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Microwave Assisted Synthesis and Characterization of Magnesium Substituted Calcium Phosphate Bioceramics
Microwave Assisted Synthesis and Characterization of Magnesium Substituted Calcium Phosphate Bioceramics
Microwave Assisted Synthesis and Characterization of Magnesium Substituted Calcium Phosphate Bioceramics
a r t i c l e i n f o a b s t r a c t
Article history: Hydroxyapatite is used extensively in hard tissue repair due to its biocompatibility and similarity to biological ap-
Received 2 May 2014 atite, the mineral component of bone. It differs subtly in composition from biological apatite which contains other
Received in revised form 23 March 2015 ions such as magnesium, zinc, carbonate and silicon (believed to play biological roles). Traditional methods of hy-
Accepted 7 May 2015
droxyapatite synthesis are time consuming and require strict reaction parameter control. This paper outlines syn-
Available online 9 May 2015
thesis of magnesium substituted hydroxyapatite using simple microwave irradiation of precipitated suspensions.
Keywords:
Microwave irradiation resulted in a drastic decrease in ageing times of amorphous apatitic phases. Time taken to
Magnesium substitution synthesize hydroxyapatite (which remained stable upon heat treatment at 900 °C for 1 h) reduced twelve folds
Microwave synthesis (to 2 h) as compared to traditionally required times. The effects of increasing magnesium concentration in the
Bioceramics precursors on particle size, surface area, phase-purity, agglomeration and thermal stability, were observed
Calcium phosphates using scanning electron microscopy, BET surface area analysis, X-ray diffraction and photo acoustic Fourier trans-
form infra-red spectroscopy. Porous agglomerates were obtained after a brief heat-treatment (1 h) at 900 °C.
© 2015 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.msec.2015.05.025
0928-4931/© 2015 Elsevier B.V. All rights reserved.
N.I. Khan et al. / Materials Science and Engineering C 56 (2015) 286–293 287
state reactions at elevated temperatures [37,38] resulting in a range of chemical precipitation method for synthesis of HA can be expressed by
0.3–29 wt.% magnesium substitution. Traditional co-precipitation the following equation:
routes often require aging times of 18 h or more in order for the Ca:P
phases to reach maturation (and hence thermal stability) [39,40]. xMgðNO3 Þ2 þ ð10−xÞCaðNO3 Þ2 þ 6 ðNH4 Þ2 HPO4 →Ca10−x Mgx ðPO4 Þ6 ðOHÞ2
Other methods such as sol–gel syntheses [41], batch hydrothermal syn-
þ 12NH4 NO3 þ 8HNO3 :
theses [5], mechanochemical-hydrothermal synthesis methods [42,43]
and continuous hydrothermal flow synthesis [29] have been reported
to produce phase pure materials in the range of 0.5–28 wt.% magnesium 2.2. Synthesis methodology
substitution. Some of these techniques require expensive starting
materials, strict reaction parameter control and monitoring or require For a typical reaction, calcium and magnesium nitrate solutions were
expensive equipment. Therefore, a technique that reduces the time of prepared by dissolving appropriate amounts in 100 mL deionized water
hydroxyapatite synthesis without compromising on its desired proper- such that (Ca + Mg):P molar ratio was always ~1.67. A control sample
ties and also ensures sufficient ion substitution into hydroxyapatite (for structural comparison based on XRD and FTIR) labeled Ca–P was
would be of use. prepared by the same synthesis method but without any magnesium.
The advantages of microwave irradiation during chemical reactions Sample Ids and amounts of calcium nitrate and magnesium nitrate used
include acceleration of the reaction, smaller particle sizes with narrow are given in Table 1. Amounts were selected based on the following for-
particle distribution and finer nanostructures leading to improved me- mula for magnesium substituted HA [Mg–HA, Ca10 − xMgx (PO4)6OH2].
chanical properties when formed into dense test specimens [44–49]. Samples were denoted as follows: Ca–P corresponds to a sample without
Despite the benefits, ion substitutions using microwave assisted ap- any Mg (no magnesium nitrate added), 0.5Mg–CaP corresponds to
proaches have not been reported extensively in literature. Magnesium 0.5 wt.% Mg substituted in hydroxyapatite (based on theoretical 100%
[50] and silver [51] ion substitutions in HA have been reported using magnesium substitution into HA lattice). Similarly 2Mg–CaP corresponds
microwave assisted methods. The authors previously reported on the to a sample with 2 wt.% Mg substituted into HA. Therefore x and 10 − x
magnesium ion substitution into the HA lattice using Continuous represent Mg:Ca molar ratio. The sample labeled as Mg–P corresponds to
Hydrothermal Flow Synthesis (CHFS) Technology [29]. CHFS synthesis a powder made using magnesium nitrate and no calcium nitrate.
