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Rechargeable Lithium-ion Battery

Battery System Components


SCiB™ Type3 Battery Module
Capable of constructing various scales of battery systems
Several SCiB™ cells are combined to provide user-friendly modules.Depending on the
requirement, battery systems of various sizes can be built. This product can be used in a wide
Monitors the voltage range of applications that support social infrastructure, from public, industrial, electric power
Uses lithium titanate. and temperature.
and transportation systems to general households.
SCiB™ cell CMU* board
(2 in parallel 12 in series) (* Cell Monitoring Unit)

Transmits each type of data.


CAN* communication connector
(* Controller Area Network)
Examples of module application
Railway Cranes 架線区間
Electric Ships

Output terminal (+)

Output terminal (-)

Electric Power Systems UPS 架線区間

Exterior case, etc.


Made of flame-retardant resin.

* This is an image illustration.

Characteristics of Type3 battery module for the stationary / industrial applications


* Cycle life of cell. Cycle characteristics/performance * SOC: State of Charge
depends on cell type and usage conditions.

Low-temperature Wide effective SOC*range


Safety Long life operation High input/output Rapid charging

Charges to approx. 80% Available SOC range


Low risk of fire Large current 0 -100%
Cycle life of Usable even
of the capacity
or explosion 20,000* times
or more at -30 °C can be input/output
in 12 minutes
of

Note: The above values are measurement using a Type3-20 battery module under specific conditions, and are not guaranteed values. Performance depends on customers' usage conditions.

2 3
Battery system block diagram

1 BMU
2G type
Upper controller 6 Termination
PLC, etc.
(Battery Management Unit)
plug (TP)
BMU monitors the cell voltage and temperature of PCS
(Power Conditioning System)
Ethernet /CAN The termination plug is the termination resistor
each battery module, and protects the battery if an ( +) (- ) for CAN communication.
e
abnormality is detected. Additionally, this measures
Main circuit
the charge/discharge current, and calculates the SOC
value. Furthermore, this notifies the upper controller
of the battery information, measurement/calculation 7 Service disconnect
information, etc. via Ethernet or CAN communication. (SDC) SDC-750 SDC-1500

1
S type H type BMU-2G BMU-2G The service disconnect is used to disconnect the
2 Contactor
(Standard) (High current)
CH1 CH2 CH1 CH2 main circuit when installing / removing the
(MC) battery module or during the maintenance
a work. The built-in fast acting fuse to protect the
The contactors are installed respectively to the positive
2 Terminal block Terminal block battery in the case of external short circuit.
terminal and negative terminal of the main circuit to
shut down the main circuit in response to instructions 3 * SDC-1500 does not have a built-in protection fuse.
Use a commercially-available fuse additionally.

from BMU if an abnormality occurs in the battery. 4 ELS b ELS c The example of fuse use
• HINODE ELECTRIC (750GH-200UL)
* The drive signal cable comes with the H type. • Mersen (HP10NH2GPV200B)

W
W

CAN communication CAN communication

ELS
Cable types
3 Current a BMU connection cable
leak sensor Use the BMU connection cable to connect between BMU and
(Earth-leakage sensor:ELS) other components, upper device, maintenance device, and
CH1 line

CH1 line
12VDC power source.
The current leak sensor detect s leakage in
response to instructions on the fault diagnostic b Current leak sensor
main circuit cable
signal from the upper controller after the main 5 6 Use this cable to connect to the connector used for the
circuit is shut down. current leak sensor main circuit connection.
Up to 37 modules

Up to 37 modules
c Current leak sensor
7 connection cable
SDC SDC
C2 type
d Use this cable to connect to the current leak sensor control
4 Current sensor signal connector.
(Hall Current Transformer : HCT)
d SDC-750 fitting detection cable
The current sensor measures the charging/discharging CAN communication CAN communication
Use this cable to connect to the fitting detection connector
current. The measured data is sent to BMU via CAN e of the service disconnect.
* The cable for SDC-1500 is to be prepared by customers.
communication. (only for BMU-2G)
CH2 line

CH2 line
* The CAN communication connector is to be prepared by customers.
e Connection cable for Ethernet/CAN
communication
This cable is to be prepared by customers.

Type3 Use this cable for the CAN-communication connection

Battery unit (#2)


Battery unit (#1)

5 Battery between BMU-2G and the upper communication (Ethernet),


module, BMU, or current sensor (C2 type).

