Arch Girder - Repair Calculation Sheet

CALCULATION SHEET COVER PAGE
PROJECT NAME: SHIBIN SPINNING FACTORY
PROJECT NO.: 10/2022
DEPARTMENT: STRUCTURAL DEPARTMENT
DIVISION: ENGINEERING DEVISION
TEAM LEADER:
PREPARED BY:
REVIEWD BY: Dr. AMR ELGAMAL
REV NO.: 04
ISSUED FOR: CONSTRUCTION
DATE: 02-2023
Calculation Sheet for
SHIBIN EL-KOM SPINNING FACTORY
Design of Strengthening for Factory

Date Approved by Checked by Designed by
02-2023
Table of Contents
1. BUILDING DESCRIPTION ....................................................................................... 3
2. DESIGN CRITERIA.................................................................................................... 3
2.1 APPLICABLE CODES AND STANDARD ...................................................... 3

2.2 MATERIAL REQUIRMENTS........................................................................... 3
2.3 LOADS ............................................................................................................... 5
3. SERVICEABILITY LIMIT STATES ....................................................................... 11
3.1 Deflection .......................................................................................................... 11

3.2 Lateral Drift....................................................................................................... 11
3.3 Crack Width ...................................................................................................... 11
4. DESIGN SOFTWARE .............................................................................................. 11

5. METHODOLOGY: ................................................................................................... 11
5.1 Method of Analysis: - ...................................................................................... 11

5.2 Results: - .......................................................................................................... 11
5.3 Method of design: - ......................................................................................... 11
5.4 FOUNDATION DESIGN CRITERIA............................................................ 11
6. STRUCTURAL SYSTEM ......................................................................................... 12

7. INPUT DATA ............................................................................................................ 13
8. ASSIGNED LOADS.................................................................................................. 27
9. ANALYSIS RESULTS.............................................................................................. 32
10. DESIGN ................................................................................................................... 36
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1. BUILDING DESCRIPTION
Spinning Factory is a Reinforced Concrete Arch Girder Structure at Shbin El-Kom

City, Menufia Gov. The total height of the roof above the ground surface is
approximately 12.30 m.
In this calculation sheet, it is required to do Check of the design the strengthening of
Reinforced Concrete Elements of the Factory
2. DESIGN CRITERIA
2.1 APPLICABLE CODES AND STANDARD
The following local Egyptian codes shall be used throughout the design of
the buildings of the project:
- The Egyptian Code for Assessment of Loads on Buildings and Structures,
No. 201-2011.
- The Egyptian Code for Design and Construction of Concrete Structures,
No. 203-2017.
- The Egyptian Code of Practice for Steel Construction and Bridges, no.
205-2004.
- The Egyptian Code for Soil Mechanics, Design and Construction of
Foundation, No. 202-2001.
2.2 MATERIAL REQUIRMENTS

• Concrete
- The characteristic Concrete cube strength after 28 days shall be as follows:
- Reinforced Concrete for Main Arch Girder = 225 kg/cm2
- Reinforced Concrete for Secondary Arch Girder = 225 kg/cm2
- Reinforced Concrete for Main Tie Beam = 225 kg/cm2
- Reinforced Concrete for Secondary Tie Beam = 225 kg/cm2
- Reinforced Concrete for Main Hunger = 225 kg/cm2
- Reinforced Concrete for Secondary Hunger = 225 kg/cm2
- Reinforced Concrete for Marginal = 225 kg/cm2
- Reinforced Concrete for Columns and Walls = 225 kg/ cm2
- Reinforced Concrete for Sub Structure = 225 kg/cm2
- Thermal Coefficient for Concrete = 1.25 x 10-5
- Poison Ratio = 0.20 (Non Cracked Concrete)
= 0.00 (Cracked Concrete)
- Modulus of Elasticity = 4400 (Fcu)0.5 (n/mm2 )
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The above-mentioned stresses require that a mix be designed to realize a target

