Professional Documents
Culture Documents
Case 9330
Case 9330
5004
5004
DOUBLE SELECTOR STEERING VALVE
CASE CORPORATION
700 State Street
Racine, WI 53404 U.S.A.
TABLE OF CONTENTS
SPECIFICATIONS ....................................................................................................................................................... 3
NOTE: Case Corporation reserves the right to make improvements in design or changes in
specifications at any time without incurring any obligation to install them on units previously
sold.
SPECIFICATIONS
U. S Value Metric Value
Coil Voltage............................................................................................ 12 Volt, DC
Coil Resistance Value ....................................................................9.3 to 10.4 ohms
Nominal Coil Current draw ..........................................................................1.2 Amp
Spool Spring Free Length.......................................................................... 1.47 inch 37.3 mm
Spring Compression - Compress to 1.00 inch (25.4 mm).................................. 35 lb 15.8 Kg
SPECIAL TORQUES
U.S. Value Metric Value
Solenoid Housing Attaching Screws ................................................. 4 to 5 lb ft 5 to 7 Nm
Spool Spring Housing Attaching Screws .......................................... 4 to 5 lb ft 5 to 7 Nm
MK97D123 MK95H130
9310, 9330 TRACTORS 9350 TRACTORS
(INSIDE THE RIGHT FRONT FRAME VERTICAL PLATE TO (INSIDE THE LEFT FRONT FRAME VERTICAL PLATE,
THE REAR OF THE TRANSMISSION) BETWEEN THE ENGINE AND TRANSMISSION)
MK97D122 MK97D123
9310, 9330 TRACTORS 9310, 9330 TRACTORS
MK95H130
9350 TRACTORS
MA97D012
1
MK97D124
9310, 9330 TRACTORS
Remove the two nuts (1) from the selector valve
mounting bolts, located on the outside of the frame
u n d e r th e hy d ra u l i c ta n k c ove r. R e m ove t h e
selector valve from the tractor.
NOTE: The hydraulic tank cover has been
removed for photographic purposes. The two
mounting nuts are accessible through the
opening in the bottom of the hydraulic tank
cover.
MA97D011
MA97D011
9350 TRACTORS
STEP 3 2
Remove the two makeup hoses (1) from the tee
fittings.
NOTE: Install plugs in all the hoses removed
from the double selector valve. 2
STEP 4
Remove the two ar ticulation cylinder hoses (2)
from the tee fittings.
MA97E008
MA97E008
STEP 5
Remove the two steering hand pump hoses (3) 9350 TRACTORS
from the front of the double selector valve. Remove the two nuts from the selector valve
mounting studs (2). Remove the selector valve
from the tractor.
MK97D074 MK97D082
Remove the solenoid car tr idge housing pilot Remove the solenoid cartridge from the housing.
pressure and return hose adaptor fittings. Discard Discard the backup rings and O-rings.
the O-ring.
STEP 12 STEP 15
MK97D087
MK97D075
Remove the spool end cap attaching bolts.
Remove the valve body por t adaptor fittings.
Discard the O-rings. NOTE: The spool end cap will be under spring
tension.
NOTE: Mark the adaptor fittings port location
and angled or tee fittings for direction.
STEP 16
STEP 13
MK97D091
MK97D080
Remove the spool end cap, spring centering plug,
Remove the solenoid coil retaining nut. Remove spring and spring seat.
the coil from the cartridge stem.
Rac 8-83780 Issued 4-97 Printed in U.S.A.
Template Name: SM_2_col Alt= to hide template information
Template Date: 1994_04_05 Alt+ to display template information
5004-7
STEP 17 STEP 20
MK97D092 MK97D095
Screw one of the end cap retaining bolts into the Remove the cartridge housing cap screws.
end of the spool and carefully withdraw the spool
from the valve body.
STEP 21
NOTE: The spool snap ring need not be
removed unless replacement is required.
STEP 18
MK97D097
Remove the cartridge housing. Discard the O-ring.
MK97D250 STEP 22
Remove the quad ring seal from within the bore of
the valve body.
STEP 19
MK97D099
Clean and inspect all parts for damage or too much
wear. Minor nicks or scratches on the spool may be
removed with crocus cloth or fine emery paper.
MK97D094
Put a mark on the solenoid cartridge housing and
valve body.
MK97D100
Check the spool end cap to be sure the small vent
hole in the cap is open.
STEP 24 STEP 25
MK97D078 MK97D079
Use a multimeter to test the solenoid coil Temporarily install the coil with the attaching nut on
resistance value. The resistance must be 9.3 to t h e c a r t r i d g e s t e m . U s i n g a 1 2 vo l t b a t t e r y
10.4 ohms. Replace the coil if the resistance is not momentarily apply 12 volt power and ground to the
within this range. coil lead. An audible click should be heard and the
pilot spool within the car tridge should retract.
NOTE: Nominal current draw for the coil is 1.2
Replace the cartridge assembly if it failed this test.
amps.
SPOOL END
CAP
SPRING
SPACER
SPOOL SCREW
SNAP RING
QUAD RING
SOLENOID
CARTRIDGE
HOUSING
O-RING
SCREW
O-RING
O-RING
COIL
STAR
LOCK
WASHER
NUT
BACKUP
RING
CARTRIDGE
MS97E006
MK97D098 MK97D250
Lubricate and install a new O-ring in the solenoid Lubricate and install a new quad ring seal in the
cartridge housing. groove of the valve body spool bore.
NOTE: The quad ring must be installed in the groove of
STEP 27 the “C” port end of the valve body.
STEP 29
MK97D096
Install the housing on the valve body so that the
marks made dur ing disassembly are aligned. MK97D093
Torque the screws 48 to 60 lb inch (5 to 7 Nm).
If removed, install the snap ring on the valve spool.
IMPORTANT: The car tr idge hou sing mu st be Install the spool into the valve body.
installed so that the solenoid car tridge will be
located on the “D” port side of the valve body.
STEP 30
MK97D088
STEP 31
MK97D091
Install the spool end cap over the spring.
MK97D089
Install the spool spring on top of the spacer ring.
Spring free length must be 1.47 inch (37.3 mm).
Compress to 1.00 inch (25.4 mm) 35 lb (15.8 Kg).
STEP 32
MK97D100
NOTE: The end cap should be installed so that the
small vent hole is on the front steering cylinder side of
the valve body.
STEP 34
MK97D090
Install the spring centering block on top of the
spring.
MK97D086
Torque the end cap retaining capscrews 48 to 60 lb
inch (5 to 7 Nm).
MK97D083 MK97D081
Lubricate and install new O-rings and backup rings Install the coil (flat steel side down) and retaining
on the solenoid cartridge. nut on the cartridge stem. Torque the coil retaining
nut 54 to 66 lb inch (6 to 7 Nm).
STEP 36 NOTE: Orientate the coil lead wires away from the
selector valve body.
STEP 38
MK97D084
Install and tighten the cartridge into the solenoid
end housing.
MK97D076
Lubricate and install new O-rings on all the port
adaptor fittings. Install the adaptor fittings in their
original location in the valve body.
MA97E008
MK97E008
MK97D124 9350 TRACTORS
9310, 9330 TRACTORS
Install the selector valve on the mounting studs.
Place the selector valve, with mounting bolts, in Install and tighten the nuts to a torque of 18.5 to 21
position on the inside of the frame. Install the lb ft (25 to 28 Nm).
makeup valve mount bracket over the two
mounting bolts on the outside of the frame. Install
and tighten the mounting nuts to a torque of 18.5
to 21.0 lb ft (25 to 28 Nm).
STEP 47
MA97D012
MA97D012
9310, 9330 TRACTORS
MK97D122
9310, 9330 TRACTORS
STEP 48
MA97D011
MA97D011
9350 TRACTORS
STEP 40
Connect the solenoid coil electrical connector (7).
STEP 41
F00131
Install and tighten the solenoid return hose (6).
Put the steering selector switch in the articulation
STEP 42 steer position.
Install and tighten the solenoid pilot pressure hose
(5).
WARNING: When performing the following
STEP 43 procedure, be sure the area is clear of any
Install and tighten the front steering cylinder hoses ! persons. Provide adequate room to perform
(4). full left or right turns. M435
F00282 MK95H130
Start the tractor engine. Steer the tractor in a full Shut down the tractor engine and check the double
left and right turn several times to work the air out selector valve area for any leaks.
of the system.
STEP 52
STEP 50
MK97D141
F00131 If removed, install the hydraulic tank cover.
Place the steer ing selector switch in the
combination steer mode. Steer the tractor in a full
left and right steer mode to check the steering
system for proper operation.
5005
9310, 9330 and 9350 Tractors with Front Steer
CASE CORPORATION
700 State Street
Racine, WI 53404 U.S.A.
TABLE OF CONTENTS
SPECIFICATIONS ....................................................................................................................................................... 3
NOTE: Case Corporation reserves the right to make improvements in design or changes in
specifications at any time without incurring any obligation to install them on units previously
sold.
