Sperre Air Compressor

Technical Documentation

CUSTOMER: XIAMEN XIANGYU LOGISTICS GROUP CORP

HULL NO/VESSEL: TB1300001/ TB1300002
SPERRE ORDER CONF.: 509232 / 509269

ITEM DESCRIPTION TYPE COLOUR

A STARTING AIR COMPRESSORS 2 x XA090 Munsell 7,5 BG 7/2
Z-CONTROLLER Munsell 7,5 BG 7/2
B WORKING AIR COMPRESSOR 1 x 19-11 EANA Munsell 7,5 BG 7/2

Final 21.08.19 TOP FHJ

Working
27.09.18 TOP FHJ
rev-1 ”Comments to drawings have to
Working 25.09.18 TOP FHJ be made known to SPERRE as
Approval 06.10.16 TOP FHJ soon as possible, and not later
than 15.04.2017.”
ISSUE DATE PREP. BY CHECK

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com E-mail:china@sperre.com

Sole suppliers of genuine spare parts - www.sperre.com

 List of drawings

STARTING AIR COMPRESSORS 2 x XA090

No. Description Type /Dwg. Part No.

A1 General arrangement GXA090

A2 Installation diagram IXA060-090
A3 Air compressor data sheet XA090
A4 El. motor data sheet 60225A110100E2
A5 Data sheet, Z-starter Z32901001
A6 Part list, Z-starter Z32901001
A7 Wiring diagrams, Z-strarter Z32901001
A8 Data sheet, Z-starter Z42101001
A9 Part list, Z-starter Z42101001
A10 Wiring diagrams, Z-strarter Z42101001
A11 Terminal diagrams, Z starter
A12 Dimension sketch 65000
A13 Part list - Internal instruments
A14 Data sheet pressure transmitter 64130
A15 Data sheet safety valves
A16 Selection sheet Signal cable 15m
A17 Vibration isolators XAW060-150
A18 Data sheet flexible hoses
A19 Lub. Oil recommendation list

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com E-mail:china@sperre.com

Sole suppliers of genuine spare parts - www.sperre.com

Page 4 of 36
Page 5 of 36
 Page 6 of 36

Air Compressor data sheet - XA090

For further information and drawings regarding technical data, please refer to www.sperre.com.

Compressor XA090 – 30 barg

3
Charging capacity at 1775 RPM 100 m /h
Power requirements 1775 RPM 20 kW
Heat dissipation 1775 RPM 18 kW
Weight complete (standard motor) 430 kg
Dimensions 1300 x 890 x 800 mm (L x W x H)
Oil volume 8 litres
Oil type Fully synthetic, ISO 100, piston comp.

Design
No. of cylinders / Cylinder arrangement 2 / 90°V
No. of compression stages 2
Cooling Air cooled
Valve LP / Valve HP 1 Plate valve / 1 Reed valve

Operation parameters
Delivery pressure 30 barg
Start – stop pressure 25 - 30 barg Alarm at 31 barg, shutdown at 32 barg
Max. ambient temp. compressor 55°C
Max. ambient temp. controller 55°C (fan needed above 50°C)
Max. ambient temp. electric motor 45°C (55°C on request)
Air outlet temperature Approx 25°C above ambient
Max. noise level 95 dBA (1800 rpm) Below the IMO norm of 110 dBA
Max. vibration level / Min. isolation grade 15 mm/s-RMS / 90 % Gen. rec. 30 mm/s -RMS / 70%
Safety valve LP / HP 8 barg / 33 barg
Rotation Counter clockwise (compressor front)
Start Inhibits Temp > 85°C / LP > x barg / HP> x barg

Mechanical components
Non return valve air outlet Integrated
Oil & water separator HP Integrated
Safety valve LP / HP Integrated
Oil level sight glass Integrated
Air suction filter Integrated
Inter- and after-cooler Integrated
Three vibration isolators Integrated
One lifting lug Integrated
Flexible tube air outlet Loose
Flexible tube drain /unload Loose

Electrical components
Starter with controller Loose
Transmitter LP Integrated Alarm at 6 barg, shutdown at 7 barg
Transmitter HP Integrated Alarm at 31 barg, shutdown at 32 barg
Trans. temp. outlet Integrated Alarm at 85°C, shutdown at 90°C
Transmitter oil level Integrated Alarm 0%, shutdown - 10%, switch -
20%, temp. switch 100°C
Valve drain / unload HP Integrated
ABB Motors and Generators Technical Data Sheet - DOL

