PROTECTIONS & Interlocks Diary 300MW

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar.
4X300 MW
PROTECTIONS
AND
INTERLOCKS DIARY
4X300 MW
JSW ENERGY LIMITED

VIJAYANAGAR
APRIL 2014
I&C Protections & Interlocks I&C Protections & Interlocks 1
Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW
FOREWARD
Thermal Power Plant O&M is a challenging & exciting
environment that can be immensely rewarding for a
Vision vibrant & dynamic individual. Many aspects of the Power
Global recognition for Quality and Efficiency business are interlocked with day to day operations in the
while nurturing Nature and Society plant. With this in mind & to assist plant people, this
Protections & Interlocks Diary of 300 MW Vijayanagar
plant is prepared for you. This is a guide to everyday
procedures and best practices in the Industry as well as
Mission reference point for you on specific O&M queries.
Supporting India's growth in core economic sectors Given the nature of our business and embracing the
with speed and innovation need for progress, this dairy shall be consistently reviewed
and revised. Therefore we hope the following chapters
here would be as beneficial for everyone associated with
Core Values Thermal power plant O&M as it is for us to put it together.
Transparency I extend my appreciation to I&C Department for their

Strive for Excellence expertise and exemplary efforts in preparing this timely
Dynamism instructional resource.
Passion for learning You should read this book voraciously and keep it
around when you hit “speed bumps”.
With best wishes
Vijayanagar C N Singh
Date: Sr. VP & Plant Head
I&C Protections & Interlocks 2 I&C Protections & Interlocks 3
INDEX
FOREWARD S.No Description Page No
I&C Maintenance is bringing out this protection & BOILER & AUXILIARIES
interlocks diary for Vijayanagar 4X300 MW Units. 1 BOILER PURGE PERMISSIVE
This diary will be very useful to all O&M employees. 2 MASTER FUEL TRIP
3 LDO OIL ELEVATIONS
We thank our Plant Head & Management for the 4 LDO PUMPS
encouragement & support in bringing out this diary. 5 LOFT - LFO TRIP VALVE
We also thank all those who are involved 6 HFO OIL ELEVATIONS
7 HFO PUMPS
directly / indirectly in making of this diary.
8 HOFT – HFO TRIP VALVE
9 ID FAN
10 ID FAN SCOOP CONTROL ACTUATOR
11 ID FAN AOP INTERLOCKS
12 FD FAN
13 BLADE PITCH CONTROL
14 FD FAN OUT LET DAMPER
Keshav reddy KT 15 PA FAN
16 PA FAN SCOOP ACTUATOR
AGM (C&I)
17 COAL MILL
18 MILL OIL SYSTEM
19 HOT AIR CONTROL DAMPER
20 COLD AIR CONTROL DAMPER
21 HOT AIR SHUT OFF GATE
22 COLD AIR SHUT OFF GATE
23 MILL DISCHARGE VALVE
24 MILL SEAL AIR DAMPER
S.No Description Page No S.No Description Page No

25 SEAL AIR DAMPER OF MILL DISCHARGE VALVE 16 REGENERATIVE HEATERS
26 COAL FEEDERS 17 EXTRACTION 8
27 SEAL AIR FAN 18 EXTRACTION 7
28 SCANNER AIR FAN 19 EXTRACTION 6
29 APH MAIN MOTOR 20 EXTRACTION 5
30 APH AUXILIARY MOTOR 21 EXTRACTION 4
31 APH AIR MOTOR 22 EXTRACTION 3
32 APH BEARING LOP’S 23 MAL-11
33 SADC 24 MAL-12
TURBINE & AUXILIARIES 25 MAL-13
26 MAL-21
1 TURBINE PROTECTIONS 27 MAL-22
2 BEARING OIL PUMP (BOP) 28 MAL-23
3 EMERGENCY OIL PUMP (EOP) 28 MAL-23
4 JACKING OIL PUMP (JOP) 28 MAL-23
5 HP SEAL OIL PUMP 29 MAL-31
6 OIL DEMISTER FAN 30 MAL-32
7 EH OIL PUMPS 31 VACUUM BREAKER VALVE
8 BOILER FEED PUMP (BFP) 32 VACUUM PUMPS
9 BFP INTERLOCKS 33 VACUUM PUMP SEPARATOR MAKE-UP SOV
10 BFP DISCHARGE MOV 34 DM WATER MAKE UP SOV
11 BFP SUCTION MOV 35 GLAND SEAL SYSTEM
12 BFP SCOOP ACTUATOR
13 BFP MID TAPPING MOV
ELECTRICAL SYSTEMS
14 CONDENSATE EXTRACTION PUMP (CEP) 1 GENERATOR PROTECTIONS
15 STANDBY CEP START INTERLOCKS 2 GENERATOR SEAL OIL SYSTEM
3 STATOR WATER PUMPS