SPECIFICATIONS
COIL VOLTAGE .............................................................................................................................. 12 Volt, DC
COIL RESISTANCE VALUE .................................................................................................. 9.3 TO 10.3 Ohm
NOMINAL COIL CURRENT DRAW ..................................................................................................... 1.2 Amp
MK95H130
9350 MODELS
STEP 3
MA96E038
9310, 9330 MODELS
If equipped, disconnect the windshield washer
pump hose and electrical connector. Remove the
wire harness from the cable tie.
STEP 2
MK97D125
Use masking tape to label the LH solenoid coil
wires circuit No. 316. Disconnect the wire harness
connector.
MK97D141
9310, 9330 MODELS
Remove the hydraulic tank cover assembly.
MK97D126 MK97D129
Use masking tape to label the load sense solenoid Mark and disconnect the “S” (sensing) port hose.
coil wires circuit No. 314. Disconnect the wire
harness connector.
STEP 8
STEP 5
MK97D130
Mark and disconnect the “T” (tank) port hose.
MK97D127
Use masking tape to label the RH solenoid coil
wires circuit No. 315. Disconnect the wire harness STEP 9
connector.
STEP 6
MK97D131
Mark and disconnect the “C1” port hose.
MK97D128
Mark and disconnect the “P” (pressure) port hose.
MK97D132 MK97D133
Mark and disconnect the “C2” port hose. 9310, 9330 MODELS
MK95H130
9350 MODELS
Loosen and remove the two valve assembly mount
bolts and nuts. Remove the valve assembly from
the tractor.
STEP 12 STEP 15
MK97D134 MK97D058
Remove the C1 and C2 port hose adaptor fittings Remove the “P” port hose adaptor fitting. Discard
from the valve body. Discard the O-ring. the O-ring.
STEP 13 STEP 16
MK97D138 MK97D060
Remove the “S” por t hose and adaptor fitting. Remove the “T” port adaptor fitting. Discard the O-
Discard the O-ring. ring.
STEP 14 STEP 17
MK97D056 MK97D062
Remove the “P” port special orificed adaptor fitting. Mark each solenoid actuator coil and cartridge to
valve body location for assembly reference.
MK97D063 MK97D069
Loosen and remove each solenoid coil retaining Clean and inspect the valve body and all parts for
nut. Remove the coils from the cartridge. debris or damage. Use compressed air to clean all
port openings and solenoid cartridges.
STEP 19
MK97D067
Loosen and remove each of the solenoid cartridge
assemblies from the valve body. Discard the
cartridge O-rings and backup rings.
STEP 21 STEP 22
MK79D070 MK97D071
Use a multimeter to test each solenoid coil Te m p o r a r i l y i n s t a l l a c o i l o n e a c h s o l e n o i d
resistance value. Resistance value must be 9.3 to car tridge. Using a 12 volt battery, momentarily
10.4 ohms. Replace any coils that are not within apply 12 volt power and ground to each coil lead.
this range. An audible click should be heard and the pilot
spool within the car tridge should fully retract.
NOTE: Nominal current draw for the coils is 1.2 Replace the cartridge assembly if it failed this test.
amp.
O-RING BACKUP
RING
BACKUP
RING
O-RING
VALVE BODY
O-RING
CARTRIDGE
COIL
NUT
O-RING
O-RING
O-RING
O-RING
BACKUP
RINGS
BACKUP
RINGS BACKUP
RINGS
BACKUP
RINGS
O-RING
CARTRIDGE
O-RING
O-RING
O-RING
BACKUP CARTRIDGE
COIL
RINGS BACKUP
RINGS
NUT
COIL
NUT
MS97E007
MK97D073 MK97D066
Install new O-rings with backup rings in each Install and tighten each solenoid car tridge into
groove of the C1 and C2 solenoid car tridges. their original valve body locations.
Install a new sealing O-ring on the cartridge body.
STEP 24
MK97D064
Install each solenoid cartridge coil in their original
marked position. Tighten the coil retaining nuts to
a torque of 4.5 to 5.5 lb ft (6 to 7 Nm).
MK97D072
In s ta l l n ew O -r in g s w i t h b a cku p r in g s i n th e
grooves of the pilot pressure solenoid cartridge. STEP 27
Install a new sealing O-ring on the cartridge body.
MK97D061
Install and tighten the “T” port adaptor with a new
O-ring in the valve body.
MK97D059 MK97D112
Install and tighten the “P” port adaptor with a new Install and tighten the “C1” port adaptor with a new
O-ring into the valve body. O-ring into the top of the valve body.
STEP 29 STEP 32
MK97D057 MK97D113
Install and tighten the special orificed fitting on the Install and tighten the “C2” port adaptor with a new
“P” port adaptor. O-ring in the top of the valve body.
STEP 30
MK97D055
Install and tighten the “S” port adaptor with a new
O-ring into the valve body.
STEP 33 STEP 35
MK97D109 MK97D107
9310, 9330 MODELS Connect and tighten the “C1” port hose.
STEP 36
MK95H130
9350 MODELS
MK97D106
Install the valve assembly to the mount bracket.
Connect and tighten the “T” (tank) port hose.
Tighten the two mounting bolts and nuts to a
torque of 18.5 to 21 lb ft (25 to 28 Nm).
STEP 37
STEP 34
MK97D105
MK97D108 Connect and tighten the “S” (sensing) port hose.
Connect and tighten the “C2” port hose.
MK97D104 MK97D141
Connect and tighten the “P” (pressure) port hose. 9310, 9330 MODELS
STEP 42
MK97D102
Connect each solenoid coil wire harness connector
in the order that they were labeled when
disconnected.
STEP 40
MA96E038
A14127
S t a r t t h e t ra c t o r a n d c h e ck fo r l e a k a g e a n d
operation of the valve.
CASE CORPORATION
700 State Street
Racine, WI 53404 U.S.A.
TABLE OF CONTENTS
SPECIAL TORQUE VALUES ......................................................................................................................................... 3
NOTE: Case Corporation reserves the right to make improvements in design or changes in
specifications at any time without incurring any obligation to install them on units previously
sold.
SPECIAL TOOLS
MK96H156 MK95N167
CAS 2480 TRANSMISSION LIFTING BRACKET CAS 10908 IN CAB TRANSMISSION LIFTING
SUPPORT
FRONT
REAR
95F34 MK95N164
4. Install the articulation steering cylinder blocks. Remove the rear floor plate. Mark and remove the front and
rear differential lock switch wiring harness connectors from
5. Remove the key from the key switch. the switches in the front plate. Remove the front floor plate.
STEP 2 STEP 4
MK95N165 MK96H001
Disconnect the wiring harness and remove the operators Lo osen t he inlet tu be split flan ge bo lt s to d rain th e
seat. Remove the storage compartments, floor mats and floor transmission. When the transmission is drained, remove the
insulation. split flange retainers.
MK96H002 MK96H005
Remove the inlet tube clamp from the brace. Remove the lubrication pump outlet hose. Install a plug in the
hose end and a cap on the pump fitting.
STEP 6
STEP 9
1
2
MK96H003
Remove the dipstick tube. MK96H007
STEP 7
2
MK96H008
Remove the four mounting bolts and remove the lubrication
MK96H004 pump (Item 1) and the pump shaft adapter (Item 2).
Loosen the hose clamp and remove the lubrication pump inlet
tube.
MK96H010 MK96H012
Remove the four rear output shaft bolts. Slide the shaft Slide the protective hose away from the jam nut.
rearward to clear the transmission.
STEP 14
STEP 11
2 2
3
1
MK96H013
MK96H009 Mark the position of the jam nut (Item 1) on the cable threads.
If equipped, remove the four bolts and two retainers from the Remove the two bolts (Item 2) that secure the cable support
PTO driveshaft. Slide the shaft rearward to clear the housing to the PTO valve. Loosen the jam nut on the housing
transmission. (Item 3) and turn the lock nut and housing counterclockwise
until free of the cable threads. Remove the cotter and clevis
pin from the valve spool. Mark and disconnect the hydraulic
STEP 12 hoses at the PTO valve.
STEP 15
MK96H011
If equipped, remove the PTO cable clamp.
MK95N110
Remove the cap from the brake reservoir.
MK96H016 MK95N016
Open the bottom bleeder valve and drain as much brake fluid Use a small flat blade pry bar to move the caliper pistons into
as possible into a container. Install the cap loosely on the the caliper by moving the brake pads away from the brake
brake reservoir after draining. disc.
STEP 17 STEP 20
MK96H015 MK96H021
Remove the nut and bolt securing the park brake cable to the Disconnect the brake fluid line. Cap the line and plug the
actuating bracket. caliper fitting.
STEP 18 STEP 21
MK96H026 MK96H017
Remove the cable from the mounting bracket. Remove the brake fluid line clamp and move the line away
from the caliper.
3
MK96H016 MK96H019
Remove the rear cotter pins from the two brake pad retaining
pins (Item 1). Move the pins forward and remove the rear
brake pad (Item 2). Remove the pad return springs (Item 3).
STEP 23
MK96H025
MK96H020
STEP 26
Remove the brake disc mounting bolts and remove the disc.
