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Moto Man Ma 1900
Moto Man Ma 1900
INSTRUCTIONS
TYPE: YR-MA01900
YR-MA01900-A00
-A00 (STANDARD SPECIFICATIONS)
SPECIFICATIONS)
YR-MA01900-A01 (SLU-AXES WITH LIMIT SWITCHES)
YR-MA01900-A10 (CEILING-MOUNTED SPECIFICATION)
YR-MA01900-A11 (CEILING-MOUNTED, SLU-AXES WITH LIMIT SWITCHES)
Upon receipt of the product and prior to initial operation, read these instructions thoroughly,
thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN-MA1900 INSTRUCTIONS
DX100 INSTRUCTIONS
DX100 OPERATOR’S MANUAL
DX100 MAINTENANCE MANUAL
MANUAL NO.
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MA1900
MANDATORY
• This instruc
instructio
tion
n manual
manual is
is intend
intended
ed to explain
explain main
mainly
ly on the
mechanical part of the MOTOMAN-MA1900 for the application to
the actual operation and for proper maintenance and inspection. It
describes on safety and handling, details on specifications,
necessary items on maintenance and inspection, to explain
operating instructions and maintenance procedures. Be sure to
read and understand this instruction manual thoroughly before
installing and operating the manipulator.
• General
General items
items rela
related
ted to safe
safety
ty are list
listed
ed in Chapt
Chapter
er 1: Safety
Safety of
of the
DX100 Instructions. To ensure correct and safe operation, carefully
read the DX100 Instructions before reading this manual.
CAUTION
• Some draw
drawing
ings
s in this
this manual
manual are
are shown
shown with
with the protec
protectiv
tive
e covers
covers
or shields removed for clarity.
clarity. Be sure all covers and shields are
replaced before operating this product.
• The drawi
drawings
ngs and
and photo
photos
s in this
this manual
manual are repr
represen
esentat
tative
ive
examples and differences may exist between them and the
delivered product.
• YASKAWA
ASKAWA maymay modify
modify this
this model
model without
without notice
notice when
when necess
necessary
ary
due to product improvements, modifications, or changes in
specifications.
If such modification is made, the manual number will also be
revised.
• If your
your copy of the
the manual
manual is
is damaged
damaged or lost,
lost, cont
contact
act a YASKA
YASKAWA
WA
representative to order a new copy.
copy. The representatives are listed
on the back cover.
cover. Be sure to tell the representative the manual
number listed on the front cover.
• YASKAW
YASKAWA A is not responsi
responsible
ble for
for incident
incidents
s arising
arising from unauthorized
unauthorized
modification of its
its products. Unauthorized modification voids your
product's warranty.
warranty.
ii
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MA1900
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MA1900
WARNING
• Before operating the manipulator, check that servo power is turned
OFF pressing the emergency stop buttons on the front door of the
DX100 and the programming pendant.
When the servo power is turned OFF, the SERVO ON LED on the
programming pendant is turned OFF.
Injury or damage to machinery may result if the emergency stop circuit
cannot stop the manipulator during an emergency. The manipulator
should not be used if the emergency stop buttons do not function.
Figure 1: Emergency Stop Button
• Once the emergency stop button is released, clear the cell of all
items which could interfere with the operation of the manipulator.
Then turn the servo power ON.
Injury may result from unintentional or unexpected manipulator motion.
Figure 2: Release of Emergency Stop
TURN
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MA1900
CAUTION
• Perform the following inspection procedures prior to conducting
manipulator teaching. If problems are found, repair them
immediately, and be sure that all other necessary processing has
been performed.
– Check for problems in manipulator movement.
– Check for damage to insulation and sheathing of external wires.
• Always return the programming pendant to the hook on the cabinet
of the DX100 after use.
The programming pendant can be damaged if it is left in the
manipulator's work area, on th e floor, or near fixtures.
• Read and understand the Explanation of Warning Labels in the
DX100 Instructions before operating the manipulator:
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MA1900
Nameplate
WARNING label B
WARNING label A
MOTOMAN WARNING
TYPE
PAYLOAD
kg
MASS
kg
Moving parts
ORDER NO. DATE may cause
SERIAL NO.
injury
YASKAWA ELECTRIC CORPORAION JAPAN
WARNING Label B:
WARNING
Do not enter
robot
w o r k a r e a.
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MA1900
Table of Contents
6 Allowable Load for Wrist Axis and Wrist Flange ............................................................................. 6-1
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MA1900 4 Wiring
4.2 Cable Connection
A A
2
5.5mm or more
Section A-A’
Bolt M8 (for grounding)
(Delivered with the manipulator)
4-2
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MA1900 4 Wiring
4.2 Cable Connection
1
1 B
1 C
X
X11 1BC
1BC
Encoder cable
2
1 B
2 C
X
2BC
X21
2BC
Power cable
4-3
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MA1900 4 Wiring
4.2 Cable Connection
2BC
1BC
3BC
Connector Details
(Manipulator Side)
X11
X21
4-4
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5 Basic Specifications
5-1
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U-arm
U+
R+ B+
R- B-
U-
T- T+
L-arm
Wrist flange
L- L+
S-head
S+
S-
Manipulator base
200 ±0.1
Fitting surface 60
1
.
0
±
0
5 0
2 2 0
6
A
Fitting surface
375
335
18 dia. (4 holes) 313
(For fixing the manipulator)
5 5
3 7
0 3 3 .5
5 5
2 9 1
.