of Mg–HA exploited the benefits provided by near-critical water to re- 0.3 M diammonium hydrogen phosphate solution was prepared by
sult in rapid maturation (increase in Ca:P ratio from an initial amor- dissolving 3.96 g diammonium hydrogen phosphate in 100 mL deion-
phous precipitate). CHFS is a high throughput technique, however it ized water (pH adjusted to 10 by ammonium hydroxide addition).
requires an expensive setup which works at high temperature and pres- Diammonium hydrogen phosphate solution was added drop wise into
sure [52–54]. The authors have also previously reported on the rapid the calcium nitrate (if any) and magnesium nitrate (if any) solutions.
synthesis of thermally stable hydroxyapatite using microwave irradia- During addition, the pH of suspension (as instantaneous precipitation
tion and its deposition on metallic substrates [55,56]. In the current took place) was maintained at pH 10 by ammonium hydroxide addition
work, microwave irradiation was used as a much simpler alternative and once complete, the suspension was stirred for 30 min. The suspen-
method to controllably produce a range of magnesium substituted cal- sion was put into a modified household microwave oven (600 W,
cium phosphates with differing compositions and thermal stabilities 2.45 GHz) modified with a refluxing system. Microwave irradiation
in a rapid manner. was performed under ambient air for 5 min (15 s on and 15 s off)
[49]. The suspensions were observed to bubble at the base of the cooling
condenser (due to boiling by heating due to microwave irradiation).
2. Materials and methods After completion of exposure to microwave irradiation the suspension
was then filtered and washed with deionized water. The precipitate
2.1. Materials was dried at 80 °C in a drying oven for 24 h and sieved (below
74 μm). The sieved powder was then heat-treated at 900 °C for 1 h.
Diammonium hydrogen phosphate (NH4)2HPO4 (Applichem,
Darmstadt, Germany, 96–102%), calcium nitrate tetrahydrate Ca(NO3)2· 2.3. Characterization
4H2O (Unichem, Guangzzhou, China 99%), magnesium nitrate hexahy-
drate Mg(NO3)2·6H2O (Pamrea quimica SA, Barcelona, Spain 98%) and Powder X-ray diffraction (PXRD) data was collected on a X'Pert Pro
ammonium hydroxide NH4OH (Fisher Scientific, Loughborough, UK, PW3050/60 diffractometer in the 20–80° range, based on Cu K-α radia-
33%) were used. Deionized water was used in all reactions. The wet- tion [1.54060 Å], a step size of 0.02 and a scan time of 0.15 s per step.
Table 1
Sample IDs, corresponding x values, theoretical substitution weight percentages and amounts of reagents used.
Sample ID x (Mg) 10 − x (Ca) Mg:Ca molar ratio Mg wt % Added to 100 mL deionized water (grams)
(x:10 − x)
Calcium nitrate Magnesium nitrate
Fig. 1. Scanning electron microscope images of heat treated (at 900 °C for 1 h) sample 1Mg–CaP at (a) ×1k magnification [bar = 10 μm] (b) at ×5k magnification [bar = 5 μm], (c) at ×10k
magnification [bar = 1 μm] and (d) at ×20k magnification [bar = 1 μm].
N.I. Khan et al. / Materials Science and Engineering C 56 (2015) 286–293 289
Fig. 2. Scanning electron microscope images of heat treated Mg–CaP samples 5 Mg–CaP at (a) ×5k magnification [bar = 5 μm] and (b) ×50k magnification [bar = 0.5 μm], 10Mg–CaP at
(c) ×5k magnification [bar = 5 μm] and (d) ×50k magnification [bar = 0.5 μm] and 22Mg–CaP at (e) ×5k magnification [bar = 5 μm] and (f) ×50k magnification [bar = 0.5 μm].
A further increase in nominal magnesium content from 10 to 22 wt.% samples. As explained later, an increase beyond 2 wt.% magnesium re-
(for sample 22Mg–CaP) resulted in a size dispersion of seemingly sulted in the disappearance of the broad peak characteristic of poorly
non-porous agglomerates (1 μm to 10 μm) as seen in Fig. 2(e)–(f). The crystalline apatitic phases in XRD patterns for as-precipitated samples
average grain size was measured to be 144 nm [(±32), 25 grains [seen in Fig. 4(a)–(f) but not observed in Fig. 4(g)–(l)]. This could be
sampled]. attributed to different phases with more amorphous nature being pre-
cipitated (hence the decrease in surface area). It is therefore suggested
that the decrease in agglomerate size and their dispersion [as seen in
3.2. BET surface area Fig. 2(e)–(f)] is possibly due to reduced sinterability as a result of
lower surface area.