STEP 24
1
2
MK96H033
Remove the throttle cable from the fuel pump (Item 1) and
mounting bracket (Item 2). Remove the Ty Raps from the
MK96H024 cable.
Remove the front brake pad and move the retaining pins
rearward.
2
3
MK96H034 MK96H044
Remove the clamp bolts from the hydraulic hoses (Item 1), Remove the two driveline guard bracket mounting bolts and
case drain hose (Item 2) and throttle cable (Item 3). remove the bracket.
STEP 28 STEP 31
3
1 2
MK96H036 MK96H046
Remove the pressure hose (Item 1), case drain (Item 2) and Remove the input shaft drive coupler mounting bolts.
compensator hose (Item 3) from the hydraulic pump. Install
plugs in the hose ends and caps on the fittings.
STEP 32
STEP 29
MK96H045
Remove the u-joint retaining bolts from the input shaft yoke.
MK96H042 Remove the input shaft.
Remove the four bolts from the driveline shield and mounting
bracket. Remove the shield.
STEP 33 STEP 36
MK96H047 MK96H050
Loosen the hose clamps on the charge pump inlet tube Loosen the front hose clamp on the charge pump pressure
connecting hose. Slide the hose off the inlet tube. tube connecting hose.
STEP 34 STEP 37
MK96H049 MK96H051
Remove the charge pump outlet tube from the check valve. Remove the charge pressure tube from the piston pump inlet.
Remove the tube from the connecting hose.
STEP 35
STEP 38
MK96H055
Remove the hydraulic cooler hose (Item 1) from the charge MK96H052
pump outlet tube. Remove the tube (Item 2) from the pump. Support the hydraulic pump with a strap or chain between the
pump and ROPS crossmember.
3
1
MK96H057 MK96H041
Remove the two hydraulic pump mounting bolts and move the Remove the temperature switch wire (Item 1) and the
pump forward away from the transmission. restriction indicator wire (Item 2) from the transmission filter.
Remove the wire harness clamp (Item 3).
STEP 40
STEP 43
MK96E349 2
Disconnect the shift solenoid wire harness from the front MK96H043
frame wire harness. Disconnect the temperature switch wire connector (Item 1)
and remove the restriction indicator wire (Item 2) from the
hydraulic filter.
STEP 41
STEP 44
MK96H040
Open the battery compartment door.
MK96H058
Remove the hydraulic filter outlet tube.
1
1 2
1 2
MK96H059 MK96H062
Remove the hydraulic cooler return hose (Item 1) from the Remove the filter wire harness clamps (Item 1) and hydraulic
hydraulic filter inlet tube (Item 2). Remove the inlet tube from h o s e m o u n ti n g b ra cke t ( I t e m 2 ) f r o m t h e t o p o f t h e
the filter. transmission.
STEP 46 STEP 49
MK96H060 MK96H063
Remove the two filter assembly mounting bolts from the filter Remove the steering hose support bracket.
and mounting bracket. Remove the filter assembly.
STEP 50
STEP 47
1
2
MK96H066
MK96H061 If equipped, remove the lubrication supply tube (Item 1) from
Remove the filter bracket mounting bolt from the RH the PTO and remove the tube clamp (Item 2).
transmission mounting bracket. Remove the filter bracket.
MK96H065 MK96H027
Remove the lubrication supply tube from the regulator valve. Remove the front output shaft mounting bolts and remove the
shaft.
STEP 52
STEP 55
MK96H067
If equipped, remove the PTO clutch pressure tube from the MK96H172
PTO control valve. Install a plug in the tube flare nut. Remove the transmission lubrication supply hose bracket.
STEP 53 STEP 56
MK96H090 MK96H069
Remove the nine PTO servo housing mounting bolts, and Mark the position of the lock nut on the cable threads and
remove the servo housing. disconnect the master clutch control cable in the same
manner as described in Step 14 for the PTO cable.
MK96H098 MK96H031
If equipped, remove the PTO clutch pressure supply tube Remove the brake line from the master cylinder. Install a plug
from the shifting valve. Cap the shifting valve fitting and in the brake line and cap the master cylinder fitting. Remove
remove the tube from the tractor. the brake line from the tractor.
STEP 61
STEP 58
2
1
1
1
MK96H096
MK96H097
Remove the shifting solenoid shield mounting bolts (Item 1)
Remove the top brake line clamp mounting bolt.
and remove the shield. Remove the transmission shifting wire
harness clamp bolt (Item 2).
STEP 59
STEP 62
1
2
MK96H070
MK96H095
Disconnect the MPH sensor wire har ness (Item 1) and
remove the bottom brake line clamp and wire harness clamp Remove the remaining four range selector valve mounting
mounting bolt (Item 2). bolts (Item 1) and remove the valve.
NOTE: Use two pilot studs (Item 2) to support the valve
for removal.
MK96H068 MK96H092
Remove the transmission pressure supply hose. Install a plug
in the hose end and cap the transmission fitting.
STEP 66
2 CAS 2480
2
MK96H094
Remove the clutch pressure line (Item 1) from the master
clutch valve. Remove the clutch valve mounting bolts (Item 2)
and remove the valve.
MK96H088
Remove the top four transmission housing split line bolts.
STEP 64 Install the CAS 2480 Lifting Bracket to the transmission using
the four bolts removed from the housing.
STEP 67
MK96H093
Remove the line from the regulator valve.
MK96H173
Install four lifting brackets or eyebolts to the lower corners of
the front and rear of the transmission.
IMPORTANT: I f eye b o l t s a r e u s e d , u s e o n l y d r o p
forged and heat treated eyebolts.
Rac 8-83850 Issued 8-96 Printed in U.S.A.
Template Name: SM_2_col Alt= to hide template information
Template Date: 1994_04_05 Alt+ to display template information
6001-17
STEP 68 STEP 70
CAS 10908
MK96H086 MK96H073
Install the CAS 10908 Lifting Frame into the cab and place as
far forward on the flat floor as possible. Both base extensions
must be placed in the frame bracket at the front of the cab.
MK96H075
MK95N172
The brake can be held down to provide clearance with a 6
inch wood block and the inching (clutch) pedal can be pinned
through the pedal arm.
STEP 69
MK96H074
Remove the vertical mounting bolts on the LH (Item 1) and
RH (Item 2) side mounting brackets.
MK96H087
Install a 3000 lb (1-1/2 ton) chain hoist on the lifting frame
and connect the hook to the lifting bracket. Bolt the upper D-
r ing bracket in the hole above and behind the ROPS
crossmember.
MK96H084 MK96H175
MS96H004
MS96H003
Use the chain hoist to raise the transmission mounts off the To access the LH mounting bracket bolts, use a ratchet hoist
frame. Remove the six bolts from the right side of the connected to the front and rear right side lifting brackets or
transmission and remove the RH mounting bracket. eyebolts to move the transmission towards the right side
frame.
WARNING: To prevent personal injury stay IMPORTANT: Avoid side loading the eyebolts. Apply
! clear of the transmission when lowering or
raising. M445
only the force required to move the transmission.
Remove the six bolts from the left side of the transmission
and remove the LH mounting bracket.
MK96H174 MK96H082
Remove the ratchet hoist from the front and rear right side Use the hoist to carefully lower the transmission to the floor
eyebolts and connect the ratchet hoist between the two rear or into an open pit.
eyebolts and the rear frame.
NOTE: Transmission can also be lowered onto a
transport dolly or fork lift tines.
STEP 75
MK96H176
Connect another ratchet hoist between the front eyebolts and
the front frame cross members. Use the ratchet hoists to
control the clearance around the transmission when lowering MS96G026
the transmission.
Remove the transmission out from under the left side of the
tractor if lowered onto a dolly or fork lift tines.
STEP 76 STEP 78
CAS 2480
MK96H076
Remove the top four transmission housing split line bolts. Use MS96G027
the four bolts removed from the split line to install the CAS
2480 Lifting Bracket onto the top of the transmission. Position the transmission under the tractor.
STEP 77
MK96H078
Attach the hook from the hoist to the lifting bracket.
MK96H077
Install four lifting brackets or eyebolts to the lower corners of
the front and rear of the transmission.
MK96H080 MK96H175
Remove the ratchet hoists from the front and rear lifting
brackets or eyebolts. Install a ratchet hoist on the right side
front and rear eyebolts.
STEP 83
MK96H079
Attach a ratchet hoist between the rear eye bolts and the rear
frame. Attach a ratchet hoist between the front eye bolts and
front frame cross member.
STEP 81
MS96H004
Use the ratchet hoist to move the transmission away from the
left side frame. Install the LH transmission mount. Tighten the
six mounting bolts to a torque of 190 to 215 lb ft (258 to 292
Nm).
MK96H082
Be sure all wiring harnesses and hydraulic lines are clear of
the transmission. Carefully raise the transmission into the
tractor. Use the ratchet hoists to position the transmission
forward or rearward for clearance between the frame
crossmembers.