Project Location

Department/Author Customer name Customer ref. Item name

1,00002
Our ref. Rev/Changed by Date of issue Saving ident Pages
A 06.10.2016 60225A11010E2 1(3)
No. Definition Data Unit Remarks
1 Product TEFC, 3-phase, squirrel cage induction motor
2 Product code 3GAA 182 410-ADG Calc. ref. 3GZF021018-253
3 Type/Frame M3AA 180MLA 4
4 Mounting IM1001, B3(foot)
5 Rated output PN 23 kW
6 Service factor 1
7 Type of duty S1(IEC) 100%
8 Rated voltage UN 440 VD ± 5 % (IEC 60034-1)
9 Rated frequency fN 60 Hz ± 2 % (IEC 60034-1)
10 Rated speed nN 1778 r/min
11 Rated current IN 38,4 A
12 No-load current 10,2 A
13 Starting current Is/IN 6,1 Fullfilled IEC 60034-12 design N,H
14 Nominal torque TN 124 Nm
15 Locked rotor torque TS/TN 2
16 Maximum torque Tmax/TN 2,3
17 Minimum torque Tmin/TN 1,5
18 Speed at minimum torque r/min
Load characteristics (IEC 60034-2-1:2007) Load % Current A Efficiency % Power factor
19 PLL determined from residual loss 100 38,4 91,2 / IE1 0,86
20 75 29,2 92,6 0,84
21 50 20,8 92,7 0,78
22 Start 234
23 Maximum starting time from hot 15 s
24 Maximum starting time from cold 27 s
25 Insulation class / Temperature class F/F
26 Ambient temperature 55 °C
27 Altitude 1000 m.a.s.l.
28 Enclosure IP55
29 Cooling system IC411 self ventilated
30 Bearing DE/NDE 6310-2Z/C3 - 6209-2Z/C3
31 Type of Grease
32 Sound pressure level (LP dB(A) 1m) 70 dB(A) at load
33 Moment of inertia J = ¼ GD2 0,166 kg-m2
34 Balancing
35 Vibration class
36 Position of terminal box Top
37 Terminal box entries; no, dimens.
38 Number of power terminals
39 Direction of rotation CW or CCW
40 Total weight of motor 146 kg
41 Dimension drawing no.
42
43
44
45
Ex-motors
46
47
48
Option Variant Codes / Definition
49
50
51
52

Remarks:

Data based on situation 07.06.2016

All data subject to tolerances in accordance with IEC
Guaranteed values on request
Datasheet
Cabinet Z32901001

Manufacturer data
Manufacturer Sperre Industri AS
Compressor Type Piston compressor
Part Nr Z32901001

Supply
Main Voltage 380-480 V
Frequency 50-60 Hz
Current 30-40 A

Technical Data
Protection IP54
Size H500/W400/D250 [mm]
Weight 25
Color MUNSELL 7,5 BG 7/2
Max Ambient Temp 55°C

Item no: Z32901001 Originator: CG Sperre Industri AS Ellingsøyvegen 740

Date: 2018-09-07 www.sperre.com N-6057 Ellingsøy
tel. +47 70 16 11 00 Norway
Partlist
Cabinet type: Z32901001

Voltage: 380-480
Current: 30-40A
Frequency: 50-60 Hz

Ref Description PartNr

A1 Sperre Control Unit 67031-A
S7 Emergency start switch 67051
S0 Emergency stop button 67040
S0 Emergency stop cover 67045
Door stopper 2490191
K1 Contactor 40A 230V 66240
K1 AuxBlock on contactor 66730
F1 Thermal relay 30-40A 66322
P1 Amperemeter 0-50A 8050-02
T1 Current transformer 50/5A 805-050
T2 Transformer 220VA 46/230/24 67132-UL
Q1 Main switch 40A 3P small 66110
Q20 Circuit breaker 2P 4A 68300-204UL
Q30 Circuit breaker 1P 2A 68300-102UL
Q31 Circuit breaker 1P 0,5A 68300-1005UL
F8 Thermostat for ventilation fan S:45 67906
M4 Ventilation fan 67908
M4* Ventilation grate with filter 67929

Item no: Z32901001 Originator: CG Sperre Industri AS Ellingsøyvegen 740

Date: 2018-09-07 www.sperre.com N-6057 Ellingsøy
tel. +47 70 16 11 00 Norway
0 1 2 3 4 5 6 7 8 9 10 11
- - - - - - - - - - - -
- - - - - - - - - - - -
- - - - - - - - - - - -

T 2 F8 T 1
S 7

K 1

20 3 3 X 1/2/3
I

Q QQ
01
O
Q 1 F 1
P 1 Q 1

F8

S 0

PE-bar

SPERRE CABINET LAYOUT DRAWN

DATE
07.09.2018
LAST REV. SIGN
CG
WIRING DIAGRAM DRAWING No.:
Z32901001
INDUSTRI A/S
ADDRESS:6057 ELLINGS∅Y - NORWAY PAGE OF PAGES
PHONE: 47 70 16 11 00 FAX: 47 70 16 11 10 APPROVED 1 7
 0 1 2 3 4 5 6 7 8 9 10 11
- SUPPLY DRIVE MOTOR - - - - -
- - COMPRESSOR - - - - -
- - - - - - - - - -

3.0
3.0

P 1 A

0 1 T1 T2 T3

Q 1
L1 L2 L3

L1 L2 L3

K1
(6.1)