Fig. 3 shows the BET surface area of as-precipitated and heat-treated
samples as a function of nominal magnesium weight percentages (in
the solution). The highest surface area (146 m2/g) for as-precipitated 3.3. Powder X-ray diffraction
samples was observed for sample 1.5Mg–CaP. Indeed, magnesium
has been reported to decrease the particle size of calcium phosphates Powder X-ray diffraction (PXRD) data was collected for all samples
[29]. In our case this holds true for samples 0.1Mg–CaP, 0.5Mg–CaP, for assessing phase purity and crystallinity. Fig. 4 shows the PXRD pat-
1Mg–CaP and 1.5Mg–CaP only. Further increase in nominal magne- terns of as-precipitated samples. PXRD patterns for samples Ca–P,
sium content resulted in a decreasing surface area for as-precipitated 0.1Mg–CaP, 0.5Mg–CaP, 1Mg–CaP, 1.5Mg–CaP and 2Mg–CaP in
290 N.I. Khan et al. / Materials Science and Engineering C 56 (2015) 286–293
Fig. 5. Powder X-ray diffraction patterns of heat treated (at 900 °C for 1 h) samples (a) Ca–P
(b) 0.1Mg–CaP (c) 0.5Mg–CaP (d) 1.0Mg–CaP (e) 1.5Mg–CaP (f) 2.0Mg–CaP (g) 4Mg–CaP
(h) 5Mg–CaP (i) 10Mg–CaP (j) 16Mg–CaP (k) 22Mg–CaP and (l) Mg–P (Note: HA = ,
Fig. 3. BET surface area of as-precipitated and heat treated (at 900 °C for 1 h) samples as a
Mg-βTCP = , Stanfieldite = , Farringtonite = ).
function of theoretical magnesium weight percentages (in solution).
in formation of phase pure Farringtonite for sample Mg–P as seen in increase in nominal magnesium content from 5 wt.% to 22 wt.% (for
Fig. 5(l) [67]. samples 5Mg–CaP, 10Mg–CaP, 16Mg–CaP and 22Mg–CaP) resulted in
no discernible change in the FTIR spectra as seen in Fig. 6(h)–(k). The in-
3.4. Fourier transform infrared spectroscopy creased water retention as observed in Fig. 6(h) for sample 5Mg–CaP may
possibly be due to very amorphous nature of the as-precipitated phase.
FTIR spectra for as-precipitated Mg–CaP samples are shown in Indeed, magnesium has been shown to reduce crystallinity of calcium
Fig. 6(a)–(l). For samples Ca–P, 0.1Mg–CaP and 0.5Mg–CaP typical phosphate phases [5]. The FTIR spectrum for sample MgP is shown in
apatitic FTIR spectra were observed as seen in Fig. 6(a–c). The broad Fig. 6(l). Most of its features are very similar to Fig. 6(k) for sample
bands centered at ca. 3450 cm−1 (in the range of 3650–3000 cm− 1) 22Mg–CaP [due to the presence of the Farringtonite phase as shown in
and 1650 cm−1 (1687–1600 cm−1) corresponded to the presence of PXRD patter in Fig. 4(k)]. The doublet peak in the range of 650 cm−1–
absorbed water in HA. The band in the range of 1510–1390 cm− 1 550 cm−1 reappeared corresponding to bending vibration of the P\\O
corresponded to the asymmetric (υ3) stretching of the C\\O bond in bond in O\\P\\O linkages of phosphate group in the Farringtonite
carbonate. This is unsurprising as water used for preparation of phase (sample MgP).
solutions was not degassed prior to reaction. The band observed in Fig. 7 shows FTIR spectra of samples heat treated at 900 °C for 1 h. In
the range of 1110–1040 cm− 1 corresponded to the asymmetric (υ3) Fig. 7(a–b) for samples Ca–P and 0.1Mg–CaP the sharp peak at ca.