Battery unit (#3)


module (MDL)
Recommended cable (STP straight cable, category 5e or higher)

Battery unit (#4)


Battery unit (#5)
Note: The CAN communication cable extension length cannot exceed 40 m.

Component Connector Remarks


The battery module consists of 24 cells (2 in parallel Up to 28 modules can be connected to CH1 and CH2 lines. Up to 28 modules can be connected to CH1 and CH2 lines. Main on the CH1 side Mixed with other
and 12 in series), and incorporates the cell monitoring BMU-2G
Sub on the CH2 side Dedicated control cables
unit (CMU) that monitors the voltage and temperature HCT Current sensor (C2 type) Common to IN/OUT
MDL Battery module RJ45 IN/OUT independent
of these cells.
*Cable end is to be appropriately processed by customers.

Battery unit #22 at the maximum

4 5
Products required for constructing the battery system
Battery module (MDL) Characteristics of the second-generation BMU "BMU-2G"
Product name Type3-20 Type3-23 Type3-20HP Dimensions W190×D361×H125mm (not include protruding portion)
BMU-2G collects the information such as cell voltage or module temperature from each battery module in the battery unit,
Model name FM01202CCA04A FM01202CCB01A FM01202CCE01A Nominal voltage 27.6V
and performs controls, abnormality detection and diagnosis to protect the battery module.
Rated capacity 40Ah 45Ah 39Ah Ambient temperature -30 to 45 °C Additionally, BMU-2G reads the total current of the batter y unit from the current sensor, and performs the SOC
Nominal energy 1104Wh 1242Wh 1076Wh Ambient humidity 85%RH or less (no condensation) calculation of the battery unit.
Max.charge/ 160 A (continuous), 350 A (rush current) 160 A (continuous),
discharge current 500 A (rush current) Cell voltage measurement, module temperature
Range of Major built-in
battery voltage DC18.0V ∼ 32.4V functions
measurement, cell balancing*, CAN communication
* Function to even differences in voltage among cells connected in series The data can be transmitted via Ethernet or CAN communication.
Weight Approx 14 kg Approx 15 kg Upper controller BMU-2G CAN communication

Combine the battery module and battery system components for using. Termination plug
Please contact our sales team for details.
CAN communication (CH1 line)

Battery system components Main connector


Product name Photo Type Model name Specification Dimensions (mm) Weight(g) Remarks PLC, etc. CH1

Current sensor
BMU
Upper communication: Select from Ethernet/CAN CH2
2G type 5P4E0124P001
Maximum number of Type3 series connection: 37* W95.0×D88.0×H32.0
130 Standard type Sub connector
(Battery (BMU-2G-RJ45) Maximum number of BMU connection: 22 (Protrusions excluded)
Management Unit) * For BMU-2G, up to 56 modules can be connected.
CAN communication (CH2 line)
Sets the parameters,
controls the current, Up to 37 modules can be connected to CH1 and CH2 line.
S type Contact rated capacity: 800 VDC-100 A _
FMW-GAA0004P W98.0×D44.0×H86.2 650

(Standard) Coil rating: 12 VDC-583 mA ± 10% monitors the module temperature, (Maximum number of Type3 series connection: 37)


Contactor and obtains the log information, etc.
* Up to 28 modules can be connected in each line
(MC)
Up to 22 units
H type 5P4E0092P001
Contact rated capacity: 750 VDC-200 A
W111.0×D63.0×H74.7 750
Drive signal cable included
(High current) Coil rating: 12 VDC-3.3 A ± 10% (Cable length: 300 mm)
Setting, monitor, log information,
C2 type The CAN communication Service tool maintenance, etc.
Measurement range: -500 to 500 A
(CAN communication PUR-0000145 W51.4×D21.3×H71.5 67 connector is to be prepared
High resolution Management information readout
type) by customers
Current sensor Parameter readout
(Hall Current
Transformer : HCT) Parameter change
A2 type FMW-GAA0071P
Measurement range: Channel 1: -30 to 30 A
W62.0×D43.5×H24.0 82 C2 type is recommended
(Analog type) Channel 2: -350 to 350 A for BMU-2G HUB Log readout
CMU access

SDC-750P FMW-GAA0003P The dedicated service tool is not for sale.