mean strength equal to the characteristic strength plus the safety margin. A quality
assurance technique must be followed before starting the works and during construction to
make sure that the required strength is constantly maintained. Ready mix concrete is
preferable for such a big project.
• Steel Reinforcement
- Normal Mild Steel “R” (st. 24/35)
- Ultimate tensile strength = 3500 kg/cm2
- Yield stress = 2400 kg/cm2
- Minimum percentage of elongation = 20%
- High Tensile Steel “Y” (St.40/60)
- Ultimate tensile strength = 6000 kg/cm2
- Yield stress = 4000 kg/cm2
- Minimum percentage of elongation = 12%
The following minimum concrete cover shall be provided for reinforcement:
- Concrete cast against and permanently exposed to earth = 50 mm
- Concrete exposed to earth or weather = 50 mm
- Concrete not exposed to weather or in contact with ground:
- Beams and Slabs = 25 mm
- walls and columns = 30 mm
• Structural Steel
- Structural steel grade shall be ST 37 and ST 52 according to the Egyptian
Standards ES 260, with the following tensile stresses:
- Allowable tensile stress of steel grade ST 37 = 4.00 ton/cm2
- Allowable tensile stress of steel grade ST 52 =2.00 ton/cm2
- All bolts material shall be steel 52 conforming to Egyptian Standard No.
260
- High strength bolts grade (10.9) or (8.8) can be used.
- Ordinary bolts conform to ST52 can be used.
- Anchor bolts are to conform to Steel 37.
• Prestressing Cables
- Allowable Yield stress of steel grade = 17000 ton/cm2
- Allowable Ultimate stress of steel grade =19000 ton/cm2
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2.3 LOADS
The following loads were considered in the design review process based on
the Design drawings, Code requirements, and assumptions.
Dead loads include weight of the structure itself including weight of all walls,
permanent partitions, floors, roofs and finishes, services, glazing and all other permanent
construction. The basic weights of various materials being considered in the design
review are as follows:
2.3.1 Materials Specific Weight

- Reinforced Concrete 25 kN/m3
- Plain Concrete 22 kN/m3
- Light weight Concrete 8 kN/m3
- Soil 20 kN/m3
- Steel 78.5 KN/m3
2.3.2 SUPER IMPOSED DEAD LOADS

- Floor finishes (normal 80mm) 2.0 kN/m2
- Floor finishes (screed 50mm) 1.2 kN/m2
- Ceiling and services 0.50 kN/m2
- Mechanical services (Collateral Loads) 1.00 kN/m2
- Roof finishes (approx. 250mm) 2.5 kN/m2
- Light weight partitions 0.5 kN/m2
- 50 mm Sandwich Panels 0.15 kN/m2
2.3.3 IMPOSED LIVE LOADS

- Machine Deck Slabs (or as indicated) 10 kN/m2
- Public circulation area 2.5 kN/m2
- Storage 3.0 kN/m2
- Corridors, Lobbies, Courtyards 3.0 kN/m2
- Stairs/ramps 3.0 kN/m2
- Toilet/rest rooms 2.0 kN/m2
- Rooms / Normal Areas (Administrative) 2.5 kN/m2
- Roof Slabs (Inaccessible) 1.00 kN/m2
- Roof with access for maintenance only 1.5 kN/m2
- Landscape 5.0 kN/m2
- Mechanical room Minor equipment 5.0 kN/m2
- Store 5.0 kN/m2
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2.3.4 WIND LOADS

The building shall be designed for wind loads calculated in accordance with
Egyptian code for load ECP. No. 201-2011 Chapter (7) for building at Shin El-Kom City,
Menufia Gov. based on the following parameters:
- Basic wind speed (V) 36 m/sec
- Exposure Type B
- Importance factor 1.20
- Topographic factor 1.00
- Directionality factor (Kd) 0.85
- Guest Factor 0.85
2.3.5 SEISMIC LOADS

The building shall resist seismic forces in accordance with ECP. No. 201-
2011 for building at Cairo City, based the following parameters:
- Occupancy Importance factor (III) 1.2
- Soil profile type C
- Response Modification ( R ) 5
- System Overstrength ( Omega) 3
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2.3.6 THERMAL LOADS

