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Epl 501 18 0086
Epl 501 18 0086
Epl 501 18 0086
EPL/501_18_0086
For comment - Action Due Date: 2019/01/25
Direct details:
Telephone: 020 8996 7009
E-mail: csc@bsigroup.com
Dear Member
91/1548/CD - IEC 61249-6-3 ED1: Materials for printed boards and other interconnecting
structures – Part 6-3: Sectional specification set for reinforcement materials - Specification
for finished fabric woven from “E” glass for printed boards
IEC National Committees have been invited to comment on the above document. As a member of the
responsible BSI committee you are asked to give your comments on the document. Please send any
comments that you wish to be considered for submission as UK comments to IEC by the above date.
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use the template then please do not hesitate to contact the Committee Service Centre.
It should be noted that this is often the final stage for the submission of major technical comment on the
standard, as the national comments submitted to IEC determine whether this standard can progress to
the next stage, i.e. circulation as a draft international standard (CDV).
Please also bear in mind that acceptance of a draft IEC standard means agreement in principle to it being
the basis of a new British Standard, as it is BSI policy to implement all IEC projects as BS IEC standards
unless any of the following situations apply:
UK voted negatively at the FDIS stage.
There is a current BS which covers the scope of the international standard and the BS
continues to be the preferred document at the national level.
There is an implemented EN standard covering the scope of the international publication.
The International standard is subsequently agreed for UAP procedure in CLC and publication
of the EN is expected within 12 months of the availability of the IEC publication.
If we do not hear from you by the above date we will submit ‘no comment’ to the IEC.
Yours sincerely,
-1-
91/1548/CD
P ROJECT NUMBER :
IEC 61249-6-3 ED1
2018-11-16 2019-02-08
S UPERSEDES DOCUMENTS :
91/1508/NP,91/1520/RVN
S ECRETARIAT : S ECRETARY :
F UNCTIONS CONCERNED :
EMC E NVIRONMENT Q UALITY ASSURANCE S AFETY
This document is still under study and subject to change. It should not be used for reference purposes.
Recipients of this document are invited to submit, with their comments, notification of any relevant patent rights of which they
are aware and to provide supporting documentation.
T ITLE :
Materials for printed boards and other interconnecting structures – Part 6-3: Sectional specification set
for reinforcement materials - Specification for finished fabric woven from “E” glass for printed boards
Copyright © 2018 International Electrotechnical Commission, IEC. All rights reserved. It is permitted to download this
electronic file, to make a copy and to print out the content for the sole purpose of preparing National Committee positions.
You may not copy or "mirror" the file or printed version of the document, or any part of it, for any other purpose without
permission in writing from IEC.
61249-6-3/Ed1/CD IEC –2– 91/1548/CD
1 CONTENTS
2
3 FOREWORD ........................................................................................................................... 4
4 1 Scope .............................................................................................................................. 6
5 2 Normative references ...................................................................................................... 6
6 3 Terms and definitions ...................................................................................................... 6
7 4 Visual requirements ......................................................................................................... 9
8 5 Physical requirements ................................................................................................... 10
9 5.1 Fabric count .......................................................................................................... 10
10 5.2 Weave type ........................................................................................................... 10
11 5.3 Fabric thickness .................................................................................................... 10
12 5.4 Fabric weight ........................................................................................................ 10
13 5.5 Fabric length ......................................................................................................... 10
14 5.6 Fabric width .......................................................................................................... 10
15 5.7 Feather Length ..................................................................................................... 11
16 5.8 Filament diameter ................................................................................................. 11
17 5.9 Bare glass nominal measurement ......................................................................... 11
18 6 Chemical requirements .................................................................................................. 12
19 6.1 Finish level (organic content) ................................................................................ 12
20 7 Electrical requirements .................................................................................................. 12
21 7.1 Dielectric Constant ................................................................................................ 12
22 The dielectric constant when measured at 1 GHz shall be 7. 1 +/-0.3 units. .......................... 12
23 7.2 Dissipation Factor ................................................................................................. 12
24 The dissipation factor when measured at 1 GHz shall be 0.035 +/- 0.005 units. .................... 12
25 8 Workmanship requirements ........................................................................................... 12
26 8.1 Splices .................................................................................................................. 12
27 8.2 Laser machinability performance ........................................................................... 12
28 8.3 Alternate fabric styles and weaves ........................................................................ 12
29 9 Quality Assurance ......................................................................................................... 12