96 98
F1
95 97
T1 T2 T3
6.1 4.4

U V W
M
M1 3

SPERRE MAIN POWER DRAWN

DATE
07.09.2018
LAST REV. SIGN
CG
WIRING DIAGRAM DRAWING No.:
Z32901001
INDUSTRI A/S
ADDRESS:6057 ELLINGS∅Y - NORWAY PAGE OF PAGES
PHONE: 47 70 16 11 00 FAX: 47 70 16 11 10 APPROVED 2 7
 0 1 2 3 4 5 6 7 8 9 10 11
- 380 - 480V AC SUPPLY - - 24 V AC 230 V AC - - - - -
- - CONTROL CIRCUIT - - - - - - - - -
- - - - - - - - - - - -

2.11
2.11

1 3
-Q20
2 4 -Q30 24VAC
1 2
4.0
4.0
T2

-Q31 230VAC
1 2
6.0
6.0

SPERRE CONTROL POWER DRAWN

DATE
07.09.2018
LAST REV. SIGN
CG
WIRING DIAGRAM DRAWING No.:
Z32901001
INDUSTRI A/S
ADDRESS:6057 ELLINGS∅Y - NORWAY PAGE OF PAGES
PHONE: 47 70 16 11 00 FAX: 47 70 16 11 10 APPROVED 3 7
 0 1 2 3 4 5 6 7 8 9 10 11
- - EMERGENCY DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT - - -
- - STOP 2 3 4 5 6 7 - - -
- - - - - - - - - - - -

X 1-0

X 1-0 4.3 X 1-0 X 1-0 X 1-0 X 1-0 X 1-0

X 1-1

3.5
21 X 1-2 4.3 X 1-3 X 1-4 X 1-5 X 1-6 X 1-7
3.5
S0
22

CN3-1 CN3-2 CN5-1 CN5-2 CN5-3 CN5-4 CN5-5 CN5-6 CN5-7 CN5-8

24Vac Supply +24V C INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7
CN5

-A1 DIGITAL INPUTS

4.3
97
F1
98
4.3
2.4

THERMAL
RELAY
-

SPERRE DIGITAL INPUTS DRAWN

DATE
07.09.2018
LAST REV. SIGN
CG
WIRING DIAGRAM DRAWING No.:
Z32901001
INDUSTRI A/S
ADDRESS:6057 ELLINGS∅Y - NORWAY PAGE OF PAGES
PHONE: 47 70 16 11 00 FAX: 47 70 16 11 10 APPROVED 4 7
0 1 2 3 4 5 6 7 8 9 10 11
ANALOG INPUT 1 ANALOG INPUT 2 ANALOG INPUT 3 ANALOG INPUT 4 ANALOG INPUT 5 ANALOG INPUT 6 - - - OUTPUT R4 OUTPUT R5
- - - - - - - REMOTE SIGNAL REMOTE SIGNAL - -
- - - - - - - RUNNING RUNNING - -

X4-2 X4-4 X4-6 X4-8

13 53 CN7-5 CN6-1
K1 K1 A1-R4 A1-R5
14 54 CN7-6 CN6-2

X4-1 X4-3 X4-5 X4-7

OUTPUT R6 OUTPUT R7 OUTPUT R8 -

- - - -
- - - -

X 2-1 X 2-2 X 2-3 X 2-4 X 2-5 X 2-6 X 2-7 X 2-8 X 2-9 X 2-10 X 2-11 X 2-12

X4-10 12 14

CN6-3 CN6-5 CN6-7

A1-R6 A1-R7 A1-R8
CN8-1 CN8-2 CN8-3 CN8-4 CN8-5 CN8-6 CN9-1 CN9-2 CN9-3 CN9-4 CN9-5 CN9-6 CN6-4 CN6-6 CN6-8

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 X4-9 11 13

CN8 CN9

- -
- -
-A1 ANALOGUE INPUTS - -

DATE LAST REV. SIGN

CG
WIRING DIAGRAM DRAWING No.:
Z32901001
SPERRE
ANALOGUE INPUTS DRAWN 07.09.2018

RELAY OUTPUTS
INDUSTRI A/S
ADDRESS:6057 ELLINGS∅Y - NORWAY PAGE OF PAGES
PHONE: 47 70 16 11 00 FAX: 47 70 16 11 10 APPROVED 5 7
 0 1 2 3 4 5 6 7 8 9 10 11
- EMERGENCY SWITCH OUTPUT 1 - OUTPUT 2 OUTPUT 3 External Supply OUTPUT 8 - VENTILATION
- - - - - - - - FAN
- DRAIN VALVE - - -

3.6
CN71 21 13 CN71
A1-R1 S7 S7 A1-R2
CN72 22 14 CN73

CN71 63
A1-R3 K1
11
CN74 64
S0
12

95 2
F1 F8
96 3

X 3-1 X 3-2 X 3-3 X 3-4

DV 1 M 4

X 3-0 X 3-0 X 3-0

A1
X 3-0
K1
A2
3.6
A1 A2

1 2
3 4
1.3
5 6
13 14
5.8
21 22
53 54
5.9
63 64
6.9

S7-EMERGENCY START SWITCH

SWITCH S7 IS FOR EMERGENCY RUN. IF THE PLC
13 21 FAILS AND IF POWER IS AVAILABLE, THIS SWITCH
WILL FORCE THE COMPRESSOR TO RUN. BE
AWARE THAT THIS IS EMERGENCY RUNNING, AND
THE COMPRESSOR MUST NOT BE LEFT
UNATTENDED.
14 22
0 1. PUT THE SWITCH IN UNLOADED.
1 2. WAIT FOR THE COMPRESSOR TO REACH FULL
2 SPEED, THEN TURN THE SWITCH TO LOADED.

