Unusual Behavior of Propane As A Co Guest During Hydrate For - 2014 - Chemical E

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Chemical Engineering Science 117 (2014) 342–351

Contents lists available at ScienceDirect

Chemical Engineering Science


journal homepage: www.elsevier.com/locate/ces

Unusual behavior of propane as a co-guest during hydrate formation


in silica sand: Potential application to seawater desalination
and carbon dioxide capture
Ponnivalavan Babu a, Rajnish Kumar b, Praveen Linga a,n
a
Department of Chemical and Biomolecular Engineering, National University of Singapore, Singapore 117576, Singapore
b
Chemical Engineering and Process Development Division, National Chemical Laboratory, Pune, India

H I G H L I G H T S

 Unusual behavior of hydrate formation in presence of propane as co-guest is reported.


 Mechanism of enhanced kinetics of hydrate formation in sand with propane as co-guest is presented.
 Conceptual process flow sheet applying the clahtrate process for desalination is proposed.
 An innovative approach is proposed for simultaneous CO2 capture and desalination.

art ic l e i nf o a b s t r a c t

Article history: We report an unusual behavior of hydrate formation in silica sand with gas mixtures containing propane
Received 16 May 2014 as a co-guest. Based on morphology study we observed that propane as a co-guest has the ability to draw
Received in revised form water dispersed in silica sand to the hydrate formation region and showed a tendency to result in drastic
20 June 2014
hydrate growth due to the migration of water molecules to the gas phase region. Hydrate nucleation
Accepted 29 June 2014
occurred in the interstitial pore space between the silica sand particles and hydrate growth occurred in
Available online 11 July 2014
the gas phase above the silica sand bed and to sustain the hydrate growth, dispersed water was drawn
Keywords: towards the hydrate growth front. In addition, we elucidated the effect of sand bed height to maximize
Gas hydrates the growth rates utilizing this behavior that results in enhanced kinetics. We propose conceptual designs
Propane hydrate: pre-combustion capture
for utilizing this behavior of propane as a co-guest in sand for seawater desalination and an innovative
Carbon dioxide capture
approach to simultaneously capture carbon dioxide and desalinate seawater.
Enhanced kinetics
Desalination & 2014 Elsevier Ltd. All rights reserved.

1. Introduction clathrate process (Babu et al., 2014; Duc et al., 2007; Gholinezhad
et al., 2011; Kang and Lee, 2000; Kumar et al., 2013; Li et al., 2010,
Gas hydrates are crystalline compounds in which water molecules 2011a, 2011b; Linga et al., 2010; Park et al., 2013; Tajima et al., 2004;
through hydrogen bonding form cavities that enclose small guest Xu et al., 2013; Yang et al., 2012).
molecules like methane, carbon dioxide, hydrogen (Englezos, 1993; Linga et al. (2012) employed several gas/gas mixtures and
Sloan and Koh, 2008). Due to the high gas storage capacity, non- presented kinetic data in a silica sand bed dispersed with water
explosive nature and selective fractionation, gas hydrates have a wide and reported enhanced kinetics in a sand bed compared to a
range of applications including gas storage, gas separation, desalina- stirred tank reactor. Significantly higher formation rates for the gas
tion, natural gas storage and transport and CO2 capture and seques- mixtures containing propane as a co-guest was also observed.
tration (Chatti et al., 2005; Eslamimanesh et al., 2012; Lee et al., Recently, Babu et al. (2013a) employed a fixed bed column with
2005; Linga et al., 2007; Park et al., 2011; Rufford et al., 2012; silica sand bed for pre-combustion CO2 capture and reported 38%
Veluswamy et al., 2014b; Xu and Li, 2014). Among the applications, water conversion to hydrate in presence of 2.5 mol% propane in
CO2 capture has received significant attention as water is used a fuel gas mixture. They concluded that propane not only reduces
solvent to capture CO2 from flue and fuel gas streams employing the the operating pressure from 9.0 MPa to 6.0 MPa but also signifi-
cantly enhances the kinetics of hydrate formation. Fig. S1
(Supporting Information) shows literature data for enhanced
n
Corresponding author. Tel.: þ 65 6601 1487; fax: þ 65 6779 1936. water conversion to hydrate in presence of propane as a co-
E-mail address: praveen.linga@nus.edu.sg (P. Linga). guest in silica sand bed (Babu et al., 2013a, 2013b). The presence

http://dx.doi.org/10.1016/j.ces.2014.06.044
0009-2509/& 2014 Elsevier Ltd. All rights reserved.
P. Babu et al. / Chemical Engineering Science 117 (2014) 342–351 343

