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Fire Online en Atex and Industrial 2020.04
Fire Online en Atex and Industrial 2020.04
2020
FIRE PROTECTION
IN EX AND INDUSTRIAL AREAS
Carol Şamu – Honeywell Life Safety Romania S.R.L. Lugoj/Romania
Sr. Technical Trainer & Support Specialist
2020.04
ATEX ZONES
Nuclear The easiest way of protection against explosions is to avoid using flammable
power plants
substances. However, in many industries the flammable substances are used
on daily basis without any alternative option. The flammable gases, mist,
vapours and dust clouds when combined with air can generate a mixture which
is often a potentially explosive. In such atmosphere, the use of mechanical and
electrical devices is a significant risk.
Chemical
industry
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The fire protection products described here are secondary explosion protection
means, deterring the co-existence of the ignition sources with the explosion
hazardous atmosphere. They are certified in this respect.
Industrie
chimică
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EX PRODUCTS IN EUROPE
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Domenii în care mediul exploziv este Domenii în care în condiţiile unei Domenii în care în condiţiile unei
prezent permanent, pe durate extinse activităţi normale se poate forma un activităţi normale nu se poate forma
sau frecvent: mediu exploziv: un mediu exploziv sau poate apare pe
• Ca amestec de aer cu gaze • Ca amestec de aer cu gaze durată scurtă:
inflamabile, aburi, ceaţă
Frequency (zona
and 0)
duration inflamabile,Frequency
aburi, ceaţă (zona 1)
and duration • Ca amestec Frequency and duration
de aer cu gaze
• Sub forma unui nor format din praful • Sub forma unui nor format din praful inflamabile, aburi, ceaţă (zona 2)
E.g. insideconţinut
inflamabil the reaction recipients
în aer (zona 20) E.g. chemicals
inflamabil mixing
conţinut în aer (zona 21) • Sub forma E.g. storage
unui nor format din praful
inflamabil conţinut în aer (zona 22)
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For us, this means that our products are shown to be safe in the environments that we hope to use
them in e.g. Hazardous Areas, Marine, Mining
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CE MARKING
CE Marking implies that the product complies with all applicable EU Directives
• The EU Declaration of Performance supports the CE marking and is a legal document – our products
cannot be sold in Europe without a CE mark or EU DoP.
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• It involves a detailed process of examination, testing and assessment of equipment intended for
use in potentially hazardous areas, with the end result being the issue of an ATEX certificate and
report, confirming and demonstrating that the product is safe to use (within certain parameters)
within potentially explosive atmospheres.
• The certification process must be undertaken by a Notified Body (e.g. Baseefa) who issue ATEX
certificates and conduct periodic surveillance of quality management systems.
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• Its aim is to harmonize standards to allow free movement of goods by establishing a world-wide
accepted standard – one product assessment using harmonized standards
• The IECEx scheme significantly reduces the need for re-testing and certification by conforming to
international IEC standards, and therefore makes international trade easier, quicker and more cost
• effective.
• Under the terms of the IECEx Scheme, a Quality Assessment Report (QAR) is also required, which
involves a site audit every eighteen months to examine quality management procedures.
• Many countries are now accepting IECEx certificate for local certifications e.g. Russia, Australia, Korea.
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• A mark such as cULus means the product meets both the US and Canadian requirements, therefore
multiple listings to each of UL, FM and CSA are not required.
• Standards can be slightly different in the US and Canada, however there are moves to align with the
IECEx scheme.
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Brazil – INMETRO
China - CCCF
Russia -
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II 2 G EEx d IIC T4 Gb
• This string enables the user to identify where his equipment can be used
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EQUIPMENT GROUPS
II 2 G EEx d IIC T4 Gb
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EQUIPMENT CATEGORIES
II 2 G EEx d IIC T4 Gb
The equipment category enables selection of equipment based on the probability of an explosive gas mixture
being present
• Category 1 = Zone 0 = Explosive Gas always present (e.g. > 1000 hr)
• Category 2 = Zone 1 = Explosive Gas expected to be present, but not continuously (e.g. 10 > 1000 hr / yr)
• Category 3 = Zone 2 = Explosive Gas unlikely to be present and for short durations (e.g. < 10 hr /yr)
The number of hours per year is only a guideline and the zoning should be decided depending on the location.