SPERRE LINE DIAGRAM DRAWN

DATE
07.09.2018
LAST REV. SIGN
CG
WIRING DIAGRAM DRAWING No.:
Z32901001
INDUSTRI A/S
ADDRESS:6057 ELLINGS∅Y - NORWAY PAGE OF PAGES
PHONE: 47 70 16 11 00 FAX: 47 70 16 11 10 APPROVED 6 7
Datasheet
Cabinet Z42101001

Manufacturer data
Manufacturer Sperre Industri AS
Compressor Type Piston compressor
Part Nr Z42101001

Supply
Main Voltage 380-480 V
Frequency 50-60 Hz
Current 26-58 A

Technical Data
Protection IP54
Size H500/W400/D250 [mm]
Weight 23
Color MUNSELL 7,5 BG 7/2
Max Ambient Temp 55°C

Item no: Z42101001 Originator: CG Sperre Industri AS Ellingsøyvegen 740

Date: 2018-09-07 www.sperre.com N-6057 Ellingsøy
tel. +47 70 16 11 00 Norway
Partlist
Cabinet type: Z42101001

Voltage: 380-480
Current: 26-58A
Frequency: 50-60 Hz

Ref Description PartNr

A1 Sperre Control Unit 67031-A
S7 Emergency start switch 67051
S0 Emergency stop button 67040
S0 Emergency stop cover 67045
Door stopper 2490191
Q2 Softstarter 63A 66565
K2 Aux relay 2NO 230V 66710
P1 Amperemeter 0-100A 8050-03
T1 Current transformer 100/5A 805-100
T2 Transformer 220VA 34/230/24 67114
Q1 Main switch 63A 3P small 66115
Q20 Circuit breaker 2P 4A 68300-204
Q30 Circuit breaker 1P 2A 68300-102
Q31 Circuit breaker 1P 0,5A 68300-1005
F8 Thermostat for ventilation fan S:45 67906
M4 Ventilation fan 67908
M4* Ventilation grate with filter 67929

Item no: Z42101001 Originator: CG Sperre Industri AS Ellingsøyvegen 740

Date: 2018-09-07 www.sperre.com N-6057 Ellingsøy
tel. +47 70 16 11 00 Norway
0 1 2 3 4 5 6 7 8 9 10 11
- - - - - - - - - - - -
- - - - - - - - - - - -
- - - - - - - - - - - -

T 2 F8 K 2 T 1
S 7

20 3 3 X 1/2/3
I

Q QQ
Q 2

01
O
Q 1
P 1 Q 1

F8

S 0

PE-bar

SPERRE CABINET LAYOUT DRAWN

DATE
07.09.2018
LAST REV. SIGN
CG
WIRING DIAGRAM DRAWING No.:
Z42101001
INDUSTRI A/S
ADDRESS:6057 ELLINGS∅Y - NORWAY PAGE OF PAGES
PHONE: 47 70 16 11 00 FAX: 47 70 16 11 10 APPROVED 1 7
 0 1 2 3 4 5 6 7 8 9 10 11
- SUPPLY DRIVE MOTOR - - - - -
- - COMPRESSOR - - - - -
- - - - - - - - - -

3.0
3.0

P 1 A

0 1 T1 T2 T3

Q 1
L1 L2 L3

Q2
95

98

T1 T2 T3
(4.4)

Recommended settings:
t (start): 3-5sec
U: 20-60%
t (stop): 0-2sec

U V W
M
M1 3

SPERRE MAIN POWER DRAWN

DATE
07.09.2018
LAST REV. SIGN
CG
WIRING DIAGRAM DRAWING No.:
Z42101001
INDUSTRI A/S
ADDRESS:6057 ELLINGS∅Y - NORWAY PAGE OF PAGES
PHONE: 47 70 16 11 00 FAX: 47 70 16 11 10 APPROVED 2 7
 0 1 2 3 4 5 6 7 8 9 10 11
- 380 - 480V AC SUPPLY - - 24 V AC 230 V AC - - - - -
- - CONTROL CIRCUIT - - - - - - - - -
- - - - - - - - - - - -

2.11
2.11

1 3
-Q20
2 4 -Q30 24VAC
1 2
4.0
4.0
T2

-Q31 230VAC
1 2
6.0
6.0

SPERRE CONTROL POWER DRAWN

DATE
07.09.2018
LAST REV. SIGN
CG
WIRING DIAGRAM DRAWING No.:
Z42101001
INDUSTRI A/S
ADDRESS:6057 ELLINGS∅Y - NORWAY PAGE OF PAGES
PHONE: 47 70 16 11 00 FAX: 47 70 16 11 10 APPROVED 3 7
 0 1 2 3 4 5 6 7 8 9 10 11
- - EMERGENCY DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT - - -
- - STOP 2 3 4 5 6 7 - - -
- - - - - - - - - - - -