of 2.5 mol% propane allows the fuel gas mixture to form structure The detailed description of the preparation of silica sand bed and
sII instead of sI, however, the significant increase in gas uptake and hydrate formation procedure is given in detail elsewhere (Babu et al.,
water conversion to hydrate cannot be attributed to the structure 2013b). Briefly, 645.16 g of silica sand was placed inside the crystal-
change alone as the gas uptake measurements were at comparable lizer for bed height of 5 cm. 140 ml of water was then dispersed into
driving force of 3.4 and 3.7 MPa for the fuel gas mixture without the interstitial pore space of the silica sand particles. All the
(Babu et al., 2013b) and with propane (Babu et al., 2013a) as a co- experiments were conducted with 100% water saturation in silica
guest. At the molecular level, it has been shown that in presence of sand. The crystallizer was closed and the thermocouples were
propane, the resulting sII hydrate contains almost similar amount connected. The crystallizer was placed inside the water bath and
of CO2 as in sI CO2/H2 hydrate (Kumar et al., 2009a, 2009b). While then cooled to experimental temperature. The crystallizer was
kinetic data in the literature and our recent works present flushed three times with the gas mixture and then pressurized to
evidence of significantly enhanced rate if propane is present as a experimental pressure. The data was recorded for every 20 s. Time
co-guest in water dispersed in silica sand, the reason for this zero corresponds to the time at which the pressure and temperature
peculiar behavior is not yet known. of the crystallizer reaches the experimental conditions. The crystal-
The objective of this work is to elucidate the behavior of propane lizer pressure drops as a result of gas dissolution and hydrate
as a co-guest in hydrate formation in silica sand. Based on our formation. When no significant pressure drop was observed, the
morphology and kinetic observations we have proposed innovative experiment was terminated. The crystallizer was depressurized to
conceptual ideas for the application of gas hydrate technology. atmospheric pressure and the system was heated to room tempera-
ture for decomposing of the hydrate crystals. After 2 h of standby
time, the formation experiment for cycle 2 was repeated. Memory
2. Experimental water refers to the water that has undergone hydrate formation.
The procedure for formation experiments were the same for silica
The gas mixtures employed in this study were supplied by sand bed heights of 1.5 and 3.5 cm except the amount of silica sand
Soxal Private Limited. Silica sand was supplied by Sigma-Aldrich and water taken. For 1.5 cm bed height, 184. 33 g of silica sand and
(Catalog number 274739). The average particle size of the silica 40 ml of water was taken. For 3.5 cm bed height, 96.8 ml of water
sand was 329 mm (ranges from 150 to 630 mm). The pore volume was dispersed in 445.93 g of silica sand. The procedure to calculate
and porosity of the sand used was 0.217 cm3/g and 0.35 respec- gas uptake, water conversion and normalized rate (NR30) of hydrate
tively. Silica gel of particle size distribution of 75–200 mm and formation are given below.
100 nm pore diameter supplied by Silicycle was employed. Deio-
nized and distilled water was used in all experiments. Calculation of normalized gas uptake:
Normalized gas uptake (NGt) at any given time t can be
2.1. Morphology experiments calculated using the following equation
Δnt VðP=zRTÞ0  VðP=zRTÞt
Morphology experiments were conducted by employing a mor- NGt ¼ ¼ ð1Þ
nw nw
phology apparatus described in detail in our previous work (Lim
et al., 2013). Briefly, the morphology apparatus consists of a crystal- where Δnt is the moles of gas consumed at any time t. P, V, T are
lizer immersed in a water bath. The crystallizer has two stainless the crystallizer pressure, volume of gas phase and temperature
steel lid and central transparent acrylic column. A thermocouple was of the liquid phase in the crystallizer. R is the ideal gas constant,
inserted in the top port of the crystallizer to measure the gas phase Z is the compressibility calculated by Pitzer's correlation and nw
temperature. A pressure transducer and an analog pressure gauge is the number of moles of water employed in the experiment.
were used to measure the pressure of the crystallizer. An external The following equation is used to further represent the normal-
refrigerator was used to maintain the temperature of the setup. ized gas uptake in a volume free basis
A microscope coupled with digital camera was used to observe and Δnt  22; 414
NGt ðv=vÞ ¼
capture the images of the crystallizer during the hydrate formation Vw
experiment. All experiments were conducted in batch manner.
Vw is the volume of water taken for the experiment in cm3.
18.43 g of silica sand was placed inside the crystallizer. 4.0 ml
of water was then dispersed into the interstitial pore space of the
Calculation of Water conversion to hydrate:
silica sand particles to achieve 100% water saturation. The crystal-
Conversion of water to hydrate is determined by using the
lizer was closed and the thermocouple was connected. The
following equation
crystallizer was placed inside the water bath and then cooled to
274.2 K (experimental temperature). The crystallizer was flushed ðΔnH;↓ Þt
Conversion of water to hydrates ð%Þ ¼
three times with the gas mixture and then pressurized to experi- nH 2 O
mental pressure. Microscopic images are recorded for every 20 s hydration number  100 ð2Þ
and the hydrate crystal growth is observed using the microscope.
where ðΔnH;↓ Þt is the number of moles of gas consumed for
hydrate formation at the end of the experiment.
2.2. Kinetic experiments
Calculation of the normalized rate of hydrate formation (NR30):
The detailed description of the apparatus is available in the Normalized rate of hydrate formation can be calculated by
literature (Babu et al., 2013b). Briefly, the apparatus consists of a using the following equation
crystallizer of volume 1.2 L and an inner diameter of 10.16 cm. The
crystallizer was immersed in a temperature controlled water bath. ðR30 Þ
NR30 ¼ ðmole of gas min  1 m  3 Þ ð3Þ
A pressure transmitter is used to measure the pressure of the VW
crystallizer. A thermocouple was placed at the height of 1.2 cm from
the bottom of the bed to measure the temperature of the silica sand where R30 is the rate (mol of gas/min) of hydrate growth
bed in the crystallizer. An external refrigerator was used to maintain calculated by fitting the gas uptake data for the first 30 min
the temperature of the setup. A DAQ coupled with computer was used of hydrate growth with time and Vw is the volume of water
to record the data. All experiments were conducted in batch manner. taken for the experiment in m3.
344 P. Babu et al. / Chemical Engineering Science 117 (2014) 342–351

