FASTBIND ELITE

HOT-MELT BOOKBINDING MACHINE

TECHNICAL MANUAL 03 / 2005

Manufacturer:
Maping Co, Kuusiniemi 10, 02710 Espoo, Finland
Tel. +358 9 562 6022 Fax: +358 9 562 6215
www.maping.com Email: support@maping.com
 CONTENTS:
Description Page

(Table of Contents..........................12-01)

Main Parts and Controls ............... 12-02

Frame and Gearbox ..................... 12-03

Turntable and Clamp ................... 12-04

Rail ............................................... 12-05

Roughener .................................... 12-06

Adhesive Applicator ..................... 12-07

Bearing Rocker & Chain Tension... 12-08

Complete Wiring Diagram .............12-09

25022005
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 2
1

PAPERGUIDES:
4

5 For soft covers For hard&soft covers

6 7
8 9 NIPPING TOOL MODELS:
10

22
21 12
20
19 11 S for hard covers H for hard covers
18
13
17
14
16
15

1. Applicator guide 9. Operating Handle 17. Back Support

2. Hand Knob 10. Main Switch 18. Clamp Guide Rod
3. Reservoir Cap 11. Clamp Handle 19. Roughener
4. Adhesive Applicator 12. Leveling foot 20. Cover for adjustment elements
5. Drop Collector with Drop Tray 13. Spine Pressing Tool (nipping tool) 21. Roughener handle
6. Turn Table 14. Cam Driving Nipping Tool 22. Rail
7. Paper Guide (Soft or Hardcover) 15. Positioning Deck
8. Knob and Support Rod 16. Clamp

23. Rail height adjustment screws

24. Rail height locking screws
25. Table angle adjustment (table down)
26. Table angle adjustment (table up)
27. Type plate with serial number
28. Main connector
29. Fuse holder with fuse: 230V 6,3 A (T) or
115V 6,3 (T)

29 28 26 25 24 23
27 23

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12-02
MAIN PARTS AND CONTOLS
 NO. ID V Name QTY. NO. ID V Name QTY.
1 2167 STD Sliding bearing 1 15 0575 a1 Spurgear no.1 as. 1
2 0639 a1 Turntable shaft as. 1 16 1835 STD Screw 1
3 0581 a1 Spur gear no.3 1 17 0538 a1 Spurgear no.2 as. 1
4 0931 a1 Spring assembly 1 18 2260 STD Wedge 1
5 - - - - 19 1825 STD Washer 2
6 - - - - 20 1832 STD Sliding bearing 1
7 0616 a1 Cup sleeve 1 21 0604 a1 Support rod 1
8 0628 a1 Support sleeve 1 22 1829 STD Hexagon nut 1

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9 0631 a2 Gearbox housing 1 23 2257 STD Screw 1
10 2350 STD Screw 3 24 0698 a1 Levelling foot as. 1
11 0626 a1 Retraction spring 1 25 1826 STD Retaining screw 2
12 0580 c1 Pulley 1 26 0573 a1 Hand lever 1
13 0625 a1 Retraction cable 1 27 0471 c2 Nipping shaft as. 1
14 1843 STD Retaining screw 1 28 0615 a1 Bearing 2
29 0602 a1 Pivot shaft 1
30 2291 STD End plug 2

01

30
02
29
03
28
04

07
08
09
27
26 10
25
24 22
23 20
21
19
18
17
16
15
14
13
12
11

TRANSMISSION AND FRAME

12-03
 12-04
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TURNTABLE AND CLAMP
 12-05
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RAIL
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12-06
(c) Maping Co ROUGHENER
 NO. ID V Name QTY
1 0629 a1 Hand knob assembly 1
02 2 0566 b1 Reservoir cap 1
01 3 0611 b1 Applicator housing assembly 1
03 4 1810 STD Screw M5x16 4
5 2344 STD Washer 5 mm 4
6 0598 a1 Bearing rocker 1
7 2322 STD Retaining ring 8 mm 6
8 2279 STD Ball bearing 1
9 1827 STD Nut M6 2
10 0547 a1 Connector box 1
11 1822 STD Serrated washer 5 mm 2
12 1810 STD Screw M5x20 2
13 0551 a2 Connector box cover 1
14 1813 STD Screw M5x12 1
15 1163 a1 Chain pulley 2
16 1173 a1 Driving wheel for chain 1
17 2250 STD Retaining screw M5 1
18 0674 a2 Resistor tube 1
19 0695 a1 Thermal resistor assembly 1
20 0656 a1 Body cover 1
21 2213 STD Screw 2,9x6,5 2
22 1826 STD Retaining screw M5 1
23 2250 STD Retaining screw M5 2
24 0653 a1 Insulation plate 1
25 0649 STD Normal thermostat 1
26 1849 STD Screw M3 2
27 2800 a1 Complete applicator 1
04 (x4)
28 2801 a1 Applicator body 1
29 0697 a1 Thermal fuse with isolation tube 1

05 (x4)

06 (x2)
07
08
(6)
(x2)
09
10

(5)
(x2)
07 12
26
25 (x4) 15
(x2) 24 (x2)
23
16
(x2) 22 (x2)
11
17

18 13
14 (x2)

19

20
21

29

27 28

www.maping.com 12-07
ADHESIVE APPLICATOR
 1. 3. Locking screw ( )
3.
2. Feeler gauge

0,15 mm

BEARING ROCKER ADJUSTMENT

1. Loosen the upper locking screw from the bearing rocker.

2. Insert 0,15 mm feeler gauge between the rail and upper

ball bearing.

3. Use a screwdriver to lever the bearing rocker and tighten the

locking screw (6 Nm torque).

Locking screw

Roller
Driving
Wheel

12-08
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(c) Maping Co BEARING ROCKER AND CHAIN TENSION
 YG YG
9100a1
BROWN BROWN
BLUE BLUE

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12-09
ELITE - COMPLETE WIRING DIAGRAM