stretching of the P\\O bond of phosphate group in HA. The peak at 3567 cm−1 was assigned to the stretching mode (υs) of the hydroxyl
960 cm−1 was attributed to the symmetric stretching (υ1) of the P\\O group of HA that indicated the crystalline nature of HA (heat-treatment
bond of phosphate group in HA. Peak at 874 cm−1 was due to the bending resulted in increase in crystallinity). The band in the range of 2360–
mode (υ2) of the O\\C\\O linkage in carbonate groups present in HA. 1990 cm−1 was attributed to the overtones and combination of v3 and
The position of the C\\O and O\\C\\O bands and peaks (υ2 and υ3) v1 phosphate modes [68]. The band observed in the range of
indicates that B-type carbonate substitution into HA took place. 1510–1380 cm−1 was attributed to the asymmetric stretching (υ3) of
The peak doublet present in the range of 600–560 cm−1 was attributed the C\\O bond of carbonate group in HA. The peaks at 1091 and
to the bending mode (v4) of the O\\P\\O linkage in phosphate group 1034 cm−1 were ascribed to the asymmetric stretching (υ3) of P\\O
of HA. No change was observed in Fig. 6(c)–(f) with increasing nom- bond of phosphate group in HA. The peak at 960 cm−1 was assigned
inal magnesium content from 0.5 to 2 wt.% (for samples 0.5Mg–CaP, to the symmetric stretching (υ3) of the P\\O bond in phosphate
1Mg–CaP 1.5Mg–CaP and 2Mg–CaP). This suggested that for theoret- group. Peak at 873 cm−1 was attributed to the bending mode (υ2) of
ical magnesium substitution levels of up to 2 wt.% the phases were the O\\C\\O linkage in carbonate groups. The presence of carbonate
apatitic (supported by PXRD patterns in Fig. 4(c)–(f)]. Further in- groups in these samples is unsurprising because water was not
crease in nominal magnesium content up to 4 wt.% (4Mg–CaP) degassed prior to use and all experimental steps were carried out in
caused a broadening of the band initially observed in the range of air. These bands have a lower intensity probably due to CO2 loss upon
1110–1040 cm− 1 (corresponding to v3 asymmetric P\\O stretching) heating as compared to those observed in Fig. 6 for as-precipitated sam-
and in disappearance of the peak at 961 cm− 1 corresponding to v1 ples. The peak at 632 cm−1 corresponded to the librational mode (υL) of
stretching of the P\\O bond [see Fig. 4(g) for sample 4Mg–CaP]. the hydroxyl group. This peak was not observed in FTIR spectra for HA in
The peaks of v4 bending mode of the O\\P\\O linkage were observed as a Fig. 6 (for as-precipitated samples). Indeed, this peak has been used as
doublet (at 609 and 565 cm−1) for sample 2Mg–CaP in Fig. 6(f) however an indicator of crystallinity [69]. Peaks at 606 and 582 cm− 1
this doublet was not observed in Fig. 6(g) corresponding to sample corresponded to bending mode (υ4) of the O\\P\\O linkage in phos-
4Mg–CaP (a band was observed instead). The aforementioned broaden- phate groups of HA. The peak at 470 cm−1 was ascribed to the O\\P\\O
ing, disappearance of peaks (non-resolution) and changing of a doublet bending mode (υ2). The sharpness of peaks at 632, 606 and 582 cm−1
peak into a band can possibly be due to similar vibrations of the P\\O indicated a well crystallized HA. No change was observed in
bond and/or O\\P\\O linkages, but from phosphate groups from a dif- Fig. 7(b)–(d) with increasing magnesium content from 0.1 to 1 wt.%
ferent (non-apatitic) calcium phosphate phase. Indeed a non-apatitic (for samples 0.1Mg–CaP, 0.5Mg–CaP and 1Mg–CaP). This indicates
phase was observed in Fig. 4(g) which crystallized into phase pure that magnesium substitution (theoretically calculated) up to 1 wt.%
Mg-βTCP after heat treatment at 900 °C as seen in Fig. 5(g). Further
Fig. 6. Fourier transform infrared spectra in the range of 4000–400 cm−1 for as precipitated Fig. 7. Fourier transform infrared spectra in the range of 4000–400 cm−1 for heat treated
samples (a) Ca–P (b) 0.1Mg–CaP (c) 0.5Mg–CaP (d) 1.0Mg–CaP (e) 1.5Mg–CaP (at 900 °C for 1 h) samples (a) Ca–P (b) 0.1Mg–CaP (c) 0.5Mg–CaP (d) 1.0Mg–CaP
(f) 2.0Mg–CaP (g) 4Mg–CaP (h) 5Mg–CaP (i) 10Mg–CaP (j) 16Mg–CaP (k) 22Mg–CaP (e) 1.5Mg–CaP (f) 2.0Mg–CaP (g) 4Mg–CaP (h) 5Mg–CaP (i) 10Mg–CaP (j) 16Mg–CaP
and (l) Mg–P. (k) 22Mg–CaP and (l) Mg–P.
292 N.I. Khan et al. / Materials Science and Engineering C 56 (2015) 286–293
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Education Commission Pakistan is acknowledged for research (NRPU 2009, p. 439.
[49] H. Arami, M. Mohajerani, M. Mazloumi, R. Khalifehzadeh, A. Lak, S.K. Sadrnezhaad,
AAC - 1834) and developmental (DIASF — CIIT Lahore - 0912252K047) J. Alloys Compd. 469 (2009) 391.
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