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EQUIPMENT CATEGORIES
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EXPLOSION HAZARD
II 2 G EEx d IIC T4 Gb
In hazardous areas, there are two types of ignition hazard
• G signifies that the equipment has been evaluated against the hazard of explosive gas mixtures
• D signifies that the equipment has been evaluated against the hazard of explosive dust mixture
• GD signifies that the equipment has been evaluated against dust or gas mixtures (but not
explosive gas and dust occurring at the same time, such hybrid mixtures should be avoided)
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CERTIFICATION REGION
II 2 G EEx d IIC T4 Gb
• Certified according to the EU standards for Ex equipment
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PROTECTION CONCEPTS
II 2 G EEx d IIC T4 Gb
• There are several ways to design equipment to prevent ignitions in hazardous areas
• The protection concept you use may restrict the use of the equipment in certain zones
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EX ‘D’ - FLAMEPROOF
• Ex ‘d’ equipment prevents an explosion by containing any ignition within the enclosure itself
• Dependent on a good mechanical design, in accordance with the applicable norms (EN 60079-1 in
Europe)
• Ex ‘d’ equipment cannot be maintained without a gas free permit being issued / or the power being
turned off
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EX ‘D’ - FLAMEPROOF
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EX ‘M’ - ENCAPSULATION
• The main requirement for encapsulation is that the equipment is encapsulated in a compound, to a
sufficient depth to ensure that ignition capable parts do not come into contact with a surrounding
flammable atmosphere
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OTHERS…
There are other protection concepts:
• Ex ‘n’ – (Non sparking) – prevention of sparks and hot surfaces (Zone 2 only)
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GAS GROUPS
II 2 G EEx d IIC T4 Gb
The gas group relates to the ease of ignition of the gas present in the hazardous area
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T CODE
II 2 G EEx d IIC T4 Gb
The T-code indicates the maximum surface temperature that may occur in a fault condition. The T-
code is required, since some gases will auto-ignite when they come into contact with hot surfaces. The
T-code is closely linked with the Gas Group
• T1 = 450 ºC
• T2 = 300 ºC
• T3 = 200 ºC
• T4 = 135 ºC
• T5 = 100 ºC
• T6 = 85 ºC
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II 2 G EEx d IIC T4 Gb
The EPL is a simplified way of expressing the ATEX certification string
• G signifies “Gas”
• D signifies “Dust”
• The lower case letters “a”, “b” or “c” signify the level of protection
• “a” = Zone 0 / 20
• “b” = Zone 1 / 21
• “c” = zone 2 / 22
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II 2 G EEx d IIC T4 Gb
The EPLs are changing due to new standards and are about to get more confusing.
EPLs are to be combined with the protection method, therefore the above string will become:
II 2 G EEx db IIC T4
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EU EX
Directive Equipment
protection EX Gas Equipment
compliance Category
symbol protection Group Protection
Notified Equipment Explosion Protection T Level
body Group Hazard Concept Code
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e.g
Class I, Division 1, Groups A&B T4
e.g.
Class I, Zone 0, AEx ia IIC T4
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EX MCPS
Conventional MCP Ex (i) and addressable IQ8MCP Ex (i) manual call points for use in Ex areas. These
manual call points with "intrinsic safety" ignition protection are operated over esserbus ® transponders and
Ex barrier (Part No. 764744) or alternatively as a spur - exclusively IQ8MCP Ex (i) - directly with Ex barrier
(Part No 804744) on the loop of the ESSER fire alarm control panels in the areas of zones 1 and 2 up to
and including explosion group IIC T4, in accordance with device category II 2G.
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EX MCPS
Ex protection Ex protection
Ex ib IIC T4 Gb Ex ib IIC T4 Gb
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Automatic fire detector without isolator for use in explosive environments. These fire detectors with
"intrinsic safety" ignition protection are operated either over esserbus ® transponders and the Ex barrier
(Part No. 764744) or alternatively as a spur directly with Ex barrier (Part No. 804744) on the loop of the
ESSER fire alarm control panels in the areas of zones 1 and 2 up to and including explosion group IIC
T4, in accordance with device category IIG.
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II 2G marking:
(according to the ATEX Directive 94/9/EC = Explosion hazardous atmosphere with gas (exclusive mining)
Equipment group II – surface equipment, industry
Equipment category 2= high safety measures for zone 1 (G)
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• The safety barrier 764744 will be connected in the vicinity of the monitored Ex area (zone 1), e.g. in a
764752 housing. The ground terminal of the Ex barrier will be connected to the equipotential binding of
the Ex zone.
• Max. 8 conventional detectors / zone
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• The safety barrier 764744 will be connected in the vicinity of the monitored Ex area (zone 1), e.g. in a
764752 housing. The ground terminal of the Ex barrier will be connected to the equipotential binding of
the Ex zone
• Max. 10 conventional MCPs/ zone
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• The safety barrier 764744 will be connected in the vicinity of the monitored Ex area (zone 1), e.g. in a
764752 housing. The ground terminal of the Ex barrier will be connected to the equipotential binding of
the Ex zone
• Max. 10 conventional MCPs/ zone
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• The safety barrier 804744 will be connected in the vicinity of the monitored Ex area (zone 1), e.g.
in a 764752 housing.
