Professional Documents
Culture Documents
BestCode Next Series 8 Fluidics Guide - Aug 29th 2016
BestCode Next Series 8 Fluidics Guide - Aug 29th 2016
1
Fluidic Diagrams
Vacuum
Black/White
Printhead
Makeup
Gutter
Printhead
Ink
Makeup
Tank
Ink In
Viscometer
Ink Out
Bleed
Vacuum
Vacuum
Black/White
Printhead
Makeup
Vacuum
Printhead
Ink
Bleed
2
General Flow Paths
This diagram shows all the possible flow paths for the fluidic system.
3
Standard “Run” Operation
This basic drawing shows how ink is jetted and returned via vacuum. The basic viscometer loop
is included
1) Ink is pulled from the Ink Tank directly into the Pump
2) The Output of the Pump feeds into the Main Filter.
6) The White Line has Vacuum Applied to it while the Gutter Valve is Active.
7) The Black/White Striped line returns Ink to the Venturi, where Vacuum is generated.
8) The Purple Line is Split from the green line to Feed the Viscometer
9) Brown line is on the side opposite the Viscometer Restrictor, and returns Ink to the ink
Tank.
4
Viscosity Check During Run
This diagram shows how the viscosity check occurs in the machine.
3) After 30 Seconds, the Viscometer Valve De-Activates and the Ball begins to fall.
4) A timer is started to measure how long until the Ball passes the Inductive Sensor.
5
Run with Solvent Add
After the viscosity check, the system will decide whether to add solvent.
Solvent Add Flow Logic: Active Valves: Printhead, Gutter, Solvent Add.
2) A Viscosity Check was just finished and determined that the Ink is thickening.
3) Solvent Add Valve activates for 1 second, then de-activates.
4) This Solvent Add Valve on/off cycle occurs 5 to 6 times in succession depending on Ink
thickness.
6
Flush Start / Stop and Printhead Clean Function Flow
This flush diagram is used to show how the stop and start cleaning process is achieved.
6) The Flush Valve activates, and pushes clean solvent out of the drop generator into the
gutter to clean the gutter and gutter sensor.
7) The Flush Valve and Gutter Valve de-activate.
7
Commissioning Guide
Commission System
Commission System covers installation of the Series 8 CIJ. This will instruct the user on
how to install the machine, turn on and turn off the machine, perform first time start up, how to
System Installation
System installation covers installation of
the Series 8 CIJ. This will instruct the user on
how to install the machine and mount the
printhead.
Controller Mounting
8
Install power cable
OUTLET.
Printhead Mounting
9
Attach printhead to printhead mounting bracket
10
Fluid System Commissioning
Device Maintenance Due screen will appear soon after 1st power up.
Press OK to Temporarily Remove.
11
Commission the System Ink Type (V01.03.00)
12
4. Select the Ink Type that the system will use.
button.
13
4. Firmly push down
fluid is installed.
2. Repeat with 2 bottles of
Makeup.
SmartFill™ SmartFill™
Bottle Label Controller
Label
14
Ink Troubleshooting During Commissioning
SmartFill™ Result= 3
This result means that the Label Symbols are not correctly aligned or that the system cannot read the
label. Press Retry and slowly turn the bottle 360 degrees until the Label is correctly read.
Ensure the Fill Cup coax cables are connected to the main circuit board.
SmartFill™ Result = 10
This result means that the Label has already been read and has been erased. Use an appropriate label to
continue with the fluid add.
This result will occur when the Start Button is pressed before a SmartFill™ label is read in for both Ink
and Solvent. This will occur during commissioning if the Labels are not read when fluid is added.
15
SmartFill™ Prompt does not appear / Force SmartFill™ Label to be Read
16
Test the Valves
The first step to commissioning a machine is testing the valve function. Before running the
pump, test each valve individually and listen or feel for valve function. Navigate to the Fluidic
Test Screen and cycle each valve 5-10 times. The valves will audibly click. If the environment is
too loud to hear clicking, open the back of the cabinet and touch each valve while
simultaneously turning on and off multiple times.
17
Test the Pump
18
Pump Troubleshooting during Commissioning
If the pump does not turn during commissioning, it has dried ink remaining in the pump that is
19
Re-install Pump Inlet Tube
o Fully install the tube into
the fitting.
IF HIGH RPS FAULT OCCURS, IT IS LIKELY THAT TUBE IS NOT FULLY INSTALLED
20
Remove Ink Feed from the Ink
Tank.
21
Clean the Nozzle
22
Slowly run the pump up to 15 RPS
23
Clean the Nozzle and Gutter
Press Stop.
Press Calibrate
24
Run the Jet
25
Mechanical Changes on the Next Series
New Venturi
Additional vacuum
port for dedicated
printhead vacuum.
26
New Manifold
27
New Valve Harness Wire Order
FLUSH (2)
GUTTER (4)
TANK SOLVENT (6)
BLEED (7)
28