30 9.1 Statistical Process Control (SPC) .......................................................................... 12
31 9.2 Responsibility for inspection .................................................................................. 13
32 9.3 Test equipment and inspection facilities ................................................................ 13
33 9.4 Preparation of samples ......................................................................................... 13
34 9.5 Standard laboratory conditions .............................................................................. 13
35 9.6 Inspection requirements and acceptability ............................................................. 13
36 9.6.1 Sample size ................................................................................................... 13
37 9.6.2 Sampling plans .............................................................................................. 14
38 9.6.3 Acceptable Quality Level (AQL) ..................................................................... 14
39 9.7 Test methods ........................................................................................................ 15
40 9.7.1 Fabric appearance ......................................................................................... 15
41 9.7.2 Fabric count................................................................................................... 15
42 9.7.3 Weave type.................................................................................................... 15
43 9.7.4 Fabric thickness............................................................................................. 15
44 9.7.5 Weight per unit area ...................................................................................... 15
45 9.7.6 Fabric length.................................................................................................. 16
46 9.7.7 Fabric width ................................................................................................... 16
47 9.7.8 Finish level (organic content) ......................................................................... 16
48 9.7.9 Bias or bowed filling....................................................................................... 16
61249-6-3/Ed1/CD IEC –3– 91/1548/CD
72
73 MATERIALS FOR PRINTED BOARDS AND OTHER
74 INTERCONNECTING STRUCTURES –
75
76 Part 6-3: Sectional specification set for reinforcement materials -
77 Specification for finished fabric woven from “E” glass for printed boards
78
79
80 FOREWORD
81 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
82 all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
83 international co-operation on all questions concerning standardization in the electrical and electronic fields. To
84 this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
85 Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
86 Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
87 in the subject dealt with may participate in this preparatory work. International, governmental and non-
88 governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
89 with the International Organization for Standardization (ISO) in accordance with conditions determined by
90 agreement between the two organizations.
91 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
92 consensus of opinion on the relevant subjects since each technical committee has representation from all
93 interested IEC National Committees.
94 3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
95 Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
96 Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
97 misinterpretation by any end user.
98 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
99 transparently to the maximum extent possible in their national and regional publications. Any divergence
100 between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
101 the latter.
102 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
103 assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
104 services carried out by independent certification bodies.
105 6) All users should ensure that they have the latest edition of this publication.
106 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
107 members of its technical committees and IEC National Committees for any personal injury, property damage or
108 other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
109 expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
110 Publications.
111 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
112 indispensable for the correct application of this publication.
113 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
114 patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
115 International Standard IEC 61249-6-3 has been prepared by IEC technical committee 91:
116 Electronics assembly technology.
117 The text of this International Standard is based on the following documents:
118
119 Full information on the voting for the approval of this International Standard can be found in
120 the report on voting indicated in the above table.
121 This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
61249-6-3/Ed1/CD IEC –5– 91/1548/CD
122 The committee has decided that the contents of this document will remain unchanged until the
123 stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
124 the specific document. At this date, the document will be
125 • reconfirmed,
126 • withdrawn,
127 • replaced by a revised edition, or
128 • amended.
129
130 The National Committees are requested to note that for this document the stability date
131 is 2023.
132 THIS TEXT IS INCLUDED FOR THE INFORMATION OF THE NATIONAL COMMITTEES AND WILL BE
133 DELETED AT THE PUBLICATION STAGE .
134
61249-6-3/Ed1/CD IEC –6– 91/1548/CD
142 1 Scope
143 This International Standard covers finished fabrics woven from ‘‘E’’ glass electrical grade
144 glass fibre yarns that are intended as a reinforcing material in laminated plastics for electrical
145 and electronic use. All fabrics covered by this specification are plain weave.
146 This specification determines the nomenclature, definitions, general and chemical
147 requirements for the glass, and physical requirements for finished woven glass fibre fabrics.
148 Annex A of this standard provides a style designator for each finished fabric glass style, with
149 specifications on yarn, fabric count, thickness and weight in both SI and US system.