3. Results and discussion et al., 2013a) since the focus is on understanding the enhanced
kinetics with propane as a co-guest. The equilibrium pressure for the
Morphology experiments were conducted for CO2/H2/C3H8 (38.1/ gas mixture employed in this study at 274.2 K is 2.3 MPa (Babu et al.,
59.4/2.5%) gas mixture at 274.2 K and experimental pressures of 2013c).
5.5 and 6.0 MPa respectively. The chosen experimental conditions Fig. 1 shows formation and growth of hydrate crystals in the
were similar to the one presented in our previous kinetic work (Babu crystallizer at 6.0 MPa and 274.2 K. The time zero image (Fig. 1a)

Fig. 1. Sequential images of hydrate formation and growth in silica sand bed at 6.0 MPa and 274.2 K. Time zero corresponds to the nucleation of hydrate crystal. (a) Before
nucleation (IP), (b) at nucleation (IP), (c) 1 min from IP, (d) 4 min from IP, (e) 8 min from IP and (g) 17 min from IP.
P. Babu et al. / Chemical Engineering Science 117 (2014) 342–351 345

shows a clear gas phase and water dispersed in the interstitial formation are given in Table 1. Hydrate nucleation is stochastic
pore space between the silica sand particles. Hydrate crystals in nature and it depends on many factors like experimental
nucleated at about 1.0 min from the start of the experiment shown conditions, reactor configuration, solution state, gas saturation in
in Fig. 1b. Hydrate nucleation occurred in the interstitial pore the solution etc. Due to the stochastic nature of induction time,
space between the silica sand particles. Nucleation was followed although the experimental condition and reactor configuration in
by hydrate crystal growth in the upward direction towards the gas this study were same, different induction time was observed for
phase. Fig. 1c shows the hydrate growth above the silica sand bed. different silica sand bed height as can be seen in Table 1.
Water dispersed in the interstitial pores space between the silica Effect of bed height on the hydrate growth and water conver-
sand particles was drawn to the gas phase for hydrate growth. As sion to hydrate at 6.0 MPa and 274.2 K in presence of 2.5 mol%
the time progresses, more water was drawn from the silica sand propane is shown in Fig. 2a. Time zero corresponds to the hydrate
bed and the hydrate front grows thicker and bigger. The transport nucleation time (induction time). The average gas uptake for
of water toward the hydrate growth front can be seen evidently hydrate growth and average water conversion to hydrate after
(Fig. 1d–g) from the change of the color of the silica sand particles. nucleation along with standard deviation are presented in the
At the end of the experiment, we could see a thick hydrate mass figure. For experiment conducted with 1.5 cm silica sand bed
above the silica sand bed. For a better visualization of the height, the average gas uptake was 2.53 and 3.74 times higher
morphology results, a video of the morphology experiment pre- than that of experiments conducted with 3.5 and 5.0 cm silica
sented in Fig. 1 is given in Supporting Information (Supporting sand bed height. Water conversion of up to 73.60 (73.61), 29.02
Video_1). It has to be noted that the hydrate crystal growth was (72.77) and 19.42 (73.54) % was achieved in 3 h after hydrate
not only on the walls of the crystallizer. Fig. S2 shows the nucleation. As can be seen from the figure, the water conversion to
sequential images of the hydrate formation and growth in silica hydrate decreases as the bed height increases. This clearly shows
sand bed at 5.5 MPa and 274.2 K. Hydrate crystals and its growth that the depth until which water is able to move up to the hydrate
above the silica sand bed at the center of the crystallizer can growth front in the gas phase is important. The amount of water