S.No Description Page No BOILER & AUXILIARIES

4 400 KV ELECTRICAL SYSTEMS 1 BOILER PURGE PERMISSIVE: (true if all the following
5 220 KV ELECTRICAL SYSTEMS condition satisfied)
6 6.6 KV ELECTRICAL SYSTEMS 1. At least one FD fan on
2. At least one ID fan on
BALANCE OF PLANT / COMMON SYSTEM 3. At least 30% air flow ( > 450 TPH)
1 CW PUMPS
4. All PA fans off
2 CW PUMP DISCHARGE VALVES
3 COMMON PUMP DISCHARGE VALVE TOWARDS UNIT-1
5. At least one APH on
4 COMMON PUMP DISCHARGE VALVE TOWARDS UNIT-2 6. All mills status off
5 CT FANS 7. All mills Outlet shutoff valve close
6 ACW PUMPS 8. Diesel oil leak test complete
7 CCW PUMPS 9. Heavy oil leak test complete
8 ESP SYSTEM 10. BC layer LFO oil valves all close
9 ASH HANDLING SYSTEM 11. Diesel oil (LFO) shut-off valve close
10 COAL HANDLING SYSTEM 12. All HFO oil valves close
11 DM PLANT 13. Fuel oil (HFO) shut-off valve close
12 ELECTROCHLORINATION PLANT 14. Furnace no flame
13 RO PLANT 15. Drum level normal (Within -200 mm to +200 mm)
14 VAM MACHINE 16. Furnace pressure normal (Within -200 mmWC to
15 AIR HANDLING UNIT +200 mmWC)
16 AIR COMPRESSOR 17. Scanner cool air system normal (true if all the
following condition satisfied)
o Scanner discharge pressure not low (≥6 KPa)
o AC Scanner air fan ON OR DC Scanner air fan ON
18. Aux air valves in purge position (All Mill, Oil & Aux.
air SADC dampers > 10%)
19. OFA 1 & 2 layer SADC closed ( < 5 % )
2 . MASTER FUEL TRIP DISCRIPTION Trip value Delay

DISCRIPTION Trip value Delay Loss of Re-heater protection: (all below
conditions satisfied)
Manual MFT -
1. More than 8 Oil guns OR any Coal
Both FD Fans lost - Feeder in service.
Both ID Fans lost - 2. HPBP CV < 5 % OR both LPBP CV's 10 sec
Scanner air fan lost: < 5 %.
(scanner air fan outlet header press V 3. Turbine tripped {(TV1 & TV2 both
≤ 4 KPa 30 sec
low 2/3) or Both scanner air fan status closed) OR
off (ASL (Auto Stop Latch) switches
All furnace flame lost (Actual flame < acted.2/3)}
-
25% of required flame)
Turbine trip to boiler MFT when load -
All fuel lost (true if all the below >100MW
condition satisfied)
· HFO trip valve Close OR All HFO Boiler running AND Throttle pressure
corner valves Close low
-
· LDO trip valve Close OR All LDO {(Either àny feeder running` or `8 oil
corner valves Close guns is in service`) AND -
· All Coal feeders stop OR All mills throttle press < 2 Mpa (2/3 logic)}
stop
Furnace pressure Very Low (2/3) - 2.49 KPa -
Furnace pressure Very High (2/3) + 3.24 KPa -
Drum level Very High (2/3) + 250 mm 5 sec
Drum level Very Low (2/3) - 350 mm 5 sec
Total air flow Very Low < 300 TPH 5 sec