155 IEC 61189-2:2006, Test methods for electrical materials, printed boards and other
156 interconnection structures and assemblies – Part 2: Test methods for materials for
157 interconnection structures
159 NCSL Z 540-1 General Requirements for Calibration Laboratories and Measuring and Test
160 Equipment
163 ISO and IEC maintain terminological databases for use in standardization at the following
164 addresses:
171 3.2
172 Bias
173 Filling yarns are off-square to the warp ends.
174 3.3
175 Bow
176 Filling yarns lie in an arc across the width of the fabric.
177 3.4
178 Creases
179 A ridge in the fabric caused by a fold or wrinkle being placed under pressure.
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180 3.5
181 Defects
182 A substandard area in a fabric.
183 3.5.1
184 Major defect
185 A defect that is likely to result in failure, or to reduce materially the usability of the unit of
186 product for its intended purpose.
187 3.5.2
188 Minor defect
189 A defect that is not likely to reduce materially the usability of the unit of product for its
190 intended purpose.
191 3.5.3
192 Defect per hundred units
193 [Number of Defects / Number of Units Inspected] x 100
194 3.6
195 E-Glass (Electrical grade glass fibre)
196 E glass, which is to be used for PWB applications, is a continuous filament glass yarn with a
197 chemical composition* by weight that is within the following limits:
209 ** For convenience, the composition of borosilicate glass is often expressed in terms of oxides
210 (B2O3, SiO2, Al2O3, Na2O, CaO, etc.). This does not imply anything about the nature and
211 structure of glass. Borates are network formers and are part of the structure of borosilicate
212 glass. All raw materials are completely consumed during manufacturing, and no raw materials
213 are present in the final product.
214 3.7
215 Permittivity (Dielectric Constant) for bulk form E glass
216 The permittivity (dielectric constant) of bulk form E glass to be used for printed board
217 applications.
218 3.8
219 End missing
220 A very small portion of the warp in the fabric that may have been broken in the pick-out of
221 waste.
222 3.9
223 Feather length
224 Distance from last warp end to the end of the pick.
225 3.10
226 Fabric finish
227 Treatment of fabric to aid in compatibility with resins.
61249-6-3/Ed1/CD IEC –8– 91/1548/CD
228 3.11
229 Fish Eye
230 Small area of fabric which resists resin wetting and can be caused by the resin system, fabric
231 or treatment.
232 3.12
233 Hollow Filament
234 An individual filament within a glass yarn bundle that contains a longitudinal void.
235 3.13
236 Leno end out
237 Missing wrapper warp end from the edge of the fabric.
238 3.14
239 Lot or batch size
240 A collection of units produced in one continuous, uninterrupted finish run from which a sample
241 is drawn and inspected or tested to determine conformance with the acceptability criteria.
242 3.15
243 Mark
244 Heavy or light area in fabric due to excessive or less filling yarns.
245 3.15.1
246 Heavy mark
247 A filling defect extending across the width of the fabric containing two picks/inch in excess of
248 the nominal count.
249 3.15.2
250 Light mark
251 A filling defect extending across the width of the fabric containing two picks/inch less than the
252 nominal count.
253 3.16
254 Pick
255 Filling yarn running crosswise the entire width of a fabric.
256 3.17
257 Broken pick
258 A filling yarn missing from a portion of the width of the fabric.
259 3.18
260 Mis-picks
261 Break in the pattern of cloth from selvage to selvage caused by a missing filling yarn.
262 3.19
263 Plain weave
264 A fabric configuration where each warp end should go over one pick and under the next, and
265 each pick should go over one warp end and under the next.
266 3.20
267 Splits
268 An opening in the fabric resulting from either the pick or end breaking in two. This is usually
269 caused by the fabric folding over and creasing.
270 3.21
271 Spread glass fabric
272 A woven glass fabric, the warp and/or fill yarns of which, through mechanical action, are
273 flattened (spread out) such that the radial cross sectional aspect ratio (ratio of length of major
274 and minor axes) is increased and the percentage of open space between yarns per unit area
275 is decreased, as compared to a non-spread fabric of the same style.
276 3.22
277 TEX system
278 A system for expressing linear density of yarn or other textile strand. The unit is equivalent to
279 grams/kilometer.
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280 3.23
281 Waste
282 A lump or collection of yarn or filament woven into the fabric where accumulated
283 contamination off the loom has found its way into the fabric.
284 3.24
285 Waviness
286 Cloth is woven under varying tensions preventing even placement of picks resulting in
287 alternating thick and thin places.
288 3.25
289 Yarn nomenclature
290 The international system of identifying fibre glass yarns (SI)/metric. As an example: EC5 11
291 1x2 in SI.