MK96H075 MK96H073
Remove the ratchet hoist from the right side eyebolts. Align Raise the transmission until the front of the LH transmission
the left rear transmission mount with the frame bracket and mount is above the frame bracket. Use the ratchet hoist to
install the flat washer and vertical mounting bolt. Lower the align the mount and bracket. Install the flat washer and
transmission until the mount is resting firmly on the frame ver tical mounting bolt lower flat washer and nut. Do not
bracket. Install the flat washer and lock nut. Tighten the nut tighten the nut.
until the flat washer contacts the rubber grommet in the frame
bracket. Do not tighten to the specified torque. STEP 87
STEP 85
MS96H003
MK96H083
Install the ratchet hoist between the front right corner eyebolt Remove the ratchet hoist. Install the RH transmission mount.
and the left side frame. Tighten the six mounting bolts to a torque of 190 to 215 lb ft
(258 to 292 Nm).
MK96H074 MK96H089
Align the RH transmission mount with the right frame bracket If equipped, install a new gasket on the PTO servo housing.
and install the vertical mounting bolt. Lower the transmission
onto the frame bracket and install the flat washer and nut.
Tighten the three vertical bolts and nuts to a torque of 185 to
STEP 92
205 lb ft (250 to 280 Nm).
STEP 89
MK96H090
Install the servo housing and PTO clutch control valve
2 assembly onto the PTO. Tighten the nine mounting bolts to a
torque of 24 to 31 lb ft (32 to 42 Nm).
MK96H087
Remove the hoist (Item 1) and lifting frame (Item 2) from the NOTE: The three 80 mm long bolts must be installed in
cab. the servo housing before the housing is installed on the
PTO.
STEP 90
MK96H088
Remove the lifting bracket from the transmission.
STEP 96
2
1
1
MK96HO95
Install two pilot studs in the bottom mounting holes (Item 1)
for the range selector valve. Install a new gasket on the range
selector valve and install the valve on the front of the MK96H094
transmission. Install the first four mounting bolts (Item 2). Do
Install a new gasket and install the master clutch control
not tighten the bolts. Remove the guide bolts.
valve. Tighten the four mounting bolts to a torque of 24 to 31
NOTE: Be sure the clutch cable is routed behind the lb ft (32 to 42 Nm).
range selector valve.
STEP 97
STEP 94
MK96H068
MK96H092
Install the clutch tube on the clutch valve and tighten both
Install the transmission pressure supply hose. flare nuts.
STEP 95 STEP 98
MK96H093 MK96H096
STEP 99
MK96H070
Connect the MPH sensor wire harness.
STEP 102
MK96H031
Install the brake fluid line into the tractor. Install the brake
fluid line onto the master cylinder. Do not tighten the flare nut.
STEP 100
MK96H098
If equipped, install the PTO clutch pressure supply tube on
the range selector valve.
STEP 103
MK96H097
Install the MPH sensor wire harness and brake line clamps
on the range selector valve. Tighten all range selector valve
mounting bolts to a torque of 24 to 31 lb ft (32 to 42 Nm).
Tighten the brake fluid line flare nut on the master cylinder.
MK96H067
Install the supply tube on the PTO clutch control valve.
1
2
2
1
3
MK96H069 MK96H066
Install the lubrication supply tube on the PTO (Item 1) and the
clamp (Item 2) on the transmission housing split line. Tighten
both flare nuts. Tighten the clamp mounting bolt to a torque of
40 to 53 lb ft (54 to 72 Nm).
STEP 107
95F40
Connect the master clutch control cable to the clutch control
valve spool with the clevis pin and cotter pins. Turn the cable
housing (Item 1) and jam nut (Item 2) clockwise onto the
control cable to the mark on the threads. Install the flange
bolts (Item 3). Refer to the Master Clutch Adjusting section of
this manual for proper clutch setting procedures. MK96H099
Install the pump coupling and shaft adaptor onto the
transmission pump shaft.
STEP 105
STEP 108
MK96H065
If equipped, install the PTO lubrication supply tube onto the
regulator valve. Do not tighten the flare nut. MK96G057
Install the pump assembly onto the transmission. Tighten the
mounting bolts to a torque of 80 to 96 lb ft (109 to 130 Nm).
R e m ove t h e s u p p o r t c h a i n o r s t r a p f r o m t h e RO P S
crossmember.
Rac 8-83850 Issued 8-96 Printed in U.S.A.
Template Name: SM_2_col Alt= to hide template information
Template Date: 1994_04_05 Alt+ to display template information
6001-27
STEP 109 STEP 112
MK96H063 MK96H060
Install the steering hose bracket on the transmission housing Install the hydraulic filter on the bracket. Tighten the two
split line. Tighten the bolt to a torque of 40 to 53 lb ft (54 to 72 mounting bolts to a torque of 33 to 37 lb ft (45 to 50 Nm).
Nm).
STEP 113
STEP 110
1
1
2 MK96H043
MK96H062 Connect the hydraulic fluid filter restriction indicator switch
Install the transmission and hydraulic filters wire harness wire to the switch.
clamps (Item 1) and the cable and hose bracket (Item 2) on
the top of the transmission split line. Tighten the bolts to a
torque of 40 to 53 lb ft (54 to 72 Nm). STEP 114
1
STEP 111
2
MK96H041
Connect the transmission filter restriction indicator switch
(Item 1) and the temperature switch (Item 2). Install the wire
MK96H061 harness clamp (Item 3) on the frame and tighten the nut to a
Install the hydraulic filter assembly mounting bracket. Tighten torque of 9 to 10 lb ft (12 to 14 Nm).
the bolt to a torque of 160 to 180 lb ft (215 to 245 Nm).
MK96H051 MK96H048
Install the charge pump pressure tube to the piston pump. Do Slide the connecting hose onto the charge pump inlet tube
not tighten the flare nut. and tighten the hose clamps.
MK96H058 MK96H027
Install the hydraulic filter outlet tube onto the filter assembly. Install the front drive shaft on the front output yoke. Tighten
Do not tighten the flare nut. the bolts to a torque of 37 to 49 lb ft (50 to 66 Nm).
MK96H050 MK96H055
Slide the hose section over both tubes and tighten the hose Install the charge pump outlet tube (Item 1) on the charge
clamps. Tighten the flare nuts on both tubes. pump. Do not tighten the flare nut. Install the hydraulic cooler
inlet hose (Item 2) onto the outlet tube. Do not tighten the
hose end fitting.
3
2
1
3 2
MK96H059 MK96H100
Install the hydraulic filter inlet tube (Item 1) on the filter Install the compensator (Item 1), case drain (Item 2) and
assembly. Do not tighten the flare nut. Connect the hydraulic outlet pressure hoses (Item 3) to the piston pump.
fluid temperature switch connector (Item 2). Install the
hydraulic cooler return hose (Item 3) onto the inlet tube. Do IMPORTANT: The piston pump must be half full of
not tighten the hose end fitting. hydraulic fluid before starting the tractor. To fill the piston
pump disconnect the case drain hose, fill the pump half
full of clean operating fluid of the specified type and
STEP 122 connect the case drain hose.
STEP 124
MK96H049 3
Connect the outlet tube with the check valve on the filter inlet
tube. Tighten the three flare nuts and two hydraulic cooler
hose end fittings. MK96H034
Install the compensator and case drain hose clamps (Item 1),
the pressure hose clamp (Item 2) and the fuel hose and cable
clamps (Item 3) on the mounting bracket. Tighten the
mounting bolts to a torque of 26 to 30 lb ft (36 to 40 Nm).
MK96H033 MK96H044
Install the throttle cable on the mounting bracket (Item 1) and I n s t a l l t h e d r i ve l i n e s h i e l d m ou nt i n g bra cket on th e
the throttle lever (Item 2). Install any clamps or TyRaps transmission. Tighten the bolts to a torque of 110 to 132 lb ft
removed during disassembly. (149 to 179 Nm).
3 2
1
MK96H046 MK96H042
Install the input drive shaft on the drive coupler. Tighten the Install the driveline shield (Item 1), clutch cable clamp bracket
bolts to a torque of 110 to 132 lb ft (149 to 179 Nm). (Item 2) and the steering hoses clamp bracket (Item 3) on the
shield mounting bracket. Tighten the four mounting bolts to a
torque of 26 to 30 lb ft (36 to 40 Nm).
STEP 127
MK96H045
Install the input drive shaft on the input shaft yoke. Tighten
the bolts to a torque of 37 to 49 lb ft (50 to 66 Nm).
MK96HO19 MK96H020
Install the brake disc. Tighten the mounting bolts to a torque
of 115 to 130 lb ft (155 to 175 Nm).
STEP 133
1
3
MK96H025
Install the brake caliper assembly onto the transmission.
Tighten the four mounting bolts to a torque of 150 to 180 lb ft
2
(203 to 244 Nm).
MK96H016
NOTE: If the brake pad retainer pins were removed from Install the rear brake pad (Item 1) and pad return springs
the caliper they must be installed in the caliper with the (Item 2). Install the rear cotter pin (Item 2)in the pad retainer
front cotter pins in place before installing the caliper pins.
assembly.
STEP 134
STEP 131
2
MK96H021
1 MK96H024
Install the brake fluid tube on the brake caliper.
Push the brake pad retainer rods (Item 1) forward and install
the front brake pad (Item 2).