3 LDO OIL EVEVATIONS 4 LDO PUMPS:

3.1 Permissive for opening shut-off valve: 4.1START permissive:
(True if any of the following conditions satisfied) 1) Motor electric trip condition not persisting
1) Deasel Oil Leak Testing AND
2) BC layer all oil valves closed AND Diesel oil supply 2) Filter DP not H (< 20KPa)
press normal ( ≥ 3MPa)
3.2 Permissive to take 1st LDO gun into service 4.2 Override START: Back up enabled and any one of the
(True if all the following condition satisfied) following condition
1) Diesel oil system normal: (true if both following 1) Running pump trip - 5sec time pulse
condition satisfied) 2) Any other pump running and discharge pressure low
o Supplying diesel oil press normal ( > 3mpa) 5 LOFT: LOFT active if any of the following condition
o LDO shut off valve open satisfied
2) Scanner cooling air system normal : 1) MFT acted
o Scanner air fans discharge pressure normal 2) LOFT-1: All BC layer oil valve close AND LDO shut off
(≥ 6 KPa) valve not closed.
AND 3) LOFT-2: (True if any of the following condition
o Any one scanner air fan(AC/DC) running satisfied)
3) No MFT persist o Any BC layer oil valve open and LDO pressure Low
4) No LOFT persist < 2Mpa - 5sec time pulse
5) Any PULVERIZER running OR Air flow between 20% o LOTV opened & LDO Pressure Low < 2 MPa - 5 sec
- 40% time delay
3.3 PROTECTIONS: 4) LOFT-3 : More than 2 LDO guns in service and All
LDO corners flame lost
DESRIPTION TRIP
5) LOFT-4: Any corner oil valve Trip command persists
SUPPLYING DIESEL OIL PRESSURE LOW ≤ 2 MPa (LOFT) & same corner oil valve not closed.

6 HFO OIL ELEVATIONS: 6.3Protections:
6.1Permissive for opening shut-off valve: (True if any of the DESRIPTION ALARM TRIP
following condition satisfied)
1) HFO Leak testing Supplying heavy oil press. V low L ≤ 0.4MPa LL≤0.3MPa(HOFT)
2) (Heavy oil supply press Normal ≥ 1Mpa) AND (All Supplying heavy oil temp. V Low L ≤ 105Deg LL ≤ 100 ºC
AB, CD & EF oil valves closed) (shutoff valve close)
6.2Permissive to take 1st HFO gun into service (True if all
the following condition satisfied) 7 HFO PUMPS :
1) HFO oil system normal (if all the following condition 7.1START permissive:
satisfied): o Motor electric trip condition not persisting
o HFO atomizing pressure not Low ( ≥ 5 KSC) o Filter DP not H (< 20KPa)
o Supplying heavy oil press normal ( ≥ 1Mpa) 7.2Override open: Back up enabled and any one of the
o Supplying heavy oil temp. Normal (≥ 105 ºc) following condition
o HFO shut valve open o Running pump trip - 5sec time pulse
o HFO atomizing steam pressure high ( > 1MPa) o Any other pump running and discharge pressure low
2) Scanner cool air system normal (if all the following (< 1 MPa)
condition satisfied): 8 HOFT (Heavy oil fuel trip)
o Scanner air discharge pressure not low (≥ 6KPa) HOFT active if any of the following condition satisfied
o Any one scanner air fan (AC/DC) running 1) MFT acted
3) No MFT 2) HOFT-1: Any oil valve open AND HFO shut off valve
4) No HOFT closed.
5) Any of the following condition satisfied: 3) HOFT-2: (True if any of the following condition
o Both APH outlet secondary air temperature > 120 satisfied)
ºC o {Any oil valve opened AND (HFO pressure Low <
o BC LAYER PROVEN (Guns ≥ 3) 0.3MPa or atomizing steam press Low < 0.4Mpa
o ANY PULVERIZER RUNNING or HFO temp Low <100 oC)} - 5 sec time pulse
o TOTAL ENENRGY FLOW (20TEF) > 144 MW
o {HOTV opened AND (HFO pressure Low<0.3 MPa or 9 ID FAN