clearly be seen. This ability to draw water above the silica sand bed converted to hydrates for the three bed heights are 29.44 (7 1.44),
for hydrate growth resulted in enhanced kinetics of hydrate 28.09 (7 2.68) and 27.19 (74.96) ml for 1.5, 3.5 and 5.0 cm bed
formation and hence higher water conversion to hydrate. A video heights respectively. This suggests that water deep inside the bed
of morphology experiment presented in Fig. S2 is available in beyond 1.5 cm is not participating in hydrate formation and
Supporting Information (Supporting Video_2). Another morphol- remains occluded in the sand and hence the overall conversion
ogy video of an experiment conducted at 6.0 MPa and 274.2 K is of water to hydrates is higher for the 1.5 cm sand bed. We did not
presented as Supporting Information (Supporting Video_3). choose to perform experiments for bed height less than 1.5 cm
Supplementary material related to this article can be found due to the fact that the bed may require less than 40 ml of water
online at doi:10.1016/j.ces.2014.06.044. making the bed very small. We also chose not to perform
Based on the morphology experiments, it was evident that experiments with bed height greater than 5 cm as can be seen in
water is being drawn outside the silica sand bed to the gas phase Fig. 2, it is expected that with a higher bed height, the gas uptake
for hydrate growth. This is possible due to the fact that in silica will be less. Effect of silica sand bed height on the average
sand, water is dispersed between the interstitial pore spaces of the normalized rate of hydrate formation is shown in Fig. 2b. As can
sand particles. Given this behavior, the height of silica sand bed be seen from the figure, increase in bed height resulted in decrease
will play an important role and the depth until which such in normalized rate of hydrate formation. Experiments conducted
migration of water due to capillary movement can happen from with 1.5 cm bed height resulted in an average normalized rate of
the bed to the hydrate growth front in the gas phase needs to be 75.00 mol min  1 m  3 and it was 3.18 and 3.86 times higher than
understood. In order to evaluate the effect of silica sand bed the experiments conducted with bed height of 3.5 and 5 cm
height, kinetic experiments were carried out at 6.0 MPa and respectively. The extensive hydrate formation on top of the bed
274.2 K with three different silica sand bed heights of 1.5, for experiment 4 (given in Table 1) can be seen in Fig. S3. This
3.5 and 5.0 cm that were fully saturated with water. image was captured by quickly venting the residual gas phase after
Summary of the experimental conditions and results like the completion of the formation experiment and opening the
induction time, normalized gas uptake for 3 h after nucleation, reactor. The reason for higher normalized gas uptake and water
water conversion to hydrate and normalized rate of hydrate conversion for smaller bed height could be that since water is

Table 1
Summary of experimental conditions and results for fuel gas mixture with 2.5% propane. All experiments were conducted at 274.2 K and a starting pressure of 6.0 MPa.

Exp. no System Sand bed Solution stateb Induction Gas consumed after 3 h Water conversiona
height (cm) time IT (min) from IT (mol/mol of H2O) (mol%) [7 stdev]

1 CO2 (38.1)/H2 (59.4)/C3H8 (2.5)/water/silica sand 1.5 C1 59.0 0.0706


2 C2 1.3 0.0698 73.60
3 C1 263.0 0.0772 [7 3.61]
4 C2 1.0 0.0745

5 3.5 C1 2.0 0.0300


6 C2 3.3 0.0248 29.02
7 C1 2.0 0.0308 [7 2.77]
8 C2 3.0 0.0299

9 5.0 C1 250.3 0.0203


10 C2 0.7 0.0150 19.42
11 C1 13.67 0.0193 [7 3.54]
12 C2 0.33 0.0236

a
Hydration number of 10.05 (Kumar et al., 2009a, 2009b) for CO2/H2/C3H8 was used for calculation.
b
C1: Cycle 1; C2: Cycle 2.
346 P. Babu et al. / Chemical Engineering Science 117 (2014) 342–351