STEP 138
2
MK96H017
Install the brake fluid tube clamp bracket on the transmission
housing split line. Tighten the bolt (Item 1) to a torque of 40 to
53 lb ft (54 to 72 Nm). Install the tube clamp on the bracket
and tighten the nut and bolt (Item 2) to a torque of 33 to 37 lb
ft (45 to 50 Nm). MK96H013
If equipped, install the PTO control cable on the valve. Install
STEP 136 the clevis pin and cotter pin. Turn the cable housing and jam
nut clockwise onto the cable to the mark on the threads.
Install the flange bolts.
MK95N169
Fill the brake fluid reservoir of the master cylinder and bleed
the brakes. See Section 7002 for correct brake bleeding
procedure. 95F40
PTO CABLE ADJUSTMENT PROCEDURE
STEP 137
Use the following procedure to adjust the control cable.
1
1. Make sure the PTO lever is in the OFF position.
2. ‘Loosen the flange bolts and jam nut.
3. Rotate the housing clockwise or counterclockwise until
the PTO control lever is in the maximum rear position.
2
4. Tighten the flange bolts and jam nut.
MK96H015
MK96H105 MK96H010
Slide the protective hose up to the jam nut. Install the rear drive shaft on the rear output yoke. Tighten the
bolts to a torque of 37 to 49 lb ft (50 to 66 Nm).
STEP 140
STEP 143
MK96H011
MK96H008
Install the PTO clutch cable clamp on the lower left rear
caliper chamber mounting bolt. Tighten the bolt to a torque of
35 to 42 lb ft (48 to 57 Nm).
STEP 141
MK96H006
Install the pump coupler (Item 1) and shaft adaptor (Item 2)
onto the pump shaft and install the lubrication pump on the
transmission. Tighten the two mounting nuts and two bolts to
MK96H009 a torque of 66 to 87 lb ft (91 to 120 Nm).
Install the PTO output shaft on the PTO drive yoke. Tighten
the bolts to a torque of 25 to 30 lb ft (34 to 41 Nm).
MK96H005 MK96H003
Fill the lubrication pump with the specified transmission fluid. Install the dipstick tube. Do not tighten the flare nut.
Install the pump outlet hose.
STEP 148
STEP 145
MK96H002
MK96H004 Install the brace between the dipstick tube and lubrication
Install the lubrication pump inlet tube onto the pump. Do not pump inlet tube. Tighten the dipstick tube flare nut.
tighten the hose clamp.
STEP 146
MK96H001
Install the split flange retainers on the tube and transmission.
Tighten the bolts to a torque of 23 to 35 lb ft (31 to 48 Nm).
Tighten the hose clamp.
STEP 149 4. Loosen the cable housing again, slowly, until the assistant
just feels the pedal make contact with the travel stop.
Getting the correct master clutch operation requires that the
actuating cable arrangement between the inching pedal and 5. From the point of contact, loosen the cable housing two
the transmission clutch control valve be accurately adjusted. additional full turns.
Master clutch cable adjustment is done with the engine shut 6. Tighten the cable housing cap screws. Use a wrench to
down and park brake applied. The adjustment procedure will hold the housing while tightening the jam nut to lock the
also require the aid of an assistant in the cab to “hand” housing in place.
operate and “feel” the inching pedal travel. Use the following
procedure for master clutch cable adjustment. NOTE: Clutch actuating cable replacement procedure
will be different from the above adjustment procedure.
3 STEP 150
1 1
2
2
3
MK96H069
1. At the master clutch control valve located on the right
side of the transmission, loosen and back off the cable MK95N164
housing jam nut (Item 1). Use two wrenches for this
procedure, one to retain the housing (Item 2) and one to
loosen the jam nut. Loosen, do not remove the two
housing cap screws (Item 3).
MS96A011
2 1
Install the front floor plate (Item 1). Connect the front and rear
differential lock switch wire harness connectors. Install the
rear floor plate (Item 2).
MK95N180
2. With an assistant in the cab pushing down on the inching
p e d a l ( I t e m 1 ) , l o o s e n t h e c a bl e h o u s i n g a t t h e
transmission end until the assistant feels the inching
pedal touch the travel stop (Item 2).
MK95N165 A14127
Install the floor insulation, floor mats, storage compartments Apply the park brake and run the engine for 10 minutes to
and operators seat. check for leaks. Shut off the engine. Check the transmission
fluid level. Add fluid as needed to the correct level. Remove
the wheel chocks.
STEP 152
F00034
Fill the transmission to the proper level with clean Case
HYTRAN ® PLUS fluid.
CASE CORPORATION
700 State Street
Racine, WI 53404 U.S.A.
TABLE OF CONTENTS
SPECIFICATIONS ....................................................................................................................................................... 3
NOTE: Case Corporation reserves the right to make improvements in design or changes in
specifications at any time without incurring any obligation to install them on units previously
sold.
SPECIFICATIONS
Valve Spool Centering Spring
Free Length..................................................................................................................... 2.50 inch (63.50 mm)
Compress to 1.375 inch (34.925 mm)......................................................................... 18 to 22 lbs (80 to 98 N)
SPECIAL TOOLS
MS96E034
MS96E039
STEP 1 STEP 3
MK96E137
Thoroughly clean the exterior of the remote valve assembly
and all connecting lines.
STEP 4
MS96E038
If equipped, on the inside side wall of the hydraulic tank
cover, disconnect the windshield washer motor electrical
supply connector. Remove the washer pressure hose strain
relief ty-rap and disconnect the hose at the washer motor.
STEP 2
MK96E138
If equipped, disconnect the TPH supply hose from the valve
outlet end cover.
MK96E136
Remove the hydraulic tank cover assembly.
MK96E139 MK96E142
If equipped, disconnect the TPH supply hose from the TPH Disconnect the steering control valve supply line.
valve to the relief valve.
STEP 9
STEP 6
MK96E146
MK96E141 If equipped with front steer, disconnect the steering selector
If equipped, disconnect the TPH cylinder supply hose at the valve and makeup valve pressure line from the inside front
relief valve. frame.
STEP 7 STEP 10
MK96E140 MK96E147
Label each coupler hose valve section with a number and Disconnect the load sense line.
port location. Disconnect the remote coupler hoses from each
remote valve section.
MK96E148 MK96E111
Disconnect the pump compensator line. Disconnect each valve spool actuating rod.
STEP 12 STEP 15
MK96E149 MK96E112
Disconnect the pressure hose. Disconnect the flow control adjusting cable from the number
one valve section.
STEP 13
STEP 16
MK96E150
Disconnect the return hose. MK96E144
Suppor t the remote valve and remove the three valve
assembly mount bolts.
MK96E151
Remove the remote valve assembly.
STEP 18 STEP 19
MK96E200 MK96E214
Place the remote valve assembly on a clean work bench. Remove the outlet connector from the end cover.
Remove the fittings from each valve section.
MK96E202 MK96E206
Loosen and remove the valve assembly retaining nuts and Remove each valve body from the studs.
washers.
NOTE: There are three metal shims between each of
the valve bodies and between the valve bodies and the
STEP 21 end covers.
STEP 24
MK96E204
Remove the end cover assembly.
MK96E207
STEP 22 Remove the three studs from the end cover and priority valve
sections.
STEP 25
MK96E205
Remove the three metal shims (one on each stud) that are
between the end cover and the valve body.
MK96E094
Remove the control spool filter retaining bolts.
MK96E095 MK96E123
Remove the dust cover, retainer and filter from the spool. Remove the roll pin from the flow control adjusting shaft.
STEP 27 STEP 30
MK96E121 MK96E124
Remove the O-rings from the sides of the valve body. Loosen the flow control adjusting nut.
STEP 28 STEP 31
MK96E122 MK96E125
Remove the flow control adjustment stop pin from the valve Remove the adjusting nut and shaft.
body.
MK96E126 MK96E128
Remove the flow control sleeve, spool, springs and stop pin Remove the detent housing from the valve spool.
assembly.
NOTE: There will be some resistance when removing
the detent housing because of the detent balls inside the
STEP 33 housing moving over the detent ramp on the valve spool.
STEP 36
MK96E127
Remove the detent housing retaining screws.
MK96E129
STEP 34 Remove the one large and two small O-rings from the detent
housing.
STEP 37
MK96F001
Remove the detent housing and valve spool assembly from
the valve body.
MK96E131
Carefully remove the snap ring from the detent housing.
NOTE: The plug is under spring tension. Hold thumb
pressure against the plug when removing the snap ring.
Rac 8-83740 Issued 5-96 Printed in U.S.A.
Template Name: SM_2_col Alt= to hide template information
Template Date: 1994_04_05 Alt+ to display template information
8001-13
STEP 38 STEP 41
MK96E132 MK96E135
Remove the plug and spring. Remove the O-rings and backup rings from the detent piston.
STEP 39 STEP 42
MK96E133 MK96E254
Carefully push out the piston, balls and washer from the Loosen and remove the secondary shuttle plug.
detent housing.
NOTE: Be careful not to lose any of the eight steel balls STEP 43
as the piston comes out of the housing.
