Discover 125 UG With CBS BSIV SPC 2021 - 2022

Spare Parts Catalogue
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.
REV. MAY 2021
Copy rights : All rights reserved. No part of this publicatin may

be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘Discover 125 UG 1. How to Read the Catalogue : Open the catalogue and from the pictorial
With CBS’ Motorcycle. This catalogue has been specially designed to assist you index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
in selecting the correct parts for procurement to maintain 100% availability.
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
In case, if you have the part number and you need the other details, the
ensure longer life of the vehicle. It is therefore necessary that only the part index can be used. The part index (at the end of the catalogue) will
Genuine Bajaj Spares are used. give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle
catalogue, will be conveyed to you through our Service Circulars. You are for that group so that particular quantity should be multiplied by the
requested to make necessary corrections in the Parts Catalogue as per the number of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the
3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
In case, if you need any technical assistance contact the concerned Regional
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
Office or write to us on the following address : enable you to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.

Bajaj Auto Limited
Assly Assembly V Volts
Spares - International Business
N.I. Not illustrated W Watts
Akurdi, Pune 411 035 India
C'case Crankcase Accl. Accelerator
Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Index Index
Plate No. Description Page No. Plate No. Description Page No.
1 Cover Cylinder Head 2 33 Front Hub (Disc Brake) 66

2 SAI System 4 34 Front Master Cylinder 68
3 Cylinder Head 6 35 Front Disc Brake Caliper Assembly 70
4 Valve 8 36 Front Hub (Drum Brake) 72
5 Camshaft / Tensioner 10 37 Rear Hub 74,76
6 Cylinder & Piston 12 38 Rear Brake Pedal 78,80
7 Crankshaft 14 39 CBS - Combined Braking System (Drum) 82
8 Transmission 16 40 CBS - Combined Braking System (Disc) 84
9 Change Drum & Shift Fork 18 41 Handle Bar 86,88
10 Gear Change Mechanism 20 42 Front Fork 90
11 Engine Assembly & Crankcase RH 22 43 Petrol Tank Cap & Gauge Fuel 92
12 Crankcase LH 24 44 Fittings - Petrol Tank, Side Covers & Cover Seat 94
13 Cover Clutch 26 45 Speedometer Assembly 96
14 Cover Magneto 28 46 Control Cables 98
15 Clutch Assembly 30 47 Chain Case 100
16 Kick Starter Mechanism 32 48 Head Lamp & Fairing 102,104
17 Carburettor Assembly 34 49 Indicator Light Assembly 106
18 Air Cleaner Complete 36 50 Tail Lamp Assembly, Front & Rear Number Plate 108
19 EVAP Mechanism 38 51 Electrical Equipments 110
20 Silencer Assembly 40 52 Accessories & Grab Handle 112
21 Oil Pump 42 53 Tool Kit 114
22 Starter Assembly 44 54 Painted Parts 116
23 H.T. Coil & CDI, Spark Plug 46 55 Decal Sets 118
24 Seat Assembly & Seat Lock 48 56 Painted Parts & Decals-(Added as per Ref.Cir.IB-79) 120,122,124
25 Engine Mountings 50
26 Frame & Frame Fitting 52 Kit List 125 To 128
27 Swing Arm & Rear Shock Absorber 54 Amendment Sheet 129 To 130
28 Rider Foot Rest 56 Part Index 131 To 146
29 Pillion Foot Rest & Holder 58
30 Mudguard - Front & Rear 60
31 Stand Assembly 62
32 Tube / Tyre / Rim 64
Pictorial Index Pictorial Index
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 SAI SYSTEM 3 CAMSHAFT / TENSIONER 9 CYLINDER & PISTON 11
CYLINDER HEAD 5 VALVE 7 CRANKSHAFT 13 TRANSMISSION 15
CHANGE DRUM & SHIFT FORK 17 GEAR CHANGE MECHANISM 19 COVER CLUTCH 25 COVER MAGNETO 27
DT
S-
i
ENGINE ASSEMBLY & CRANKCASE RH 21 CRANKCASE LH 23 CLUTCH ASSEMBLY 29 KICK STARTER MECHANISM 31
Nozzle Oil Jet

(Press Fitted)
CARBURETOR ASSEMBLY 33 AIR CLEANER COMPLETE 35 OIL PUMP 41 STARTER ASSEMBLY 43
EVAP MECHANISM 37 SILENCER ASSEMBLY 39 H.T. COIL & CDI, SPARK PLUG 45 SEAT ASSEMBLY & SEAT LOCK 47
ENGINE MOUNTINGS 49 FRAME & FRAME FITTINGS 51 PILLION FOOT REST & HOLDER 57 MUDGUARD - FRONT & REAR 59
PLATE NO. : 27
PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
SWING ARM &
53 RIDER FOOT REST 55 STAND ASSEMBLY 61 TYRE / TUBE / RIM 63
REAR SHOCK ABSORBER
FRONT HUB (DISC BRAKE) 65 FRONT MASTER CYLINDER 67 REAR HUB 73,75 REAR BRAKE PEDAL 77,79
PLATE NO. : 39 PLATE NO. : 40

PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PAGE NO. PAGE NO.
CBS - COMBINED BRAKING SYSTEM CBS - COMBINED BRAKING SYSTEM
FRONT DISC BRAKE CALIPER ASSLY 69 FRONT HUB (DRUM BRAKE) 71 81 83
(DRUM) (DISC)
HANDLE BAR 85,87 FRONT FORK 89 SPEEDOMETER ASSEMBLY 95 CONTROL CABLES 97
PLATE NO. : 44
PLATE NO. : 43 PAGE NO. PAGE NO. PLATE NO. : 47 PAGE NO. PLATE NO. : 48 PAGE NO.
FITTINGS - PETROL TANK,
PETROL TANK CAP & GAUGE FUEL 91 93 CHAIN CASE 99 HEAD LAMP & FAIRING 101,103
SIDE COVERS & COVER SEAT
PLATE NO. : 50
PLATE NO. : 49 PAGE NO. PAGE NO. PLATE NO. : 53 PAGE NO. PLATE NO. : 54 PAGE NO.
TAIL LAMP ASSEMBLY, FRONT &
INDICATOR LIGHT ASSEMBLY 105 107 TOOL KIT 113 PAINTED PARTS 115
REAR NUMBER PLATE
PLATE NO. : 55 PAGE NO. PLATE NO. : 56 PAGE NO.

PLATE NO. : 51 PAGE NO. PLATE NO. : 52 PAGE NO.
DECAL SETS 117 PAINTED PARTS & DECALS - ADDED
ELECTRICAL EQUIPMENTS 109 ACCESSORIES & GRAB HANDLE 111 119,121,123
AS PER REF.CIR.IB-79
Plate No.: 1
Cover Cylinder Head
Qty.
No. Part No. Description Remarks
DRUM DISC
2
1 JZ 5110 21 Cover Cylinder Head 1 1
2 59 0400 38 Bolt 4 4
1 3 JD 5110 10 Gasket Head Cover 1 1
4 JA 5110 08 Bolt Head Mounting 4 4
5 PA 5110 39 Plate Cylinder Head 1 1
6 JZ 5810 04 Hose C’ Case Breather 1 1
7
7 DG 1210 02 Clamp 1 1
8 59 0400 50 Flange Bolt 1 1 For CBS Model
5
4
1 2
Front Wheel Direction
Plate No.: 2
SAI System
Qty.
10
1 JH 5822 00 Unit SAI 1 1
2 JL 5810 66 Band Clip SAI Hose Outlet Tube 3 3
3 PF 5824 09 Tube Metallic SAI 1 1
4 JE 5110 67 Gasket Sai Flange 1 1
5 5
5 KA EG06 14 Bolt Flanged Small 2 2
9
6 JZ 5824 04 Hose Connector SAI 1 1
7 JZ 5824 00 Hose Intake SAI 1 1
4 8 DG 1210 40 Clamp 1 1
9 DG 1210 03 Clamp 2 1
10 JZ 5824 01 Hose Manifold SAI 1 1
11 KA DF06 30 Bolt Flanged 2 2
12 JD 1138 15 Sleeve SAI Unit 4 4
8
13 JD 1138 14 Grommet SAI Unit 2 2
14 KC GA06 06 Nut Hex Flanged 2 2
7
11
2
2 12
3 6 13
2 12
14
1
3 4
2
Plate No.: 3
Cylinder Head
Qty.
1 PF 5111 35 Head Cylinder 1 1

2 JZ 5110 85 Head Cylinder 1 1 Ref.Cir.IB-79
10
14 2 39 1660 05 Stud 2 2
11 3 PA 5110 98 Gasket Cylinder Head 1 1
4 52 JZ17 62 Assembly Manifold Intake 1 1
2 5 KA ED06 25 Bolt Flange 2 2
13 6 JZ 5812 10 Sleeve Carburetor 1 1
12 7 DH 1210 38 Clamp Carburettor Side 2 2
1
8 39 2539 21 ‘O’ Ring (Intake Pipe) 1 1
LJ A000 11 Ring-O-Id 28.7 X Sect. Dia. 1.9 1 1 Ref.Cir.IB-79
9 PF 5814 23 Insulator Manifold 1 1
10 JF 5110 52 Sleeve Spark Plug 1 1
11 39 2608 01 Grub Screw 1 1
9 12 KJ AC18 24 ‘O’ Ring Sleeve 1 1
8 4 13 39 1283 21 ‘O’ Ring Sleeve 1 1
14 CF 1110 19 Spark Plug Bosch 2 2
6
3
5
5 2
6
Plate No.: 4
Valve
Qty.
1 DK 1017 51 Shaft Rocker Arm Exhaust 2 2

2 JH 5112 10 Assembly Rocker Arm 2 2
5 3 CB 1010 22 Cotter Valve 4 4
4 4 JL 5112 27 Screw Tappet 2 2
3 5 39 0973 15 Hexagon Nut 2 2
6 36 JH00 28 Kit Valve 1 1
1 7 36 JH00 29 Kit Valve Repair 1 1
8 CB 1010 09 Seal Valve Stem 2 2
7
2
7 2
8
Plate No.: 5
Camshaft / Tensioner
Qty.
1 PF 5112 22 Camshaft Assembly 1 1

10 JZ 5112 26 Camshaft Assembly 1 1 Ref.Cir.IB-79
2 JA 5112 16 Spacer Cam Sprocket 1 1
11 3 PD 5112 29 Sprocket Camshaft 1 1
8 PF 5112 58 Sprocket Camshaft 1 1 Ref.Cir.IB-79
4 DK 1013 86 Bolt Allen Bolt 1 1
13
5 DH 1010 48 Special Washer (’O’ Washer) 1 1
6 36 PA01 15 Kit Guide Cam Chain 1 1
7 36 JZ01 22 Kit Guide Cam Chain-d106a 1 1 Ref.Cir.IB-79
15 9
7 DH 1013 92 Bolt Special 1 1
8 JE 5210 16 Tensioner Chain 1 1
9 CS 1011 28 Gasket 1 1
16 10 DD 1010 62 Bolt 1 1
11 KA ED06 20 Flange Bolt 2 2
12 39 0594 17 Circlip - Internal 1 1
KE BB35 15 Circlip Internal 1 1 Ref.Cir.IB-79
14 13 39 2669 21 ‘O’ Ring 1 1
14 JE 5112 30 Cam Chain 94 Link (Straight) 1 1
1 DY 5112 08 Chain 1 1 Ref.Cir.IB-79
6
15 39 1988 20 Bearing Ball 1 1
16 JE 5110 49 Bearing Camshaft 1 1
12
5
2
3
4
9 10
2
Plate No.: 6
Cylinder & Piston
Qty.
1 JH 5210 07 Gasket Cylinder Block 1 1

2 39 1000 06 Pin - Hollow Dowel 4 4
3 36 JH00 32 Kit Piston Rings 1 1
4 DS 1012 15 Clip - Wire 2 2
2
5 36 JZ01 83 Block Piston Kit 1 1
5
36 JZ02 32 Kit Cylinder Block & Piston Assly. 1 1 Ref.Cir.IB-79
6 JE 3514 03 Engine Temp Sensor 1 1
7 JB 4022 02 Grommet - ETS 1 1
2
6
3
7
1
4
11 12
2
Plate No.: 7
Crankshaft
Qty.
1 JH 5310 07 Assembly Crankshaft 1 1

JZ 5310 54 Crankshaft Assembly 1 1 Ref.Cir.IB-79
2 JE 5310 01 Bearing 56*22*16 2 2
3 JA 5310 12 Spring 1 1
4 JA 5310 15 Pin (C/S plunger) 1 1
5 31 1011 73 Key Woodruff 1 1
KF AB40 50 Key Woodruff 1 1 Ref.Cir.IB-79
6 DS 1011 54 Key 1 1
7 JB 5310 21 Plunger Oil Crankshaft 1 1
8 LD A000 25 Plain Washer 2 2
10 59 1500 14 Nut Hex fl-m14x1xht.9xcl.10xbright 2 2
11 JE 5410 38 Damper Crankshaft 1 1
12 JD 5310 04 Spacer Crankshaft 1 1
13 36 JD01 08 Kit Connecting Rod 1 1
13
13 14
2
Plate No.: 8
Transmission
Qty.
1 JZ 5510 10 Shaft Input W/O Gun Hole 1 1

2 JZ 5512 02 Gear 4th Drive 1 1
3 39 0987 17 Ring Snap 5 5
4 JA 5510 02 Spline Washer 4 4
5 JE 5512 01 Gear 3rd Drive 1 1
5a JZ 5512 13 Gear 5th Drive Forged 1 1
1 6 JE 5512 00 Gear 2nd Drive 1 1
7 JA 5510 04 Washer Thrust 2nd Drive 1 1
15 8 JZ 5510 08 Shaft Output Forging Route 1 1
9 JZ 5512 10 Bush 2nd Driven 1 1
2
3 4 9a JE 5512 05 Gear 2nd Driven 1 1
14
3 5 13 10 JZ 5512 11 Gear 5th Driven Forged 1 1
4 12 11 JE 5512 06 Gear 3rd Driven W/o Shot Peening 1 1
3
4 12 JE 5512 16 Gear 4th Driven 1 1
5A 13 JZ 5512 05 Bush 1st Driven 1 1
6
7 4 11
3 14 JE 5512 15 Gear 1st Driven 1 1
15 JA 5510 08 Washer Thrust 1st Driven 1 1
3 10 16 JA 5510 09 Collar Sprocket Drive 1 1
8 17 59 2100 24 ‘O’ Ring Collar Sprocket 1 1
9A 18 JZ 5510 04 Sprocket Drive 1 1
9
19 DU 1012 13 Plate Lock Sprocket 1 1
16 20 DS 1013 55 Socket Head Bolt 2 2
17
19 18
20
15 16
2
Plate No.: 9
Change Drum & Shift Fork
Qty.
DRUM DISC
1 JE 5610 06 Drum Complete Gear Shift 1 1

JH 5610 07 Drum Assembly Gear Shift 1 1 Ref.Cir.IB-79
2 39 0992 06 Dowel (Pin Drum Change) 4 4
3 JD 5610 11 Special Bolt 1 1
4 JD 5610 06 Shaft Gear Shift Fork 2 2
5 5 JD 5610 04 Fork Gear Shift Output 2 2
5 6 JZ 5610 02 Fork Gear Shift Input 1 1
7 JE 5610 05 Cam Drum Change 1 1
1
4
4
7
17 18
Plate No.: 10
Gear Change Mechanism
Qty.
DRUM DISC
1 52 JZ02 64 Lever Complete Gear Shift 1 1

2 JW 5612 06 Extension Spring 1 1
1 3 JE 5612 00 Spring Gear Shift Return 1 1
2
4 PA 5612 09 Inhibitor Complete Gear Shift 1 1
5 JD 5612 04 Spring Inhibitor 1 1
6 LD B000 44 Plain Washer 1 1
3 7 BF 5612 19 Bolt Dent Lever 1 1
8 JH 5612 12 Lever Complete Gear Shifter 1 1
7
9 DH 1015 09 Damper 1 1
6 10 JH 5614 04 Damper 1 1
4 11 39 1902 04 Bolt Flange M6 1 1
12 JH 5614 09 Rod Tie 1 1
13 JD 5614 16 Washer - Nylon 2 2
5
14 KH AA20 15 Pin Cotter 2 2
15 JH 5612 13 Arm Lever Change 1 1
16 JL 5614 10 Washer - Steel 1 1
17 JL 5614 09 Bolt Gear Change Lever 1 1
11
9
13
15 14
10
16 12
17
19 20
Plate No.: 11
Engine Assembly & Crankcase RH
Qty.
12 No. Part No. Description Remarks
DRUM DISC
1 JZ 5010 24 Engine Assembly 1 1 N.I.