292 3.25.1
293 SI/Metric
294 For the ‘‘EC5’’ in EC5 11 1x2, the first letter represents the grade of glass; the second
295 indicates whether the yarn is continuous (‘‘C’’) or staple (‘‘S’’ - fibres of a cut length). The
296 number represents the filament diameter (see 3.4.8). ‘‘EC5’’ is then read as an ‘‘E’’ glass
297 electrical grade fibre of ‘‘C’’ (continuous) length and with the nominal filament diameter of 5
298 μm (rounded to the nearest μm). The ‘‘11’’ in EC5 11 1x2 represents the TEX number of
299 linear density. The 11 in EC5 11 1x2 indicates that the nominal single yarn measurement is
300 11 g/km or 90,716 m/kg.
301 The ‘‘1x2’’ indicates the number of single yarns twisted together into a strand x the number of
302 twisted strands plied together. Thus, the ‘‘1x2’’ in EC5 11 1x2 indicates that one single yarn
303 is twisted (becomes the strand) and two twisted strands are plied together. By convention, a
304 ‘‘1x0’’ means that the yarn is a singles yarn (no or ‘‘zero’’ plying required).
305 Since this specification is for E grade glass where all yarns are continuous, the EC5 11 1x2
306 nomenclature can be shortened to the 5 11 1x2 nomenclature.
311
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313 *It is important that as a target for the future the non-homogeneous bow (i.e., a bow not stretching across the width
314 of material) should be reduced.
315
4
355 The actual length is 14,716 m/kg, but the product is designated G 75 1/0.
5
356 In Europe, yarn used is G 49 1/0 (9 102 1x0).
6
357 In Europe, yarn used is G 36 1/0 (9 136 1x0). This is the input yarn for glass style 7642.
358
365
366 7 Electrical requirements
367
396 Depending on the progress made in implementing SPC on a particular product, an individual
397 supplier may demonstrate compliance to specification with any of the following:
402 An individual supplier may choose to use a combination of the four assurance techniques
403 listed to prove compliance. For example, a product with 15 characteristics may meet
404 specifications by quality conformance evaluations on two characteristics, in-process
405 evaluations on five characteristics and process parameter control for five characteristics. The
406 remaining three characteristics meet specifications by a combination of in-process control and
407 quality conformance evaluations. Evidence of compliance to the specification at the level of
408 SPC implementation claimed is auditable by the customer or appointed third party.
409 Requirements are dynamic in nature and are based on what is accepted in the worldwide
410 market. Requirements may be stated as a reduction of variation around a target value, as
411 opposed to just meeting the specification, drawing, etc.
436 Registration of a supplier’s quality system to ISO-9001 or other equivalent standard may be
437 acceptable in lieu of the final inspection of product as agreed between user and supplier.
441
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443
444 Table 9-2 Sample Size per Yardage of Individual Roll Shipped and the Acceptable
445 Quality Level
451 For small lots, one or more defects shall be cause for rejection. Resubmitted lots shall be
452 inspected using tightened inspection. Such lots shall be separated from new lots and shall be
453 clearly identified as re-inspected lots.
456 A continuous defect shall be counted as one defect for each warp-wise meter or fraction
457 thereof in which it occurs.
458 The occurrence of an average of eight major defects in 100 meter, or the single major defect
459 of “baggy or wavy cloth,” shall constitute cause for rejection of the roll in which the defects
460 occur. Four minor defects shall be considered as the equivalent of one major defect.
461 Latent defects or defects that appear during or after treatment can occur to make the product
462 unacceptable for its intended use. The acceptable level of these defects and the resolution of
463 any rejects arising must be negotiated between user and supplier. Latent defects that are
464 difficult to identify on the fabric before treatment are:
465 • Broken glass filaments that result in protrusion of glass filaments and resin.
466 • Discolorations caused by binder streaks or incomplete heat cleaning.
467 • Fish Eye (see 3.1.10).
468 • Hollow Filament (see 3.1.11).
469
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474 The light source should be mounted on a different plane parallel to the viewing surface of the
475 fabric so as to illuminate the surface with overhead perpendicular light.
476 View and inspect the fabric from a distance of approximately 1 meter.
477 Count all defects except where two or more defects represent a single local condition (all
478 within one linear meter). In this case, count only the more serious defect as one defect. A
479 continuous defect is counted as one defect for each linear meter or fraction thereof in which it
480 appears. Classify the defects as listed in Table 3-1.
487 Average the five counts and round off to the nearest 0.1 yarn count per cm. Report results,
488 stating the warp count first.
