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Paper / Subject Code: 89421 / Machine Design

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1T01436 - T.E.(Mechanical) Engineering)(SEM-VI)(Choice Base Credit Grading System ) ((R-20-21) (C Scheme) /

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89421 - Machine Design QP CODE: 10026501 DATE: 08/05/2023

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(3 Hours) [ Total Marks : 80]

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N.B. 1) Question No. 1 is compulsory

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2) Solve Any Three from remaining Five questions.

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3) Use of standard data book like PSG, Mahadevan is permitted

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4) Assume suitable data if necessary, giving justification
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Q1 Answer any Four from the following

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a) Why factor of safety is necessary in design of mechanical elements? Discuss the important 5

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factors influencing the selection of factor of safety.

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b) Discuss on various types of threads used for power screw. 5
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c) What do you mean by endurance limit? How the endurance limit of a component is 5

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decided?

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d) Discuss advantages and disadvantages of rolling contact bearings over sliding contact 5

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bearings
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e) What is surge in spring? How it can be eliminated. 5

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Q2a) Design a Knuckle joint subjected to an axial pull of 10 KN. Selecting suitable material for 15
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all the parts decide the allowable stresses. Design should include figures for the Joint and
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failure areas.
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Q2b) Explain overhauling of screw and self-locking of screw. 05

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A solid shaft transmitting 40 KW at 960 rpm, is supported on two bearings 1m apart 15

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and has two spur gears keyed on it. The pinion is having 200 mm PCD and is located 150
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mm to the left of RH bearing and tangential force acts horizontally on it. The gear is
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having 500 mm PCD and is located 250 mm to the right of LH bearing, and tangential
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force acts vertically downward on it. Select suitable material and determine the
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diameter of shaft using maximum shear stress theory.

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Draw and explain different fatigue stress cycles. 05

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A DGBB is subjected to a radial load of 4.5KN and an axial load of 2.5KN. The bearing 10
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rotates at 600 rpm. Considering the expected life of 18000 hours with survival probability of
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93% and operating temperature of 135 0C, select a suitable standard bearing.
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Following data is given for a 3600 hydrodynamic bearing.

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Radial load = 6.5KN, Journal speed = 1200 rpm, journal diameter = 60 mm, bearing length =
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60 mm, minimum oil film thickness = 0.009 mm. The class of fit is H7e7 normal running fit.
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Specify the viscosity of lubricating oil that you will recommend for this application. Choose
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the lubricant (SAE No.) if mean operating temperature of the bearing is given as 1000
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Paper / Subject Code: 89421 / Machine Design

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Q5a) A single cylinder four stroke cycle internal combustion engine produces 15 KW power at 700 10

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rpm. Design a suitable flywheel, assuming coefficient of fluctuation of speed as 0.04. The

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torque developed during the power stroke may be considered as sine curve and work done

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during the power stroke is 30% more than the work done per cycle.

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Design a chain drive to meet the following specification

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Input power = 5.5 KW, Input speed = 300 rpm, Output speed = 100 rpm.

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Q6a) A helical compression spring is subjected to a maximum force of 5000N with a corresponding 15

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deflection of 70 mm. The spring is to operate over a 50 mm diameter rod. Determine the wire

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diameter and number of active turns. Also decide other details such as free length, pitch, helix

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angle. Check for solid stress and buckling. State whether the spring is a closed coiled helical

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spring. For the material of the spring assume following properties.

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Su = 𝑑0.17 Mpa Sys =𝑑0.17 Mpa G = 80 Gpa
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Q6b) State different theories of failure and explain any two in details. 05

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