JZ 5010 37 Engine Assembly 1 1 Ref.Cir.IB-79
3 2 36 PA02 11 Kit Assembly Crankcase RH 1 1
3 KP BF62 03 Bearing-Ball-C3 Clearance-hn3 1 1
4 4 JA 5410 10 Stopper Plate Input Bearing 1 1
6
5 DH 1013 80 Screw Pan Head 1 1
9
5 6 JE 5410 28 Pin 1 1
7 JA 5410 12 Guide Kick 1 1
2 8 DH 1016 39 Lock Screw Earthing 1 1
9 52 JA00 29 Bolt Shift Change 1 1
10 PF 5410 18 Bushing Drum 1 1
8
11 KP BF62 01 Bearing Ball 1 1
7
KP BF62 03 Bearing Ball C3 Clearance 1 1 For CBS Model
12 KA EF06 50 Bolt Flange 2 2
10
11
21 22
Plate No.: 12
Crankcase LH
Qty.
DRUM DISC
1 36 PF01 28 Kit Assembly Crankcase LH 1 1

2 PF 5411 08 Crankcase Assembly LH 1 1 Ref.Cir.IB-79
8 16 2 39 2562 20 Needle Roller Bearing 1 1
3 KP BF62 03 Bearing-Ball-C3 Clearance-hn3 1 1
3
4 39 1715 19 Seal Oil 1 1
5 31 2010 81 Neutral Switch 1 1
9 6 DH 1017 84 Gasket Neutral Switch 1 1
7 39 2190 19 Oil Seal 1 1
8 JA 5410 05 Bush Starter Clutch 1 1
9 39 1000 06 Hollow Dowel Pin 4 4
1 10 39 0999 06 Hollow Dowel Pin 4 4
11 JG 5710 24 Mesh Oil Filter Assembly 1 1
12 LJ A000 04 Strainer ‘O’ Ring 1 1
17 12 13 JA 5410 21 Cap Strainer 1 1
5 6
11 7 10 14 59 0400 38 Bolt 7 7
15 15 59 2100 23 ‘O’ Ring Cap Strainer 1 1
13
16 JE 5410 38 Damper Crankshaft 1 1
4
14 17 JG 5710 24 Strainer Assembly 1 1
18 JH 5410 15 Gasket Crankcase 1 1
19
Nozzle Oil Jet

(Press Fitted)
23 24
Plate No.: 13
Cover Clutch
Qty.
DRUM DISC
17 18
1 36 JZ02 06 Kit Assembly Clutch Cover 1 1
15 16
36 JK01 09 Kit Clutch Cover 1 1 Ref.Cir.IB-79
2 39 1041 19 Oil Seal Clutch Lever 1 1
3 30 1011 42 Oil Seal (Kick Shaft) 1 1
4 JE 5412 88 Shaft Clutch Release 1 1
14
5 PF 5514 07 Rod Push 1 1
9 6 JL 5412 27 Window Oil Guage 1 1
10
4 7 DS 1012 15 Wire Circilp 1 1
11 2 8 39 2443 11 Washer Plain 1 1
8 9 JH 5412 10 Spring Torsion Clutch Lever 1 1
14 JE 5412 14 Spring Torsion Clutch Lever 1 1 Ref.Cir.IB-79
7 10 JA 5412 11 Cap Oil Filler 1 1
6 11 JA 5412 25 ‘O’ Ring Cap Oil Filler 1 1
21
12 JA 5412 12 Gasket Clutch Cover 1 1
3
13 59 0400 38 Bolt 8 8
14 JE 5412 91 Bracket Clutch Cable 1 1
13 15 DD 1211 81 Oil Filter Element 1 1
16 39 1671 21 ‘O’ Ring 1 1
17 56 JZ1X 3N Cap Filter Slate Gray 1 1
PF 5412 54 Cap Filter – 1 For CBS Model
5
1 56 JE1X 67 Slick Black Cap Oil Filter 1 1 Ref.Cir.IB-79
12 19 18 LA E000 05 Bolt Flange M6 3 3
19 39 1001 20 Bearing Ball 1 1
20 20 39 0999 06 Pin Hollow Dowel 2 2
21 PF 5412 50 Label Clutch Cover B104D 1 1 Ref.Cir.IB-79
25 26
Plate No.: 14
Cover Magneto
Qty.
DRUM DISC
1 52 JZ18 41 Cover Magneto Assembly 1 1 Matt Slate Gray

52 PF25 76 Magneto Cover Assembly 1 1 Ref.Cir.IB-79
3 2 59 0400 38 Bolt Flange 9 9
3 JB 5412 24 Gasket Cover Magneto 1 1
PF 5412 86 Gasket Cover Magneto 1 1 Ref.Cir.IB-79
5
4 JZ 5412 55 Cover Assembly Rear 1 1
6
52 JZ29 19 Cover LH RR W Pkng Slick Black 1 1 Ref.Cir.IB-79
7 5 JA 5410 05 Bush 1 1
6 JA 5412 33 Cap TDC Finder 1 1
JA 5412 11 Cap Filler Oil 1 1 Ref.Cir.IB-79
2 7 30 1011 95 ‘O’ Ring 1 1
JA 5412 25 O-Ring Cap Oil Filler 1 1 Ref.Cir.IB-79
8 DJ 1612 28 Gear Shift Label 1 1
9 PF 5412 49 Label Magneto Cover B104D 1 1 Ref.Cir.IB-79
1
2
4
9 8
27 28
Plate No.: 15
Clutch Assembly
Qty.
DRUM DISC
1 PF 5514 30 Clutch Assembly 1 1

2 PF 5514 36 Wheel clutch 1 1
3 36 JZ01 99 Plate Clutch 1 1
4 PF 5514 33 Hub Clutch 1 1
5 PF 5514 37 Spring Compression 4 4
6 PF 5514 38 Holder Clutch 1 1
7 39 1553 04 Flange Bolt (m5x0.8) 4 4
8 39 2600 11 Washer 2 2
9 39 1001 20 Bearing Ball 1 1
10 JA 5514 20 Washer Plain 1 1
11 JE 5514 09 Washer Belleville 1 1
12 52 JA00 28 Nut Round - M14x1-LH 1 1
13 JA 5514 06 Collar Clutch 1 1
14 36 JZ01 98 Plate Friction 1 1
15 36 JZ01 84 Kit Primary Drive & Driven 1 1
16 PF 5514 32 Plate Assembly Clutch 1 1
17 JD 5514 00 Spacer Clutch Assembly 1 1
29 30
2
Plate No.: 16
Kick Starter Mechanism
Qty.
DRUM DISC
1 PA 6210 06 Assembly Kickshaft 1 1

2 JA 6212 06 Bolt Special 1 1
3 36 JH00 09 Kit Boss Kick Set 1 1
4 22 1502 41 Plain Washer 1 1
1 6 5 39 0993 11 Plain Washer Small 3 3
6 39 0738 17 Circlip Shaft 2 2
11
7 PA 6210 07 Shaft Kick 1 1
8 DS 1011 17 Spring - Kick Starter Ratchet 1 1
7
9 JA 6210 02 Ratchet 1 1
10 PA 6210 08 Gear Kick Pinion 1 1
11 JA 6210 06 Washer Thrust 1 1
13 12 39 2408 17 Circlip 1 1
8
13 DD 1010 97 Kick Rubber 1 1
9 14 JE 6210 04 Sleeve 1 1
5 14 15 JE 6210 03 Spring 1 1
16 PA 6212 03 Assembly Kick Lever 1 1
5 10
2
5 12
15
16
31 32
Plate No.: 17
Carburettor Assembly
Qty.
DRUM DISC
1 JZ 5812 46 Carburettor 1 1 EVAP

JZ 5812 48 Carburettor 1 1 Non EVAP
2 36 JZ01 96 Plunger Assembly with Lever 1 1
3 36 JZ01 89 Kit Carb Jet 1 1
4 36 JZ01 88 Kit Carb Air Screw / Slow Jet 1 1
5 36 JZ00 16 Kit Carb Idling Screw 1 1
6 36 JZ01 87 Kit Carb Throttle Valve 1 1
7 36 JZ01 91 Kit O Ring & Gasket 1 1 N.I.
8 JA 5812 21 Valve Comp Float 1 1
9 24 1213 65 Float 1 1
10 JB 5812 56 Arm Pin Float 1 1
11 36 JZ01 90 Float Body Assy Kit 4 4
12 JA 5813 14 Drain Screw 1 1
13 36 JZ01 92 Kit Top Cap 1 1
14 JZ 5812 20 Hose Av- Drain 2 2
15 36 JZ01 90 Float Chamber Kit 1 1
16 JA 5812 32 Gasket Float Chamber 1 1
17 DH 1210 38 Clamp 1 1
18 DH 1210 38 Clamp 2 2
19 JZ 5812 10 Sleeve Carb 1 1
33 34
Plate No.: 18
Air Cleaner Complete
Qty.
DRUM DISC
1 JZ 5810 59 Filter Assembly Air 1 1

2 JH 5826 02 Foam Element SAI 1 1
3 KB RA42 19 Screw Tapping Pan Cross 1 1
4 JH 5826 01 Plate Supporting SAI 1 1
5 28 1011 74 Spring Clip 1 1
6 JZ 5810 29 Seal O-Ring Air Filter Disco-H 1 1
7 JZ 5810 10 Assembly Cartridge vm22 disco-h 1 1
8 JZ 5810 11 Foam Filter Air 1 1 For CBS Model
9 DX 1210 11 Arrester Complete Flame 1 1
10 DS 1211 16 Duct 1 1
11 39 1765 11 Washer – Plain 3 3
12 39 0071 04 Hex Head Screw - M5 3 3
13 JZ 5810 12 Hose Drain A/F VM22 Disco - H 1 1
14 DS 1211 26 Plug 1 1
15 DS 1610 69 Bkt. Side Cover mtg. 1 1
16 39 1779 02 Self Tapping screw 2 2
17 DJ 1610 06 Pad I Batt. Bkt. 1 1
18 JZ 5810 04 Hose Breather 1 1
19 DG 1210 02 Clamp (Hose C'case Breather) 1 1
20 DS 1410 12 Grommet Side Cover FR 1 1
5 JZ 1711 24 Grommet 1 1 Ref.Cir.IB-365
21 JG 5810 62 Clamp Connecting Tube 1 1
35 36
Plate No.: 19
EVAP Mechanism
Qty.
DRUM DISC
1 JY 1710 77 Canister 1 1
17
2 1 2 JY 1710 69 Spring Band Clamp 15 x 10 1 1
3
9 3 PA 1716 10 Tube Inline Connector To Purge 1 1
4 JY 1710 90 Spring Band Clamp 13 x 12 3 3
5 JH 1710 48 Grommet Purge Valve 1 1
6 PD 1716 16 Valve Purge 1 1
9
7 PA 1716 11 Tube Canister Breather 1 1
8 PA 1716 07 Tube Purge Valve To Carburator 1 1
4 7
9 JY 1710 70 Spring Band Clamp 9 x 8.4 7 7
10 9
5 10 PA 1716 05 Tube Y Connector To Canister 1 1
16
15 11 GL 1710 36 Connector For Breather & Vapor 1 1
14
12 PA 1718 08 Tube Drain 1 1
6 13 JY 1718 25 Plug Fuel Drain 1 1
14 PA 1718 10 Tube Tank To Y Connector 1 1
18 9 15 PA 1716 09 Tube Canister Drain 1 1
16 DG 1210 40 Clamp - Canister Breather 1 1
11 17 DH 1614 29 Strap Canister 1 1
JA 4018 01 Battery Band 5 AH – 1 For CBS Model
9
18 JG 1710 29 Spring Band Clamp 11.5 x 8.4 2 2
9
12
8
9 13
37 38
Plate No.: 20
Silencer Assembly
Qty.
DRUM DISC
1 YJ Z280 01 Silencer Assy Without shield 1 1 With CAT

JZ 5911 08 Assembly Silencer 1 1 W/O CAT
JZ 5911 31 Assembly Silencer D101B 1 1 Ref.Cir.IB-79
2 JZ 1130 42 Damper Silencer 1 1
JZ 1130 45 Grommet 1 1 For CBS Model
3 DD 1610 71 U-nut m10x1.25 1 1
4 39 2492 11 Plain Washer 1 1
5 JB 5910 80 Shield Muffler 1 1
6 JB 5910 68 Washer Nylon Shield Silencer 2 2
7 JB 5910 59 Damper Shield Muffler Disco-m 2 2
8 JW 5910 28 Truss Screw M5 x 0.8 2 2
9 JE 5910 02 Gasket Exhaust 1 1
JE 5912 80 Gasket Exhaust 1 1 Ref.Cir.IB-401
10 39 2295 15 Nut Flanged 2 2
11 39 1054 11 Plain Washer 1 1
12 39 2425 11 Plain Washer 1 1
13 DJ 1612 78 Tube Silencer with Washer 1 1
JZ 1130 93 Collar 1 1 For CBS Model
39 40
Plate No.: 21
Oil Pump
Qty.
DRUM DISC
1 JZ 5710 00 Oil Pump Assly 1 1

