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Manual Excavadora New Holland Kobelco E50.2 SR
Manual Excavadora New Holland Kobelco E50.2 SR
Manual Excavadora New Holland Kobelco E50.2 SR
2SR
WORKSHOP MANUAL
ENGLISH
Pubblication Nr. 604.13.368
Edition 08/2004
English - Printed in Italy
INDEX E40.2SR
E50.2SR
Title Index
No.
SPECIFICATIONS
OUTLINE 1
SPECIFICATIONS 2
ATTACHMENT DIMENSIONS 3
MAINTENANCE
TOOLS 11
HYDRAULIC SYSTEM 22
SYSTEM
ELECTRICAL SYSTEM 23
COMPONENTS SYSTEM 24
ATTACHMENTS 32
TRAVEL SYSTEM 34
E/G TROUBLESHOOTING
HYDRAULIC SYSTEM 42
ELECTRICAL SYSTEM 43
44
ENGINE
ENGINE 51
OPT.
DATA
SUPPORTING DATA 71
APPLICABLE MACHINES
0-5
1. OUTLINE
TABLE OF CONTENTS
1-1
1. OUTLINE
1.1 GENERAL PRECAUTIONS FOR (2) Suspend warning tag "DO NOT OPERATE" from
the doorknob or the operating lever, and have a
REPAIRS
preliminary meeting before starting work.
1.1.1 PREPARATION BEFORE DISASSEM- (3) Stop the engine before starting inspection and
BLING maintenance to prevent the operator being caught
in machine.
(4) Identify the location of a first-aid kit and a fire extin-
guisher, and also where to make contact in a state
(1) Understanding operating procedure of emergency.
Read OPERATION & MAINTENANCE MANUAL
(5) Choose a hard, level and safe place, and place the
carefully to understand the operating procedure.
attachment on the ground securely.
(2) Cleaning machines
(6) Use a lifter such as a crane to remove heavy parts
Remove soil, mud, and dust from the machine be-
(20 kg [45 lbs] or more) from the machine.
fore carrying it into the service shop to prevent loss
of work efficiency, damage of parts, and difficulty in (7) Use proper tools, and replace or repair defective
rust prevention and dust protection while reassem- tools.
bling. (8) Support the machine and attachment with supports
(3) Inspecting machines or blocks if the work is performed in the lifted condi-
Identify the parts to be disassembled before start- tion.
ing work, determine the disassembling procedure 1.1.3 DISASSEMBLING AND ASSEMBLING HY-
by yourself considering the workshop situations DRAULIC EQUIPMENT
etc., and request procurement of necessary parts in
advance.
(4) Recording
Record the following items for communication and (1) Removing hydraulic equipment
prevention of recurring malfunction.
1) Before disconnecting pipes, release the hy-
1) Inspection date and place. draulic pressure of the system, or open the re-
2) Model name, applicable machine number, and turn side cover and take out the filter.
hour meter read. 2) Carefully drain oil of the removed pipes into a
3) Trouble condition, place and cause. containers without spilling on the floor.
4) Visible oil leakage, water leakage and damage. 3) Apply plugs or caps on the pipe ends to avoid
5) Clogging of filters, oil level, oil quality, oil con- oil spillage and dust intrusion.
tamination and loosening of connections. 4) Clean off the external surface of the equipment
6) Result of consideration if any problem exists before disassembling, and drain hydraulic and
based on the operation rate per month calculat- gear oil before placing it on the workbench.
ed from hour meter indication after the last in- (2) Disassembling hydraulic equipment
spection date. 1) Do not disassemble, reassemble or modify the
(5) Arrangement and cleaning in service shop hydraulic equipment without the permission of
1) Tools required for repair work. the manufacturer, who is not responsible for the
performance and function of the product after
2) Prepare space to place the disassembled parts.
modification.
3) Prepare oil containers for draining oil etc.
2) When disassembling and reassembling for un-
1.1.2 SAFETY IN DISASSEMBLING AND AS- avoidable reason, refer the work to qualified
SEMBLING personnel who have the specific knowledge or
completed the parts service training.
3) Provide matching marks to facilitate reassem-
bling work.
(1) Wear appropriate clothes with long sleeves, safety 4) Before starting the work, read the manual of
shoes, safety helmet and protective glasses. disassembling procedure, if it is provided, and
decide whether the work can be performed by
yourself.
1-3
1. OUTLINE
1. Hydraulic oil changed (7) Remove the ground (earth) terminal of battery
when handling tools around the battery or its relay.
2. Parts of suction side piping replaced
(8) Do not splash water on the electrical equipment
3. Hydraulic pump installed
and connectors during machine washing.