.5 3 0
±
5 0
9 7
1 1
260 ±0.1
Units: mm View A
+0.018
12 0 dia. hole
(2 holes)
5-2
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4
90
R1
180°
a.
75 55 di
42
5
1 .4
4
7
1
0
4 54
R5
180°
2259
1604 1534 1166 409 0 554 1904
P-point maximum
150 970 30 envelope
0 0
2 0
2 2
°
81
138.5
0
6
5 7 0
°
908 264 157
8 1
4
1
1 5
1 5
°
465 °
5 220
0 341
5
0
0
547
647
165°
1178
Units: mm
408 0 178 519
5-3
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5-5
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5-6
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When the volume load is small, refer to the moment arm rating shown in
Fig.6-1 Moment Arm Rating.
The allowable total moment of inertia is calculated when the moment is at
the maximum. Contact your Yaskawa representative beforehand when
only the moment of inertia is created, or when the load moment is small
while the moment of inertia is large. Also, when the load mass is
combined with an outside force, contact your Yaskawa Motoman
representative beforehand.
Fig. 6-1: Moment Arm Rating
LB
Load gravity position
200
T
L
)
m
(m 100
T
L
W=3Kg
6-1
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56
.D.
P.C
5
2
.
a
0
.
0
+
0
i
6 .
a
i d
d
0
2
4 9
+0.012
6 dia. 0 (Depth: 6)
Units: mm
6-2
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Encoder connector
Motor
CAUTION
Motor power connector
Connect battery to encoder
to save the data before
removingconector.
CAUTION label
0BT b a 0BT*
BAT a b BAT*
CAUTION
Connect battery to encoder
to save the data before
removing conector.
9-20
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Fig. 9-12(b): Encoder Connector Diagram (for R-, B-, and T-Axes)
Encoder
Motor
Wire harness
Power connector
in manipulator
Connection
a 0BT4
0BT b b BAT4
BAT a
er to C
m s o
a n
o n
g
v
in e
v
th
e
c
t
C
c
o
e b
a
tt
A
e
n d
a
ta
e
r U
Encoder connector
c y
to
r.
b
e
to T
f
o
r
e
n I
O
Battery pack
e c
o
d
e
r
N
(HW9470932-A)
CAUTION label
0BT b a 0BT4
BAT a b BAT4
9-21
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9-22
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Table 10-1: Spare Parts for the YR-MA01900-A00, -A01, -A10, -A11
Rank Parts Name Type Manufacturer Qty Qty Remarks
No. per
Unit
A 1 Grease VIGO Grease Yaskawa 16kg -
RE No. 0
A 2 Grease Harmonic Grease Harmonic Drive 2.5kg -
4B No. 2 Systems, Inc.
A 3 Grease Harmonic Grease Harmonic Drive 2.5kg -
SK-1A Systems, Inc.
A 4 Grease Alvania EP Showa Shell 16kg -
Grease 2 Sekiyu K.K.
A 5 Liquid Gasket Three Bond 1206C Three Bond Co., - -
Ltd.
A 6 Battery Pack HW0470360-A Yaskawa 1 1
A 7 Battery Pack HW9470932-A Yaskawa 1 - For replacement
of wire harness in
manipulator
B 8 B-Axis Timing Belt 60S4.5M711 Mitsuboshi 1 1
Belting Limited
B 9 T-Axis Timing Belt 60S4.5M932 Mitsuboshi 1 1
Belting Limited
B 10 S-Axis HW0387753-B Yaskawa 1 1
Speed Reducer
B 11 S-Axis Input Gear HW0313491-1 Yaskawa 1 1
B 12 L-Axis HW0387753-C Yaskawa 1 1
Speed Reducer
B 13 L-Axis Input Gear HW0313492-1 Yaskawa 1 1
B 14 U-Axis HW9280880-G Yaskawa 1 1
Speed Reducer
B 15 R-Axis HW0381645-A Yaskawa 1 1
Speed Reducer
B 16 B-Axis HW0381646-A Yaskawa 1 1
Speed Reducer
B 17 R-Axis Gear HW0303288-1 Yaskawa 1 1
10-1
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11-2
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11.2 L-Axis Un
Unit
Fig. 11-2:
11-2: L-Axis
L-Axis Unit
2024
2001
2023
2017 2005
2004
2003
2011 2008
2012 2019 2018 2006 2002 2007
2010
2009
2028
2026 2032
2027
2022
2021
2014 2020
2013
2016
2015
2029
1002
2031
2030
2033
2034
2035
2036
2031
11-3
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11-4
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3037
3030
3038 3031 3048
3032
3039
3001
3035
3042 3041
3043
3036 3040
3002
3044 3020 3018
3045
3017 3047
3016 3046
3033 3015
3014
3034 3019
3026 3024
3028 3025
3027 3029 3023
3003
3022
3021
3017 2017
3016 3013
3015
3014
3010
3008 3009
3007 3012
3006 3011
3004
3005
11-5
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11-6
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11-7
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4033
4029
4058
5073
4052
4053 4031
4032
4054
4055
4028
4018
4056
4030 4015
4061 4016
4026
4059
4007 4025
4060
4003
4048
4014 4057
4035
4013
4027
4006
4038
4051
4011 4049
4047
4024
4008 4005
4009
4045 4010
4023 4022 4012
4034 4044
4017
4021 4043
4042 3048
4002
4037
4001 4041
4034
4020
4040
4039
4050
4062
11-8
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MOTOMAN-MA1900
INSTRUCTIONS
MANUAL NO.
HW0484971 3 79/79