2 JA 5410 16 Gasket Case Oil Pump 1 1
3 FD 1010 78 Pan Head Screw 3 3
4 39 0999 06 Dowel 2 2
5 JZ 5710 01 Gear Driven + Shaft oil pump 1 1
1
4
3
41 42
Plate No.: 22
Starter Assembly
Qty.
DRUM DISC
1 PF 3516 02 Motor Assembly Starter 1 1

JH 3516 02 Motor Assembly Starter 1 1 Ref. Cir. IB: 316
2 KA ED06 25 Flange Bolt 2 2
3 PF 6214 00 Starter Drive Assembly 1 1
JH 6214 07 Starter Drive Assembly 1 1 Ref. Cir. IB: 316
4 PF 6214 13 Gear Assembly Clutch Starter 1 1
5 39 0972 04 Bolt Socket 3 3
6 39 0849 14 Washer - Lock Toothed 3 3
2
1 7 36 DK00 76 Kit Starter Clutch Assly DK101595 1 1
8 DK 1016 05 Plate Roller Clutch 1 1
3
9 PF 3510 42 Rotor Assembly Without Clutch 1 1
9 4
7 10 JB 3510 30 Stator Assembly 1 1
8
PF 3511 01 Stator Assembly 1 1 Ref.Cir.IB-79
11 13 11 JH 5412 07 Bracket Stator Harness 1 1
12 12 KB BC06 08 Screw Pan Cross 1 1
16 13 DH 1013 80 Screw Pan Head 2 2
14 LA C000 52 Bolt Socket 2 2
14 5 15 15 DH 1013 80 Screw Pan Head 1 1
6 16 JH 5410 21 Bracket Gear Stopper 1 1
10 PF 6214 16 Stopper Gear Starter 1 1 Ref.Cir.IB-79
43 44
Plate No.: 23
H.T. Coil & CDI, Spark Plug
Qty.
DRUM DISC
1 PA 3512 01 H.T. Coil With Cable LH 1 1

1 2 JZ 3512 13 Coil H.T. RH D102a 1 1
2
PA 3512 02 H.T. Coil With Cable - RH 1 1 Ref.Cir.IB-79
3 JZ 3512 15 C.D.I. 1 1
4 JZ 3512 22 C.D.I. 1 1 Ref.Cir.IB-79
7 11 4 DD 1110 18 Spark Plug PRZ9 HC 2 2
5 DD 1110 48 Spark Plug Cap LH 1 1
3
5a DH 1110 15 Spark Plug Cap RH 1 1
6a DD 1110 11 Grommet Spark Plug Cap LH 1 1
5a
6b DH 1110 13 Grommet Spark - Plug Cap RH 1 1
7 DD 1110 12 Grommet for HT Cable 2 2
7 8 JW 4020 01 D C Regulator With Capacitor 1 1
5 9 39 1943 04 Bolt Flange 2 2
10 KA DF06 16 Bolt-Flange-kad St-f Dia-06 L-16 4 4 N.I.
11 JD 3512 06 Grommet Sleeve Spark Plug 1 1
6a,b
8
4
9
45 46
Plate No.: 24
Seat Assembly & Seat Lock
Qty.
DRUM DISC
1 PA 1910 26 Seat Assembly 1 1

PA 1910 29 Seat Assembly 1 1 Ref.Cir.IB-79
2 JZ 1910 10 Damper for Seat 6 6
3 JD 1910 21 Damper Seat Front 1 1
4 DS 2110 05 Damper Seat II 2 2
5 JH 1612 03 Seat Lock Assy. Comp. 1 1
6 DH 1612 33 Reinf. Seat Lock 1 1
7 KA DF06 22 Bolt Flanged 2 2
KA DD06 22 Bolt Flange 2 2 For CBS Model
8 JH 1612 04 Cable Seat Lock – 1 For CBS Model
47 48
Plate No.: 25
Engine Mountings
Qty.
Part No. Description Remarks
DRUM DISC
1 LA D000 41 Bolt Flanged M8 x 1.25P x 140L 1 1

2 KA DD08 80 Bolt Flanged 2 2
3 39 1970 15 Hex Nut / Flange-M8 3 3
4 JZ 1134 02 Engine Mtg Bkt Rear Top 2 2
5 KA DD08 16 Bolt Flanged 8 8
6 JA 1134 03 Flanged Bolt M10 x 110 2 2
KA DD10 B5 Bolt Flange 2 2 For CBS Model
7 39 1225 15 Hex Nut Flange - M10 2 2
8 JZ 1134 05 Bracket Comp Eng. Mtg. Top LH 2 2
9 LA D000 52 Bolt Flanged 1 1
10 JZ 1134 00 Bracket Complete LH Engine FR 1 1
PA 1134 26 Assly. Bracket Engine Front LH 1 1 Ref.Cir.IB-79
11 JZ 1134 03 Bracket Complete RH Engine FR 1 1
PA 1134 29 Assly. Bracket Engine Front RH 1 1 Ref.Cir.IB-79
12 JH 1138 00 Cap Swing Arm Pivot – 1 For CBS Model
12
49 50
Plate No.: 26
Frame & Frame Fittings
Qty.
DRUM DISC
1 JZ 1113 74 Frame Assembly 1 1

JZ 1113 92 Frame Assembly 1 1 For CBS Model
13 14 2 DU 1611 96 Tape - frame 1 1
3 DS 1410 12 Grommet Side Cover Front 1 1
4 JH 1814 26 Grommet Under Tray 2 2
5 DP 1710 06 Silent Bush 2 2
6 DP 1612 60 Cap fit on Pipe Seat Rail Frame 2 2
7 JZ 1813 22 Grommet Side Cover 2 2
8 DK 2010 49 Clamp Harness (Strip Clamp) 1 1
9 36 DZ20 08 Kit St. Cone With Grease 1 1
10 DJ 1811 15 Ball Steel With Cage 2 2
11 DH 1810 14 Cup Steering 1 1
12 DS 1810 18 Nut Fork 1 1
13 PA 1318 69 Hook 1 1 For CBS Model
14 PA 1318 68 Hook 1 – For CBS Model
JZ 1319 36 Hook – 1 For CBS Model
51 52
Plate No.: 27
Swing Arm & Rear Shock Absorber
Qty.
DRUM DISC
1 JB 1220 16 Hex Bolt / Flange - M10 2 2

3 4 2A 39 0714 11 Plain Washer 4 4
2B 2B 39 2349 11 Plain Washer 4 4
3 39 0789 12 Spring Washer 2 2
2A 4 39 1336 15 Nut (W/O Plating) 2 2
2B 5 DP 1710 06 Bushing Rubber 2 2 N.I.
17 16
4 PA 1220 61 Rear Shock Absorber – 2
5 JN 1220 00 Rear Shock Absorber 2 –
8 2A
5 39 0258 11 Plain Washer 2 2
9 6
10 6 JZ 1220 71 Swing Arm Assembly 1 1
12
7 PA 1138 14 Cap Swing Arm 2 2
8 DS 1710 07 Chain Slider 1 1
9 39 0553 02 Screw Self Tapping 2 2
1
19 10 39 0454 11 Plain Washer 2 2
11 DS 1710 13 Shaft Swing Arm 1 1
12 39 1358 15 Hex Nut Flanged 1 1
7 13 DJ 1510 36 Adjuster Chain LH 1 1
6 4 14 DJ 1510 37 Adjuster Chain RH 1 1
15 39 0292 15 Hexagon Nut 4 4
11
16 DS 1710 14 Mud Flap 1 1
17 39 2060 04 Flange Bolt 2 2
1 18 DJ 1510 47 Plate Chain Adjuster 2 2
14
19 PA 1220 16 Rubber Beading Swing Arm 2 2
15
13 15
18
53 54
Plate No.: 28
Rider Foot Rest
Qty.
DRUM DISC
1 PF 1130 28 Damper Rider Footrest 2 2

2 PA 1130 75 Stay Step Main LH 1 1
3 LA D001 26 Bolt Flanged 2 2
4 DH 1611 94 Kick Stopper 1 1
3 5 KA DD08 20 Bolt Flanged 2 2
1 2 6 KD CB08 16 Washer Spring 2 2
7 PA 1130 77 Step Rider RH 1 1
6 5 1
7
55 56
Plate No.: 29
Pillion Foot Rest & Holder
Qty.
DRUM DISC
1 JZ 1130 87 Holder Step Pillion LH 1 1

2 JZ 1130 62 Assembly Pillion Step LH Complete 1 1
3 DJ 1611 22 Rubber Pillion Step 2 2
4 DH 1611 00 Spacer Main Step 4 4
5 22 1504 51 Bolt Hex Head 4 4
6 DX 1610 67 Plate Lock Pillion Step 2 2
7 DD 1613 81 Pin Pillion Step 2 2
8 30 1410 31 Ring O 2 2
9 KD BA08 18 Washer Plain 2 2
11 PA 1130 61 Damper Pillion Foot Rest 2 2
12 KA CF08 35 Bolt Socket - M8 x 1.25 x L35 4 4
13 PA 1130 79 Holder Step Pillion RH 1 1
JZ 1131 14 Holder Step Pillion RH 1 1 For CBS Model
14 JZ 1130 68 Assembly Pillion Step RH Complete 1 1
57 58
Plate No.: 30
Mudguard - Front & Rear
Qty.
DRUM DISC
1 JZ 1814 06 Grommet Saree Guard 1 1

2 DS 1611 25 Guide - Cable 1 1 For CBS Model
3 DJ 1610 69 Nail Cable Guide 1 1
4 JB 1814 16 Brace Fender (Export) 1 –
JB 1814 21 Brace Fender Disc (Export) – 1
5 KA EW06 35 Bolt Flange Smal-m6x1xl35xbright 4 4
6 JZ 1814 02 Rear Fender Front 1 1
7 PA 1814 40 Fender Rear 1 1
8 DJ 2011 73 Grommet for Cables Rear Fender 2 2
9 LD B000 15 Washer Plain-id 6.5xod 20xt 2xbr 2 2
10 DS 1612 87 Flange Bolt - M6 2 2
KA DD06 10 Bolt Flanged 2 2 For CBS Model
11 39 0798 15 Nut Hexagon with Flange M6 2 2
LC L000 02 Nut Flange :- M6 X 1P 2 2 For CBS Model
12 JB 1814 03 Flap Front Fender 1 1
13 KB BC05 12 Screw Pan Cross 3 3
KB UC05 14 Screw Truss-m5x0.8xl14xolive Grn – 3 For CBS Model
14 KD AA05 10 Washer Plain Small 6 6
15 KC HA05 07 Nut Nyloc 3 3
16 PA 2328 03 Bracket Plate Number 1 1
17 JZ 2328 14 Pad Rubber Number Plate Bkt. 2 2
18 JZ 1814 83 Tape 1 1 For CBS Model
18
59 60
Plate No.: 31
Stand Assembly
Qty.
DRUM DISC
1 DS 1610 77 Side Stand 1 1

2 DF 1611 02 Bolt 1 1
3 39 0422 15 Nut Nyloc M10 1 1
4 DH 1610 66 Spring Side Stand 1 1
5 DH 1611 46 Cover Spring Side Stand 1 1
6 PA 1132 12 Stand Center 1 1
7 JN 1132 00 Damper Center Stand 1 1
8 DS 1611 12 Shaft Stand 1 1
10 DH 1612 39 Sprint Main Stand with Cover 1 1
11 DH 1611 21 Spring Main Stand 1 1
12 DH 1611 45 Cover Spring Main Stand 1 1
61 62
Plate No.: 32
Tube / Tyre / Rim
Qty.
2 DRUM DISC
1 PA 1310 46 Wheel Front - 1.4x17 1 –

1 JZ 1310 28 Wheel Front 1.4 X 17 – 1
JZ 1310 05 Wheel Front Mt 1.40x17 – 1 For CBS Model
JZ 1310 37 Wheel Front 1.85x17-Tubeless – 1 Ref.Cir.IB-79
2 JK 1310 39 Assembly Tyre Tube – 1
JF 1310 10 Tyre 80/100-17 – 1 Ref.Cir.IB-79
DS 1510 47 Tyre With Tube 2.75 X 17 1 –
3 JZ 1312 86 Wheel Rear 2.15 X 17 – 1
JF 1312 11 Tyre 100/90-17 – 1 Ref.Cir.IB-79
JZ 1312 24 Wheel Rear 1.6x17(dr) 1 –
4 JZ 1312 81 Assembly Tyre Tube – 1
DS 1510 51 Tyre With Tube 3x17 1 –
63 64
Plate No.: 33
Front Hub (Disc Brake)
Qty.
DRUM DISC
1 JB 1310 17 Axle – 1
DJ 1510 41 Axle – 1 Ref.Cir.IB-79
2 DE 1510 08 Seal Oil – 1
3 DE 1510 12 Plate Drive – 1
4 KP BB63 01 Bearing Ball – 2
5 JZ 1310 28 Wheel Front – 1
5 JZ 1310 37 Wheel Front 1.85x17-Tubeless – 1 Ref.Cir.IB-79
12 6 DE 1510 06 Spacer Assembly – 1
7 7 JW 1318 06 Disc Brake – 1
9 11 JH 1318 85 Disc Brake 240 Dia – 1 For CBS Model
4 JD 1318 16 Disc Brake Front – 1 Ref.Cir.IB-79
6
8 LA C000 02 Bolt Socket – 5
2 3 4
10 JD 1318 11 Special Bolt M8 – 5 For CBS Model
1 9 30 1510 33 Seal - Oil – 1
10 JB 1310 18 Washer Plain – 1
8 11 59 1500 03 Nut U - M12 – 1
12 JW 1812 41 Cover Disc – 1
15 JN 1812 06 Cover Disc – 1 For CBS Model
JZ 1817 72 Cover Disc – 1 Ref.Cir.IB-79
13 JN 1812 11 Clip Nut – 1
14 JC 1510 04 Cam Brake Assembly – 1 For CBS Model
15 DH 2010 79 Sensor Speed-Assy. – 1
65 66
Plate No.: 34
Front Master Cylinder
Qty.
DRUM DISC
1 DJ 1910 23 Kit Major Master Cylinder – 1

3 2 JW 1318 05 Hose Brake Front – 1
8
3 DJ 1910 59 Lever Grip RH – 1
4 DJ 1910 25 Banjo Bolt – 2
5 DJ 1910 26 Washer Copper – 4
6 DJ 1910 27 Clamp Holder RH – 1
7 DJ 1910 28 Bolt Clamp Holder – 2
9 8 DJ 1910 29 Bolt Front Brake Lever – 1
10 10
9 DJ 1910 30 Nut Flanged – 1
10 DJ 1910 31 Screw – 2
E
US
W
AR
G: 3-4
NIN DOT ROM
LY ID F ER
ON FLU AIN
E T
ON AP G
13
AK
A
BR D C R C VIN
A LE
A
CLE FOR
BE
IL
SE N F REM
E
LE O
15 11 DJ 1910 58 Cylinder Master With Lever – 1
JH 1318 50 Cylinder Assembly Master Front – 1 For CBS Model
5 12 DJ 2011 09 Front Brake Switch – 1
13 DJ 1910 34 Reservoir Cover – 1
5
14 DJ 1910 35 Diaphragm – 1
4
1 15 DH 1910 62 Window Oil Level – 1
14
7
7
2
5 12
5
5 11
67 68
Plate No.: 35
Front Disc Brake Caliper Assembly
Qty.
DRUM DISC
1 JW 1318 01 Caliper Assembly Front – 1