HFO Temp L< 100 Deg C or Atomizing steam 9.1PERMISSIVES
pressure LL<0.4 MPa)}- 5 sec ON time delay . 1. ID fan IGV minimum position (< 5%)
4) HOFT-3 : Any HFO layer in service (AB/CD/EF>2 2. ID fan scoop minimum position (<5%)
guns) 3. ID fan outlet flue gas damper - full opened
AND 4. ID fan inlet flue gas damper - full closed
All HFO corners flame lost
5. Lube oil pressure normal ( > 1.3 bar)
5) HOFT-4: Any corner oil valve Trip command persists
6. ID fan bearing temperature( < 700C)
AND
7. Motor bearing temperature (< 750C)
Same corner oil valve not closed.
8. ID fan hydraulic coupling bearing temperature <
90°C
9. ID fan hydraulic coupling return oil
temperature < 100°C
10. Filter DP not high < 0.06 MPa
11. Lube oil pressure not low > 1.0 bar
12. ID fan trip not persisting
13. ID fan breaker in remote
14. Any of the below conditions are satisfied: oati
First ID permit: if all the Below Conditions are
satisfied
o Any one FD fan discharge damper full open with
BPC > 5 %
- Any APH ON
- Both ID Off
o Second ID permit: if all the Below Conditions are

o Second ID permit: if all the Below Conditions are
ssfied
ssfied
- For any one FD fan discharge damper full open
- For any one FD fan discharge damper full open
with BPC > 5 %
with BPC > 5 %
- Both APH ON
- Both APH ON
- Another ID fan Running
- Another ID fan Running
9.2 PROTECTIONS o If the difference in ID Fan A&B current > 20A then
VALUES Time Delay increment is blocked.
DESCRIPTION ALARM TRIP (SEC)
o If Furnace Pressure < -0.75KPa
FAN BRG TEMP V HI (DE & NDE) 0C 75 80 5
MOTOR BRG TEMP V HI (DE & NDE) C
0
75 95 5 Set to Manual: on any one of the following condition.
0
MOTOR STATOR WDG TEMP V HI (3/6) C 120 130 5 o Scoop Actuator command & feedback deviation high
HYD COUPLING LUBE OIL PRESSURE V LOW (Bar) 2 1 5 o Furnace Pressure control PID: Deviation between SP
0
HYD COUPLING BRG TEMP. V HIGH (1/8) C 90 95 5 & PV high
0
HYD COUPLING RETURN OIL TEMP. V HI C 100 110 5 o Fan stop.
MFT AND FURNACE PRESS < -2.49 KPa (2/3) - 20
BOTH APH OFF - 10 MIN 11. ID FAN AOP INTERLOCKS
(BOTH FD FANS OFF) & IDF TRIP SELECTION ENABLED - 1) A.O.P starts on Auto (on any of the following
condition)
10. ID FAN SCOOP CONTROL ACTUATOR:
o If fan running and lube oil pump discharge pr <
Cancel participation: on fan status off 2.2bar with 5s ON time delay
Decrement block: Furnace Pressure > 0.75KPa o If fan stop
Increment block: arming starts After 1 min delay 2) A.O.P stops on Auto
from putting scoop in auto and on any of the following
o If fan running and lube oil pump discharge pr >
condition:
2.8bar - on time delay of 5 sec.

Energy, Vijayanagar. 4X300 MW
12 FD FAN
12.1 PERMISSIVES
1. FD fan status trip not persisting
2. FD fan remote feedback available
3. Blade pitch at minimum position (< 5%)
4. FD discharge damper closed
5. Fan bearing temperature not high (< 900C)
6. Motor bearing temperature (DE& NDE) not high (<
0
85 c)
7. One ID fan running
8. Oil flow not low in oil station > 8 LPM
9. If other FD fan is running, its blade pitch position >
5%.
10. Oil station normal (true if all the conditions are
satisfied)
0
o Oil temp not high > 50 C
o Oil pressure not low > 0.8 MPA
o Tank level not low > 30%
o At least one oil pump running
11. First FD fan permissive: (true if all the conditions
are satisfied)
o Other FD Fan off.
o (APH-A & ID FAN A RUNNING) OR (APH-B & ID
FAN B RUNNING)
I&C Protections & Interlocks 20

