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BHARAT INSULATION COMPANY (INDIA) PVT. LTD.

(formerly known as Bharat Insulation Company (India) Limited)

Enamelled Rectangular
Copper Winding Wires
Enamelled Rectangular Copper Winding Wires
SPECIFICATION IEC-60317-17 IEC-60317-18 IEC-60317-16 IEC-60317-28 IEC-60317-29/ IEC-60317-30 IEC-60317-58
NEMA NEMA IEC-60317-47 draft)
STANDARD MW-18C MW-36C NEMA
MW-20C
THERMAL CLASS 105 120 155 180 200 220/240 220 120 180
Chemical base of base coat Polyvinyl Acetal Polyvinyl Acetal Polyester Polyesterimide Polyesterimide Polyimide Polyamide-imide Polyvinyl Acetal Polyesterimide
Chemical base of Top coat Polyamide-imide Epoxy-Bond coat Epoxy-Bond coat
Range of Wire (Diameter) Cross section area up to 80 sp.mm, Thickness : from 1.3-8 mm, Width : from 2.0-16 mm
In addition to base
coat increase in
dimensions,
IEC Grade 1:0.060-0.110, IEC Grade 2:0.120-0.179; NEMA Grade Heavy : Increase in thickness : 0.076-0.127, Grade Quadruple :
Insulation Range additional bond
increase in thickness : 0.127-0.178 mm coat increase in
thickness of
0.030-.0.050 mm
Standard colour Golden Yellow Golden Yellow Brown Brown Brown Light Brown Light Brown Golden Yellow Brown
TECHNICAL PROPERTIES
AS PER IEC-60317-0-2
Flexibility & Adherence
:Mandrel Bending on
2-1 t & 2-3 W 2-1 t & 2-3 W 3-4 t & 4-5 W 3-4 t & 4-5 W 3-4 t & 4-5 W 3-4 t & 4-5 W 3-4 t & 4-5 W 2-1 t & 3-4 W 3-4 t & 4-6 W
thickness on width
:Adherence (no crack
20 20 15 15 15 10 15 15 15
after stretching %)
Heat Shock No cracks
after bending on thickness/ 2-3 t/155 2-3 t/155 6 t/175 6 t/200 6 t/200 6 t/260 6 t/240 2-3 t/155 6 t/200
Temperature °C
Break down voltage at
Grade 1 : > 1000, Grade 2: >2000
Room temp. (minimum) Volts
Resistance to hot Not applicable Not applicable Not applicable
Excellent Excellent Excellent Excellent Excellent Excellent
transformer oil
Heat Bonding 110 C/48 h or 120
Not applicable Not applicable Not applicable Not applicable Not applicable Not applicable Not applicable
temperature/Time C/24 h
High mechanical Good thermal High thermal and High thermal, Very high thermal Very high thermal Bondable coating Bondable coating
strength, strong and overall good overall good electrical and properties properties with excellent with excellent
adhesion of mechanical, mechanical, mechanical, mechanical thermal
SPECIAL enamel to copper electrical and electrical and properties, properties properties
CHARACTERSISTICS & conductor, chemical chemical excellent heat
APPLICATION Excellent properties resistance shock and
hydrolysis & oil burnout
resistance

Oil filled power Oil filled large Large rotating Large and special Special electrical Large and special Oil filled large
&distribution transformers Machines such electrical machine and electrical transformers
transformers, Loco as: motors, DC machines such magnet coils for machines such Loco
Inductance coils, transformers, motors, High as: generators, aerospace as: generators, transformers,
etc. chokes & Voltage motors alternators, industry Motors, HV chokes &
Inductance coils, etc. Motors, HV motors, Dry type Inductance coils,
Special Notes etc. motors, Dry type transformers, particularly with
transformers, Inductor coils, improved
Inductor coils, etc. mechanical
etc. strength(hoop
stress) to resist
high short circuit
currents.

Cross Sectional Areas, Width, Thickness and Corner Radius of Rectangular Wires
Thickness
mm 0.80 0.90 1.00 1.12 1.25 1.40 1.60 1.80 2.00 2.24 2.50 2.80 3.15 3.55 4.00
Corner Radius* Corner Radius 0.50 mm Corner Radius 0.65 mm Corner Radius 0.800 mm 1.00
2.00 1.463 1.626 1.785 2.026 2.286 2.586 - - - - - - - - -
Width

2.24 1.655 1.842 2.025 2.294 2.586 2.922 3.370 - - - - - - - -

2.50 1.863 2.076 2.285 2.586 2.911 3.286 3.786 4.138 - - - - - - -
2.80 2.103 2.346 2.585 2.922 3.286 3.706 4.266 4.678 5.238 - - - - - -
3.15 2.383 2.661 2.935 3.314 3.723 4.196 4.826 5.308 5.938 6.694 - - - - -
3.55 2.703 3.021 3.335 3.762 4.223 4.756 5.466 6.028 6.738 7.590 8.326 - - - -
4.00 3.063 3.426 3.785 4.266 4.786 5.386 6.186 6.838 7.638 8.598 9.451 10.651 - - -
4.50 3.463 3.876 4.285 4.826 5.411 6.086 6.986 7.738 8.638 9.718 10.701 12.051 13.626 - -
5.00 3.863 4.326 4.785 5.386 6.036 6.786 7.786 8.638 9.638 10.838 11.951 13.451 15.201 17.201 -
5.60 4.343 4.866 5.385 6.058 6.786 7.626 8.746 9.718 10.838 12.182 13.451 15.131 17.091 19.331 21.542
6.30 4.903 5.496 6.085 6.842 7.661 8.606 9.866 10.978 12.238 13.750 15.201 17.091 19.296 21.816 24.342
7.10 - 6.216 6.885 7.738 8.661 9.726 11.146 12.418 13.838 15.542 17.201 19.331 21.816 24.656 27.542
8.00 - - 7.785 8.746 9.786 10.986 12.586 14.038 15.638 17.558 19.451 21.851 24.651 27.851 31.142
9.00 - - - 9.866 11.036 12.386 14.186 15.838 17.638 19.798 21.951 24.651 27.801 31.401 35.142
10.00 - - - - 12.286 13.786 15.786 17.638 19.638 22.038 24.451 27.451 30.951 34.951 39.142
* 0.50 Nominal Thickness

Regd. Office: Factory: (Aurangabad) Branch Offices:

B-32, Wagle Industrial Estate, E-7, Waluj Industrial Area, MIDC, Ahmedabad: +91 79 25506141
Road No.18, Thane 400 604. (INDIA) Aurangabad 431 133. (INDIA) Delhi: +91 11 23275818
Tel: +91 22 66707200, 25823912, Tel: +91 240 2555650, Faridabad: +91 129 4159640
Fax: +91 22 25823913 2555644, 2564170 Coimbatore: +91 422 2245010
Email: sales@bicwire.com Fax: +91 240 2554681
E-mail: bicfactory@bicwire.com

Website: www.bicwire.com Toll Free No.: 1800 22 3911