12 DG 1510 89 Caliper Assembly - Brake Front – 1 For CBS Model
PD 1318 53 Caliper Assembly Front – 1 Ref.Cir.IB-79
2 DH 1510 39 Bolt Flanged Pre - Coated – 2
3 DE 1510 48 Spring Pad – 1
4 DE 1510 46 Bleeder Screw – 1
5 DE 1510 47 Bleeder Cap – 1
6 JW 1318 07 Brake Pad Set – 1
7 DE 1510 43 Insulator – 1
9 8 DE 1510 45 Dust Cover – 1
9 JW 1318 09 Minor Kit - Caliper – 1
4 10 DJ 1910 23 Kit Major Master Cylinder – 1
5 PISTON SEAL 11 36 PD00 45 Kit Caliper Bracket – 1
12 JW 1318 01 Caliper Bracket – 1
DUST SEAL
8
INSULATOR
PROTECTION BOOT
7
3 BLEEDER CAP
6
11 2
CALIPER PISTON
BLEEDER SCREW
1
PAD SPRING
10
69 70
Plate No.: 36
Front Hub (Drum Brake)
Qty.
DRUM DISC
1 KP BB63 01 Bearing Ball 2 – For CBS Model

2 30 1510 32 Collar Bearing 1 –
3 30 1510 33 Seal - Oil 1 –
4 JB 1310 08 Ring - Speed Sensor 1 –
5 JB 1310 22 Spacer Assembly 1 –
6 DS 1510 56 Dust Cover Front 1 –
7 JB 1316 01 Front Brake Panel 1 –
JZ 1316 15 Panel Brake Front 1 – For CBS Model
8 30 1511 05 Shoe Brake With Asbestos 2 –
9 30 1510 69 Spring 2 –
10 DS 1510 89 Cam Brake Assembly Front 1 –
JZ 1319 15 Cam Assembly Brake Front 1 – For CBS Model
11 30 1510 38 O Ring 1 –
12 DS 1510 91 Wear indicator 1 –
GL 1312 18 Spacer Cam Brake Lever 1 – For CBS Model
13 DS 1510 92 Lever Brake 1 –
JZ 1319 16 Lever Cam Brake Front 1 – For CBS Model
14 KA EF06 30 Bolt Flange 1 –
15 LC G000 29 Nut Hex Flange 1 –
16 JB 4024 01 Vehicle Speed Sensor 1 –
17 39 0782 11 Washer Plain m6 1 –
18 39 0732 12 Washer Spring 1 –
19 39 0745 01 Pan Headed Screw 1 –
20 JB 1310 17 Axle Front 1 –
21 JB 1310 18 Washer Plain 1 –
22 59 1500 03 Nut U - M12 1 –
71 72
Plate No.: 37
Rear Hub
Qty.
DRUM DISC
1 KP BB63 02 Bearing Ball-C3 Clearance 1 1

2 KP BB62 02 Bearing Ball C3 Clearance 1 1
3 30 1510 75 Collar Bearing 1 1
4A DK 1510 94 Coupling Rubber 1 1
5 DJ 1510 92 Panel Rear Brake 1 1
DJ 1511 19 Panel Rear Brake 1 1 For CBS Model
6 30 1510 11 Cam Brake Assembly 1 1
JZ 1319 15 Cam Assembly Brake 1 – For CBS Model
JC 1510 04 Cam Brake Assembly – 1 For CBS Model
7 39 0722 11 Plain Washer 1 1 For CBS Model
8 DS 1510 90 Wear Indicator 1 1
JC 1510 06 Indicator 1 1 Ref.Cir.IB-79
9 JZ 1318 03 Lever Cam Brake Rear 1 1
JH 1318 83 Lever Brake Cam 1 1 For CBS Model
10 39 2447 04 Hexagon Head Bolt - M6 1 1
39 1075 04 Bolt - Flanged :- Small 1 1
KA DF06 25 Bolt-flange-kad St-f Dia-06 L-25 1 1 Ref.Cir.IB-365
11 30 1510 69 Spring 2 2
12 39 0798 15 Nut Hexagon with Flange M6 1 1
13 DS 1510 68 Coupling 1 1
14 KP BC60 04 Bearing Ball C3 Clearance 1 1
28
15 PF 1312 20 Washer Lock for nut A / F 17 2 2
16 DS 1510 73 Stud M10 X 1.25P 4 4
17 LC B000 05 Nut Hex A/F 17 M10 x 1.25 x 6H 4 4
18 DJ 1510 33 Sleeve 1 1
19 JD 1312 17 Collar 1 1
31
30
20 DS 1510 61 Collar Assy 1 1
29
21 39 0801 15 Hexagon nut - M20 x 1 1 1
22 39 2567 11 Plain Washer 1 1
23 39 2566 11 Plain Washer 1 1
73 74
Plate No.: 37
Rear Hub
Qty.
DRUM DISC
24 DJ 1510 32 Axle - Rear 1 1

25 LC J000 05 Nut U-m14x1.5xheight 12.5xbright 1 1
59 1500 03 NUT U - M12 – 1 For CBS Model
26 36 JZ01 97 Kit Chain Sprocket 1 1
27 JN 1410 02 Drive Chain Link Lock 1 1
28 30 1511 05 Shoe - Brake With Asbestos 1 1
JN 1318 12 Brake Shoe Assembly 1 1
29 JC 1510 12 Special Washer Panel RR 1 1 For CBS Model
30 JC 1510 06 Indicator 1 1 For CBS Model
31 01 1701 22 'O' Ring 1 1 For CBS Model
32 JZ 1312 91 Spacer – 1 For CBS Model
28
31
29 30
75 76
Plate No.: 38
Rear Brake Pedal
Qty.
DRUM DISC
1 JA 1610 03 Pad Lever Brake 1 1

2 PA 1610 14 Brake Pedal 1 1
1 2a JA 1610 03 Pad Brake Pedal 1 1 N.I.
3 KA DD06 12 Hex. Bolt 1 1
2 20
4 DG 1910 45 Washer 1 1
5 DS 1910 11 Brake Pedal Spring 1 1
8 JD 1610 02 Spring Brake Pedal 1 1 For CBS Model
3 10 6 JZ 1610 04 Rod Brake 1 1
22 5
7 11 JZ 1610 45 Rod Brake 1 1 For CBS Model
4 7 30 1910 38 Pin 1 1
8 39 0198 11 Plain Washer 2 2
39 0199 11 Plain Washer 1 1 For CBS Model
8 9 39 0808 08 Split Pin 1 1
14 12 KH AA20 15 Pin Cotter 1 1 For CBS Model
23 10 30 1910 35 Spring 1 1
9
6
11 15 1910 26 Pin 1 1
19 JC 1910 06 Pin Brake Rear 1 1 For CBS Model
16
12 30 1910 36 Brake Adjuster Nut 1 1
20 13 DS 1510 25 Rod Torque 1 1
18 JZ 1221 09 Rod Torque – 1 For CBS Model
15 14 DH 1510 29 Step Bolt 1 1
13 15 39 0789 12 Spring Washer 2 2
17 15
KD DB10 18 Washer Spring thin 1 1 For CBS Model
16 39 0694 15 Nut Hex.Lock 1 1
18 KC AA10 08 Nut Master 1 1 For CBS Model
17 39 0807 08 Pin Snap 2 2
18 39 1540 11 Plain Washer 1 1
39 0198 11 Washer - Plain – 1 For CBS Model
19 30 1510 96 Hex. Bolt 1 1
30 1510 95 Hex Bolt 1 1 For CBS Model
77 78
Plate No.: 38
Rear Brake Pedal
Qty.
DRUM DISC
20 LH B000 01 Pin Snap 1 1

20 JZ 1610 06 Sleeve Brake Return Spring 1 1
1 21 39 0292 15 Hex Nut M-6 1 1 N.I.
22 DD 1610 78 Damper 1 1
2 20
23 JD 1610 06 Sleeve brake return spring 1 1 For CBS Model
8
3 10
22 5
7 11
4
8
14 12
23
9
6
19
16
20
18
15
13
17 15
18
79 80
Plate No.: 39
CBS - Combined Braking System (Drum)
Qty.
DRUM DISC
1 JZ 1610 49 Assembly Bracket 1 –

2 KA DD06 14 Bolt Flange 1 –
3 LE A000 03 Circlip External 6x0.7 1 –
4 KA CA06 12 Bolt Socket 2 –
5 PA 1612 21 Cable Brake Front 1 –
6 JZ 1610 43 Pedal Assembly Brake 1 –
7 JA 1610 03 Pad Brake Lever 1 –
8 JH 1610 38 Collar 1 –
9 LA D001 40 Bolt Flange 1 –
10 JH 1610 35 Assembly Force Distribution 1 –
11 JZ 1610 42 Cover Unit Distributor 1 –
12 AL 2414 81 Screw Stepped M6x1x11 4 –
13 JZ 1817 03 Cover Link CBS 1 –
14 DU 1510 58 Spring 1 –
15 JZ 1612 32 Cable Pedal Unit Distributor 1 –
16 JZ 1612 33 Cable Unit Distributor Panel Fr 1 –
17 PA 1318 69 Hook 1 –
18 KA DD06 12 Bolt Flanged 1 –
19 PA 1318 68 Hook 1 –
20 LD B000 23 Washer Plain 1 –
81 82
Plate No.: 40
CBS - Combined Braking System (Disc)
Qty.
DRUM DISC
1 JH 1318 50 Cylinder Assembly Master Front – 1

2 JH 1610 31 Lever Brake Front – 1
3 JH 1610 32 Lever Main Brake Front – 1
4 JH 1610 29 Link CBS Actuating – 1
5 LG C000 05 Rivet Flat-dia. 6xl 13.5x Olv Grn – 1
6 KD AB06 11 Washer Plain Small-6.5x11.5xt0.8 – 1
7 KE CB50 06 Circlip Type E – 1
8 JZ 1612 37 Cable Pedal-cylinder Master – 1
9 JD 1812 55 Cover Lever Brake – 1
JH 1813 08 Cover Lever Brake CBS – 1 Ref.Cir.IB-79
10 LB U000 73 Screw Truss – 1
83 84
Plate No.: 41
Handle Bar
Qty.
DRUM DISC
1 JZ 1510 23 Holder Fork Upper 1 1

2 DS 1810 06 Holder Handle 2 2
3 DZ 1810 07 Washer Handle Upper 2 2
4 DS 1810 08 Damper Handle Upper 2 2
5 DS 1810 09 Damper - Handle :- Lower 2 2
6 DS 1810 10 Washer Handle Lower 2 2
7 39 2249 15 Nut - nyloc :- M10 2 2
8 JZ 2326 01 Set Lock 1 1 EVAP
JZ 2326 00 Lock Set 3 in 1 1 1 NON EVAP
9 LA E000 21 Bolt Flanged M6 x 12 Precoated 2 2
10 DS 1810 44 Handle 1 1
11 JZ 1610 30 Lever Holder Assy LH 1 1
12 DJ 1910 83 Lever Grip Left 1 1
13 DJ 2012 46 Switch Clutch VB - Transil Diode 1 1
14 JZ 1510 64 Hand Grip LH 1 1
15 DX 1910 09 Lever Assembly RH 1 1
16 DD 1911 42 Lever - Grip - Right 1 1
17 DL 1910 14 Stud-Lever Handle 1 1
18 JZ 1510 65 Hand Grip RH 1 1
30
19 DX 1910 01 Throttle Pipe 1 1
20 DH 1810 22 Handle Bar Weight 2 2
21 39 2427 04 Socket Head Cap Bolt - M6 2 2
22 JB 4014 00 Control Switch LH 1 1
23 PF 4014 17 Switch Control RH (ss) 1 1
24 DJ 2011 08 Cable Assy Front Brake Micros 1 1
29 25 JD 4022 17 Band (L150) 2 2
26 DS 1810 19 Handle Holder - Upper 2 2
27 39 2582 04 Flange Bolt M8 4 4
28 30 1910 48 Band 1 1
85 86
Plate No.: 41
Handle Bar
Qty.
DRUM DISC
29 JD 2316 00 Mirror Assly LH 1 1

30 JD 2316 01 Mirror Assly RH 1 1
30
29
87 88
Plate No.: 42
Front Fork
Qty.
DRUM DISC
1 JZ 1210 68 Fork Front – 1
JZ 1210 69 Fork Front 1 –
JZ 1210 90 Fork Front 1 – For CBS Model
1 JZ 1210 92 Fork front – 1 For CBS Model
2 DU 1811 08 Oil Seal - Dia 30 SFN 1 –
7 2a DD 1810 32 Seal Dust 1 –
8 3 30 1810 26 Gasket 2 2
4 KA CF08 30 Bolt 2 2
18 11 9 5 JA 1510 13 Fork Pipe Inner 2 2
6 PA 1210 65 Spring Front Fork 2 2 Endurance System
7 DS 1810 12 Bolt Fork 2 2
10
2 8 DS 1810 15 Cap Nut Fork 1 1
20 9 DS 1810 16 Plain Washer 1 1
2a 10 JZ 1510 23 Holder Fork upper 1 1
21
11 30 1810 29 ‘O’ Ring 2 2
21 17 12 JZ 1510 36 Under Bracket Fork 1 1
13 39 0789 12 Spring Washer 2 2
6 14 39 1181 01 Bolt 2 2
5
15 PA 1210 10 Outer Tube LH 1 – For CBS Model
15/16 JZ 1510 61 Outer Tube LH – 1
YJ Z450 04 Fork Outer Tube LH Black D125UG – 1 For CBS Model
16 PA 1210 11 Outer Tube RH 1 – For CBS Model
JZ 1510 59 Outer Tube RH – 1
3 YJ Z450 03 Fork Outer Tube RH Black D125UG – 1 For CBS Model
12 17 JK 1210 07 Anti Friction Bush 2 2
4
18 PA 1210 64 Seat Pipe 1 1
13
14 19 30 1810 20 Piston Ring 1 1
20 JZ 1210 13 Cap Oil Lock 1 1
21 31 1810 99 Spring - Front Fork 1 1
22 JK 1210 09 Washer Anti Friction Bush 2 2
23 JZ 1210 72 Leg Assembly LH 1 – N.I.
JZ 1210 70 Leg Assembly LH – 1
24 JZ 1210 73 Leg Assembly RH 1 – N.I.
JZ 1210 71 Leg Assembly RH – 1
89 90
Plate No.: 43
Petrol Tank Cap & Gauge Fuel
Qty.
DRUM DISC
1 PF 1716 01 Cap Fuel Tank 1 1