12. Second FD fan permissive: (true if all the conditions 13. BLADE PITCH CONTROL:
are satisfied) 13.1 Increment block: (on any of the following condition)
o Other FD fan status on o Oil station abnormal
o Both APH on o Furnace Pressure > 0.75KPa
13.2 Cancel participation: (on any of the following
o Both ID on condition)
12.2 PROTECTIONS o Oil station abnormal
o Fan stop
VALUES Time Delay 13.3 Over ride close: (true if all the conditions are satisfied)
DESCRIPTION TRIP (SEC) o Corresponding FD Fan stop
MOTOR WINDING TEMPERATURE V HI [3 / 6] 0C 120 5 o Other FD fan running
FD FAN BRG TEMP V HI (DE & NDE) 0C 95 5 o Oil station Normal: All below conditions are
satisfied
FD MOTOR BRG TEMP V HI (DE & NDE) 0C 95 5
* Oil Temp not High < 50 0C
BOTH ID FANS OFF / TRIP TRIP - * Oil Pressure not Low > 0.8 MPa
BOILER MFT & FURNACE PRESSURE > +1.4 KPa TRIP 20 * Oil tank Level not Low > 30 %
BOTH APH TRIPPED TRIP 10 MIN * Any LOP Running.
OTHER FD FAN ON AND SAME PASS ID FAN OFF 13.4 Set to manual: On any of the following condition
TRIP -
o MFT
o Blade pitch-Deviation between command &
feedback high
o Oil station abnormal
o FD Fan Status OFF
13.5 Decrement block: On any of the following condition
o Furnace pressure < -0.75KPa
o FDF oil station abnormal.
14. FD FAN OUT LET DAMPER 15. 2 PROTECTION

14.1 After start command VALUES Time delay
DESCRIPTION ALARM TRIP
o Outlet damper of other fan will close (if it is not
running) BOILER MFT TRIP
o Fan starts and then outlet damper opens after BOTH APH MOTOR STATUS OFF TRIP 10 min
2sec delay FAN BEARING TEMP V HI (DE & NDE) OC 90 100 5 SEC
O
14.2 Over ride close: MOTOR WINDING TEMP V HI [3 / 6] C 120 130 5 SEC
O
H/C BEARING TEMPERATURE V HI C 95 105 5 SEC
o Corresponding FD fan stopped & other fan O
running - 2 sec delay H/C WORKING OIL TEMPERATURE V HI C >95 > 110 5 SEC
FAN RUNNING & H/C PRESSURE VERY LOW < 0.08 MPa < 0.06 MPa 15 SEC
15 PA FAN O
MOTOR BEARING TEMP. V HI (DE & NDE) C 95 5 SEC
15.1 PERMISSIVES
1. Fan outlet damper full close 16. PAF SCOOP ACTUATOR:
2. Fan status trip not persisting 16.1 Cancel participation: on fan status off
3. Hyd. Coupling scoop Position < 5% 16.2 Set to Manual: on any one of the following
4. Fan Inlet Guide vane Position < 5% condition.
5. Motor bearing temp. (DE & NDE) Not high (< o IGV position < 60%
85oC) o Fan status off
o
6. Fan bearing temp. (DE & NDE) Not high (< 90 c) o IGV in Auto mode
o
7. H.C bearing temp. Not high (< 90 c) o IGV command & feedback deviation High
8. Any FD fan running. 16.3 INTERLOCKS
9. Any ID fan running o Fan status off, leads to discharge damper close.
10.Breaker remote feedback available
11.No MFT

17 COAL MILL 6) Coal layer permissive: (on any of the following

17.1 PERMISSIVES : (true if all the conditions are condition)
satisfied) o Adjacent oil layer HFO/LFO is in service (3 out of
1. Mill oil system normal: (true if all the conditions 4)
are satisfied) o Immediate Lower layer mill in service (Feeder
o Pulverizer planetary gear box brg. temp. < 75 °c running & Feeder > 30% i.e., 12 TPH)
o Oil level not low > 200 mm o Immediate 2nd lower layer mill in service with
o Pulverizer oil station filter diff. press not high supporting oil layer (Feeder running & Feeder >
< 2 bar 30% i.e., 12 TPH)
o Pulverizer oil station supplying oil flow not low o Boiler load > 40% (120MW)
> 121 LPM 7) Breaker in remote
o Pulverizer oil station supplying oil temp between 8) (Both PA fan ON) OR (any PA fan on and less than 3
30 OC & 65 C
O
mills running)
o Pulverizer oil station supplying oil press not low 9) Mill reject hopper I/L gate opened
> 90KPa 10) Scanner air fan header press not low > 6KPa
o Pulverizer oil station supplying oil press not very 11) No mill is in the process of startup (120 sec delay)
low > 70KPa 12) Mill trip condition not persisting
O
o Tank oil temp >15 C
2) Both lube oil pumps On & Oil pressure > 90 KPa
3) At least three MDV's opened
4) DP between seal air to PA should be ≥ 2kpa
5) Mill O/L temp not high < 93 C (2/3 logic)
17.2 PROTECTION: 17.3 MILL INTERLOCKS