Fig. 2. Comparison of hydrate growth and water conversion (a) and normalized rate NR30 (b) between silica sand bed height of 1.5, 3.5 and 5.0 cm at 6.0 MPa and 274.2 K.
The number in the parenthesis in (a) refers to the number of experiments.

drawn towards the gas phase to the hydrate growth front, It is noted that propane on its own forms structure II (sII). There
resulting in drastic hydrate formation on top of the bed. For the are not many kinetic studies on pure propane hydrates due to the
case of 3.5 and 5.0 cm bed heights, since the depth of bed is higher, fact that there is very little driving force (ΔP) to perform kinetic
water at lower depths is not able to participate in hydrate measurements of hydrate formation with propane gas (Bergeron
formation which could be due to the drastic hydrate formation and Servio, 2008; Giavarini et al., 2003; Jensen et al., 2008; Rivera
above bed which limits further capillary movement of water and Janda, 2012). On the other hand, macroscopic kinetic data for
present deeper in the bed to come out of the bed. We also methane, methane/propane and methane/ethane gas/gas mixtures
believe that the transport of gas through the hydrate mass (See in silica sand are available in the literature. A comparison of
Fig. S3 in Supporting Information) to reach the depths where the literature kinetic data for pure methane gas (Linga et al., 2012;
unreacted water is present seems to be limited by mass transfer Mekala et al., 2014), methane/ethane (91/9 mol%) (Linga et al.,
resistance. A cartoon image showing the initial and final state of 2012), and methane/propane (90.5/9.5 mol%) (Daraboina and
the different bed heights is presented in Fig. S4 (Supporting Linga, 2013) gas mixtures are presented in Fig. S6 (Supporting
Information). Information). As can be seen in Fig. S6, the presence of propane as
In our experiments, we observed hydrate growth in the gas a co-guest results in a significantly higher hydrate formation rate
phase where water was drawn outside the silica sand bed for in silica sand in spite of having the lowest driving force compared
hydrate growth for the fuel gas mixture with 2.5 mol% propane as to methane and methane/propane. It is noted that all the data
a co-guest. We believe that the ability of the gas mixture to draw presented in Fig. S6 were conducted with 100% water saturation.
the dispersed water above the silica sand for hydrate growth is Bagherzadeh et al. (2011) reported based on magnetic resonance
only due to the presence of propane as a co-guest. We performed imaging technique that methane hydrate formation in 100% water
an experiment with CO2/H2 (40/60 mol%) system without propane saturated silica sand appears inside the sand bed at varying rates
in the same morphology reactor at driving force of 2.9 MPa and nucleation appeared at different locations inside the sand bed.
(experimental conditions 8.5 MPa and 274.2 K). The sequential Based on a morphology study, Babu et al. (2013d) reported that
images of the reactor contents are presented as Fig. S5. At the start methane hydrate formation and growth appeared inside the
of the experiment, a clear gas phase and water dispersed in silica interstitial pore space between the silica sand particles. Recently,
sand was observed in the crystallizer. A small temperature spike Mekala et al.(2014) reported that for methane/silica sand/water
at about 33 min indicates the hydrate nucleation. It is noted that with 100% water saturation, the water conversions were about
the thermocouple for the morphology experiments was located in 7.71% (71.65) after 3 h of hydrate growth (see Fig. S6). Based on
the gas phase and hence a small heat increase is picked up by the the morphology study (Figs. 1, S2 and S5 along with the videos
thermocouple. The change of color of the silica sand layer at the presented in Supporting Information) and the kinetic data (pre-
gas–sand interface indicates the nucleation at the gas–sand inter- sented in Table 1 and Fig. 2) in this work, significantly higher rate
face. Hydrates were observed at the sand–gas interface as indi- of hydrate formation can be attributed to the presence of propane
cated in Fig. S5. We did not observe hydrate growth front towards as a co-guest which is able to draw water that is dispersed in the
the gas phase. But the gas uptake measurement curve shows the gas interstitial pore spaces between the silica sand particles towards
uptake for hydrate growth. A gas uptake of 0.0201 mol of gas/mol of to the gas phase for hydrate formation. This behavior of hydrate
water was achieved after three hours of hydrate growth. It is noted formation in presence of propane as a co-guest is therefore
that we never observed hydrates significantly growing in the gas “unusual” and not predictable since this was not observed for all
phase for the CO2/H2 (40/60 mol%) system without propane. We the other guest gas/gas mixtures without propane, given that
performed five morphology experiments (2 experiments at 8.5 MPa water was dispersed in sand for all the gas/gas mixtures (CO2/H2;
and 3 experiments at 9.0 MPa) and our morphological observations CH4, CH4/C2H6).
were consistent for the other four experiments as well but are not In order to understand if this behavior of propane as a co-guest
presented. This observation also supports the macroscopic kinetic can be observed in other contact modes, we performed experi-
results presented by Babu et al. (2013b) for CO2/H2 (40/60 mol%) ments at the same experimental conditions of 6.0 MPa and 274.2 K
system at 8.5 and 9.0 MPa. The average gas uptake for the morphol- with silica gel (water is dispersed inside the pore of the gels) and a
ogy experiments were 0.0193 (70.001) and 0.0261 (70.012) mol/ traditional stirred tank reactor (bulk gas liquid contact mode).
mol of water after three hours of hydrate growth for experiments at A silica gel of 100 nm pore diameter and 0.83 ml/g pore volume
274.2 K and 8.5 and 9.0 MPa respectively. supplied by Silicylce was chosen as it was reported to be the best
P. Babu et al. / Chemical Engineering Science 117 (2014) 342–351 347