2 AP 1012 55 Screw Pan Cross 2 2
5 3 39 2179 24 Washer 2 2
1
13 4 JZ 1718 09 Fuel Tap Assly 1 1
2 5 JZ 1710 20 Bush Vapour 1 1
14
3 6 DD 1412 27 Bolt Flanged 2 2
7 39 0740 11 Washer (Non-Metallic) 2 2
8 JH 1710 17 O Ring Fuel Gauge 1 1
9 DS 1410 13 Seat Tape 1 1
9
10 KC GA05 05 Flanged Nut 4 4
4
11 JZ 1718 22 Tube Fuel 1 1
12 JZ 1718 09 Fuel Cock 1 1
13 JZ 1710 21 Washer 1 1
14 JH 1710 49 O Ring 1 1
15 JN 4026 00 TFR Tank Unit 1 1
12
7 8
6
15
11
10
91 92
Plate No.: 44
Fittings - Petrol Tank, Side Covers & Cover Seat
Qty.
DRUM DISC
1 JD 1110 52 Grommet Tank mtg. 1 1

2 39 2424 11 Plain Washer 1 1
3 39 1956 04 Bolt Flanged Small 1 1
KA ED08 20 Bolt-Flange-kae St-d Dia-08 L-20 – 1 For CBS Model
4 DS 1410 12 Grommet Side Cover FR 4 4
5 DJ 1410 08 Damper Front 2 2
6 31 1610 18 Damper 1 1
7 DG 1611 21 Screw 1 1
8 39 1789 24 Washer Nylon 1 1
9 JL 1812 19 Grommet - 1 Seat Cowl 2 2
10 JL 1812 46 Collar Number Plate Mounting 2 2
11 KA DD06 20 Bolt Flanged 2 2 For CBS Model
93 94
Plate No.: 45
Speedometer Assembly
Qty.
DRUM DISC
1 PA 4024 44 Speedometer 1 1
JZ 4024 22 Speedometer 1 1 Ref.Cir.IB-79
2 KB RA42 16 Screw Tapping Pan Cross 4 4
3 39 0454 11 Plain Washer 4 4
1 4 JN 1814 06 Beading Speedo Flap 4 4 N.I.
JB 1812 23 Beading Speedo Flap 4 4 Ref.Cir.IB-79
2
5 KB AA05 20 Screw Pan 5 5 For CBS Model
6 39 2141 24 Washer, Nylon, 5.3 x 11.5x1.5 7 7
3 7 35 1610 60 Nut - Clip 5 5
8 KA DA06 14 Bolt Flanged 2 2
10 JN 1810 14 Foam Speedo Flap 2 2 N.I.
11 11 JN 1810 02 Flap - Cowling 1 1
12 12 YP A260 08 Top Cover With Sealing Ring 1 1
5
6
8
9 7
8
95 96
Plate No.: 46
Control Cables
Qty.
DRUM DISC
1 JB 4024 01 Sensor Speed 1 1

2 JZ 1612 24 Cable Clutch 1 1
1
3 JZ 1612 21 Cable Accelerator 1 1
JZ 1612 36 Cable Throttle 1 1 For CBS Model
4 DS 1910 54 Brake Cable 1 –
36 DU19 01 Cable Adjuster Kit – 1
97 98
Plate No.: 47
Chain Case
Qty.
DRUM DISC
1 52 JZ09 60 Chain Case Assly. Upper & Lower 1 1

52 JZ23 22 Chain Case Assly. Upper & Lower 1 1 Ref.Cir.IB-79
2 15 1610 69 Rubber Cap 1 1
3 DH 1612 83 Bolt 4 4
1
3
3
2 3
99 100
Plate No.: 48
Head Lamp & Fairing
Qty.
DRUM DISC
7 6 1 PA 1812 87 Windshield 1 1
38
1a JZ 1810 03 Well Nut 4 4
1a
1b JZ 1812 06 Screw M5 X 21l 4 4
2 JN 1810 19 Foam Fairing I 1 1 N.I.
4 3 JN 1810 20 Foam Fairing II 1 1 N.I.
1 4 YP A260 06 Head Lamp Wo Bulb & With DRL 1 1
PA 4010 19 Lamp Assembly Head 1 1 Ref.Cir.IB-79
1b 5 CL 2010 23 Lamp 12V 35x35W 1 1
5 6 JN 1810 00 Cowling 1 1
7 JN 1810 10 Bush 1 - Windshield Mtg 1 1
40
8 JN 1810 11 Bush 2 - Windshield Mtg 1 1
39
9 PA 1813 47 Structure Fairing Central 1 1
10 PA 1813 51 Grommet 1 1
11 19 11 JW 1812 29 Washer Plain 1 1
16 20
13
14 10 17 12 KC AA05 04 Nut Hex Thick 1 1
9
13 PA 1822 01 Damper Rubber Fairing LH 2 2
18 17 14 PA 1813 48 Structure Fairing LH 1 1
17 18
12 16 PA 1813 49 Structure Fairing RH 1 1
17 35 1610 60 Nut Clip 4 4
24 26 18 KA DA06 12 Bolt Flanged 4 4
17
19 KB AA05 20 Screw Pan 4 4
25
20 KD BA05 12 Washer plain 4 4
20
27
21 KC GA06 06 Nut Hex Flanged 1 1
19 21 23 22 39 1508 11 Washer-Plain 1 1
22 28
29 31 23 KA ED06 40 Bolt-Flange 1 1
30
24 PA 1813 55 Bracket Harness 1 1
25 KA DA05 10 Bolt Flanged 1 1
LA E000 14 Bolt Flanged M5 x 10 1 1 For CBS Model
26 PA 1813 50 Bracket Headlamp Pivot 1 1
27 PD 1812 39 Pin 2 2
101 102
Plate No.: 48
Head Lamp & Fairing
Qty.
DRUM DISC
7 6 28 PA 1813 54 Grommet 2 2
38
29 LD B000 83 Washer 2 2
1a
30 JG 1812 43 Securing Clip-piv Bolt-mask Carr 2 2
31 DS 1612 87 Bolt 2 2
4 32 DS 1810 69 Decal Windshield 1 1 N.I.
1 33 PA 2328 02 Bracket Fairing Lower 1 1
34 DK 1610 81 Rubber Grommet Fairing Lower 2 2
1b 35 PA 1813 53 Sleeve 1 1
5 36 LA E000 06 Bolt Flanged Small 2 2
37 PA 1813 52 Sleeve 4 4
40
38 JZ 1810 06 Damper Fairing 1 1 For CBS Model
39
39 DS 1810 60 Foam Side Flap 1 1 For CBS Model
40 PA 1813 55 Bracket Harness 1 1 For CBS Model
11 19
16 20
13
14 10 17
9
17 18 17
12
18
24 26
17
25
20
27
19 21 23
22 28
29 31
30
103 104
Plate No.: 49
Indicator Light Assembly
Qty.
DRUM DISC
1 JZ 4010 71 Indicator Assly. Front LH 1 1

2 JZ 4010 72 Indicator Assly. Front RH 1 1
3 JZ 4010 73 Indicator Assly. Rear LH 1 1
2 1
4 JZ 4010 74 Indicator Assly. Rear RH 1 1
5 31 2010 01 Collar 2 2 N.I.
6 39 1508 11 Washer-Plain 2 2
7 39 1943 04 Bolt Flange 2 2
6 6 8 GH 2010 12 Lamp 12 V - 10W 4 4
7 7 CL 2010 23 Lamp :- 12v-35/35w-hs1 For USA 4 4 Ref.Cir.IB-79
8 8 9 39 1225 15 Hex Nut With Flange 2 2
3 4 KC GA10 10 Nut Hex Flanged – 2 For CBS Model
10 JZ 1510 24 Blinker Mounting Bracket 1 1
9
8
10
105 106
Plate No.: 50
Tail Lamp Assembly, Front & Rear Number Plate
Qty.
DRUM DISC
1
1 JZ 4010 45 Tail Lamp W/O Bulb 1 1
2 36 DT00 53 Kit Front Number Plate 1 1
3 JZ 2328 14 Pad Rubber Number Plate Bkt 1 1
4 PA 2328 03 Bracket Plate Number 1 1
5 DT 1812 60 Grommet-Battery Box 2 2
7
6 DT 1812 27 Sleeve-Battery Box 2 2
9
17 17 7 DJ 1610 72 Bkt Rear No. Plate 1 1
8 20 2010 29 Bulb 21/5W 1 1
9 39 2124 15 Flanged Nut 2 2
2 3 4
10 JZ 2328 05 Foam Rear Number Plate 1 1
5 11 DJ 2011 73 Grommet For Cables RR Fender 2 2
12 JW 4010 11 No. Plate Lamp With 2-P Coupler 1 1
13 39 0711 11 Plain Washer 2 2
6
11
14 39 0705 01 Screw M5 2 2
KB UA05 14 Screw Truss M5 – 2 For CBS Model
15 JZ 2328 05 Foam Rear Number Plate 1 1
14 16 DH 1910 37 Lamp 12V 3W 1 1
13
17 KB UA06 14 Screw Truss 4 4
16
12 LB U000 79 Screw truss - M6 x 1 x L14 4 4 For CBS Model
15
107 108
Plate No.: 51
Electrical Equipments
Qty.
DRUM DISC
1 JZ 4016 00 DC Horn 1 1
2 KA DD08 14 Flange Bolt 1 1
3 JZ 4022 63 Wiring Harness 1 1
PA 4022 59 Harness Wiring 1 1 Ref.Cir.IB-79
4 31 2010 79 Rear Brake Switch 1 1
1 13 17
5 DS 1910 07 Spring Brake Switch 1 1
6 JH 1710 47 Cable Tie Fixed Length 1 1
7 DS 2010 82 Battery MF Dry Charged 5AH 1 1
11 16 7 8 DX 1610 32 Base Battery 1 1
9 DX 1610 44 Band Battery 1 1
2 10 DX 1610 45 Battery Arrester 1 1
11 39 1507 11 Plain Washer 1 1
21
4 12 LA D000 18 Bolt Flanged M5x0.8x10 2 2
5 6
11 KA DA05 10 Bolt-flange-kad St-a Dia-05 L-10 – 2 For CBS Model
22 9
10
13 JK 3516 00 Starter Relay 1 1
14 GF 2010 53 Fuse 2 2
14
AK 2010 12 Fuse - 10A (Blade Type) 2 2 Ref.Cir.IB-79
3 12
AP 2010 25 Fuse 15A (Blade Type) 2 2 Ref.Cir.IB-79
15 DS 2010 25 Assembly D C Flasher (SS) 1 1
9
16 JV 4022 04 Cable St Relay to Motor 1 1
8 17 JV 4022 05 Cable Assembly (Battery to Earth) 1 1
18 30 1910 48 Band 1 1
12
19 30 2010 64 Band 3 3
18 20 JZ 1814 60 Rubber Grommet 2 2
19
20 21 JG 4018 08 Foam Battery Bkt. 35 x 15 x 3 3 3
22 60 1114 20 Cable Tie Lock 3 3
15
109 110
Plate No.: 52
Accessories & Grab Handle
Qty.
DRUM DISC
2
2 1 JZ 2312 01 Leg Guard – 1
7 JZ 2312 01 Leg Guard 1 –
2 KA DD08 14 Flange Bolt 4 4
10 3 39 1970 15 Hex Nut 2 2 For CBS Model
3 4 PA 2312 16 Saree Guard – 1
3 1
JZ 2312 02 Saree Guard 1 –
5 39 2495 04 Socket Head Bolt 1 1
6 KA DD08 50 Bolt Flange 1 1
7 KA DD08 25 Bolt Flange 4 4
8 JZ 2314 09 Assembly Grab Handle 1 1
2 9 DJ 1610 79 Foam LH 1 1
8
3 10 DJ 1610 80 Foam RH 1 1
3 12 PA 2312 17 Guard Leg LH 1 1 For CBS Model
2 13 PA 2312 18 Guard Leg RH 1 1 For CBS Model
9
11
6
13 12
14
111 112
Plate No.: 53
Tool Kit
Qty.
DRUM DISC
1 DJ 2210 19 Tool Kit With Band 1 1
113 114
Plate No.: 54
Painted Parts
Qty.
DRUM DISC
1 1 52 JZ18 16 Tank Ebony Black With Decal 1 1 EVAP

52 JZ18 17 Tank Flame Red With Decal 1 1 EVAP
52 JZ18 44 Tank Saffire Blue With Decal 1 1 EVAP
1a 52 JZ20 15 Tank Ebony Black With Decal 1 1 Non EVAP

52 JZ20 16 Tank Flame Red With Decal 1 1 Non EVAP
52 JZ18 46 Tank Saffire Blue With Decal 1 1 Non EVAP
6
2 52 JZ18 04 Cowling Ebony Black With Decal 1 1
52 JZ18 05 Cowling Flame Red With Decal 1 1
52 JZ18 50 Cowling Saffire Blue With Decal 1 1
2
3 52 JZ18 11 Side Cover LH Wh EB.Blck Decal 1 1
4 52 JZ17 75 Side Cover RH Wh EB.Blck Decal 1 1

4
3
5 52 JZ17 98 Seat Cowl Ebony Blck With Decal 1 1
52 JZ17 99 Seat Cowl Flame Red With Decal 1 1
52 JZ18 52 Seat Cowl Saffire Blue Wh Decal 1 1
6 56 PA6J X3 Fender Front Ebony Black 1 1

5 56 PA05 5N Fender Front Saffire Blue 1 1
PA 7201 3F Fender Front Red 1 1
115 116
Plate No.: 55
Decal Sets
Qty.
DRUM DISC
1 36 PA02 04 Kit Tank Decal Ebony Black 1 1

36 PA02 05 Kit Tank Decal Flame Red 1 1
36 PA02 06 Kit Tank Decal Blue 1 1
1 2 6
3,4 2 36 PA01 98 Kit Fairing Decal Ebony Black 1 1
5 36 PA01 99 Kit Fairing Decal Flame Red 1 1
36 PA02 07 Kit Fairing Decal Blue 1 1
3 PA 2334 82 Decal Cvr Side LH Ebony Black 1 1
4 PA 2334 83 Decal Cvr Side RH Ebony Black 1 1
5 36 JZ01 93 Kit Seat Cowl Decal E Black 1 1

36 JZ01 94 Kit Seat Cowl Decal F Red 1 1
36 PA02 08 Kit Seat Cowl Decal Blue 1 1
6 DS 1810 69 Decal Windshield 1 1
7 PA 2335 09 Decal Anti Skid 2 2 For CBS Model
117 118
Plate No.: 56
Painted Parts & Decals - Added as per Ref.Cir.IB-79
Qty.
DRUM DISC
1,1a 9
1 52 JZ28 22 Tank EB Black With Red Decal – 1 EVAP
8 5
3,4 52 JZ28 23 Tank EB Black With Green Decal – 1 EVAP
52 JZ28 24 Tank EB Black With Blue Decal – 1 EVAP
6 52 JZ28 25 Tank Flame Red With Decal – 1 EVAP
1a 52 JZ28 97 Tank EB Black With Red Decal – 1 NON EVAP