• Max. 10 addressable detectors / zone
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• The safety barrier 804744 will be connected in the vicinity of the monitored Ex area (zone 1), e.g. in a
764752 housing.
• Max. 10 addressable MCPs / zone
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• The safety barrier 804744 will be connected in the vicinity of the monitored Ex area (zone 1), e.g. in a
764752 housing.
• Max. 10 addressable MCPs / zone
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804744
804745
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Cable glands
Cable glands for the 764752 housing
Item no. 764754
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Features Approvals/Listings
• Suitable for Zone 2 applications • ATEX
• Wide sensitivity range II 3G
• Single pipe inlet EN 60079-0:2009 and EN 60079-15:2010
• Three (3) Alarm Levels Ex ic nA nC IIB T5 Gc IP54
• IP 54 rated stainless steel enclosure -10°C ≤ Ta ≤ +55°C
Certificate No: ITS 14 ATEX 48089X
QAN: ITS 11 ATEX Q7454
• IECEx
II 3G
IEC 60079-15 Ed4.0
and IEC 60079-0 Ed6.0
Ex ic nA nC IIB T5 Gc IP54
-10°C ≤ Ta ≤ +55°C
ExD Certificate No: IECEx ITS 14.0050X
QAR: GB/ITS/QAR 11.0016/00
Hig sensitivity, medium areas,
Ex certification
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1. FSX Range
High End (Oil & Gas); Heavy industrial, some light industrial
- FS20X = UV/IR2
- FS24X = IR3
2. FSL100 Range
Middle Market – Light Industrial and top end commercial
- UV
- UV/IR
- IR3
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Specifications:
ATEX Zone 1 (Ex d), EN54-10 & FM Perf.
Ambient T°: (FS24X) -60℃ to +85℃
Ambient T°: (FS20X) -40℃ to +85℃
Range (0.1m2 n-Heptane): 60 m
FoV: +/- 90 degree cone
Input: 18 to 32 V DC
Output: 4-20mA, Relays, Modbus, HART (non EN 54)
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FSL SERIES
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Specifications:
• EN 54-10 & ATEX/IECEx (Zone 2)
• Ambient T°: -40 ℃ to +70 ℃
• Range (0.1m2 n-Heptane): 35 m (IR3); 25 m (UV, UV/IR)
• FoV: +/- 90 ° cone
• Input: 12 to 28 V DC
• Outputs: 4 to 20 mA, Relays
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The Alarmline sensor cable is a simple apparatus, which fulfils the requirements according to paragraph
5.7 of the standard EN 60079-11 and according to paragraph 12.2.1 second sentence of the standard EN
60079-14. Accordingly it does not need to be certified. The sensor cable is not included in the scope of the
directive 94/9/EG since it does not contain a potential ignition source (see article 1, sentence (3) a) and
ATEX-Guidelines).
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-20 °C ... 40 °C
ATEX II 2G EEx e II
IP66
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Fiber
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2 x sensor cables up to 10 km
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Zone 6
Zone 7
Zone 5
Zone 3
Zone 4
Zone 1
Zone 2
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• VdS
• ATEX II (1) GD / I M1/2
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INDUSTRIAL APPLICATIONS
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LF TRANSMISSION MCPS
LF interface
772180
max. 20 km
• 761630
• Acc. to EN 54-11 type B
• IP 43 / IP 54 with option 704070
• Functioning temp. range: -35ºC ... +75 ºC
Conventional input
FACP/transponder
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Patented fail-safe
Secondary filter and intelligent filter
sampling probe extending detector
assembly rejecting life and providing
heavier dust particles, consistent sensitivity
(field replaceable) over the entire life of
the detector, (field
replaceable)
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Larger x% of flow
passes through
HEPA filter
Flows
recombined
to enter detector
at lower
obscuration than
original
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Installation in hardly accessible spots, e.g. hidden corners of the ventilation ducts, as the sensor is monted
at the end of a flexible tube
• Flexible tube length: 2 m, 6 m or 9 m
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EOL-UV
EOL-O (output) Item no. 808626.10
esserbus transponder
UniVario
or
FACP
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INSTALLATION IN INDUSTRIAL
ENVIRONMENT WITH HIGH LEVEL OF EM
PERTURBATION
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• Typical situation: at each couple of days a contamination fault is reported (actually a higher current read by
each sensor). Sometimes an alarm can also be reported (together with the fault signal!).
E.g.: fauilt 007 (contamination with dark particles), contamination level 100%
• OT: usually, no faults are reported, but deceptive alarms are more frequent in such situations!
Case study:
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BEFORE/AFTER EXAMPLE
BEFORE AFTER
(w/o 805560) (with 805560)
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Protective housing
IP 66, polyester
ATEX II 2G
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THANK YOU.
No reproduction or use of this material may be made without Honeywell’s prior written permission.
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