wooden block, chisel, hammer, etc.

(3) Introduction:

(a) Review: Hack saw practice.

(b) Motivation: To remove excess metal chipping operation is done.

II. PRESENTATION:

Procedure information Points /Safety precautions Hints

1. Chipping Chipping is an operation performed for
2. Procedure removing the excess metal with the help
of chisel and hammer.
1) Check the raw material in size.
2) File the surfaces smooth.
3) Mark the job as per the chipping
dimension
4) Hold job in a bench-vice with the
wooden block for supporting
5) Hold the crosscut chisel properly.
6) Hold the correct hammer for
Chipping

7) Chip the surface on the

marked area.
8) Chipped surface will be rough
Position of the chisel when
3) Safety it should be finished by filing.
chipping
Precaution 9) Clean the work area
1) While chipping the metal job,
install chip-guard against
chips flying off.
2) The chisel head must be free
from mushroom formation
III. APPLICATION:
1. What do you mean by chipping?

2. What are the tools used for chipping?

3. What is mushroom head?

Summary: Summarize the skill

IV. TEST:

Assignment: Chip the given job as per the dimensions

Reference: NIMI book - Fitter I Year Trade Practical

Next Skill: Knurling

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LESSON PLAN

WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI.

PREPARATION:
Skill: Cutting of MS flat using hacksaw frame

(1) Objectives: (After demonstrating the skill the trainees will be able to)

1. Select suitable tools and hacksaw blade

2. Fix a blade in the hacksaw frame

3. Hold the work piece on the bench vice

4. Cut the work piece with the hacksaw

(2) Tools & Other requirements: MS Flat 50x6-105mm, 18TPI blade, Steel rule, bench vice, files, try square, scriber,
punch, hammer, adjustable hacksaw frame, etc.

(3) Introduction:

(a) Review: Filing practice

(b) Motivation: Cutting with the hacksaw wastage of metal will be less. Cut edges will

be cleaner than use of other cutting tools.

Procedure information Points /Safety precautions Hints

1) Selection of tool 1. Steel rule to measure
2) Fixing of hacksaw 2. Bench vice to hold WP
blade 3. File to file the WP
3) Cutting Operation 4. Try square to check level
5. Scriber to draw lines
6. Punch for marking
7. Hammer to strike punch
8. Hacksaw frame to cut
1. Coarse grade blade is used for MS flat cutting, which
contains 18TPI.
2. The teeth of the Hacksaw blade should point the
direction of the cut.
3. Apply pressure only during the forward Stroke
1. Check the work piece size by using steel rule
2. Fix the work piece securely in the bench vice
4) Safety 3. File the reference plan and check flatness and right angle
precautions using try square
4. Apply marking media (chalk) and allow to dry
5. Mark lines as per the drawing by using scriber
6. Punch on the marked lines
7. Cut along the lines using the hacksaw
8. Remove burrs from the work piece
1. Do not cut too fast
2. Use full length of the blade
3. While starting the cut, make a small notch
4. While finishing slowdown to avoid the
 breakage of the blade, injury to yourself and others

III. APPLICATION:

1) Why making of notch on the work piece is important?

2) To cut the MS flat which blade is used?

Summary: Summarize the skill

IV. TEST:

Assignment: Drill a given job as per the dimension.

Reference: Workshop Technology by Hajra Choudhary

Next Skill: Chipping.

OBJECTIVES--

Identify the parts of File

Name and State the Uses of each Grade of File

List and State the Diff. types of Cuts of File

State the Specification of a Fil

Teaching AIDS - G.G. Board, Chalk piece, Duster, File

Motivation- Home-:Extra Metals- Removing- Fitting, Key repairer, Knife Sharpening
Developmen Information Points Hints
ts /
Topics
introduction Filing: -
Method- remove- Excess Metal-Powder form - Available - Diff. Size&
Shape
Specification Material:
High Carbon Steel- High grade Cast steel -Teeth’s- Hardened & Tempered
Parts- Handle
Ferrule
Tang lder

Edge
Tip
Side
File length
 DEV MARINE ACADEMY-INSAND- TA- KALOL

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LESSON PLAN

WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI.

PREPARATION:
Title -Types of cutting tool.

OBJECTIVES-- 1.classification

2. types

Teaching Aids Blackboard, chalk, pointer, models, Transpens sheet

Review- State the type of cutting tool angle?