52 JZ28 98 Tank EB Black With Green Decal – 1 NON EVAP
52 JZ28 99 Tank EB Black With Blue Decal – 1 NON EVAP
52 JZ29 00 Tank Flame Red With Decal – 1 NON EVAP
2 52 JZ28 30 Cowling EB Black With Red Dkl – 1

7
52 JZ28 31 Cowling EB Black With Green Dkl – 1
15 52 JZ28 32 Cowling EB Black With Blue Dkl – 1
15 52 JZ28 33 Cowling Flame Red With Dkl – 1
11 12,13
3 52 JZ28 54 Side Cover LH EB Blk-Red Dkl – 1

52 JZ28 55 Side Cover LH EB Blk-Grn Dkl – 1
14 52 JZ28 56 Side Cover LH EB Blk-Blue Dkl – 1
52 JZ28 57 Side Cover LH Flame Red W Dkl – 1
10 4 52 JZ28 58 Side Cover RH EB Blk-Red Dkl – 1

52 JZ28 59 Side Cover RH EB Blk-Grn Dkl – 1
52 JZ28 60 Side Cover RH EB Blk-Blue Dkl – 1
52 JZ28 61 Side Cover RH Flame Red W Dkl – 1
5 52 JZ28 42 Seat Cowl EB Black-Red Decal – 1

16 52 JZ28 43 Seat Cowl EB Black-Green Decal – 1
52 JZ28 44 Seat Cowl EB Black-Blue Decal – 1
52 JZ28 45 Seat Cowl Flame Red With Decal – 1
119 120
Plate No.: 56
Qty.
DRUM DISC
1,1a 9
6 PA 7201 3B Front Fender Painted EB Black – 1 Common For Eb Red & Eb Green
8 5
3,4 PA 7201 3E Front Fender Painted EB Blue – 1
PA 7201 3F Front Fender Flame Red – 1
6
7 JZ 2335 71 Decal Tank 3D Discover – 2
8 JZ 2335 70 Decal 125 – 2
9 DS 1810 69 Decal - Windshield – 1
10 36 JZ02 16 Kit Tank Decal EB Blk W Red – 1

7
36 JZ02 17 Kit Tank Decal EB Blk W Green – 1
15 36 JZ02 18 Kit Tank Decal EB Blk W Blue – 1
15 36 JZ02 19 Kit Tank Decal Flame Red – 1
11 12,13
11 36 JZ02 20 Kit Fairing Dcl EB Blk W Red – 1

36 JZ02 21 Kit Fairing Dcl EB Blk W Green – 1
14 36 JZ02 22 Kit Fairing Dcl EB Blk W Blue – 1
36 JZ02 23 Kit Fairing Decal Flame Red – 1
10 12 JZ 2335 32 Decal Cover Side LH Red – 1

JZ 2335 52 Decal Cover Side LH Green – 1
JZ 2335 64 Decal Cover Side LH Blue – 1
JZ 2335 40 Decal Cover Side LH Flame Red – 1
13 JZ 2335 33 Decal Cover Side RH Red – 1

16 JZ 2335 53 Decal Cover Side RH Green – 1
JZ 2335 65 Decal Cover Side RH Blue – 1
JZ 2335 41 Decal Cover Side RH Flame Red – 1
121 122
Plate No.: 56
Qty.
DRUM DISC
1,1a 9
14 36 JZ02 24 Kit Seat Cowl Dcl EB Blk W Red – 1
8 5
3,4 36 JZ02 25 Kit Seat Cowl Dcl EB Blk W Grn – 1
36 JZ02 26 Kit Seat Cowl Dcl EB Blk W Blue – 1
6 36 JZ02 27 Kit Seat Cowl Decal Flame Red – 1
15 36 JZ02 28 Kit Wheel Decal EB Blk W Red – 2

36 JZ02 29 Kit Wheel Decal EB Blk W Green – 2
36 JZ02 30 Kit Wheel Decal EB Blk W Blue – 2
36 JZ02 31 Kit Wheel Decal Flame Red – 2
16 JK 2331 57 Decal Anti Skid – 2

7
15
15
11 12,13
14
10
16
123 124
Kit List Kit List
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
1 36JH0028 KIT VALVE V12 DY511200 VALVE INTAKE B105A 1 11 36PA0206 KIT TANK DECAL BLUE PA233460 DECAL TANK UPPER LH BLUE 1
DY511201 VALVE EXHAUST B105A 1 PA233461 DECAL TANK UPPER RH BLUE 1
PA233504 DECAL TANK MIDDLE LH BLUE 1
2 36JH0029 KIT VALVE REPAIR V12 28101129 SPRING - SEAT 1 PA233505 DECAL TANK MIDDLE RH BLUE 1
CB101009 SEAL - VALVE STEM 1 PA233462 DECAL TANK LOWER LH BLUE 1
JZ511202 SPRING VALVE 1 PA233463 DECAL TANK LOWER RH BLUE 1
DY511202 RETAINER VALVE B105A 1
CB101022 COTTER VALVE 1 12 36PA0199 KIT FAIRING DECAL FLAME RED PA233466 DECAL FAIRING LH FLAME RED 1
PA233467 DECAL FAIRING RH FLAME RED 1
3 36PA0115 KIT GUIDE CAM CHAIN-D125T JE541030 GUIDE CAM CHAIN SLACK SIDE D102C TX 1
JE521019 GUIDE CAM CHAIN TIGHT D102C 1 13 36PA0207 KIT FAIRING DECAL BLUE PA233469 DECAL FAIRING RH BLUE 1
1 PA233468 DECAL FAIRING LH BLUE 1
4 36JH0032 KIT PISTON RINGS PA521225 RING PISTON TOP D105D 1
PA521226 RING PISTON SECOND D105D 1 14 36PA0208 KIT SEAT COWL DECAL BLUE PA233479 DECAL COWL SEAT FRONT RH BLUE 1
PA521227 RING PISTON OIL D105D 1 JZ233515 DECAL COWL SEAT REAR RH BLUE 1
PA233478 DECAL COWL SEAT FRONT LH BLUE 1
5 36JZ0183 BLOCK PISTON KIT PF521029 BLOCK CYLINDER 1 JZ233514 DECAL COWL SEAT REAR LH BLUE 1
JH521207 ASSEMBLY PISTON C101B 1
1 15 36JZ0193 KIT SEAT COWL DECAL E BLACK PA233470 DECAL COWL SEAT FRONT LH E BLACK 1
6 36JH0009 KIT BOSS KICK SET PA621202 BOSS KICK LEVER D105A UG 1 PA233471 DECAL COWL SEAT FRONT RH E BLACK 1
30101234 SPRING 1 JZ233510 DECAL COWL SEAT REAR LH E BLACK 1
30101236 BALL - STEEL 1 JZ233511 DECAL COWL SEAT REAR RH E BLACK 1
22150241 WASHER - PLAIN 1
30101235 PIN 1 16 36JZ0194 KIT SEAT COWL DECAL F RED PA233474 DECAL COWL SEAT FRONT LH F RED 1
39085517 CIRCLIP :- E-TYPE 1 PA233475 DECAL COWL SEAT FRONT RH F RED 1
JZ233512 DECAL COWL SEAT REAR LH F RED 1
7 36DU1901 CABLE ADJ.KIT - CT 100 30191017 NUT 1 JZ233513 DECAL COWL SEAT REAR RH F RED 1
DD191147 SCREW FOR CABLE ADJUSTER 1
17 36JZ0122 KIT GUIDE CAM CHAIN-D106A JE521025 GUIDE TIGHT SIDE SILENT CHAIN D106A 1
8 36PA0204 KIT TANK DECAL EBONY BLACK PA233452 DECAL TANK UPPER LH EBONY BLACK 1 JE541037 GUIDE SLACK SIDE SILENT CHAIN D106A 1
PA233453 DECAL TANK UPPER RH EBONY BLACK 1
PA233500 DECAL TANK MIDDLE LH E BLACK 1 18 36JD0108 KIT CONNECTING ROD JH531003 PIN CRANK 1
PA233501 DECAL TANK MIDDLE RH E BLACK 1 JW531004 CONROD 1
PA233454 DECAL TANK LOWER LH EBONY BLACK 1 CS101044 BEARING NEEDLE 1
PA233455 DECAL TANK LOWER RH EBONY BLACK 1
19 36PA0211 KIT ASSLY CRANKCASE RH PF541018 BUSH 1
9 36PA0205 KIT TANK DECAL FLAME RED PA233456 DECAL TANK UPPER LH FLAME RED 1 KPBF6201 BEARING BALL C3 CLEARANCES 1
PA233457 DECAL TANK UPPER RH FLAME RED 1 JE541065 CRANKCASE RH 1
PA233502 DECAL TANK MIDDLE LH FLAME RED 1 KPBF6203 BEARING-BALL-C3 CLEARANCE-HN3 1
PA233503 DECAL TANK MIDDLE RH FLAME RED 1 BA102004 PLUG 1
PA233458 DECAL TANK LOWER LH FLAME RED 1
PA233459 DECAL TANK LOWER RH FLAME RED 1 20 36JZ0206 KIT ASSLY CLUTCH COVER BA102004 PLUG 1
JE541245 JET 1
10 36PA0198 KIT FAIRING DECAL EBONY BLACK PA233464 DECAL FAIRING LH EBONY BLACK 1 31101239 THREAD SEALANT (LOCTITE 638) 1
PA233465 DECAL FAIRING RH EBONY BLACK 1 56PA1V3N COVER CLUTCH - GRI GRAY (Pa541233) 1
31101064 PLUG 1
125 126
Kit List Kit List
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
21 36JZ0232 KIT CYL BLOCK & PISTON ASSLY JH521207 ASSEMBLY PISTON C101B 1 32 36JZ0219 KIT TANK DECAL FLAME RED JZ233539 DECAL TANK LOWER RH FLAME RED 1
DY521003 BLOCK CYLINDER 1 JZ233537 DECAL TANK UPPER RH FLAME RED 1
JZ233538 DECAL TANK LOWER LH FLAME RED 1
22 36PF0128 KIT ASSLY CRANKCASE LH 39171519 SEAL - OIL 1 JZ233536 DECAL TANK UPPER LH FLAME RED 1
39256220 BEARING - NEEDLE ROLLER :- 13X19X12 1
PF541067 CRANKCASE LH 1 33 36JZ0220 KIT FAIRING DCL EB BLK W RED JZ233529 DECAL FAIRING RH RED 1
KPBF6203 BEARING-BALL-C3 CLEARANCE-HN3 1 JZ233528 DECAL FAIRING LH RED 1
JA541005 BUSH BENDIX 1
39219019 SEAL - OIL 1 34 36JZ0221 KIT FAIRING DCL EB BLK W GREEN JZ233547 DECAL FAIRING RH GREEN 1
JZ541005 NOZZLE OIL JET 1 JZ233546 DECAL FAIRING LH GREEN 1
23 36JK0109 KIT CLUTCH COVER JE541245 JET 1 35 36JZ0222 KIT FAIRING DCL EB BLK W BLUE JZ233559 DECAL FAIRING RH BLUE 1
56JK1V67 SLICK BLACK COVER CLUTCH (Pf541259) 1 JZ233558 DECAL FAIRING LH BLUE 1
BA102004 PLUG 1
31101064 PLUG 1 36 36JZ0223 KIT FAIRING DCL FLAME RED JZ233535 DECAL FAIRING RH FLAME RED 1
JZ233534 DECAL FAIRING LH FLAME RED 1
24 36JZ0199 KIT CLUTCH PLATE PF551435 PLATE CLUTCH 3
37 36JZ0224 KIT SEAT COWL DCL EB BLK W RED JZ233531 DECAL COWL SEAT RH 1
25 36JZ0198 KIT FRICTION PLATE JH551402 PLATE FRICTION C101 4 JZ233530 DECAL COWL SEAT LH 1
26 36JZ0184 PRIMARY DRIVE GEAR & CL HSG PF551431 HOUSING ASSEMBLY CLUTCH 1 38 36JZ0225 KIT SEAT COWL DCL BLK GREEN JZ233555 DECAL COWL SEAT RH GREEN 1
JZ531006 GEAR PRIMARY DRIVE 1 JZ233554 DECAL COWL SEAT LH GREEN 1
27 36DK0076 KIT STARTER CLUTCH ASSEMBLY DK101595 BODY STARTER CLUTCH 1 39 36JZ0226 KIT SEAT COWL DCL EB BLK BLUE JZ233567 DECAL COWL SEAT RH BLUE 1
DK101596 SPRING STARTER CLUTCH 5 JZ233566 DECAL COWL SEAT LH BLUE 1
39084914 WASHER - LOCK :- TOOTHED 3
40 36JZ0227 KIT SEAT COWL DCL FLAME RED JZ233543 DECAL COWL SEAT RH FLAME RED 1
28 36DT0053 KIT FRONT NUMBER PLATE JU232800 PLATE NUMBER FRONT 1 JZ233542 DECAL COWL SEAT LH FLAME RED 1
LBU00009 SCREW MUSHROOM HEAD 2
39214124 WASHER NYLON 5.3X11.5X1.5 2 41 36JZ0228 KIT WHEEL DECAL EB BLK W RED JZ233523 DECAL WHEEL RH RED 1
JZ233522 DECAL WHEEL LH RED 1
29 36JZ0216 KIT TANK DECAL EB BLK W RED JZ233527 DECAL TANK LOWER RH RED 1
JZ233525 DECAL TANK UPPER RH RED 1 42 36JZ0229 KIT WHEEL DECAL EB BLK W GREEN JZ233557 DECAL WHEEL RH GREEN 1
JZ233526 DECAL TANK LOWER LH RED 1 JZ233556 DECAL WHEEL LH GREEN 1
JZ233524 DECAL TANK UPPER LH RED 1
43 36JZ0230 KIT WHEEL DECAL EB BLK W BLUE JZ233569 DECAL WHEEL RH BLUE 1
30 36JZ0217 KIT TANK DECAL EB BLK W GREEN JZ233551 DECAL TANK LOWER RH GREEN 1 JZ233568 DECAL WHEEL LH BLUE 1
JZ233549 DECAL TANK UPPER RH GREEN 1
JZ233550 DECAL TANK LOWER LH GREEN 1 44 36JZ0231 KIT WHEEL DECAL FLAME RED JZ233545 DECAL WHEEL RH FLAME RED 1
JZ233548 DECAL TANK UPPER LH GREEN 1 JZ233544 DECAL WHEEL LH FLAME RED 1
31 36JZ0218 KIT TANK DECAL EB BLK W BLUE JZ233563 DECAL TANK LOWER RH BLUE 1
JZ233561 DECAL TANK UPPER RH BLUE 1
JZ233562 DECAL TANK LOWER LH BLUE 1
JZ233560 DECAL TANK UPPER LH BLUE 1
127 128
Amendment Sheet Amendment Sheet
Page Fig. Old part New part Description
Updation Remarks Page Fig. Old part New part Description
Updation Remarks
no. no. no. no. date no. no. no. no. date
44 1 ------ JH351602 Motor Assembly Starter 19.03.18 Ref. Cir. IB: 316 40 9 --------- JE591280 Gasket Exhaust 06.11.20 Added Ref.Cir.IB-410
44 3 ------ JH621407 Starter Drive Assembly 19.03.18 Ref. Cir. IB: 316
102 16 DL191020 DH191037 Lamp 12V 3W 06.04.18 ALTERNATE
6 7 JF581208 DH121038 Clamp Carburettor Side 02.07.18 Updation
10 3 DS101276 PD511229 Sprocket Cam Shaft 02.07.18 Updation
26 17 56JZ4A3V 56JZ1X3N Cap filter Slate Gray 02.07.18 Updation
34 18 JF581208 DH121038 Clamp 02.07.18 Updation
40 1 YJZ40001 YJZ28001 Silencer assy Without shield 03.07.18 Updation
72 18 39026312 39073212 Washer spring 03.07.18 Updation
74 1 KPBB6302 39268720 Bearing ball C3 clearance 03.07.18 Updation
74 2 KPBB6202 39268620 Bearing ball C3 clearance 03.07.18 Updation
76 28 JN131811 JN131812 Brake Shoe Assly 03.07.18 Updation
84 21 DM181008 31181099 Spring - Front Fork 03.07.18 Updation
34 12 JA581214 JA581314 Drain Screw 06.07.18 Updation
34 17 JG581062 DH121038 Clamp 06.07.18 Updation
34 14 DK121065 JZ581220 Hose Av- Drain 06.07.18 Updation
34 11 DK121106 36JZ0190 Float Body Assy Kit 06.07.18 Updation
90 11 ----------- JN181002 Flap - Cowling 24.09.18 Addition
90 12 ----------- YPA26008 Top Cover With Sealing Ring 25.09.18 Addition
32 16 ----------- PA621203 Assembly Kick Lever 05.11.18 Addition
92 1 JZ161221 JB402401 Sensor Speed 27.11.18 Update Add
80 8 PA232601 JZ232600 Lock Set 3 in 1 27.11.18 Alternate Update
86 15 ----------- JN402600 TFR TANK UNIT 26.03.19 Added
36 20 ----------- JZ171124 Grommet 12.04.19 Added Ref.Cir.IB-365