489 Example: Fabric count for 7628 Style Fabric = 17.3 x 12.2 per cm.
494 Select a starting point on the surface of the fabric where a warp end is raised over a filling
495 pick - raiser yarn. (A filling pick raised over a warp end is a sinker yarn.)
496 Plot the weave construction on graph paper. Plot from left to right from the first raiser yarn,
497 showing raiser yarns as marked blocks and sinker yarns as unmarked blocks until a minimum
498 two repeats of the pattern are observed. In a like manner, plot up from the first raiser yarn
499 until a minimum of two repeats of the pattern are observed corresponding to each designated
500 block in the left-right pattern.
501 A plain weave fabric plot will exhibit a uniform checker board pattern.
505 Make ten thickness measurements across the width of the sample; record to the nearest
506 0.0025 mm. Do not measure within 1/10th the sample width from the edge.
507 Average the ten readings and report the fabric thickness to the nearest 0.0025 mm.
—————————
1 Tester Model - TMI 549 MS (1/4” anvil 25 psi load) obtainable from Testing Machines, Inc., 400 Bayview Avenue,
Amityville - Long Island, NY 11701
61249-6-3/Ed1/CD IEC – 16 – 91/1548/CD
512 Weigh specimen (or small specimens together) to within ± 0.01% of the weight on a balance.
513 (Note: Care must be taken during cutting and weighing so any loose yarns unraveling from the
514 cut are also weighed with the specimen.) Report average of the side, centre, side specimens,
515 or indicate if only a single determination per fabric specimen were made.
518 Where:
528 The measuring device is to be mounted in such a way that movement of the fabric through the
529 machine will turn the wheels.
530 The roll will be measured from beginning to end and the length reported to the nearest meter.
562 Other methods for measuring distortion may be used as agreed between user and supplier.
572
573 11 NOTES
574 11.1 Ordering Data
575 The subcontract or purchase order should specify the following:
587 Annex A
588 (normative)
589
590 Finished Fabric Glass Styles in SI Units
591 Table A.1
1035 26.0 x 26.8 5 5.5 1x0 5 5.5 1x0 0.028 30.0 27.2 - 32.6 2
4.5 4.1 1x0 4.5 4.1
1037 27.6 x 28.7 0.027 23.0 22.2 - 24.1 2
1x0
1065 22.0 x 22.0 5 11 1x0 5 5.5 1x0 0.053 37.3 35.6 - 39.0 2
1067 27.6 x 27.6 5 5.5 1x0 5 5.5 1x0 0.035 30.7 29.5 - 31.9 2
1087 27.4 x 26.8 5 11 1x0 5 11 1x0 0.055 62 60.0 – 64.0 2
1634 20.0 x 12.0 9 33 1x0 9 33 1x0 0.095 105.4 101.6 - 109.2 2
1647 20.0 x 12.0 9 33 1x0 7 44 1x0 0.105 120.5 116.1 - 124.9 2
1649 20.0 x 15.0 9 33 1x0 7 44 1x0 0.120 135.9 130.9 - 140.8 2
1657 20.0 x 11.6 9 33 1x0 9 74 1x0 0.150 154.2 149.9 - 158.5 2
1697 17.3 x 15.0 9 34* 1x0 9 34* 1x0 0.092 111.2 105.1 - 113.9 2
2013 18.4 x 17.6 7 22 1x0 7 22 1x0 0.070 81.0 79.0 – 83.0 2
2112 15.7 x 15.4 7 22 1x0 7 22 1x0 0.081 69.0 67.0 - 71.0 2
2118 26.0 x 24.8 7 22 1x0 7 22 1x0 0.092 111.7 108.3 – 115.2 2
2150 19.1 x 18.9 5 22 1x0 5 22 1x0 0.075 87 85.0 – 89.0 2
2319
∆ 23.6 x 19.3 7 22 1x0 7 22 1x0 0.086 92.2 89.5 - 94.9 2
599
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600 Annex B
601 (informative)
602 The European members of the IPC Woven Glass Reinforcement Task Group developed this
603 annex. It is intended to provide the user with a cross reference between the IPC-4412
604 requirements and ISO specifications applicable to woven glass.
605 Table B1-1 Cross Reference Between IPC-4412, Standards Called Out by IPC-4412, and
606 ISO Documents
607
608 Table B1-2 Cross Reference Between IPC-4412, ASTM and ISO Documents
609