X 1-0

X 1-0 4.3 X 1-0 X 1-0 X 1-0 X 1-0 X 1-0

X 1-1

3.5
21 X 1-2 4.3 X 1-3 X 1-4 X 1-5 X 1-6 X 1-7
3.5
S0
22

CN3-1 CN3-2 CN5-1 CN5-2 CN5-3 CN5-4 CN5-5 CN5-6 CN5-7 CN5-8

24Vac Supply +24V C INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7
CN5

-A1 DIGITAL INPUTS

4.3
95
Q2
98
4.3

SPERRE DIGITAL INPUTS DRAWN

DATE
07.09.2018
LAST REV. SIGN
CG
WIRING DIAGRAM DRAWING No.:
Z42101001
INDUSTRI A/S
ADDRESS:6057 ELLINGS∅Y - NORWAY PAGE OF PAGES
PHONE: 47 70 16 11 00 FAX: 47 70 16 11 10 APPROVED 4 7
0 1 2 3 4 5 6 7 8 9 10 11
ANALOG INPUT 1 ANALOG INPUT 2 ANALOG INPUT 3 ANALOG INPUT 4 ANALOG INPUT 5 ANALOG INPUT 6 - - - OUTPUT R4 OUTPUT R5
- - - - - - - REMOTE SIGNAL REMOTE SIGNAL - -
- - - - - - - RUNNING RUNNING - -

X4-2 X4-4 X4-6 X4-8

13 13 CN7-5 CN6-1
Q2 K2 A1-R4 A1-R5
14 14 CN7-6 CN6-2

X4-1 X4-3 X4-5 X4-7

OUTPUT R6 OUTPUT R7 OUTPUT R8 -

- - - -
- - - -

X 2-1 X 2-2 X 2-3 X 2-4 X 2-5 X 2-6 X 2-7 X 2-8 X 2-9 X 2-10 X 2-11 X 2-12

X4-10 12 14

CN6-3 CN6-5 CN6-7

A1-R6 A1-R7 A1-R8
CN8-1 CN8-2 CN8-3 CN8-4 CN8-5 CN8-6 CN9-1 CN9-2 CN9-3 CN9-4 CN9-5 CN9-6 CN6-4 CN6-6 CN6-8

INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 INPUT 6 X4-9 11 13

CN8 CN9

- -
- -
-A1 ANALOGUE INPUTS - -

DATE LAST REV. SIGN

CG
WIRING DIAGRAM DRAWING No.:
Z42101001
SPERRE
ANALOGUE INPUTS DRAWN 07.09.2018

RELAY OUTPUTS
INDUSTRI A/S
ADDRESS:6057 ELLINGS∅Y - NORWAY PAGE OF PAGES
PHONE: 47 70 16 11 00 FAX: 47 70 16 11 10 APPROVED 5 7
 0 1 2 3 4 5 6 7 8 9 10 11
- EMERGENCY SWITCH OUTPUT 1 - OUTPUT 2 OUTPUT 3 External Supply OUTPUT 8 - VENTILATION
- - - - - - - - FAN
- START RELAY DRAIN VALVE - - -

3.6
CN71 21 13 CN71
A1-R1 S7 S7 A1-R2
CN72 22 14 CN73

CN71 21
A1-R3 K2
11
CN74 24
S0
12

2
F8
3

X 3-1 X 3-2 X 3-3 X 3-4

DV 1 M 4

X 3-0 X 3-0 X 3-0

1 A1
X 3-0
A1 K2
A2
3.6 A2

A1 A1
1 A1 A2

L1 T1
12
1.3 L2 T2 11
14
L3 T3
22
13 14 21
24

S7-EMERGENCY START SWITCH

SWITCH S7 IS FOR EMERGENCY RUN. IF THE PLC
13 21 FAILS AND IF POWER IS AVAILABLE, THIS SWITCH
WILL FORCE THE COMPRESSOR TO RUN. BE
AWARE THAT THIS IS EMERGENCY RUNNING, AND
THE COMPRESSOR MUST NOT BE LEFT
UNATTENDED.
14 22
0 1. PUT THE SWITCH IN UNLOADED.
1 2. WAIT FOR THE COMPRESSOR TO REACH FULL
2 SPEED, THEN TURN THE SWITCH TO LOADED.