Fig. 3. Comparison of hydrate growth and water conversion (a) and normalized rate NR30 (b) between silica sand, silica gel and stirred tank reactor at comparable
experimental conditions (refer to Table S1 for silica gel and STR data). The number in the parenthesis in (a) refers to the number of experiments.

equilibrium pressure calculated using CSMGem of Sloan and Koh


(2008)) and the results are summarized in Table 2. The hydrate
growth curves for the bed heights of 1.5 and 5 cm for the natural
gas mixture are presented in Fig. 4. As can be seen from the figure,
silica sand bed height of 1.5 cm resulted in a gas uptake of 0.1178
(70.0032) mol of gas/mol of water and water conversion of
81.53% (72.12) within one hour after nucleation. While the gas
uptake and water conversion to hydrate in an hour after nuclea-
tion in silica sand bed height of 5 cm were 0.0683 ( 70.0172) mol
of gas/mol of water and 47.19% (711.87) respectively. As can be
seen in Table 2, the normalized rate is 3.3 times higher for the
1.5 cm bed compared to the 5.5 cm bed height.
Apart from the silica sand bed height, the particle size of the silica
sand (as it affects the porosity), driving force and composition of
propane as a co-guest in the gas mixture may also affect the extent of
Fig. 4. Effect of Silica sand bed height on hydrate growth and water conversion water migration from the silica sand for hydrate formation. In order
to hydrate from natural gas (CH4/C2H6/C3H8) mixture at 5.5 MPa and 277.2 K. to understand the effect of experimental pressure or driving force
The average data along with standard deviation are presented. The number in (ΔP) on this behavior of propane as a co-guest, we performed kinetic
parenthesis in the legend indicates the number of experiments.
experiments at 4.0 MPa for the natural gas mixture and the results
are also presented in Table 2. The effect of experimental pressure or
in the literature (Adeyemo et al., 2010; Seo and Kang, 2010). The driving force on the gas uptake (1 h from Induction Point) and
detailed description of experimental procedure for dispersing normalized rate of hydrate formation for first 30 min after nucleation
water into the silica gel is available in our previous work (Babu for natural gas mixture at comparable silica sand bed height is
et al., 2013b) but a brief description of the procedure is given in presented in Fig. 5. The experimental pressure employed in this
Supporting Information. Similarly, the experimental apparatus and study and Linga et al. (2012) were 4.0 MPa (ΔP¼2.6 MPa), 5.5 MPa
procedure for our mechanically agitated stirred tank reactor is (ΔP¼4.1 MPa) and 8.0 MPa (ΔP¼ 6.6 MPa) respectively. We can infer
available in detail in our previous work (Veluswamy et al., 2014a) from Fig. 5 that the ability of propane as a co-guest in the natural gas
and a brief description is given in supporting information. Fig. 3 mixture to draw water towards the gas phase for hydrate formation
compares the hydrate growth curves for experiments conducted appears not be influenced significantly between 4.0, 5.5 and 8.0 MPa
between sand, silica gel and stirred tank reactor. It is interesting to starting pressure respectively. Interestingly, Daraboina et al. (2011)
note that in a stirred tank reactor and in silica gel such a behavior employed a small reactor with rigorous mixing in an stirred auto-
of propane as a co-guest is not observed. The experimental data clave at 8.0 MPa and 275.2 K using the same natural gas mixture
like the induction time, and experimental conditions are reported composition and reported gas uptake of 0.0173 mol of gas which
in Table S1. For the case of silica gel, the water is confined inside translates to 38.78 v/v after 10 h of hydrate formation.
the pore of the gels whereas for the case of silica sand the water is It is also interesting to note that if we compare the water
dispersed in the interstitial space between the sand particles thus conversion (Tables 1 and 2), the normalized rate (Tables 1 and 2)
facilitating the migration and capillary movement of water in and the hydrate growth profile patterns between the two gas
sand. Where as in the case of stirred tank reactor crystal agglom- mixtures employed in this work, they are different even though
eration at the gas/liquid interface limits the hydrate growth rate the propane composition was relatively in the same range
after initial period of hydrate growth. of 2–2.5 mol% for each gas mixture. For instance, the water
We also evaluated the effect of bed height by independently conversion for 1.5 cm bed height for the two gas mixtures were
choosing a three component natural gas mixture of CH4/C2H6/C3H8 about 73.6% and 85.16% for CO2/H2/C3H8 (38.1/59.4/2.5%) and CH4/
(93.0%/5.0%/2.0%) with propane as a co-guest. For this gas mixture, C2H6/C3H8 (93.0%/5.0%/2.0%) respectively. Similarly, the normal-
we only choose to test 1.5 and 5 cm bed heights. Experiments were ized gas uptake rate for 1.5 cm bed height was 75.00 and
performed at 5.5 MPa and 277.2 K (driving force of 4.1 MPa, 185.19 mol of gas min  1 m  3 for CO2/H2/C3H8 (38.1/59.4/2.5%)
348 P. Babu et al. / Chemical Engineering Science 117 (2014) 342–351