Mill running signal and any of the following ON MILL TRIPPING –
conditions: 1. Coal feeder trips
Time Delay 2. MDV closes
DESCRIPTION ALARM TRIP
(SEC) 3. MDV seal air valve opens
SEAL AIR TO PA DP V HI (KPa) > 2 > 0.5 30 sec 4. Hot air control damper closes
MOTOR BEARING TEMPERATURE V HI (oC ) 85 95 2 sec
o 5. Mill seal air MOV gets permissive for closing
MOTOR STATOR WINDING TEMP. V HI (2/6) ( C) 120 130 2 sec manually after one hour
o
PLANETARY GEAR BOX BRG TEMP. V HI ( C ) 75 80 5 sec
o
5 sec 18 MILL OIL SYSTEM:
OIL STATION SUPPLYING OIL TEMP. V HI ( C ) 60 65
OIL STATION SUPPLYING OIL PRESS V LOW (KSC ) < 0.9 < 0.7 5 sec 18.1 LOP START PERMISSIVE:
BOILER MFT - OIL LEVEL NOT LOW > 20%
BOTH PA FANS STOP - 18.2 STOP PERMISSIVE:
OIL STATION ABNORMAL: (any one of the following Mill stop with 2 min ON delay OR
condition) Both lube oil pumps Off Oil Pressure V
l l
5 sec (Other oil pump running & lube oil pressure not
LOW < 70 KPa Gear Box temp. > 80 oC (any one of 5)
l
o low)
lSupply oil temperature > 65C
FEEDER ON & PA FLOW LOW < 40.03 T/Hr 18.3 STAND BY PUMP START: (true if all the conditions
FEEDER ON & PA FLOW V LOW < 24.71 T/Hr 3min are satisfied)
MILL DISCHARGE VALVE CLOSED (more than 2) 5 sec 1) Mill running
ADJACENT CORNER COAL FLAME LOST - 2) on any of the following conditions
LOSS OF PA FAN TRIP (Only for) : (3or more Mills o Other pump running and pressure low < 90Kpa.
running) and (Any PA fan stop) Applicable to Mill 30min o Running lube oil pump trips
D, E, F only. With progressive time delay of 5 sec
starting from top mill for which trip is instantaneous
18.4 Over ride STOP: After 2 min of mill stop and on any 19. HOT AIR CONTROL DAMPER:
one of the below conditions 19.1 Decrement over ride: any of the following condition
1) Oil station fault (Lube oil press V low OR any gear box 1) Mill protection trip
temp > 80oC) 2) Mill outlet temp. high ≥ 93°C (2/3 logic)
3) Mill stop
2) Supply oil temp > 65oC with 5Sec delay
4) Mill hot air gate closed
3) Both pumps stop 19.2 Increment block:
1) Mill outlet temperature > 85°C
19.3 Set to Manual: any of the following condition
1) Mill stop
2) PA flow control PID Deviation between SP &
PV High HOT air damper feedback and command
deviation High
20. COLD AIR CONTROL DAMPER:
20.1 Over ride close: any of the following condition
1. Close to 5% If Mill trip
2. Mill protection trip (10s pulse)
20.2 Over ride Open: Mill outlet mixture air temp
o
> 85 C
20.3 Set to Manual: any of the following condition
1) Mill stop
2) PA flow control PID Deviation between SP & PV
High
3) Cold air damper feedback and command
deviation High