STEP 40
MK96E255
Remove the steel ball from the valve body.
MK96E134
The piston, balls and washer shown removed from the
housing.
MK96E257 MK96E259
Remove the O-rings from the shuttle plug. Remove the valve spool O-rings from each end of the valve
spool bore.
STEP 45
STEP 48
MK96E256
Loosen and remove the primary shuttle plug. MK96E260
Loosen and remove the detent adjusting screw from the
detent housing.
STEP 46
MK96E258
Remove the primary shuttle plug O-rings.
MK96E261 MK96E265
Install the sharp end of a small punch into the hole located in If necessary to repair the detent coupler, loosen and turn the
the top of the regulator piston. Carefully pull the piston detent coupler from the valve spool.
assembly out of the housing.
NOTE: The detent coupler is installed with the thread
lock sealant on the threads. The detent coupler should
not be removed unless repair is necessary.
STEP 52
MK96E262
NOTE: Be careful not to lose the parts when pulling the
piston assembly out of the housing.
MK96E157
STEP 50
Remove the detent coupler, spring retainers, spring and the
detent spacer from the valve spool.
STEP 53
MK96E263
To remove the detent shaft, compress the centering spring
and remove the detent shaft from the slotted coupler.
MK96E264
Use a 1/4 -20 NC tap to clean the threads in the bore of the
valve spool.
Rac 8-83740 Issued 5-96 Printed in U.S.A.
Template Name: SM_2_col Alt= to hide template information
Template Date: 1994_04_05 Alt+ to display template information
8001-16
STEP 54 STEP 56
MK96E158 MK96E162
Remove the flow control shaft from the adjusting nut. Disassemble the flow control sleeve and spool assembly.
STEP 55
MK96E159
Remove the O-rings and backup ring from the flow control
shaft and nut.
STEP 57 STEP 60
MK96E168 MK96E172
Loosen and remove the secondary shuttle plug. Loosen the relief valve pressure adjustment screw jam nut.
Remove the pressure adjustment screw.
STEP 61
MK96E170
Remove the shuttle plug steel ball.
STEP 59
MK96E275
Remove the poppet valve and spring from the bore of the
housing.
MK96E171
Remove the O-rings from the shuttle plug.
MK96E274 MK96E279
Remove the O-ring seal from the screw. Remove the control spool and spring from the bore of the
inlet cover.
STEP 63
STEP 66
MK96E175
Remove the socket head spool retaining plug from the spool MK96E178
end of the inlet cover. Loosen and remove the relief valve housing.
STEP 64
MK96E176
Remove the O-ring from the plug.
MK96E180
MK96E179 Clean and inspect all parts for damage or wear. Minor nicks
or scratches found on spools or valve bores can be removed
Remove the O-rings and backup ring from the relief valve
with fine crocus cloth. Use compressed air to clean all orifices
housing.
and spool bores.
MK96E271
MS96E042
STEP 69 STEP 70
MK96E181 MK96E182
Lubricate and install new O-rings on the primary shuttle plug.
Install the lubricated shuttle plug into the valve body. Tighten the plug to 5 lb ft (7 Nm).
STEP 71
MK96E185
Install the valve spool into the valve body bore from the rear
MK96E259 (detent end) of the valve body.
Lubricate and install new O-rings into each end of the valve
spool bore.
MK96E099 MK96E101
Clamp the valve body in a vise (detent end up) with brass or Install the centering spring on top of the spring retainer.
plastic jaw protectors. Put the open end of the first detent
spring retainer over the end of the spool. NOTE: Check the centering spring for the following
specifications:
STEP 76
MK96E100
Install the detent spacer on top of the spring retainer.
MK96E097
Install the second retainer on the spring. Lubricate the spring
and spring retainers.
MK96E096 MK96E156
Remove all foreign material from the threads of the detent Push down on the spring retainer. Install the detent shaft into
coupler. Use Loctite 242 on the coupler threads. Compress the slotted end of the detent coupling.
the centering spring and turn the detent coupler into the end
of the valve spool.
STEP 78
MK96E155
Put a drift through the hole in the control end of the spool to
keep the valve spool from turning. Torque the detent coupler
to 5 lb ft (7 Nm).
STEP 80 STEP 83
MK96E221 MK96E224
Lubricate and install the two small and one large new O-ring Install a new hardened washer in the detent bore of the
into the detent housing. housing over the detent shaft.
STEP 81 STEP 84
MK96E222 MK96E225
Install the detent housing and cap screws. Torque the cap Install the eight steel balls into the detent bore.
screws to 8 lb ft (11 Nm).
IMPORTANT: C o a t t h e d e t e n t s h a f t l i b e r a l l y w i t h STEP 85
lithium based grease to prevent sticking or rusting.
STEP 82
MK96E231
Lubricate and install new O-rings and backup rings on the
detent piston. Install the Teflon backup rings toward the
MK96E223 outside of the piston.
Clamp the valve assembly in a vise (detent housing end up).
MK96E232 MK96E228
Lubricate the piston and rings liberally with petroleum jelly or Install the housing plug on top of the spring.
clean grease.
STEP 87
MK96E229
Install the plug retaining snap ring on top of the plug.
STEP 91
MK96E226
Install the piston into the bore of the housing. The concave
surface end of the piston must contact the steel detent balls.
STEP 88
MK96E230
Use a press to compress the detent spring. Position the press
arbor inside the snap ring. Install the snap ring fully seated in
the groove of the housing.
MK96E227
Install the detent spring into the housing.
MK96E233 MK96E236
Install the detent relief spring on the detent poppet. Install a new rubber O-ring inside the regulator piston on top
of the Teflon ring.
NOTE: Check the detent relief spring specifications.
STEP 96
STEP 93
MK96E237
MK96E234 Install a new rubber O-ring in the piston outside groove.
Install the small steel washer over the poppet stem on top of
the spring.
STEP 97
STEP 94
MK96E238
Install a new Teflon backup ring on top of the rubber O-ring.
MK96E235 Lubricate the regulator piston and O-rings liberally with
Install a new Teflon backup ring inside the regulator piston. petroleum jelly.
MK96E239 MK96E241
Install the regulator piston assembly on the detent poppet Turn and push the detent poppet assembly until the poppet is
stem. seated in the pilot seal.
MS96E043 MK96E242
If required, install a new pilot seat into the detent housing. Install the detent adjusting screw and locknut into the detent
Press the pilot seat into the detent housing until it is seated in housing.
the bore.
NOTE: The preload on the relief poppet must be
adjusted to return the valve control spool to the neutral
STEP 100 position at the specified pressure setting. The pressure
can be adjusted on the tractor by turning the adjusting
screw and actuating one of the auxiliary cylinders to the
end of the cylinders stroke. See Section 8000 for correct
adjustment procedure and pressure setting.
MK96E240
Install the detent poppet assembly into the detent housing.
MK96E243 MK96E245
Install the 3/16 inch diameter steel ball into the secondary
shuttle bore of the valve housing.
STEP 104
MK96E257
Install new rubber O-rings on the secondary shuttle plug.
Lubricate the O-rings and plug with petroleum jelly. Install the plug assembly into the valve body and tighten to 5 lb ft (7 Nm).
FLOW ADJUSTING SPOOL AND SHAFT Install the flow control spool into the flow control sleeve so
that the end of the spool without the grooves goes into the
notched end of the sleeve.
STEP 106
STEP 107
MK96E164
MK96E165
Rac 8-83740 Issued 5-96 Printed in U.S.A.
Template Name: SM_2_col Alt= to hide template information
Template Date: 1994_04_05 Alt+ to display template information
8001-29
Install the outer spring into the end of the sleeve without the STEP 110
notch.
NOTE: Check the flow control outer spring to
specifications.
STEP 108
MK96E246
Install the flow adjusting spool and sleeve assembly (spring
end first) into the valve body.
STEP 111
MK96E166
Install the inner spring into the outer spring.
STEP 109
MK96E160
Install a new rubber O-ring and Teflon backup ring on the flow
adjusting shaft. Lubr icate the shaft and O-r ings with
petroleum jelly.
STEP 112
MK96E167
Install the stop pin into the springs.
MK96E161
Install a new rubber O-ring on the flow control retaining nut.
MK96E162 MK96E249
Install the shaft through the retaining nut. Install the (1/8 x 1-1/4 inch) roll pin into the flow adjustment
shaft.
STEP 114
STEP 117
MK96E247
Align the end of the flow adjusting shaft with the slot in the MK96E250
end of the flow control sleeve and turn the retaining nut into Install the rubber dust cover through the spool filter retainer.
the bore. Torque the retaining nut 20 lb ft (20 Nm).
STEP 118
STEP 115
MK96E251
MK96E248 Install the new filter into the filter retainer so that the smooth
Install the (1/8 x 1 inch) roll pin into the valve body. side of the filter will be against the valve body. Install and
torque the new filter retaining bolts to 4 lb ft (5 Nm).
MS96E044
MS96E045
MK96E170 MK96E270
Install the 3/16 inch steel ball into the secondary shuttle bore Install the large rubber O-ring on the relief housing.
of the inlet valve body.