Topics Information Points Spot Hints

Classification of 1.Single point State the
cutting tool 2. Multi point classification of
1. Single point - 3.Form tools cutting
Types - It have one cutting edge Used on lathe
(A) Side cutting 1. Side cutting tool State use of
tool - 2. End cutting tool One side cutting edge Multi point
(B) End cutting (A)-L.H (B) R.H. cutting tool
tools - Cutting edge at the front end of the tool More
2. Multi point cutting edge What is use of
cutting This tool produced on work orm Throw away
tool - 1. Solid type 2. Brazed type?
3. Form tool - 3.Inserted bit holder
4. Throw away type Squar, rectangular, solid
(A) Types Tool Two different metals cutting portion good,
1. Solid type - shank soft,
2. Brazed - Exam. Tungsten carbide tip tool. Tool bit clamped
tool holder Carbide tool blunt. Need grinding time
3. Inserted bit west hens they are used in mass production.
holder - They are in shape
4. Throw away rectangular, squar triangular
type -

Questions : Stute different between single point and multi point cutting tool

Summary: Stute above point insurt

Assignment: - Stute types of from tool

 DEV MARINE ACADEMY-INSAND- TA- KALOL

GP RATING MEK

LESSON PLAN

WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI.

PREPARATION:
Lesson/Topic-- Kinds of Lathe cutting tool

Objectives kinds

Review We see types of cutting tool now we learn kinds of cutting tool

Teaching Aids --- Blackboard, chalk, pointer, models, Transpens sheet

Motivation ------- State the classification of lathe tool?

Topics Information Points Spot Hints

Kinds of tool Different shape of State the kinds of
cutting-edg cutting tool ?
distinguished by shape
of cutting-edge
1.facing tool
2. Knife edge tool
3. Roughing tool
4. Round nose finish
5. Broad nose finish
6. Chamfering tool
7. Under cutting tool
8. External threading
9. Parting off tool
10. Boring tool
11. Internal recessing
12. Internal threading

Question :- State the kinds and use of cutting tool ?

Summary :- State above point in short

Assignment :- Draw a net sketch of kinds of cutting tool

Next Lesson :- Lathe cutting tool angle.

 DEV MARINE ACADEMY-INSAND- TA- KALOL

GP RATING MEK

LESSON PLAN

WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI.

PREPARATION:

Lesson/Topic Pipe thread

Review Last lesson we learn types of cheser. now we learn pipe thread.

Teaching Aids Duster, pointer, chart.

Motivation State the Types of cheser.

Topics Information Points Spot Hints

1. pipe thread- Similer with work , 15 deg. Bsp
nternal thread no taper streght
2. use - & taper pipe types are used,
pipe fiting Liquid or air above
3. Cutting pipe thread passing. Slow taper , ¾ “/foot
(angle
1deg 47’)
Taper is 1 in 16 dia.
Dia. OD T.P.I.
1/8” 15/32 19
¼ 17/32 19
3/8 1/16 19
½ 27/32 14
¾ 1 1/16 14
11 11/32 11
1¼ 1 11/ 16 11
1½ 1 29/32 11
2 2 3/8 11
2½ 3 11
3 3½ 11
3½ 4 11
4 4½ 11
4½ 5 11
5 5½ 11
6 6½ 11
7 7½ 10
8 8½ 10
9 9½ 10

Questions State use of pipe thread .

Summary : State above point in short.

Assignment : Write a chart B.S,P.

Next lesson: - Compound gear calculation

 DEV MARINE ACADEMY-INSAND- TA- KALOL
GP RATING MEK
LESSON PLAN
WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI.
PREPARATION:
Lesson / Topic Tap drill size
Objectives-- At the end of this lesson trainees shall be able to
1) State what is tap drill size?

2) Calculate the tap drill sizes for ISO metric & ISO inch.

Review ----- In the previous lesson, we took the information about

Teaching Aids --- Chalk, Duster, Model, Chart, Lesson plan, Information sheet

Motivation Motivate about necessity of correct hole for tapping.

Topics Information Points Spot Hints

Tap drill size A hole is to be drilled before tapping. It
should have sufficient material in the hole for
Tap drill sizes the tap to cut the material.
for For ISO metric thread tap drill size is
ISO metric calculated as
Tap drill size = Major diameter – (2 x depth)
Tap drill sizes Depth of thread = 0.6134 x pitch of thread
for Example: - Calculate tap drill size for M10x1.5
ISO inch Ans:-
For M10 x 1.5
Major diameter = 10 mm Show table for
Pitch of thread = 1.5 mm standard tap drill size
Calculation
Depth of thread = 0.6134 x pitch
= 0.6134 x 1.5
= 0.9201 mm
Tap drill size = M.D. – (2 x depth)
= 10 – (2 x 0.9201)
= 10 – 1.8402
= 8.1598 or 8.2 mm
For ISO inch thread tap drill size is calculated as
Tap drill size = Major diameter – (1 / TPI)
Example: - Calculate tap drill size for 5/8”
Ans:-
For 5/8”
Major diameter (M.D.) = 5/8”
Threads per inch (TPI) = 11
Calculation
Tap drill size = M.D. – (1/11)
= 0.625 – 0.091
= 0.534”
Next drill size is 17/32 (0.531”)
Questions : 1) What is the thumb rule for metric tap drill size?