21. HOT AIR SHUT OFF GATE: 24.MILL SEAL AIR DAMPER
21.1 Open permissive: (true if all the conditions are 24.1 Over ride open:
satisfied) 1) On mill start
1) Mill status ON 24.2 Close permissive:
2) Seal air fan is running
1) 60 min after Mill stopped.
3) Mill seal air damper full opened
25.SEAL AIR DAMPER OF MILL DISCHARGE VALVE
21.2 Over ride close: any of the following condition
1) Mill outlet temp. high ≥ 93°C (1/3 logic) 25.1 Over ride open:
2) Mill stopped 1) MDV closed
3) Mill protection trip 25.2 Over ride close:
4) Runback acted for Mill-C, D, E & F (If runback PB 1) MDV opened
ON & Load >240 MW) 25.3 Close permissive:
22. COLD AIR SHUT OFF GATE : 1) 60 min after mill stopped
22.1 Over ride open: 26. COAL FEEDERS
1) On mill start 26.1 PERMISSIVES: (true if all the conditions are
23. MILL DISCHARGE VALVE: satisfied)
23.1 Open permissive: (true if all the conditions are 1) Pulverizer ON
satisfied)
2) Coal layer permissive available
1) Coal layer permissive available
2) Seal air fan is running 3) Mill O/L temp less than 93 oC
3) Mill seal air damper full opened 4) Seal air MOV open
23.2 Over ride open: On mill start 5) Feeder in Remote
23.3 Over ride close: On mill stop 6) Feeder not tripped
7) No feeder motor fault 28. SCANNER AIR FAN:

o
8) Feeder outlet temp < 60 C 28.1 STOP Permissive: (on any of the following condition)
9) Mill PA flow > 45T/Hr o After Boiler MFT - 1 Day Time delay
10) feeder demand < 25% o Other scanner air fan On AND scanner air header
11) Feeder demand and feed rate deviation < 10 %
pressure not low (> 6 KPa)
26.2 PROTECTION
1) Mill protection trip 28.2 PROTECTION
2) Coal feeder outlet blockage (10 Sec on time Over ride start: (true if all the conditions are
delay) satisfied)
3) Mill stop 1) Back up switch enabled
4) More than 2 MDVs closed. 2) (on any of the following condition)
27. SEAL AIR FAN: o (Other fan running & Scanner air pressure <
27.1 STOP PERMISSIVE: (true if any of the following 5Kpa) – 2 Sec delay
conditions are satisfied) o Running fan trips – 2 Sec Time pulse
1) Other fan running AIR PRE HEATER (APH)
2) After 60 min of all mill status off
29. MAIN MOTOR:
27.2 PROTECTION
Over ride open: (true if all the conditions are 29.1 Start permissive: AH system normal (True if all the
satisfied) following conditions are satisfied)
1) Back up switch enabled 1) Guide bearing LOP filter DP not High < 0.3 KSC
2) Any one PA fan running 2) Support bearing LOP filter DP not High < 0.3 KSC
3) (on any of the following condition) 3) APH fire detection system no fault alarm
o Seal air pressure < 8Kpa with 5Sec delay & 4) APH high temperature not acted
other fan running. 5) No trip persist for main motor
o Running fan trips 6) No trip persist for auxiliary motor
Over ride close: Both PA off.
29.2 Stop Permissive: 31 AIR MOTOR:

Economizer outlet temperature < 205 C
o
31.1 Over ride start:
AND APH OFF (if either main motor or auxiliary motor is
Corresponding pass all fans in stopped condition not running)
(PA/FD/ID). 31.2 Over ride stop:
29.3 Over ride start: APH ON (if either main motor or auxiliary motor is
running)
Back up switch enabled AND auxiliary motor off, 5
32. APH BEARING LOP's
Sec ON Time delay.
32.1 SUPPORT BEARING LOP'S:
30. AUXILIARY MOTOR: Over ride start: (True if all the conditions are
30.1 Start permissive: AH system normal (True if all the satisfied)
following conditions are satisfied) o Back up switch enabled
1) No trip persist for auxiliary motor o Other Running pump trip
2) APH OFF( if both main motor & auxiliary motor o Support Bearing housing temperature > 45oC
not running) o Corresponding APH ON (if either main motor or
30.2 Stop Permissive: auxiliary motor is running)
Economizer outlet temperature < 205 C
o
Over ride stop:
o
AND o Bearing house temperature < 35 C with ON time
Corresponding pass all fans in stopped condition delay 1min
(PA/FD/ID). 32.2 GUIDE BEARING LOP'S:
30.3 Over ride start: Over ride start: (True if all the conditions are
satisfied)
Back up switch enabled AND main motor off - 2
o Back up switch enabled
sec ON time delay
o Running pump trip
30.4 Over ride stop: o
o Guide Bearing house temperature > 45 C
Main motor ON – 2 sec ON time delay
o Corresponding APH ON (if either main motor or 3. AB elevation :