STEP 123
STEP 120
MK96E271
MK96E171 If removed, install a new pilot filter into the relief housing.
Install new rubber O-rings on the secondary shuttle plug.
STEP 124
STEP 121
MK96E272
MK96E269 Install a new Teflon backup ring and rubber O-ring into the
Lubricate the O-rings and shuttle plug with petroleum jelly. lower groove of the relief housing.
Install the shuttle plug into the secondary shuttle bore. Torque
the plug to 5 lb ft (7 Nm).
MK96E273 MK96E277
Lubricate the O-rings and relief housing with petroleum jelly. Install and turn in the pressure adjustment screw the same
Install the relief housing into the threaded bore of the valve number of turns that were recorded at disassembly. Tighten
body. Torque the housing to 65 lb ft (88 Nm). the pressure adjustment screw jam nut.
STEP 129
MK96E274
Install a new O-r ing into the groove on the pressure
adjustment screws.
MK96E278
STEP 127 Install the control spring into the bore of the valve spool.
STEP 130
MK96E276
Install the pilot poppet and spring into the pressure adjusting
screw bore.
MK96E177
Install the open end of the spool with the spring into the valve
body bore.
Rac 8-83740 Issued 5-96 Printed in U.S.A.
Template Name: SM_2_col Alt= to hide template information
Template Date: 1994_04_05 Alt+ to display template information
8001-35
STEP 131
MK96E280
MK96E281
Install a new O-ring on the retainer plug. Install the retainer plug in the valve body. Torque the plug to 75 lb ft (101 Nm).
STEP 132
MK96E208
Install one new metal shim on each of the studs between the
MK96E207 end cover and the valve body.
Install and tighten the three studs into the end cover with the
steering priority valve.
MK96E209 MK96E211
Install four new O-rings into the valve body. Use petroleum Install the three metal shims (one on each stud) and new O-
jelly to lubricate and hold the O-rings in place. rings that go between the last valve section and the outlet
cover.
STEP 135
STEP 137
MK96E210
Install the valve body over the studs against the LH end MK96E212
cover. Be careful not to damage the O-rings or metal shims. Lubricate and install four new O-rings into the last valve
Repeat Steps 133 through 135 for each valve body being section.
installed.
NOTE: Install new O-rings and metal shims between STEP 138
each of the valve bodies being installed.
MK96E213
Install the outlet cover over the studs against the last valve
body.
MK96E203 MK96E215
Install the stud washers and nuts. Torque the nuts to 18 to 20 Install and tighten the remote coupler hose adaptor fittings
lb ft (24 to 27 Nm). with new O-rings into each of the valve body ports.
STEP 140
MK96E201
Install and tighten the valve inlet, outlet and compensator port
fittings with new O-rings into the inlet cover.
MK96E151 MK96E111
Position and install the remote valve assembly on the mount Install each valve spool actuating rod pin, spacer and cotter
plate using the original spacer washers between the valve pin.
assembly and the rubber isolator mounts.
STEP 146
STEP 143
MK96E150
MK96E102 On the inside frame, connect and tighten the return tube.
Tighten the three mount bolts 30 to 35 ft lb (40 to 47 Nm).
STEP 147
STEP 144
MK96E149
MK96E112 Connect and tighten the pump supply hose.
Connect the number one valve flow adjustment cable.
MK96E148 MK96E142
Connect and tighten the pump compensator line. From outside the frame, connect and tighten the steering
control valve supply hose.
STEP 149
STEP 152
MK96E147
Connect and tighten the sense line. MK96E140
Connect and tighten each remote valve section A and B port
hose in the order removed.
STEP 150
STEP 153
MK96E146
If equipped with steerable front axle, connect and tighten the
front steer selector valve and makeup valve pressure lines. MK96E141
If equipped, connect and tighten the hitch cylinder supply line
at the relief valve.
MK96E139
If equipped, connect and tighten the supply line from the hitch
valve to the relief valve.
STEP 155
MS96E038
If equipped, connect the windshield washer hose and
electrical connector at the motor.
STEP 158
Star t the engine and check for leaks. If no leaks appear
c o n t i nu e t o r u n t h e e n g i n e u n t i l t h e hy d r a u l i c f l u i d
temperature is 130 to 150° F (54 to 66° C) and follow the
procedure in Section 8000 to test and set detent kickout
pressures.
MK96E138
Check for leaks when pressure tests are complete.
Connect and tighten the hitch supply hose tot he end cover.
STEP 156
MK96E192
Install the hydraulic tank cover and tighten the bolts.
9004
RADIATOR REMOVAL
CASE CORPORATION
700 State Street
Racine, WI 53404 U.S.A.
TABLE OF CONTENTS
SPECIAL TORQUE VALUES ......................................................................................................................................... 3
NOTE: Case Corporation reserves the right to make improvements in design or changes in
specifications at any time without incurring any obligation to install them on units previously
sold.
RADIATOR REMOVAL
STEP 1 STEP 3
MK96H135 MK96J017
Open the hood.
STEP 2
MK96J018
Install a nylon strap (or chain) around the rear hood braces.
Install a strap (or chain) between the rear engine lifting
MK96J002 bracket and the hood brace strap. Remove any looseness in
Remove the lift assist springs from each side of the radiator the strap or chain.
frame bracket.
IMPORTANT: Without the lift assist springs and hood
brace stop bolt installed the hood is heavy and could go
over center without the chain or strap in place. Clearance
between the hood and the engine, when the hood is
closed, will not allow for the ratchet hoist to be installed
at this time.
MK96J004 MK96J016
Close the hood. Open the hydraulic cooler and remove the Replace the strap or chain between the rear engine lifting
stop bolt from the hood support brace. bracket and the rear hood brace with a ratchet hoist.
STEP 5 STEP 8
MK96J003 MK96J020
Remove the spring retaining bolts and springs from each side Release the hood support brace and use the ratchet hoist to
of the hood. further open the hood until the hood support brace is clear of
the radiator mount.
STEP 6
MK96J022
MK96J019
NOTE: It will be necessary to spread the lower rear
Carefully open the hood until the hood support brace locks to
corners of the hood as they pass over the radiator frame
support the hood.
brackets. Place a piece of cardboard or heavy cloth
under the corners to prevent scratches.
NOTE: The hood will be heavier to open without the lift
assist springs.
MK96F084 MK96H149
Close the grille. Remove the heater core return hose from the core. Plug the
end of the hose.
STEP 12
MK96J023
Use the ratchet hoist to open the hood until the hydraulic
cooler assembly opens completely. MK96J021
Remove the two hose clamp bolts. Route the end of the hose
STEP 10 into a clean container. Remove the plug from the end of the
hose and drain the radiator.
MK96F086
Place support stands or blocks under the hood.
MK96H149 MK96J025
Install the heater hose onto the heater core. Loosen the hose clamps and slide the exhaust aspirator hose
away from the engine air inlet tube.
STEP 16
MK96J021
Install the heater hose clamps.
MK96J026
STEP 14 Remove the air duct mounting bolt.
1
MK96J024
Place a drain pan under the lower radiator hose. Loosen the
hose clamps and remove the heater return hose (Item 1) and
lower radiator hose (Item 2).
MK96J027 MK96J036
Remove the air inlet tube mounting bolts.
MK96J049
MK96J028 Remove the four air inlet tube support bracket mounting bolts
and remove the bracket.
Move the air inlet tube forward and raise the tube. Remove
the tube rearward.
STEP 20
STEP 18
MK96J030
MK96J029 Remove the overflow hose (Item 1) and filter return hose
(Item 2) from the radiator.
Remove the air duct from the radiator.
2
MK96J032 MK96J037
Loosen the hose clamp and remove the upper radiator hose Loosen the air conditioning compressor adjusting bolts and
(Item 1) and cab air filter aspirator hose (Item 2). remove the compressor belt.
STEP 22 STEP 24
MK96J031 MK96J038
Remove the hose clamps from the fan shroud. Use a 3/8 inch square drive socket wrench to move the spring
loaded idler pulley clockwise to relieve the tension on the belt.
Remove the serpentine belt.
STEP 23
STEP 25
MK96J034
Loosen the fan clutch mounting bolts 1/2 turn. Do not remove
the bolts. MK96J039
Remove the fan clutch mounting bolts and remove the fan
assembly.
MK96J040 MK96J033
Remove the four mounting bolts from each side of the fan Remove the five radiator mounting bolts from each side of the
shroud. Remove the fan shroud. radiator.
STEP 27 STEP 29
OEM 4129
MK96J042 MK96J043
Install OEM 4129 Lifting Eyes to the top LH and RH fan Carefully remove the radiator from the tractor.
shroud mounting holes. Connect a hoist to the lifting eyes.
RADIATOR INSTALLATION
STEP 30 STEP 33
OEM 4129
MK96J054 MK96J042
Install two OEM 4129 Lifting Eyes to the top two fan shroud Remove the lifting eyes from the radiator.
mounting bolt holes. Attach a hoist to the lifting eyes.