74 10 ----------- KADF0625 Bolt-flange-kad St 12.04.19 Added Ref.Cir.IB-365
20 17 ----------- JL561409 Bolt Gear Change Lever 04.06.19 Added
14 13 ---------- 36JD0108 Kit Connecting Rod 12.07.19 Added
110 12 39220804 LAD00018 Bolt Flanged M5x0.8x10 12.08.19 Alternate Updation
66 15 ---------- DH201079 Sensor Speed-Assy. 06.01.20 Added
90 15 ---------- YJZ45004 Fork Outer Tube LH Black 08.03.20 Added
90 16 ---------- YJZ45003 Fork Outer Tube RH Black 08.03.20 Added
129 130
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
01170122 31 76 31181099 21 90 36JZ0216 10 122 39029215 21 80

15161069 2 100 31201001 5 106 36JZ0217 10 122 39042215 3 62
15191026 11 78 31201079 4 110 36JZ0218 10 122 39045411 10 54
20201029 8 108 31201081 5 24 36JZ0219 10 122 39045411 3 96
22150241 4 32 35161060 7 96 36JZ0220 11 122 39055302 9 54
22150451 5 58 35161060 17 102 36JZ0221 11 122 39059417 12 10
24121365 9 34 36DK0076 7 44 36JZ0222 11 122 39069415 16 78
28101174 5 36 36DT0053 2 108 36JZ0223 11 122 39070501 14 108
30101142 3 26 36DU1901 4 98 36JZ0224 14 124 39071111 13 108
30101195 7 28 36DZ2008 9 52 36JZ0225 14 124 39071411 2A 54
30141031 8 58 36JD0108 13 14 36JZ0226 14 124 39072211 7 74
30151011 6 74 36JH0009 3 32 36JZ0227 14 124 39073212 18 72
30151032 2 72 36JH0028 6 8 36JZ0228 15 124 39073817 6 32
30151033 9 66 36JH0029 7 8 36JZ0229 15 124 39074011 7 92
30151033 3 72 36JH0032 3 12 36JZ0230 15 124 39074501 19 72
30151038 11 72 36JK0109 1 26 36JZ0231 15 124 39078211 17 72
30151069 9 72 36JZ0016 5 34 36JZ0232 5 12 39078912 3 54
30151069 11 74 36JZ0122 6 10 36PA0115 6 10 39078912 15 78
30151075 3 74 36JZ0183 5 12 36PA0198 2 118 39078912 13 90
30151095 19 78 36JZ0184 15 30 36PA0199 2 118 39079815 11 60
30151096 19 78 36JZ0187 6 34 36PA0204 1 118 39079815 12 74
30151105 8 72 36JZ0188 4 34 36PA0205 1 118 39080115 21 74
30151105 28 76 36JZ0189 3 34 36PA0206 1 118 39080708 17 78
30181020 19 90 36JZ0190 11 34 36PA0207 2 118 39080808 9 78
30181026 3 90 36JZ0190 15 34 36PA0208 5 118 39084914 6 44
30181029 11 90 36JZ0191 7 34 36PA0211 2 22 39097204 5 44
30191035 10 78 36JZ0192 13 34 36PD0045 11 70 39097315 5 8
30191036 12 78 36JZ0193 5 118 36PF0128 1 24 39098717 3 16
30191038 7 78 36JZ0194 5 118 39007104 12 36 39099206 2 18
30191048 28 86 36JZ0196 2 34 39019811 8 78 39099311 5 32
30191048 18 110 36JZ0197 26 76 39019811 18 78 39099906 10 24
30201064 19 110 36JZ0198 14 30 39019911 8 78 39099906 20 26
31101173 5 14 36JZ0199 3 30 39025811 5 54 39099906 4 42
31161018 6 94 36JZ0206 1 26 39029215 15 54 39100006 2 12
131 132
39100006 9 24 39219019 7 24 52JZ1844 1 116 56JZ1X3N 17 26

39100120 19 26 39224915 7 86 52JZ1846 1a 116 56PA055N 6 116
39100120 9 30 39229515 10 40 52JZ1850 2 116 56PA6JX3 6 116
39104119 2 26 39234911 2B 54 52JZ1852 5 116 59040038 2 2
39105411 11 40 39240817 12 32 52JZ2015 1a 116 59040038 14 24
39107504 10 74 39242411 2 94 52JZ2016 1a 116 59040038 13 26
39118101 14 90 39242511 12 40 52JZ2322 1 100 59040038 2 28
39122515 7 50 39242704 21 86 52JZ2822 1 120 59040050 8 2
39122515 9 106 39244311 8 26 52JZ2823 1 120 59150003 11 66
39128321 13 6 39244704 10 74 52JZ2824 1 120 59150003 22 72
39133615 4 54 39249211 4 40 52JZ2825 1 120 59150003 25 76
39135815 12 54 39249504 5 112 52JZ2830 2 120 59150014 10 14
39150711 11 110 39253921 8 6 52JZ2831 2 120 59210023 15 24
39150811 22 102 39256220 2 24 52JZ2832 2 120 59210024 17 16
39150811 6 106 39256611 23 74 52JZ2833 2 120 60111420 22 110
39154011 18 78 39256711 22 74 52JZ2842 5 120 AK201012 14 110
39155304 7 30 39258204 27 86 52JZ2843 5 120 AL241481 12 82
39166005 2 6 39260011 8 30 52JZ2844 5 120 AP101255 2 92
39167121 16 26 39260801 11 6 52JZ2845 5 120 AP201025 14 110
39171519 4 24 39266921 13 10 52JZ2854 3 120 BF561219 7 20
39176511 11 36 52JA0028 12 30 52JZ2855 3 120 CB101009 8 8
39177902 16 36 52JA0029 9 22 52JZ2856 3 120 CB101022 3 8
39178924 8 94 52JZ0264 1 20 52JZ2857 3 120 CF111019 14 6
39190204 11 20 52JZ0960 1 100 52JZ2858 4 120 CL201023 5 102
39194304 9 46 52JZ1762 4 6 52JZ2859 4 120 CL201023 8 106
39194304 7 106 52JZ1775 4 116 52JZ2860 4 120 CS101128 9 10
39195604 3 94 52JZ1798 5 116 52JZ2861 4 120 DD101062 10 10
39197015 3 50 52JZ1799 5 116 52JZ2897 1a 120 DD101097 13 32
39197015 3 112 52JZ1804 2 116 52JZ2898 1a 120 DD111011 6a 46
39198820 15 10 52JZ1805 2 116 52JZ2899 1a 120 DD111012 7 46
39206004 17 54 52JZ1811 3 116 52JZ2900 1a 120 DD111018 4 46
39212415 9 108 52JZ1816 1 116 52JZ2919 4 28 DD111048 5 46
39214124 6 96 52JZ1817 1 116 52PF2576 1 28 DD121181 15 26
39217924 3 92 52JZ1841 1 28 56JE1X67 17 26 DD141227 6 92
133 134
DD161071 3 40 DH121038 18 34 DJ161278 13 40 DS101215 4 12

DD161078 22 80 DH151029 14 78 DJ181115 10 52 DS101215 7 26
DD161381 7 58 DH151039 2 70 DJ191023 1 68 DS101355 20 16
DD181032 2a 90 DH161066 4 62 DJ191023 10 70 DS121116 10 36
DD191142 16 86 DH161100 4 58 DJ191025 4 68 DS121126 14 36
DE151006 6 66 DH161121 11 62 DJ191026 5 68 DS141012 20 36
DE151008 2 66 DH161145 12 62 DJ191027 6 68 DS141012 3 52
DE151012 3 66 DH161146 5 62 DJ191028 7 68 DS141012 4 94
DE151043 7 70 DH161194 4 56 DJ191029 8 68 DS141013 9 92
DE151045 8 70 DH161233 6 48 DJ191030 9 68 DS151025 13 78
DE151046 4 70 DH161239 10 62 DJ191031 10 68 DS151047 2 64
DE151047 5 70 DH161283 3 100 DJ191034 13 68 DS151051 4 64
DE151048 3 70 DH161429 17 38 DJ191035 14 68 DS151056 6 72
DF161102 2 62 DH181014 11 52 DJ191058 11 68 DS151061 20 74
DG121002 7 2 DH181022 20 86 DJ191059 3 68 DS151068 13 74
DG121002 19 36 DH191037 16 108 DJ191083 12 86 DS151073 16 74
DG121003 9 4 DH191062 15 68 DJ201108 24 86 DS151089 10 72
DG121040 8 4 DH201079 15 66 DJ201109 12 68 DS151090 8 74
DG121040 16 38 DJ141008 5 94 DJ201173 8 60 DS151091 12 72
DG151089 1 70 DJ151032 24 76 DJ201173 11 108 DS151092 13 72
DG161121 7 94 DJ151033 18 74 DJ201246 13 86 DS161069 15 36
DG191045 4 78 DJ151036 13 54 DJ221019 1 114 DS161077 1 62
DH101048 5 10 DJ151037 14 54 DK101386 4 10 DS161112 8 62
DH101380 5 22 DJ151041 1 66 DK101605 8 44 DS161125 2 60
DH101380 13 44 DJ151047 18 54 DK101751 1 8 DS161287 10 60
DH101380 15 44 DJ151092 5 74 DK151094 4A 74 DS161287 31 104
DH101392 7 10 DJ151119 5 74 DK161081 34 104 DS171007 8 54
DH101509 9 20 DJ161006 17 36 DK201049 8 52 DS171013 11 54
DH101639 8 22 DJ161069 3 60 DL191014 17 86 DS171014 16 54
DH101784 6 24 DJ161072 7 108 DP161260 6 52 DS181006 2 86
DH111013 6b 46 DJ161079 9 112 DP171006 5 52 DS181008 4 86
DH111015 5a 46 DJ161080 10 112 DP171006 5 54 DS181009 5 86
DH121038 7 6 DJ161122 3 58 DS101117 8 32 DS181010 6 86
DH121038 17 34 DJ161228 8 28 DS101154 6 14 DS181012 7 90
135 136
DS181015 8 90 GL171036 11 38 JA621206 2 32 JD131811 8 66

DS181016 9 90 JA113403 6 50 JB122016 1 54 JD131816 7 66
DS181018 12 52 JA151013 5 90 JB131008 4 72 JD161002 5 78
DS181019 26 86 JA161003 1 78 JB131017 1 66 JD161006 23 80
DS181044 10 86 JA161003 2a 78 JB131017 20 72 JD181255 9 84
DS181060 39 104 JA161003 7 82 JB131018 10 66 JD191021 3 48
DS181069 32 104 JA401801 17 38 JB131018 21 72 JD231600 29 88
DS181069 6 118 JA511008 4 2 JB131022 5 72 JD231601 30 88
DS181069 9 122 JA511216 2 10 JB131601 7 72 JD351206 11 46
DS191007 5 110 JA531012 3 14 JB181223 4 96 JD402217 25 86
DS191011 5 78 JA531015 4 14 JB181403 12 60 JD511010 3 2
DS191054 4 98 JA541005 8 24 JB181416 4 60 JD531004 12 14
DS201025 15 110 JA541005 5 28 JB181421 4 60 JD551400 17 30
DS201082 7 110 JA541010 4 22 JB351030 10 44 JD561004 5 18
DS211005 4 48 JA541012 7 22 JB401400 22 86 JD561006 4 18
DT181227 6 108 JA541016 2 42 JB402202 7 12 JD561011 3 18
DT181260 5 108 JA541021 13 24 JB402401 16 72 JD561204 5 20
DU101213 19 16 JA541211 10 26 JB402401 1 98 JD561416 13 20
DU151058 14 82 JA541211 6 28 JB531021 7 14 JE351403 6 12
DU161196 2 52 JA541212 12 26 JB541224 3 28 JE511049 16 10
DU181108 2 90 JA541225 11 26 JB581256 10 34 JE511067 4 4
DX121011 9 36 JA541225 7 28 JB591059 7 40 JE511230 14 10
DX161032 8 110 JA541233 6 28 JB591068 6 40 JE521016 8 10
DX161044 9 110 JA551002 4 16 JB591080 5 40 JE531001 2 14
DX161045 10 110 JA551004 7 16 JC151004 14 66 JE541028 6 22
DX161067 6 58 JA551008 15 16 JC151004 6 74 JE541038 11 14
DX191001 19 86 JA551009 16 16 JC151006 8 74 JE541038 16 24
DX191009 15 86 JA551406 13 30 JC151006 30 76 JE541214 9 26
DY511208 14 10 JA551420 10 30 JC151012 29 76 JE541288 4 26
DZ181007 3 86 JA581221 8 34 JC191006 11 78 JE541291 14 26
FD101078 3 42 JA581232 16 34 JD111052 1 94 JE551200 6 16
GF201053 14 110 JA581314 12 34 JD113814 13 4 JE551201 5 16
GH201012 8 106 JA621002 9 32 JD113815 12 4 JE551205 9a 16
GL131218 12 72 JA621006 11 32 JD131217 19 74 JE551206 11 16
137 138
JE551215 14 16 JH171049 14 92 JN131812 28 76 JZ113042 2 40