- Change of Temperature will be taken as ± 20°, according to
Egyptian code for load ECP. No. 201-2011
2.3.7 SOIL BEARING CAPACITY

- Based on the provided design The Net Pile Capacity =50 ton
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2.3.8 Earth Pressure

- The building was checked based on the following assumptions
- Internal friction angle of soil = 30o
2.3.9 LOAD COMBINATIONS

The structure shall be checked for load combination in accordance with ECP
203-2017, section 3-2-1-1 which will be as follows:
• For Ultimate Limit State
U1 = 1.4 D + 1.6 L
U2 = 1.5 (D + L)
U3= 1.4 D + 1.6 (E+L)
U4 =0.8 (1.4 D + 1.6 L + 1.6 WX)
U5 = 0.8 (1.4 D + 1.6 L - 1.6 WX)
U6 = 0.8 (1.4 D + 1.6 L + 1.6 WY)
U7 = 0.8 (1.4 D + 1.6 L - 1.6 WY)
U8= 1.12 D + α L + 1.0 SX
U9= 1.12 D + α L - 1.0 SX
U10= 1.12 D + α L + 1.0 SY
U11= 1.12 D + α L - 1.0 SY
U12 = 0.9 D
U13 = 0.9 D + 1.6 E
U14 = 0.9 D + 1.3 WX
U15 = 0.9 D - 1.3 WX
U16 = 0.9 D + 1.3 WY
U17 = 0.9 D - 1.3 WY
U18 = 0.9 D + SX
U19 = 0.9 D - SX
U20 = 0.9 D + SY
U21 = 0.9 D - SY
U22 = 0.8 (1.4 D +1.6 L+1.6 T)
U23 = 1.4 D +1.4 T
U24 = 1.4 D +1.6 L + 1.6 K
U25 = Envelope of (U1 TO U23)
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• For Serviceability (Workability) Limit State
S1 = 1.0 D + 1.0 L
S2 = 1.0 D + 1.0 L + 1.0 WX
S3 = 1.0 D + 1.0 L + 1.0 WY
S4 = 1.0 D + 1.0 L - 1.0 WX
S5 = 1.0 D + 1.0 L - 1.0 WY
S10 = 1.0 D + α L/1.2 + SX/1.4
S11 = 1.0 D+ α L/1.2 + SY/1.4
S12 = 1.0 D+ α L/1.2 - SX/1.4
S13 = 1.0 D + α L/1.2 - SY/1.4
S14 = 0.9 D
S15 = 0.9 D + 1.0 WX
S16 = 0.9 D + 1.0 WY
S17 = 0.9 D - 1.0 WX
S18 = 0.9 D - 1.0 WY
S19 = 0.9 D + SX/1.4
S20 = 0.9 D + SY/1.4
S21 = 0.9 D - SX/1.4
S22 = 0.9 D - SY/1.4
S23 = 1.0 D+1.0 T
S24= 1.0 D+1.0L+1.0 T
S25 = Envelope of (S1 TO S20)
Where:
D= Dead Load
L= Live Load
W= Wind Load
E= Earth Pressure or Liquid Pressure
S= Seismic load
T= Temperature load
K= Dynamic Loads
α= 0.25
- For floor in public assembly
- For live load in excess of (500 kg/m2)
- For garage live loads.
α = 0.5 - for other live loads
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3. SERVICEABILITY LIMIT STATES

3.1 Deflection
The deflection of structural concrete and steel elements (beams and slabs) is
limited by the values indicated in ECP No. 203-2017.
3.2 Lateral Drift

Deformation of the building under Lateral load shall not exceed the value of the
values indicated in ECP No. 203-2017 and ECP No. 201-2011.
3.3 Crack Width

Crack width for retaining walls was considered as 0.1 mm
4. DESIGN SOFTWARE
The following software was used in the structural design of this project:
- CSI SAP 2000 V.24.0.0
- Design Spread sheets
- MS Excel
5. METHODOLOGY:
5.1 METHOD OF ANALYSIS: -