2) A thread is designated as M8 x 1.25. What is meaning of 1.25

Summery : Explain tap drill size for ISO metric & inch in shortly.

Assignment : Calculate tap drill size for

1) M12 x 2 2) BSW 3/8

 DEV MARINE ACADEMY-INSAND- TA- KALOL
GP RATING MEK
LESSON PLAN
WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI.
PREPARATION:
Lesson / Topic Tap & Tap wrenches
Objectives- At the end of this lesson trainees shall be able to
1) State features & uses of hand taps.
2) State types of taps in a set.
3) Name the different types of tap wrenches & state its uses.
Teaching Aids --Chalk, Duster, Model, Chart, Lesson plan, Information sheet
Review --In the previous lesson, we took the information about
Motivation Motivate-- about thread cutting & nut bolts.
Topics Information Points Spot Hints
Features components. Show model
& Made from high carbon steel or high speed steel and hardened & & chart
uses of ground. Flutes are cut across the thread to form cutting edge. End of shank
hand taps is made of square shape for holding & turning. Other end is chamfered
for assisting, aligning & starting of the thread.
The size & type of tap is marked on the shank.
Taps are available as a set consisting three
pieces & are identical in all features except in the taper lead
 First or taper tap – is to start the thread so
that the threads are formed gradually. The
tapered end has about 6 threads tapered.
Types of  Second or intermediate tap – used after the
taps in a first tap. The tapered end has about 3-4 threads tapered.
Set  Plug or bottoming tap – used to finish the work. No threads are tapered.
Types of tap wrenches
Types of Are used to align and drive taps correctly
tap into the hole to be threaded. The different
wrenches types of tap wrenches are
 Double ended adjustable tap wrench – is
most commonly used type of tap wrench.
More suitable for large diameter and can
be used in open places. Available in sizes
of 175, 250, & 350 mm long.
 T-handle tap wrench – are small, adjustable
chucks and a handle to turn the wrench.
Useful to work in restricted places. Most
suitable for smaller sizes of taps.
 Solid tap wrench – are not adjustable. Can
take only certain sizes of taps. This prevents damage to the taps.

Questions : 1) Why one end of tap is tapered?

2) What is use of tap?

3) Name the types of taps in a set.

Summery : Explain features, uses, types of taps & tap wrenches in shortly.

Assignment : Name the types of tap wrenches & state its features.
 DEV MARINE ACADEMY-INSAND- TA- KALOL
GP RATING MEK
LESSON PLAN
WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI.
PREPARATION:
Lesson / Topic Drilling machine, its types & parts.

Objectives- At the end of this lesson trainees shall be able to

1) State the various types of drilling machine

2) Identify the parts & construction of drilling machine.

Teaching Aids Chalk -, Duster, Model, Chart, Lesson plan, Information sheet

Review --In the previous lesson, we took the information about

Motivation Motivate -about fabrication work & sheet metal work.

Topics Information Points Spot Hints

Types of Drilling machine is a most important machine tool in a workshop.
drilling Holes may be drilled quickly and at a low cost on drilling machine.
Machine The different types of drilling machine are
 Sensitive bench drilling machine – is a small machine used for
light duty work. Machine may be mounted on bench or floor.
Parts of Capable of drilling holes up to 12.5 mm. The table can be tilted for
drilling drilling holes at an angle. No arrangement for automatic feed.
machine Different spindle speeds are achieved by stepped pulley.
 Pillar drilling machine – is an enlarged version of sensitive bench
drilling
machine. Mounted on the floor and driven by powerful electric
motor. Used for light duty work & large diameter holes.
Provided with a rack & pinion mechanism to raise the table.
Heavy and odd size
work may be supported directly on the base of machine.
 Radial drilling machine – intended for drilling medium to large
& heavy work pieces. Consists of a heavy, round, vertical
column mounted on a large base.
Different parts of pillar drilling machine are
 Base
 Column
 Table
 Head
 Spindle
 Spindle drive & feed mechanism

Questions : 1) What is the purpose of drilling machine?

2) Name the parts of pillar drilling machine.

Summery : Explain different types & parts of drilling machine in shortly.

Assignment : Explain different types of drilling machine & state its uses.

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