SPERRE LINE DIAGRAM DRAWN

DATE
07.09.2018
LAST REV. SIGN
CG
WIRING DIAGRAM DRAWING No.:
Z42101001
INDUSTRI A/S
ADDRESS:6057 ELLINGS∅Y - NORWAY PAGE OF PAGES
PHONE: 47 70 16 11 00 FAX: 47 70 16 11 10 APPROVED 6 7
0 1 2 3 4 5 6 7 8 9 10 11
- - - - - - - - - - - -
- - - - - - - - - - - -
- - - - - - - - - - - -

Digital input Wet Contacts

X1 j-1 X3
0 A1 DI1 k-2 0 A1 R2 DV1 HP/DV2 LP
1 CABINET 1 Drain Valve
0 A1 DI2
2
Heater in el-motor a a 0
0 HT 1 c b 2 A1 R3
3 A1 DI3 b c

0 A1 DI4 Start/Stop
4 (Closed=Start, Open=Stop) 0 Control Power
0 3 Supply
5 A1 DI5
0 0
6 A1 DI6 K1
4
0
7 A1 DI7
Dry Contacts
Analog Input X4
X2 1 K1 Relay Running
Pressure transmitter a a 1 PT11 2 (Closed=Running)
A1 AI1 3
PT 11 P c
b
b
c
2 Air Reciever Pressure
4 K1 Relay Running
(Closed=Running)
Level transmitter 2-d d-8 3 LS15 5 A1 DO4 Lead/Follow**
LS 15 (Lub.Oil) L 3-f e-6 4 A1 AI2 Lub oil level 6 (Closed=Lead)
1-e X14 cable* f -10 7 A1 DO5
Temp. transmitter d g-4 5 TT14 8
A1 AI3 9
TT 14 P c
g c-9
6 Air Temperature
10 A1 DO6 Remote Operation
(Closed=Remote operation)
Pressure transmitter h h-5 7 PT12 11 A1 DO7 Alarm
PT 12 (HP) P c b-3 8 A1 AI4 HP Pressure 12 (Open=Alarm)
b 13 A1 DO8 Shutdown
Pressure transmitter i i -7 9 PT13 14 (Open=Shutdown)
PT 13 (LP) P c 10 A1 AI5 LP Pressure **Lead/Follow signal is connected
b CABINET to compressor 2, X1DI5 lead/follow
Drain Valve j 11 input.
DV1 (HP) c 12 A1 AI6
k

Drain Valve j
DV2 (LP) c

DV2 is only supplied k

for compressor
XW200-XW500
COMPRESSOR
*Cable lenghts available in
1.5,3,5,10,15 and 20m
*Quick connection. Cable fixed to
the compressor during delivery

DATE LAST REV. SIGN IO CONFIG CODE

SPERRE TERMINAL DIAGRAM 134560-1204000-12340567-2

X14-cable
DRAWN 25.09.2018 CG
INDUSTRI A/S
ADDRESS:6057 ELLINGS∅Y - NORWAY
Oil level
PAGE OF PAGES

PHONE: 47 70 16 11 00 FAX: 47 70 16 11 10
APPROVED
7 7
PT16
0 1 2 3 4 5 6 7 8 9 10 11
- - - - - - - - - - - -
- - - - - - - - - - - -
- - - - - - - - - - - -

Digital input Wet Contacts

X1 j-1 X3
0 A1 DI1 k-2 0 A1 R2 DV1 HP/DV2 LP
1 CABINET 1 Drain Valve
0 A1 DI2
2
Heater in el-motor a a 0
0 HT 1 c b 2 A1 R3
3 A1 DI3 b c

0 A1 DI4 Start/Stop
4 (Closed=Start, Open=Stop) 0 Control Power
0 Lead/Follow 3 Supply
5 A1 DI5 (Closed=Follow, Open=Lead)
0 0
6 A1 DI6 K1
4
0
7 A1 DI7
Dry Contacts
Analog Input X4
X2 1 K1 Relay Running
Pressure transmitter a a 1 PT11 2 (Closed=Running)
A1 AI1 3
PT 11 P c
b
b
c
2 Air Reciever Pressure
4 K1 Relay Running(Closed=Running)
Level transmitter 2-d d-8 3 LS15 5 A1 DO4
LS 15 (Lub.Oil) L 3-f e-6 4 A1 AI2 Lub oil level 6
1-e X14 cable* f -10 7 A1 DO5
Temp. transmitter d g-4 5 TT14 8
P 6 A1 AI3 Air Temperature 9 Remote Operation
TT 14 c
g c-9 10 A1 DO6 (Closed=Remote operation)
Pressure transmitter h h-5 7 PT12 11 A1 DO7 Alarm
PT 12 (HP) P c b-3 8 A1 AI4 HP Pressure 12 (Open=Alarm)
b 13 A1 DO8 Shutdown
Pressure transmitter i i -7 9 PT13 14 (Open=Shutdown)
PT 13 (LP) P c 10 A1 AI5 LP Pressure
b CABINET
Drain Valve j 11 A1 AI6
DV1 (HP) c 12
k

Drain Valve j
DV2 (LP) c

DV2 is only supplied k

for compressor
XW200-XW500
COMPRESSOR
*Cable lenghts available in
1.5,3,5,10,15 and 20m
*Quick connection. Cable fixed to
the compressor during delivery