STEP 34
STEP 31
1
2
MK96J045
MK96J043 Install the lower radiator hose (Item 1) and heater return hose
Carefully install the radiator into the tractor. (Item 2) onto the radiator. Tighten the hose clamps.
STEP 32 STEP 35
MK96J033 MK96J040
Install the radiator mounting bolts. Tighten the ten bolts to a Install the fan shroud on the radiator. Tighten the eight
torque of 12 to 14 lb ft (16 to 19 Nm). mounting bolts to a torque of 12 to 14 lb ft (16 to 19 Nm).
MK96J047 MK96J048
Install the fan clutch assembly onto the engine. Tighten the Install the air conditioning compressor belt. Install a tension
mounting bolts to a torque of 40 to 45 lb ft (54 to 61 Nm). gauge on the belt and adjust the compressor until the gauge
reads 90 to 100 lbs (40 to 45 Kg).
STEP 37
2
MK96J037
MK96J038
Tighten the adjusting bolt (Item 1) to a torque of 41 to 52 lb ft
Use a 3/8 inch drive socket wrench to move the spring loaded
(55 to 71 Nm). Tighten the pivot bolt (Item 2) to a torque of 70
idler pulley clockwise to allow the serpentine belt to be
to 90 lb ft (96 to 122 Nm).
installed on all the pulleys.
STEP 39
MK96J031
Install the hose clamps onto the fan shroud. Tighten the bolts
to a torque of 12 to 14 lb ft (16 to 19 Nm).
MK96J032 MK96J036
Install the cab air filter aspirator hose (Item 1) onto the fan Install the air inlet tube mounting bracket. Tighten the front
shroud and the upper radiator hose (Item 2). Tighten the hose bolts to a torque of 28 to 32 lb ft (39 to 44 Nm).
clamps.
STEP 41
MK96J049
MK96J029
Install the inlet air duct into the radiator mount.
MK96J028 MK96J025
Install the exhaust aspirator tube connecting hose onto the
inlet tube and tighten the hose clamps to a torque of 77 to 93
lb in. (9 to 10.5 Nm).
STEP 47
MK96J027
Install the inlet tube onto the air duct and onto the air cleaner
housing. Install the lower mounting bolts and tighten to a
torque of 40 to 45 lb ft (54 to 61 Nm).
MK96J020
STEP 45 Use the ratchet hoist to close the hood enough to open the
grill. Continue to close the hood while guiding the hood
support brace into the brace guide of the radiator mount.
MK96J026
Install the air duct mounting bolt (Item 1) and tighten the inlet
tube clamp (Item 2). Tighten the clamp to a torque of 77 to 93
lb in. (9 to 10.5 Nm). MK96J022
NOTE: It will be necessary to spread the lower rear
corners of the hood as they pass over the radiator mount.
MK96J019 MK96J004
Close the hood until the hood support brace locks into the Close the hood completely and open the hydraulic cooler
brace guide. assembly. Install the stop bolt in the hood support brace.
Tighten the bolt and nut to a torque of 33 to 37 lb ft (45 to 50
Nm).
STEP 49
STEP 51
MK96J017
Replace the ratchet hoist from between the rear hood braces
and the rear engine lift bracket with a strap or chain as MK96J003
described in Step 3. Remove any looseness in the strap or Install the lift assist springs, spacers and spring retaining
chain. bolts on each side of the hood. Tighten the bolts to a torque
of 52 to 59 lb ft (70 to 80 Nm).
IMPORTANT: Without the lift assist springs and hood
brace stop bolt installed, the hood is heavy and could go
over center without the chain or strap in place. Clearance STEP 52
between the hood and the engine, when the hood is
closed, will not allow for the ratchet hoist to be installed
at this time.
MK96J002
Open the hood and install the LH and RH side lift assist
springs into the radiator frame brackets.
MK96J017 MK96J053
Fill the coolant recovery reservoir to the full mark. Start the
engine and run at low idle for five minutes with the radiator
cap off. Shut down the engine and if necessary, add coolant
to the radiator and install the radiator cap.
MK96J018
Remove the straps or chains from between the rear hood
brace and the rear engine lift bracket.
STEP 54
MK96J050
Fill the radiator completely with the specified coolant.
IMPORTANT: W h e n t h e c o o l a n t i s r e p l a c e d , t h e
cooling system must be precharged. Add one pint of
DCA4 liquid (5 units) for each 4 gallons of coolant (1.2
units per gallon). The coolant filter must contain one unit
for each 4 gallons of coolant.
9005
9310 and 9330 Model Tractors
CASE CORPORATION
700 State Street
Racine, WI 53404 U.S.A.
TABLE OF CONTENTS
SPECIAL TORQUE VALUES ......................................................................................................................................... 3
NOTE: Case Corporation reserves the right to make improvements in design or changes in
specifications at any time without incurring any obligation to install them on units previously
sold.
HOOD REMOVAL
STEP 1 STEP 3
MK96J001 MK96F155
Open the grille and hood. Use two nylon lifting straps with Place a wood block on the hood support bracket to prevent
closed loop ends 8 to 10 ft (244 to 305 cm) long. Install the the hood latch from locking.
lifting straps through the front of the grille opening and out
each side of the hood. Secure the closed loop ends of the
straps on the top of the hood. STEP 4
STEP 2
MK96J003
Carefully close the hood and remove the lift assist spring
mounting bolt, spacer and spring from the hood.
MK96J002
Remove the lift assist springs from the radiator frame bracket.
STEP 5
NOTE: The hood will be heavier and more difficult to
control without the lift assist springs.
MK96J004
Open the hydraulic cooler assembly and remove the stop bolt
and nut from the hood brace. Close the cooler assembly.
MK96J005 MK96J009
Remove the snap ring and washer from the hood brace pivot Carefully pull the wire harness through the front frame
stud. crossmember.
STEP 10
MK96J008
Remove the hood brace from the radiator mount frame. Use
the washer and snap ring to secure the brace inside the grille
MK96J011
frame.
Connect the overhead hoist to the lifting straps.
STEP 8
STEP 11
MK96J010
MK96J006
Remove the ground wire from the frame stud (Item 1) and
disconnect the lighting wire harness connector (Item 2). Remove the roll pins from the hood hinge pins.
MK96J007 MK96J013
Remove the hood hinge pins. Pull the hood forward and remove from the tractor.
IMPORTANT: D o n o t a l l ow t h e h o o d t o s t r i ke t h e
STEP 13 windshield.
2 2
MK96J014
Raise the hood until the front hood braces (Item 1) and MK96J012
seams (Item 2) will pass over the top of the radiator assembly
NOTE: The lower rear corners of the hood will have to
when the hood is moved forward. Balance the hood by
be spread apart to pass over the radiator mount
adjusting the lifting straps.
assembly. Place a piece of cardboard or thick cloth under
the corners to prevent scratching and assist in sliding the
hood over the radiator frame mount.
HOOD INSTALLATION
STEP 15 STEP 18
MK96F155 MK96J013
Place a wood block on the hood support to prevent the hood Carefully move the hood rearward over the radiator assembly.
latch from locking.
IMPORTANT: D o n o t a l l ow t h e h o o d t o s t r i ke t h e
windshield.
STEP 16
MK96J011 MK96J012
Open the grille. Install nylon lifting straps through the front of
NOTE: the bottom rear corners of the hood will have to
the hood and out the sides. Attach the ends of the straps to a
be spread to pass over the radiator mount assembly.
hoist. Balance the hood by adjusting the lifting straps.
Place a piece of cardboard or thick cloth under the
corners to prevent scratching and assist in sliding over
STEP 17 the radiator mount assembly.
2 2
MK96J014
Lift the hood high enough to allow the front hood braces (Item
1) and seams (Item 2) to pass over the radiator mount
assembly.
Rac 8-83890 Issued 8-96 Printed in U.S.A.
Template Name: SM_2_col Alt= to hide template information
Template Date: 1994_04_05 Alt+ to display template information
9005-8
STEP 19 STEP 22
MK96J007 MK96J009
Install the hood hinge pins. Install the headlight wire harness through the front frame
crossmember. Install the r ubber grommet (Item 1), if
removed.
STEP 20
STEP 23
1
2
MK96J006
Install the roll pins into the hinge pins.
MK96J010
Connect the lighting wire harness connector (Item 1) and
STEP 21 install the ground wire on the frame ground stud (Item 2).
STEP 24
MK96J011
Disconnect the hoist from the lifting straps.
MK96J005
Install the hood brace into the radiator mount frame. Install
the washer and snap ring on the pivot stud.
MK96J004 MK96F155
Open the hydraulic cooler assembly. Install the stop bolt and Remove the wood block from the hood support bracket.
nut on the hood brace. Tighten the bolt and nut to a torque of
33 to 37 lb ft (45 to 50 Nm). Close the cooler assembly.
STEP 29
STEP 26
MK96J001
Remove the lifting straps from the hood. Close the hood and
MK96J003 grille.
Install the lift assist spring, spacer and mounting bolt. Tighten
the bolt to a torque of 52 to 59 lb ft (70 to 80 Nm).
STEP 27
MK96J002
Open the hood and install the lift assist springs on the
radiator frame.