A mathematical Calculations have been performed by using CSI SAP 2000
V.24.0.0 taking into considerations all acting loads to get the maximum reactions and
straining actions at different sections.
5.2 RESULTS: -
Maximum straining actions for all elements are obtained and used for design.
5.3 METHOD OF DESIGN: -

The Ultimate state method is used for design.
5.4 FOUNDATION DESIGN CRITERIA

The foundation consists of Reinforced Concrete Pile Cap
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6. STRUCTURAL SYSTEM
The structural system is an Arch Girders Reinforced Concrete Frame. The
vertical loads shall be carried out by Pre-Cast Concrete Slab Carried by the Reinforced
Concrete Secondary Arch Girder Carried by Reinforced Concrete Main Arch Girder resisted on a
Reinforced Concrete Columns.
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7. INPUT DATA
LAYOUT
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3D MODEL
(CSI SAP 2000 V. 24.0.0)
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2D MODEL
(CSI SAP 2000 V. 24.0.0)
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8. ASSIGNED LOADS
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9. ANALYSIS RESULTS
REACTIONS
(CSI SAP 2000 V. 24.0.0)
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STRAINNING ACTION
(CSI SAP 2000 V. 24.0.0)
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10. DESIGN
Check of Columns
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All Columns are Unsafe
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Check of Main Arch Girders
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All Main Arch Girders are UnSafe

Need to be strengthened to be (90 x70) with
Extra steel not less than 20T18
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Check of Secondary Arch Girders
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All Secondary Arch Girders are Safe Except

Hungers are Unsafe due to the presence of a lot of
Cracks due to Exposure to weather factors
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Check of Marginal Beams
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All Marginal Beams are Safe
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Check of Tied Strut
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All Tied Struts are Safe
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Arch Girder - Repair Calculation Sheet

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CALCULATION SHEET COVER PAGE

PROJECT NAME: SHIBIN SPINNING FACTORY

PROJECT NO.: 10/2022

DEPARTMENT: STRUCTURAL DEPARTMENT

DIVISION: ENGINEERING DEVISION

REVIEWD BY: Dr. AMR ELGAMAL

ISSUED FOR: CONSTRUCTION

Design of Strengthening for Factory

2.1 APPLICABLE CODES AND STANDARD ...................................................... 3

3. SERVICEABILITY LIMIT STATES ....................................................................... 11

3.1 Deflection .......................................................................................................... 11

4. DESIGN SOFTWARE .............................................................................................. 11

5.1 Method of Analysis: - ...................................................................................... 11

6. STRUCTURAL SYSTEM ......................................................................................... 12

Design of Strengthening for Factory

Spinning Factory is a Reinforced Concrete Arch Girder Structure at Shbin El-Kom

2.2 MATERIAL REQUIRMENTS

Design of Strengthening for Factory

The above-mentioned stresses require that a mix be designed to realize a target

Design of Strengthening for Factory

2.3.1 Materials Specific Weight

2.3.2 SUPER IMPOSED DEAD LOADS

2.3.3 IMPOSED LIVE LOADS

Design of Strengthening for Factory

2.3.4 WIND LOADS

2.3.5 SEISMIC LOADS

Design of Strengthening for Factory

Design of Strengthening for Factory

2.3.6 THERMAL LOADS

2.3.7 SOIL BEARING CAPACITY

Design of Strengthening for Factory

2.3.8 Earth Pressure

2.3.9 LOAD COMBINATIONS

• For Ultimate Limit State

Design of Strengthening for Factory

• For Serviceability (Workability) Limit State

Design of Strengthening for Factory

3. SERVICEABILITY LIMIT STATES

3.2 Lateral Drift

3.3 Crack Width

5.1 METHOD OF ANALYSIS: -

5.3 METHOD OF DESIGN: -

5.4 FOUNDATION DESIGN CRITERIA

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory

Design of Strengthening for Factory