DATE LAST REV. SIGN IO CONFIG CODE

SPERRE TERMINAL DIAGRAM 134560-1204600-12300567-2

X14-cable
DRAWN 25.09.2018 CG
INDUSTRI A/S
ADDRESS:6057 ELLINGS∅Y - NORWAY
Oil level
PAGE OF PAGES

PHONE: 47 70 16 11 00 FAX: 47 70 16 11 10
APPROVED
7 7
PT16
 Part list - Extended
Sperre Industri AS
Internal Instruments
Part Description Part no. Part/kit no. with gasket

Pressure Transmitter
LP 64110 56421
Alarm & Shut down
PT13

Pressure Transmitter
HP 64120 56451
Alarm & Shut down
PT12

Temperature Transmitter
HP 64140 56481
Alarm & Shut down
PT14

Oil Level Transmitter with switch

Alarm & Shut down
64150 56521
XA060-XA090
LS15 XW060-XW090
LT15

Drain Valve, HP/LP

XA060-XA090/ XW060-090 64210 57906

XA120-XA150/ XW120-XW150 64215 57906
XAW200-300XAW/XW350-XW400 64215 57906

DV1/DV2

*Coil for valves

220V 50/60 Hz 64310 64310

DV1* / DV2*

Pressure Transmitter
Loose supplied for 64130 56551
Air receiver
PT11

Sperre Industri AS www.sperre.com Tel. +47 70 16 11 00

Ellingsøyvegen 740 industri@sperre.com Fax. +47 70 16 11 10
N-6057 Ellingsøy NO 961 479 142 VAT
Norway
 Page 17 of 36

Data Sheet
Pressure Transmitter
for Air Receiver Part no. 64130
Issue date: 04.02.2009

Cable socket: Plug 4 – 20 mA

DIN43650 Range 0-45 Bar
1 Supply +
2 Supply -
3 Not used
± Connected to enclosure

Technical data:
Supply voltage, polarity protected 8 to 34 V d.c
Output signal 4 - 20mA
Pressure connection ½” BSP
Electrical connection DIN 43650, 4-pin male
Cable gland size PG11 (5-10 mm)
Medium temperature range -40 to 125°C
Ambient temperature range -40 to 100°C
Enclosure material DIN17440 (AISI316L)
Enclosure DIN 43650 Plug IP 65
Weight 0,2 kg

Note! This transmitter is customized for use on Sperre X-controller only

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com E-mail:china@sperre.com

Sole suppliers of genuine spare parts - www.sperre.com

 Page 25 of 36

Data Sheet
Safety valves – X-range
DIRECT SPRING LOADED ATMOSPHERIC DISCHARGE SAFETY VALVE FOR COMPRESSED AIR OR GASES
MEDIUM TEMPERATURE: - 20 TO + 200°C
SAFETY VALVES ARE SET BY THE MANUFACTURER

Up to 10 barg outlet pressure:

COMPRESSOR TYPE PART NO. L.P. PART NO. H.P. SIZE

XA008-XAW150 40607 406xx + (Stop Pressure + 3) Barg ½” BSP
XAW200-XAW300 40658 406xx + (Stop Pressure + 50 + 3) Barg ¾” BSP
XW350-XW500 40657 406xx + (Stop Pressure + 50 + 3) Barg ¾” BSP

From 11 barg to 40 barg outlet pressure:

COMPRESSOR TYPE PART NO. L.P. PART NO. H.P. SIZE

XA008-XA045 40609 406xx + (Stop Pressure + 3) Barg ½” BSP
XAW060-XAW150 40608 406xx + (Stop Pressure + 3) Barg ½” BSP
XAW200-XAW300 40659 406xx + (Stop Pressure + 50 + 3) Barg ¾” BSP
XW350-XW500 40658 406xx + (Stop Pressure + 50 + 3) Barg ¾” BSP

Approved Pressure Range:

Set pressure Bar g 7 8 9 10 11 12 13 33 42

Capacity Nm³/h (½” BSP) 450 507 564 621 678 735 791 1930 2442
Capacity Nm³/h (¾” BSP) 940 1059 1178 1297 1 416 1535 1 654 4 031 5101

Connection G ½" BSP ¾" BSP

H 76 100
Installation dimensions in mm h 15 16
SW 27 34
Weight Kg 0,19 0,4

MATERIAL BODY: BRASS

MATERIAL INTERNAL PARTS: BRASS
MATERIAL PRESSURE SPRING: STAINLESS STEEL (AISI 301)

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
 Page 27 of 36

Selection Sheet
Signal cables - X-range
Issue date: 30.09.2014

One signal cable per. compressor delivered loose for connection between control panel and compressor.

Default length is:

Part no. 64405-2 -Signal cable M23-M23 – 5 meter

Alternative lengths are:

Part no. 64403-2 -Signal cable M23-M23 – 3 meter

Part no. 64410-2 -Signal cable M23-M23 – 10 meter - to additional cost.
Part no. 64415-2 -Signal cable M23-M23 – 15 meter - to additional cost.
Part no. 64420-2 -Signal cable M23-M23 – 20 meter - to additional cost.

Note! Please inform requested length with the returned approval comments.