4. Slewing motor installed
(9) Check for moisture adhesion inside the waterproof
5. Travel motor installed connector after pulling it out, since it is hard to re-
6. Hydraulic cylinder installed move moisture from the connector.
1-4
1. OUTLINE
1-5
1. OUTLINE
1-6
1. OUTLINE
(5) Prefixes of SI
Table 1-5
PREFIX SYMBOL MULTIPLICATION FACTORS
giga G 109
mega M 106
kilo k 103
hecto h 102
deca da 10
deci d 10–1
centi c 10–2
milli m 10–3
micro P 10–6
nano n 10–9
pico p 10–12
1-7
2. SPECIFICATIONS
TABLE OF CONTENTS
2-1
2. SPECIFICATIONS
32
30
36
33
34
15 16 17 8
18
35
31 19
12
37 3
13
11 5
14 4
29 1
28
24
27
20
25 2
7
26 6
23 21
9
22 10
2-3
2. SPECIFICATIONS
1960 {6'5.2"}
R980
}
{3'2.6"
{2.76"}
70
1940 {6'4.4"} 5000 {16'4.9"}
0
2140 {7'0.3"}
1570 {5'1.8"}
980 {3'2.6"}
2600 {8'6.4"}
{13.6"}
345
{2'1.0"}
635
1630 {5'4.2"}
400 {15.7"} 1820 {5'11.7"}
1560 {5'1.4"} 2330 {7'7.7"}
1960 {6'5.2"} 2780 {9'1.4"}
115
{4.53"}
1960 {6'5.2"}
R980
}
{3'2.6"
{2.76"}
70
2140 {7'0.3"}
1570 {5'1.8"}
980 {3'2.6"}
2600 {8'6.4"}
{13.6"}
345
{2'1.0"}
635
1630 {5'4.2"}
400 {15.7"} 1820 {5'11.7"}
1560 {5'1.4"} 2330 {7'7.7"}
1960 {6'5.2"} 2780 {9'1.4"}
2-4
2. SPECIFICATIONS
Unit: mm (ft•in)
(3) E50.2SR (CANOPY)
1960 {6'5.2"}
R980
}
{3'2.6"
{2.76"}
{0.98"}
70
25
1940 {6'4.4"} 5230 {17'1.9"}
2140 {7'0.3"}
1570 {5'1.8"}
980 {3'2.6"}
2600 {8'6.4"}
{13.6"}
345
{2'1.0"}
635
1690 {5'6.5"}
400 {15.7"} 1970 {6'5.6"}
1560 {5'1.4"} 2480 {8'1.6"}
1960 {6'5.2"} 2910 {9'6.6"}
140
{5.51"}
1960 {6'5.2"}
R980
}
{3'2.6"
{2.76"}
{0.98"}
70
25
{2'1.0"}
635
1690 {5'6.5"}
400 {15.7"} 1970 {6'5.6"}
1560 {5'1.4"} 2480 {8'1.6"}
1960 {6'5.2"} 2910 {9'6.6"}
2-5
2. SPECIFICATIONS
ENGINE
HYDRAULIC COMPONENTS
WEIGHT
2-6
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2. SPECIFICATIONS
2-7
2. SPECIFICATIONS
Unit: kg (lb)
E50.2SR
MODEL RUBBER SHOE IRON SHOE
CANOPY CAB CANOPY CAB
COMPLETE MACHINE 4630 (10200) 4770 (10500) 4730 (10400) 4870 (10700)
UPPER FRAME ASSEMBLY (ASSY OF FOLLOWINGS) 2280 (5030) 2420 (5340) 2280 (5030) 2420 (5340)
UPPER FRAME 570 (1,260) m m m
CANOPY / CAB 85 (187) 220 (485) 85 (187) 220 (485)
ENGINE 170 (375) m m m
HYDRAULIC PUMP 35 (77) m m m
RADIATOR 5 (11) m m m
HYDRAULIC TANK 37 (82) m m m
FUEL TANK 4 (9) m m m
SWING BRACKET 110 (243) m m m
SWING CYLINDER 39 (86) m m m
SLEWING MOTOR 40 (88) m m m
CONTROL VALVE 35 (77) m m m
COUNTERWEIGHT 580 (1,280) m m m
GUARD • BONNET 145 (320) m m m
BOOM CYLINDER 58 (128) m m m
LOWER FRAME ASSEMBLY (ASSY OF FOLLOWINGS) 1720 (3790) m 1820 (4010) m
LOWER FRAME 545 (1,200) m m m
SLEWING BEARING 76 (168) m m m
TRAVEL MOTOR 65u2 (143u2) m m m
UPPER ROLLER 5u2 (11u2) m m m
LOWER ROLLER 9u10 (20u10) m m m
FRONT IDLER 42u2 (93u2) m m m
IDLER ADJUSTER 30u2 (66u2) m m m
SPROCKET 14u2 (31u2) m m m
210 u2
RUBBER CRAWLER SHOE m — —
(463u2)
275 u2
400 mm (15.7") IRON SHOE — — m
(606u2)
SWIVEL JOINT 22 (49) m m m
DOZER 175 (386) m m m
DOZER CYLINDER 27 (60) m m m
ATTACHMENT ASSEMBLY (ASSY OF FOLLOWINGS) 535 (1,180) m m m
BOOM ASSEMBLY 240 (529) m m m
BOOM 165 (364) m m m
ARM CYLINDER 50 (110) m m m
ARM ASSEMBLY 180 (397) m m m
ARM 115 (256) m m m
BUCKET CYLINDER 27 (60) m m m
BUCKET LINK 13 (29) m m m
IDLER LINK 4u2 (9u2) m m m
BUCKET ASSEMBLY (STD) 112 (247) m m m
FLUIDS (ASSY OF FOLLOWINGS) 95 (210) m m m
HYDRAULIC OIL 45 (99) m m m
FUEL 44 (97) m m m
COOLANT 6 (13) m m m
2-8