Table 2
Summary of Experimental conditions and results for the natural gas mixture. All experiments were conducted at 277.2 K.

Exp. System Pressure Bed Solution Induction Gas consumed after 3 h from Water conversiona NR30
no (MPa) height stateb time IT (min) IT (mol/mol of H2O) (mol %) [7 stdev] (mol min  1 m  3)
(cm) [ 7stdev]

13 CH4 (93.0)/C2H6 (5.0)/C3H8 5.5 1.5 C1 1.7 0.1241 85.16 185.19


14 (2.0)/Water/Silica Sand C2 1.7 0.1225 [7 0.51] [ 7 55.65]
15 C1 0.7 0.1234

16 5.0 C1 0.7 0.1090


17 C2 0.7 0.1096 75.78 55.56
18 C1 2.0 0.1104 [7 0.46] [ 7 28.87]

19 4.0 1.5 C1 0.7 0.1288


20 C2 0.7 0.1313 89.30 109.26
21 C1 0.7 0.1275 [7 1.34] [ 7 3.21]

a
Hydration number of 6.91 (calculated at equilibrium by CSMGem of Sloan and Koh (2008)) for CH4/C2H6/C3H8 was used for calculation.
b
C1: Cycle 1; C2: Cycle 2.

3.1.1. Seawater desalination


Hydrate based desalination (HBD) process was proposed as one
of the freezing approaches to desalinate seawater several decades
ago. Major challenges for the HBD process to being commercia-
lized were slow kinetics of hydrate formation and the separation
of hydrate crystals from the brine. The ability of propane as a
co-guest to draw water from the silica sand bed can be effectively
used for the HBD process addressing the slow kinetics and effective
separation of the hydrate crystals. A schematic of the HBD process is
shown in Fig. 6. Initially the sea water should be pumped into the
hydrate crystallizer to fill the interstitial pore space available between
the silica sand particles placed in the crystallizer. Crystallizer will
then be cooled to the experimental temperature suitable for hydrate
formation. This can be done by utilizing LNG cold energy during
re-gasification or a traditional ammonia refrigeration system. When
exposed to a gas mixture containing propane as a co-guest, water
will be drawn out from the interstitial pore space to form hydrates
above the silica sand layer which we call the hydrate zone. The salts
would preferably get occluded in the silica sand and in the left over
Fig. 5. Effect of experimental pressure (or driving force) on gas uptake (1 h of brine solution below the retainer as shown in the figure. It must be
hydrate growth) and normalized rate of hydrate formation for the natural gas (CH4/ emphasized that some salts might end up adsorbed to the hydrates
C2H6/C3H8) mixture at 4.0 MPa (this work), 5.5 MPa (this work) and 8.0 MPa (Linga by moving along with the water. Literature studies have shown that
et al., 2012) at comparable silica sand bed heights of 1.5 (this work) and 1.8 cm
even with a well-mixed agitated system it is possible to achieve up to
(Linga et al., 2012) respectively.
80% removal of dissolved minerals (Park et al., 2011). One can expect
that the % removal of dissolved minerals to be higher than 80% with
and CH4/C2H6/C3H8 (93.0%/5.0%/2.0%) respectively. Linga et al. our approach but this needs to be investigated further. After the
(2012) reported after evaluating different gas/gas mixtures in both completion of the hydrate formation, the hydrate crystals can be
stirred vessel and fixed bed with sand that the pattern of hydrate separated from the hydrate zone and decomposed to yield salt free
formation growth profiles were different for each gas/gas mixture water. The ability to remove the crystals from the hydrate zone will
for any given contact mode. They reported that the possible be an operational challenge but can be overcome with novel reactor
reasons for this could be due to several factors, like the driving designs. Water conversion can be related to water recovery employed
force at the start of the experiment, the fractionation effect in the in desalination. It is possible to achieve significantly higher water
gas phase during hydrate formation that can dynamically impact the recovery in the range of 60–80% in 1 h operating at less than 60 bars
hydrate formation kinetics for each gas/gas mixture, the relative (6 MPa). Depending on the concentration of propane as a co-guest
rate at which each guest gas is entering into the cages at the and the type of other constituents of the gas mixture there is room to
molecular level and so on. Hence, it is not surprising that even in achieve higher conversions and also to minimize the operating
this work the two gas mixtures had different final water conversions, pressure for the HBD process. This conceptual process is currently
different normalized rates and different growth profile patterns under investigation at a bench scale.
between them.

