COVER PAGE

TITLE PAGE
DECLARATION
CERTIFICATION
ACKNOWLEDGEMENT
EXECUTIVE SUMMARY
Contents
COVER PAGE................................................................................................................................................1
TITLE PAGE..................................................................................................................................................3
DECLARATION..............................................................................................................................................4
CERTIFICATION............................................................................................................................................5
ACKNOWLEDGEMENT.................................................................................................................................6
EXECUTIVE SUMMARY.................................................................................................................................7
TABLE OF CONTENT.....................................................................................................................................8
LIST OF FIGURES, TABLES, PLATES AND APPENDICES ...............................................................................9
ABBREVIATIONS.........................................................................................................................................10
CHAPTER ONE: INTRODUCTION.................................................................................................................11
1.1 Background of Study........................................................................................................................11
1.2 Problem Statement..........................................................................................................................11
1.3 Aim and Objectives..........................................................................................................................11
1.4 Scope...............................................................................................................................................11
1.5 Justification......................................................................................................................................11
CHAPTER TWO: LITERATURE REVIEW........................................................................................................12
CHAPTER THREE: PROCESS SELECTION......................................................................................................13
3.1 Background......................................................................................................................................13
3.2 Factors to Consider While Selecting a Process Route......................................................................13
3.3 Criteria for Process Route Selection................................................................................................13
3.4 Block Flow Diagram.........................................................................................................................13
3.5 Process Description.........................................................................................................................13
3.6 Equipment Selection........................................................................................................................13
3.7 Design Approach..............................................................................................................................13
CHAPTER FOUR: MATERIAL AND ENERGY BALANCE............................................................................14
4.1 Material Balance..............................................................................................................................14
4.2 Energy Balance................................................................................................................................14
CHAPTER FIVE: EQUIPMENT DESIGN...................................................................................................15
5.1 Introduction.....................................................................................................................................15
5.2 Process Flow Diagram......................................................................................................................15
5.3 Material Selection............................................................................................................................15
 5.4 Equipment SPECIFICATIONS............................................................................................................15
CHAPTER SIX: PROCESS CONTROL.............................................................................................................16
6.1 Introduction.....................................................................................................................................16
6.2 Elements of Control Loop................................................................................................................16
6.3 Instrumentation and Control Objectives.........................................................................................16
6.4 General Application (Objective) of a Control System.......................................................................16
6.5 Control of Plant Units......................................................................................................................16
6.6 Alarm and Safety Trips Control........................................................................................................16
6.7 Process Flow Diagram with Controls...............................................................................................16
CHAPTER SEVEN: PLANT LAYOUT..............................................................................................................17
7.1 Introduction.....................................................................................................................................17
7.2 Site Selection...................................................................................................................................17
7.3 Plant Location..................................................................................................................................17
7.4 Site Layout.......................................................................................................................................17
7.5 Plant Layout.....................................................................................................................................17
7.6 Layout Configuration Techniques....................................................................................................17
CHAPTER EIGHT: HEALTH, SAFETY AND ENVIRONMENTAL CONSIDERATIONS..........................................18
8.1 Overview..........................................................................................................................................18
8.2 Process Safety..................................................................................................................................18
8.3 Basic Prevention and Protective Measures......................................................................................18
8.4 Environmental Impact of the Plant..................................................................................................18
8.5 Chemical Safe Handling Guideline...................................................................................................18
8.6 Hazard and Operability Study (HAZOP)............................................................................................18
CHAPTER NINE: ECONOMIC ANALYSIS.......................................................................................................19
9.1 Introduction.....................................................................................................................................19
9.2 Fixed and Operational Capital..........................................................................................................19
9.3 Cost Estimation................................................................................................................................19
9.4 Plant Economic Evaluation..............................................................................................................19
9.5 Purchased Equipment Cost..............................................................................................................19
9.6 Economic Evaluation of the Project.................................................................................................19
CHAPTER TEN: PLANT STARTUP AND SHUTDOWN....................................................................................20
10.1 Introduction...................................................................................................................................20
10.2 General Checks..............................................................................................................................20
 10.3 Tightness Test................................................................................................................................20
10.4 Plant Startup Procedures...............................................................................................................20
10.5 Shutdown Procedures...................................................................................................................20
CHAPTER ELEVEN: CONCLUSION AND RECOMMENDATIONS....................................................................21
11.1 Conclusion.....................................................................................................................................21
11.2 Recommendations.........................................................................................................................21
REFERENCES..............................................................................................................................................22
APPENDICES..............................................................................................................................................23

LIST OF FIGURES, TABLES, PLATES AND APPENDICES 

ABBREVIATIONS
 CHAPTER ONE: INTRODUCTION
1.1 Background of Study
1.2 Problem Statement
1.3 Aim and Objectives
1.4 Scope
1.5 Justification
CHAPTER TWO: LITERATURE REVIEW
CHAPTER THREE: PROCESS SELECTION
3.1 Background
3.2 Factors to Consider While Selecting a Process Route
3.3 Criteria for Process Route Selection
3.4 Block Flow Diagram
3.5 Process Description
3.6 Equipment Selection
3.7 Design Approach
CHAPTER FOUR: MATERIAL AND ENERGY BALANCE
4.1 Material Balance
4.2 Energy Balance
CHAPTER FIVE: EQUIPMENT DESIGN
5.1 Introduction
5.2 Process Flow Diagram
5.3 Material Selection
5.4 Equipment SPECIFICATIONS
CHAPTER SIX: PROCESS CONTROL
6.1 Introduction
6.2 Elements of Control Loop
6.3 Instrumentation and Control Objectives
6.4 General Application (Objective) of a Control System
6.5 Control of Plant Units
6.6 Alarm and Safety Trips Control
6.7 Process Flow Diagram with Controls
 CHAPTER SEVEN: PLANT LAYOUT
7.1 Introduction
7.2 Site Selection
7.3 Plant Location
7.4 Site Layout
7.5 Plant Layout
7.6 Layout Configuration Techniques
 CHAPTER EIGHT: HEALTH, SAFETY AND
ENVIRONMENTAL CONSIDERATIONS
8.1 Overview
8.2 Process Safety
8.3 Basic Prevention and Protective Measures
8.4 Environmental Impact of the Plant
8.5 Chemical Safe Handling Guideline
8.6 Hazard and Operability Study (HAZOP)
CHAPTER NINE: ECONOMIC ANALYSIS
9.1 Introduction
9.2 Fixed and Operational Capital
9.3 Cost Estimation
9.4 Plant Economic Evaluation
9.5 Purchased Equipment Cost
9.6 Economic Evaluation of the Project
CHAPTER TEN: PLANT STARTUP AND SHUTDOWN
10.1 Introduction
10.2 General Checks
10.3 Tightness Test
10.4 Plant Startup Procedures
10.5 Shutdown Procedures
CHAPTER ELEVEN: CONCLUSION AND
RECOMMENDATIONS
11.1 Conclusion
11.2 Recommendations
REFERENCES
APPENDICES