(Plug) Please contact us if it is required.
Rated voltage: 750 VDC
Rated current: 120 A or lower W149.5×D43.9×H97.0 585 Fast acting fuse
Service Fuse: 750 VDC - 125 A (built-in)
SDC-750R FMW-GAA0012P
disconnect (Receptacle)
(SDC)

Rated voltage: AC/DC 1500V Examples of fuse applications:


SDC-1500 5P4E0093P002 Rated current: 200 A or lower
Fuse: Combined with a commercially-available fuse
W110.0×D76.75×H50.0 270 ・HINODE ELECTRIC(750GH-200UL)
・Mersen (HP10NH2GPV200B)
Self-starter Gateway for BMU
This gateway eliminates the need for an external power supply to start a system.
Current leak sensor Ground pressure resistance range: DC ± 800 V
(Earth-leakage sensor : _ FMW-GAA0002P Electric leakage detection resistance value:
W73.0×D62.0×H30.0
90
Leakage is detected when It allows the interface with an upper controller to be selected from CAN, RS232C, and Digital Input/Output (DIO),
(Protrusions excluded) the Contactor is open
ELS) 500 ± 100 kΩ simplifying data communications with the upper controller.

Termination _ 120Ω ± 5% or less Termination resistor for


5P4E0003P001 Overall length: 52.5 10
plug (TP) (Allowable loss: 1/4W or more) CAN communication
Upper controller
Self-Starter BMU Battery module
Gateway : CAN⇔RS232C / DIO conversion
Self-Starter _ FMW-GAA0070P Self-starting function
W95.0×D88.0×H32.0
138 _ PLC, etc. Gateway for BMU
Gateway for BMU Self shutdown function (Protrusions excluded) RS232C CAN communication

DIO
BMU connection For connecting between BMU and
_ Connect to CH1 side of 12 VDC
cable FMW-HAA0002P module/current leak sensor/electric leakage Cable length: 2000 530 BMU-2G
sensor/SDC/contactor, etc.
24 V configuration: One series connection
48 V configuration: Two series connections
SDC-750 fitting _ The cable of SDC-1500 is to Noise filter 12 VDC A maximum of four series connections are
detection cable FMW-HAA0003P Connection between SDC-750 and BMU Cable length: 1000 20 (To be prepared by user)
be prepared by customers possible.
DC power supply (supplied bythe battery module)
Current sensor
(A2 type) _ FMW-HAA0066P
Connection between the current sensor
Cable length: 1000 37
Only for A2 type current DC/DC converter
connection cable and BMU sensor
Self-Starter Gateway (Prepared by the customer)

for BMU functions


Current leak
sensor _ Connection between the current sensor
Cable length: 1000 30 _ Blackout startup Gateway function Self-shutdown function Startup switch
FMW-HAA0005P
connection cable and BMU
The BMU can be started without an Conversion from CAN to RS232C This function prevents overdischarge of the battery, stops This switch allows the
external power supply. (Power is and DigitaInput/Output (DIO) the BMU operation, disables the output of the DC/DC gateway to start without
Current leak supplied from a battery module.) and vice versa converter, and then shuts down the BMU power supply. an upper controller.
_ Connection between the electric leakage _
sensor main FMW-HAA0006P Cable length: 1000 70
sensor and negative terminal contactor
circuit cable

Please refer to the combination list on page 8.


Specifications are subject to change without notice.

6 7
Characteristics of 20Ah cell Module characteristics (Type3-20)
110 35
Cycle 100 Charge

Capacity recovery (%)


90
characteristics characteristics

Module voltage (V)


80 30
70
Test conditions 60
(rate characteristics)
25
A test condition for the battery: 50
high-rate (3C) charge/discharge Test conditions
40
cycles at 25°C Discharge: Discharge 0.2C (1.5V cut-off/cell),
30 0.2C
25°C 20
20 1.0 C
Charge: After rest, charge at each
10 3.0 C
current (2.7V cut-off/cell), 25°C
0 15
0 5,000 10,000 15,000 20,000 0 20 40 60 80 100
Number of cycles (times) Capacity (%)

110 35
Float charge 100
Discharge
characteristics characteristics
Capacity recovery (%)

30

Module voltage (V)


90
Test conditions (rate characteristics)
Float charge voltage: 2.7V 80 25
Test temperatures: 25, 35, 45°C Test conditions
70
45 °C Charge: Step-down charge from 0.2C
1C to 0.05C (2.7V cut-off/cell), 25°C 20
35 °C 1.0 C
60 Discharge: After rest, discharge at each
25 °C 3.0 C
current (1.5V cut-off/cell), 25°C
50 15
0 30 60 90 120 150 180 210 240 270 300 330 360 0 20 40 60 80
Float charge period(days) Capacity (%)
* The values described in the technical materials, etc. are not guarantee values. The performance varies according to the customer's conditions for use.