3.1. Potential applications 3.1.2. Simultaneous CO2 capture and seawater desalination
The ability to draw water and enhanced kinetics in presence of
In order to exploit this behavior of propane as a co-guest in propane in fuel gas mixture can be employed for simultaneous CO2
sand, we propose conceptual flow sheets for applying the clathrate capture and desalination. Schematic of the conceptual flow sheet
process for a standalone seawater desalination method and an for the simultaneous pre-combustion CO2 capture along with
innovative approach to simultaneously capture carbon dioxide and desalination is shown in Fig. 7. In the first step, hydrates are
desalinate seawater in the following section. crystallized from seawater and fuel gas mixture with 2.5% propane
P. Babu et al. / Chemical Engineering Science 117 (2014) 342–351 349

Fig. 6. Schematic concept of the HBD process for seawater desalination.

Fig. 7. Schematic flow sheet of a single stage simultaneous CO2 capture and Desalination operation of HBD process.

at suitable pressure and temperature in the hydrate crystallizer. pioneered the hydrate technology for the past 10–15 years and have
The salts in the seawater do not participate in hydrate formation also considered natural gas hydrates for stationery storage and
and hence get preferably occluded in the silica sand. At the end of domestic transport in addition to the large scale storage and
the hydrate crystallization step, the hydrogen rich residual gas transport from exploration sites to Japan (Kanda et al., 2005;
phase can be sent to gas turbine for energy generation, solid Nogami et al., 2008; Takahashi et al., 2008; Watanabe et al., 2008).
hydrate crystals above the silica sand layer can be recovered, and Advantages of storing and transporting natural gas as hydrates are
the decomposed CO2 gas can be sent for further purification or safety, lower process volume and lower capital cost. It is noted that
sequestration/storage or for utilization. The concentrated brine in natural gas consists of about 0.5–3.0% propane depending on the
the hydrate crystallizer can be flushed out by washing the silica source from where it is produced. Employing a fixed bed column
bed with sea water. This innovative process can run with sig- with silica sand as porous media can enhance the kinetics of hydrate
nificant cost advantage as it combines two energy intensive formation of natural gas. The hydrate formed above the silica sand
processes into one and can be very attractive from an energy layer can be separated, pelletized and can be stored/transported. As
and environment perspective. While the concept of simultaneous can be seen in Fig. 5, in 1 h, we can achieve a natural gas storage of
CO2 capture and seawater desalination is attractive, it must be 137.9 (79.36) v/v at a very high production rate of 2.4474 min  1 or
noted that there may be several engineering/process challenges 109.26 mol of gas m  3 min  1 just at 40 bars. For a stirred tank
and scale up issues that may have to be overcome. reactor, Linga et al. (2012) reported a gas uptake of 36.48 v/v for 1 h
of hydrate formation for the same gas mixture composition at a high
pressure of 80 bars and 277.2 K (calculated by us based on the data of
3.1.3. Natural gas storage and transport Linga et al. (2012)). Such an approach can eliminate the need of
Apart from CO2 capture and desalination, hydrates are considered adding surfactants like sodium dodecyl sulfate (SDS) to improve the
as potential medium for storage and transport of gases especially rate of hydrate formation for NGH storage and transport. A more
natural gas (Gudmundsson et al., 1998; Gudmundsson and pertinent issue for the usage of SDS is its toxicity when employed in a
Borrehaug, 1996; Gudmundsson et al., 1995) Mitsui Engineering has large scale.
350 P. Babu et al. / Chemical Engineering Science 117 (2014) 342–351

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