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com E-mail:china@sperre.com

Sole suppliers of genuine spare parts - www.sperre.com

 Page 26 of 36

A-A ( 1 : 1 )
Ø75
12
65

Ø12

10
120
R1
7,
5

3
A A

155

Weight: Scale: Format: Rev.index

This drawing is the property of Sperre Industri AS

otherwise used, without our written consent.

1:1 A4
and can not be made public, copied or

No. Date
Drawn 02.07.2013 nicolai A Vibration isolator
B
Approved C XAW060-150
D
E
Drawing no. Revision
Sperre Industri AS
N-6057 Ellingsøy, Norway isolator 60-150
 Page 28 of 36

Data Sheet
Flexible hoses

1. 2. 3.

Opening Minimum Sperre part no. Sperre part no.

Sperre w/ one end flange w/ both end flange
A B C D E F of the bending part no.
(inch) (mm) (mm) (mm) (mm) (mm) spanner radius (2) (3)
(1)
(mm) (mm) PN40 PN40
½” 600 500 ø31 ø25 ø22 27 180 4595 4666 (DN15) 7495 (DN15)
¾” 600 470 ø 38 ø 33 ø29 33 240 4596 4667 (DN20) 7492 (DN20)
1” 800 670 ø 43 ø 38 ø38 38 300 4597 4668 (DN25) 7493 (DN25)
1 ¼” 800 600 ø57 ø50 ø50 50 420 4598 4669 (DN32) 7494 (DN32)
1 ½” 800 600 ø70 ø57 ø54 60 500 4599 4687 (DN40) 7496 (DN40)
2” 800 580 ø 80 ø 70 ø66 70 635 4601

Hose construction :
Tube : Oil resistant synthetic rubber
Reinforcement : Two high tensile steel wire braids
Cover : Abrasion and weather resistant synthetic rubber
Temperatur range : - 40°C to + 100°C
Flexible hoses acc. to SAE 100 R2

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com E-mail:china@sperre.com
Sole suppliers of genuine spare parts - www.sperre.com
 Page 29 of 36

Oil types – X-range Compressors

Only fully synthetic ISO Viscosity Grade 100 piston compressor oils are to
be used in X-range compressors.
All compressors are tested and delivered with Mobil Rarus 827.
Our air compressors are mechanically not a challenge to lubricates and
most synthetic oils can be used without problems.
High temperatures create formations of carbon deposits in the air coolers
and valves that can result in problems if the oil is not of good quality.
Compressors are working in different environments around the world with
temperature differences exceeding 50 degrees Celsius leaving us with the
following advice. Run the compressor with our suggested oil brand for
100 hours, check all valves and coolers for carbon deposits and also check
the oil consumption is with-in the accepted limit. Repeat this at 250, 500, and
1000 hours and if the valves and coolers are in good order the oil is suitable.

Technical department
Sperre Industri AS
industri@sperre.com

SYNTHETIC OIL
MOBIL RARUS 827
BP ENERSYN RX 100
CASTROL AIRCOL SN 100
COSMO RECIPRO SX 100
DAPHNE MARINE COMPR. 100
ESSO / EXXON ZERICE S 100
FAMM CETUS DE 100
NIPPON OIL CO. FAIRCOL SA 100
STATOIL FRIDGEWAY S 100
CORENA S4 P100
TOTAL LUBMARINE BARELF AL 100
AGIP DICREA ESX 100
GULFSEA DE COMPRESSOR OIL 100

Sperre Industri AS Tel + 47 70 16 11 00 industri@sperre.com Den norske Bank

N-6057 Ellingsøy Fax + 47 70 16 11 10 www.sperre.com Swift: DNBANOBBAES
Norway Tlx 42 509 Spair N NO 961 479 142 VAT Bank account: 5353 05 00590
List of drawings

WORKING AIR COMPRESSORS 1 x 19-11 EANA

B1 General arrangement

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com E-mail:china@sperre.com

Sole suppliers of genuine spare parts - www.sperre.com

 service
Heat dissipation vents. 494 148

300
El.box cooling 993 Air In

for
air out 1194 73
El. Supply
1149
1114

405
signal
Inspection
hatch 400 cable x2
520
Cooling air Lifting points. 780

1256
outlet 4 pcs M16
30 T1
544

490
Inspection
600
396

hatch T2

613
31
180
165

147
Grounding 0
574 57 A 60
69 605 B point

728 131 453 Cooling air

Oil drain inlet
Grounding

400
point
953 1750
20 / 4 pcs
for mounting
653
400
265 350

603
220 T1 Air outlet

1850
T2 Condensate drain
3

185
98

25
35 See data sheet for type of
0 connections and cable glands
100 El. supply
B ( 1 : 10 ) (optional) A

720
signal
cable Recommended service area
(optional)

Centre of gravity

The manufacturer reserves a right to change dimensional design of the

compressor prior to confirmed order. The footprint and connection
points for water and air are excluded from possible change.

"All intellectual property rights to layout drawings, specifications and FOR QUOTATION ONLY
documentation, including but not limited to all copyrights, trademark
rights and trade secrets are confidential information and the proprietary
rights of the owner of the registered trademark "TAMROTOR" worldwide."