JE551216 12 16 JH181308 9 84 JN141002 27 76 JZ113045 2 40
JE551409 11 30 JH181426 4 52 JN181000 6 102 JZ113062 2 58
JE561005 7 18 JH351602 1 44 JN181002 11 96 JZ113068 14 58
JE561006 1 18 JH511210 2 8 JN181010 7 102 JZ113087 1 58
JE561200 3 20 JH521007 1 12 JN181011 8 102 JZ113093 13 40
JE591002 9 40 JH531007 1 14 JN181014 10 96 JZ113114 13 58
JE591280 9 40 JH541015 18 24 JN181019 2 102 JZ113400 10 50
JE621003 15 32 JH541021 16 44 JN181020 3 102 JZ113402 4 50
JE621004 14 32 JH541207 11 44 JN181206 12 66 JZ113403 11 50
JF131010 2 64 JH541210 9 26 JN181211 13 66 JZ113405 8 50
JF131211 3 64 JH561007 1 18 JN181406 4 96 JZ121013 20 90
JF511052 10 6 JH561212 8 20 JN402600 15 92 JZ121068 1 90
JG171029 18 38 JH561213 15 20 JV402204 16 110 JZ121069 1 90
JG181243 30 104 JH561404 10 20 JV402205 17 110 JZ121070 23 90
JG401808 21 110 JH561409 12 20 JW131801 1 70 JZ121071 24 90
JG571024 11 24 JH582200 1 4 JW131801 12 70 JZ121072 23 90
JG571024 17 24 JH582601 4 36 JW131805 2 68 JZ121073 24 90
JG581062 21 36 JH582602 2 36 JW131806 7 66 JZ121090 1 90
JH113800 12 50 JH621407 3 44 JW131807 6 70 JZ121092 1 90
JH131850 11 68 JK121007 17 90 JW131809 9 70 JZ122071 6 54
JH131850 1 84 JK121009 22 90 JW181229 11 102 JZ122109 13 78
JH131883 9 74 JK131039 2 64 JW181241 12 66 JZ131005 1 64
JH131885 7 66 JK233157 16 124 JW401011 12 108 JZ131028 1 64
JH161029 4 84 JK351600 13 110 JW402001 8 46 JZ131028 5 66
JH161031 2 84 JL181219 9 94 JW561206 2 20 JZ131037 1 64
JH161032 3 84 JL181246 10 94 JW591028 8 40 JZ131037 5 66
JH161035 10 82 JL511227 4 8 JY171069 2 38 JZ131224 3 64
JH161038 8 82 JL541227 6 26 JY171070 9 38 JZ131281 4 64
JH161203 5 48 JL561409 17 20 JY171077 1 38 JZ131286 3 64
JH161204 8 48 JL561410 16 20 JY171090 4 38 JZ131291 32 76
JH171017 8 92 JL581066 2 4 JY171825 13 38 JZ131615 7 72
JH171047 6 110 JN113200 7 62 JZ111374 1 52 JZ131803 9 74
JH171048 5 38 JN122000 4 54 JZ111392 1 52 JZ131915 10 72
139 140
JZ131915 6 74 JZ181402 6 60 JZ401074 4 106 JZ582400 7 4

JZ131916 13 72 JZ181406 1 60 JZ401600 1 110 JZ582401 10 4
JZ131936 14 52 JZ181460 20 110 JZ402263 3 110 JZ582404 6 4
JZ151023 1 86 JZ181483 18 60 JZ402422 1 96 JZ591108 1 40
JZ151023 10 90 JZ181703 13 82 JZ501024 1 22 JZ591131 1 40
JZ151024 10 106 JZ181772 12 66 JZ501037 1 22 KACA0612 4 82
JZ151036 12 90 JZ191010 2 48 JZ511021 1 2 KACF0830 4 90
JZ151059 16 90 JZ231201 1 112 JZ511085 1 6 KACF0835 12 58
JZ151061 15 90 JZ231201 1 112 JZ511226 1 10 KADA0510 25 102
JZ151064 14 86 JZ231202 4 112 JZ531054 1 14 KADA0510 12 110
JZ151065 18 86 JZ231409 8 112 JZ541255 4 28 KADA0612 18 102
JZ161004 6 78 JZ232600 8 86 JZ551004 18 16 KADA0614 8 96
JZ161006 20 80 JZ232601 8 86 JZ551008 8 16 KADD0610 10 60
JZ161030 11 86 JZ232805 10 108 JZ551010 1 16 KADD0612 3 78
JZ161042 11 82 JZ232805 15 108 JZ551202 2 16 KADD0612 18 82
JZ161043 6 82 JZ232814 17 60 JZ551205 13 16 KADD0614 2 82
JZ161045 6 78 JZ232814 3 108 JZ551210 9 16 KADD0620 11 94
JZ161049 1 82 JZ233532 12 122 JZ551211 10 16 KADD0622 7 48
JZ161221 3 98 JZ233533 13 122 JZ551213 5a 16 KADD0814 2 110
JZ161224 2 98 JZ233540 12 122 JZ561002 6 18 KADD0814 2 112
JZ161232 15 82 JZ233541 13 122 JZ571000 1 42 KADD0816 5 50
JZ161233 16 82 JZ233552 12 122 JZ571001 5 42 KADD0820 5 56
JZ161236 3 98 JZ233553 13 122 JZ581004 6 2 KADD0825 7 112
JZ161237 8 84 JZ233564 12 122 JZ581004 18 36 KADD0850 6 112
JZ171020 5 92 JZ233565 13 122 JZ581010 7 36 KADD0870 14 112
JZ171021 13 92 JZ233570 8 122 JZ581011 8 36 KADD0880 2 50
JZ171124 20 36 JZ233571 7 122 JZ581012 13 36 KADD1060 11 112
JZ171809 4 92 JZ351213 2 46 JZ581029 6 36 KADD10B5 6 50
JZ171809 12 92 JZ351215 3 46 JZ581059 1 36 KADF0616 10 46
JZ171822 11 92 JZ351222 3 46 JZ581210 6 6 KADF0622 7 48
JZ181003 1a 102 JZ401045 1 108 JZ581210 19 34 KADF0625 10 74
JZ181006 38 104 JZ401071 1 106 JZ581220 14 34 KADF0630 11 4
JZ181206 1b 102 JZ401072 2 106 JZ581246 1 34 KAED0620 11 10
JZ181322 7 52 JZ401073 3 106 JZ581248 1 34 KAED0625 5 6
141 142
KAED0625 2 44 KHAA2015 14 20 LDB00044 6 20 PA171810 14 38

KAED0640 23 102 KHAA2015 9 78 LDB00083 29 104 PA181287 1 102
KAED0820 3 94 KHAA2520 10 58 LEA00003 3 82 PA181347 9 102
KAEF0630 14 72 KHAA3235 9 62 LGC00005 5 84 PA181348 14 102
KAEF0650 12 22 KJAC1824 12 6 LHB00001 20 80 PA181349 16 102
KAEG0614 5 4 KPBB6202 2 74 LJA00004 12 24 PA181350 26 102
KAEW0635 5 60 KPBB6301 4 66 LJA00011 8 6 PA181351 10 102
KBAA0520 5 96 KPBB6301 1 72 PA113061 11 58 PA181352 37 104
KBAA0520 19 102 KPBB6302 1 74 PA113075 2 56 PA181353 35 104
KBBC0512 13 60 KPBC6004 14 74 PA113077 7 56 PA181354 28 104
KBBC0608 12 44 KPBF6201 11 22 PA113079 13 58 PA181355 24 102
KBRA4216 2 96 KPBF6203 3 22 PA113212 6 62 PA181355 40 104
KBRA4219 3 36 KPBF6203 11 22 PA113426 10 50 PA181440 7 60
KBUA0514 14 108 KPBF6203 3 24 PA113429 11 50 PA182201 13 102
KBUA0614 17 108 LAC00002 8 66 PA113814 7 54 PA191026 1 48
KBUC0514 13 60 LAC00052 14 44 PA121010 15 90 PA191029 1 48
KCAA0504 12 102 LAD00018 12 110 PA121011 16 90 PA231216 4 112
KCAA1008 16 78 LAD00041 1 50 PA121064 18 90 PA231217 12 112
KCGA0505 10 92 LAD00052 9 50 PA121065 6 90 PA231218 13 112
KCGA0606 14 4 LAD00126 3 56 PA122016 19 54 PA232802 33 104
KCGA0606 21 102 LAD00140 9 82 PA122061 4 54 PA232803 16 60
KCGA1010 9 106 LAE00005 18 26 PA131046 1 64 PA232803 4 108
KCHA0507 15 60 LAE00006 36 104 PA131868 14 52 PA233482 3 118
KDAA0510 14 60 LAE00014 25 102 PA131868 19 82 PA233483 4 118
KDAB0611 6 84 LAE00021 9 86 PA131869 13 52 PA233509 7 118
KDBA0512 9 96 LBU00073 10 84 PA131869 17 82 PA351201 1 46
KDBA0512 20 102 LBU00079 17 108 PA161014 2 78 PA351202 2 46
KDBA0613 12 94 LCB00005 17 74 PA161221 5 82 PA401019 4 102
KDBA0818 9 58 LCG00029 15 72 PA171605 10 38 PA402259 3 110
KDCB0816 6 56 LCJ00005 25 76 PA171607 8 38 PA402444 1 96
KDDB1018 15 78 LCL00002 11 60 PA171609 15 38 PA511039 5 2
KEBB3515 12 10 LDA00025 8 14 PA171610 3 38 PA511098 3 6
KECB5006 7 84 LDB00015 9 60 PA171611 7 38 PA561209 4 20
KFAB4050 5 14 LDB00023 20 82 PA171808 12 38 PA621006 1 32
143 144
PA621007 7 32 PF581423 9 6
PA621008 10 32 PF582409 3 4
PA621203 16 32 PF621400 3 44
PA72013B 6 122 PF621413 4 44
PA72013E 6 122 PF621416 16 44
PA72013F 6 116 YJZ28001 1 40
PA72013F 6 122 YJZ45003 16 90
PD131853 1 70 YJZ45004 15 90
PD171616 6 38 YPA26006 4 102
PD181239 27 102 YPA26008 12 96
PD511229 3 10
PF113028 1 56
PF131220 15 74
PF171601 1 92
PF351042 9 44
PF351101 10 44
PF351602 1 44
PF401417 23 86
PF511135 1 6
PF511222 1 10
PF511258 3 10
PF541018 10 22
PF541108 1 24
PF541249 9 28
PF541250 21 26
PF541254 17 26
PF541286 3 28
PF551407 5 26
PF551430 1 30
PF551432 16 30
PF551433 4 30
PF551436 2 30
PF551437 5 30
PF551438 6 30
145 146

Discover 125 UG With CBS BSIV SPC 2021 - 2022

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Discover 125 UG With CBS BSIV SPC 2021 - 2022

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Spare Parts Catalogue

REV. MAY 2021

Copy rights : All rights reserved. No part of this publicatin may

4. Abbreviations : The following abbreviations are used in this catalogue.

1 Cover Cylinder Head 2 33 Front Hub (Disc Brake) 66

Nozzle Oil Jet

PLATE NO. : 39 PLATE NO. : 40

PLATE NO. : 55 PAGE NO. PLATE NO. : 56 PAGE NO.

1 PF 5111 35 Head Cylinder 1 1

1 DK 1017 51 Shaft Rocker Arm Exhaust 2 2

1 PF 5112 22 Camshaft Assembly 1 1

1 JH 5210 07 Gasket Cylinder Block 1 1

1 JH 5310 07 Assembly Crankshaft 1 1

1 JZ 5510 10 Shaft Input W/O Gun Hole 1 1

1 JE 5610 06 Drum Complete Gear Shift 1 1

1 52 JZ02 64 Lever Complete Gear Shift 1 1

1 JZ 5010 24 Engine Assembly 1 1 N.I.

1 36 PF01 28 Kit Assembly Crankcase LH 1 1

Nozzle Oil Jet

1 52 JZ18 41 Cover Magneto Assembly 1 1 Matt Slate Gray

1 PF 5514 30 Clutch Assembly 1 1

1 PA 6210 06 Assembly Kickshaft 1 1

1 JZ 5812 46 Carburettor 1 1 EVAP

1 JZ 5810 59 Filter Assembly Air 1 1

1 YJ Z280 01 Silencer Assy Without shield 1 1 With CAT

1 JZ 5710 00 Oil Pump Assly 1 1

1 PF 3516 02 Motor Assembly Starter 1 1

1 PA 3512 01 H.T. Coil With Cable LH 1 1

1 PA 1910 26 Seat Assembly 1 1

1 LA D000 41 Bolt Flanged M8 x 1.25P x 140L 1 1

1 JZ 1113 74 Frame Assembly 1 1

1 JB 1220 16 Hex Bolt / Flange - M10 2 2

1 PF 1130 28 Damper Rider Footrest 2 2

1 JZ 1130 87 Holder Step Pillion LH 1 1

1 JZ 1814 06 Grommet Saree Guard 1 1

1 DS 1610 77 Side Stand 1 1

1 PA 1310 46 Wheel Front - 1.4x17 1 –

1 DJ 1910 23 Kit Major Master Cylinder – 1

1 JW 1318 01 Caliper Assembly Front – 1

1 KP BB63 01 Bearing Ball 2 – For CBS Model

1 KP BB63 02 Bearing Ball-C3 Clearance 1 1

24 DJ 1510 32 Axle - Rear 1 1

1 JA 1610 03 Pad Lever Brake 1 1

20 LH B000 01 Pin Snap 1 1

1 JZ 1610 49 Assembly Bracket 1 –

1 JH 1318 50 Cylinder Assembly Master Front – 1

1 JZ 1510 23 Holder Fork Upper 1 1

29 JD 2316 00 Mirror Assly LH 1 1

1 PF 1716 01 Cap Fuel Tank 1 1

1 JD 1110 52 Grommet Tank mtg. 1 1

1 JB 4024 01 Sensor Speed 1 1

1 52 JZ09 60 Chain Case Assly. Upper & Lower 1 1

1 JZ 4010 71 Indicator Assly. Front LH 1 1

1 DJ 2210 19 Tool Kit With Band 1 1

1 1 52 JZ18 16 Tank Ebony Black With Decal 1 1 EVAP

1a 52 JZ20 15 Tank Ebony Black With Decal 1 1 Non EVAP

4 52 JZ17 75 Side Cover RH Wh EB.Blck Decal 1 1

6 56 PA6J X3 Fender Front Ebony Black 1 1

1 36 PA02 04 Kit Tank Decal Ebony Black 1 1

3 PA 2334 82 Decal Cvr Side LH Ebony Black 1 1

4 PA 2334 83 Decal Cvr Side RH Ebony Black 1 1

5 36 JZ01 93 Kit Seat Cowl Decal E Black 1 1