Combination list Confirmation items for customers


Please let us know about the items listed below when inquiring.
Maximum voltage 750V 910V 1200V Item Required specifications
or less or less or less
Number of Type3 battery module series connection *1 1 to 23 24 to28 29to37 Voltage ( )V
Rating
2 Capacity ( )Wh/( )Ah
BMU 2G type * ӧ ӧ ӧ
Upper limit voltage ( )V
S type (Standard) Voltage
ӧ ӛ* Lower limit voltage ( )V
Contactor
H type (High current) ӧ Average current ( )A ( )sec or ( )h
Discharge
Current Max. operating current ( )A ( )sec
Current C2 type (CAN communication type) ӧ ӧ ӧ
Inrush current ( )A ( )ms
sensor A2 type (Analog type) ӧ ӧ ӧ Discharging time ( )h
SDC-750 ӧ Current value ( )A
Service Charging
disconnect Charging time ( )h
SDC-1500 ӧ ӧ ӧ
Application Operation procedures
Current leak sensor ӧ ӛ* Installation place (Indoor / Outdoor) (Fixed / Movable)
Others
Termination plug ӧ ӧ ӧ Environment Temperature ( )°C to ( )°C
Altitude ( )m or lower
BMU connection cable ӧ ӧ
Development period
SDC-750 fitting detection cable ӧ Schedule
Start of mass production
Cable Current sensor (A2 type) connection cable ӧ ӧ ӧ Quantity
Application
Current leak sensor connection cable ӧ ӛ*
Applied standard
Current leak sensor main circuit cable ӧ ӛ* Others
*1: Number or series connection is calculated assuming the maximum charging voltage of a cell is 2.7 V. *2: For BMU-2G, up to 56 modules can be connected. *3: Usable up to 24 in series

Safety precautions
Ɣ Do not use this product for facilities in which there is a risk to human life or a disruption to public functionality if the product fails or malfunctions (nuclear power generator controls, aerospace applications, traffic equipment, life support equipment,
safety equipment, and others).
Ɣ This product is produced under strict quality controls, however it may malfunction depending on the operating environment and conditions. Please consider countermeasure design (redundancies, failsafe measures, etc.) if using this product in facilities
in which failure of the product would be expected to cause a great loss or accident.
Ɣ The operating environment must be within the range of specifications noted in the catalog and instruction manuals. Using the product outside the specified range may cause injury, a re, or some other accident.
Ɣ Be sure to carefully read the instruction manuals before using this product so that you can use it correctly.
Ɣ Toshiba is not responsible for any losses related to malfunctions or abnormalities in equipment or devices connected to the product when the product fails or malfunctions, including losses from other secondary repercussions.
Ɣ The technical information in this document is for the purpose of explaining the typical operations and applications of the product, but not for granting any license or guarantee in regard to intellectual property rights, or any other rights, belonging to
third parties or Toshiba.
Ɣ The product described in this document cannot be used in conjunction with products that are prohibited from production or sale by any rules, regulations, or laws in Japan or overseas.
Ɣ When exporting this product separately or combined with your equipment, please be sure to satisfy the objective conditions and inform conditions listed in the export control policies, so called Catch All restrictions, which are set by the Ministry of
Economy, Trade and Industry of Japan, and the appropriate export procedures must also be taken.

<Agent>

Ɣ The description in this catalog may change without prior notice.


Ɣ The product names, etc. described in this catalog may be used as the trademarks of each company.
Ɣ All rights reserved.
Ɣ The product color may be different from the actual machine according to printing.
Ɣ The design, specifications, components, and others may change without prior notice.
Ɣ The package design presented is for catalog purpose, so the design of the actual battery will be different.
SBT(E)-005h 23-02
For detailed information of this product, please visit our Website.
SCiB Search https://www.global.toshiba/ww/products-solutions/battery/scib.html
The contents of this catalog are as of February 2023.

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