auxiliary motor is running) Over ride Close: True if all the following condition
Over ride stop: satisfied (30S TP)
o Bearing house temperature < 35oC with ON o Mill-A off
time delay 1min o Mill-B off
33 SADC: o AB elevation No gun is in service
1. AA elevation : o No MFT
Over ride Open: On MFT or on Furnace purging
Over ride Open: On MFT (30 Sec time pulse)
Set to Manual: On MFT or on Furnace purging
Set to Manual: On MFT
2. A elevation : (BFG CPP-3/4)
4. B elevation :
Over ride Open: on any one of the following
condition (30 Sec Time Pulse) Over ride Close: Mill-B OFF and no MFT
o MFT Over ride Open: On MFT (30 Sec time pulse)
o No MFT AND (Both ID or FD OFF) Open Inhibit: Set on Mill Stop & Reset after 50 Sec of
Set to Manual: on any one of the following Mill Running
condition Set to Manual: On MFT
o BFG Pressure after control valve Bad quality 5. BC elevation :
(3/3) Over ride Close: True if all the following condition
o BFG pressure transmitter deviation more than satisfied (30S TP)
50 mmWC. o Mill-C OFF
A elevation : (Mill SBU-2) o Mill-B OFF
Over ride Close: Mill-A OFF and no MFT o BC elevation No gun is in service
Over ride Open: On MFT (30 Sec time pulse) o No MFT
Open Inhibit: Set on Mill Stop & Reset after 50 Sec of Over ride Open: On MFT (30 Sec time pulse)
Mill Running Set to Manual: On MFT
6. C elevation : 10. E elevation :

Over ride Close: Mill-C OFF and no MFT Over ride Close: Mill-E OFF and no MFT
Over ride Open: On MFT (30 Sec time pulse) Over ride Open: On MFT (30 Sec time pulse)
Open Inhibit: Set on Mill Stop & Reset after 50 Sec of Open Inhibit: Set on Mill Stop & Reset after 50 Sec
Mill Running of Mill Running
Set to Manual: On MFT Set to Manual: On MFT
11. EF elevation :
7. CD elevation :
Over ride Close: True if all the following condition
Over ride Close: True if all the following condition satisfied (30S TP)
satisfied (30S TP)
o Mill-E OFF
o Mill-C OFF o Mill-F OFF
o Mill-C OFF o EF elevation no gun is in service
o CD elevation no gun is in service o No MFT
o No MFT Over ride Open: On MFT (30 Sec time pulse)
Over ride Open: On MFT (30 Sec time pulse) Set to Manual: On MFT
Set to Manual: On MFT 12. F elevation :
8. D elevation : Over ride Close: Mill-F OFF and no MFT
Over ride Close: Mill-D OFF and no MFT Over ride Open: On MFT (30 Sec time pulse)
Over ride Open: On MFT (30 Sec time pulse) Open Inhibit: Set on Mill Stop & Reset after 50 Sec
of Mill Running
Open Inhibit: Set on Mill Stop & Reset after 50 Sec of
Set to Manual: On MFT
Mill Running
13. FF elevation :
9. DE elevation : Over ride Close: Mill-F OFF and no MFT
Over ride Open: On MFT Over ride Open: On MFT (30 Sec time pulse)
Set to Manual: On MFT Set to Manual: On MFT

TURBINE & AUXILIARIES DESCRIPTION ALARM AUTO TRIP Delay
1. ETS PROTECTIONS: HP Exhaust pressure Ratio Low Trip:
GCB Closed AND Load > 100 MW Immediate ——-
DESCRIPTION ALARM AUTO TRIP Delay
AND Ratio of 1st Stage Pressure to
LP cylinder exhaust temperature V Hi 80 oC > 121 C
o
——- HP Exhaust Pressure is < 1.734
HP cylinder exhaust temperature V Hi 404 C
o
> 428 C
o
——-
Boiler MFT Generator stator water flow V Low < 45 TPH < 36 TPH 20 S
——- Immediate ——-
Generator trip ——- Trip ——- Manual MFT ----- Trip -----
Shaft vibration 127 µM ≥ 254 µM 3 sec Turbine lube oil temp V Hi (2/3) > 50 C > 60 oCo
-----
Axial shift ± 0.9 mm ± 1mm ——-
1.2 Action of Equipments after ETS System Protection Initiation
Differential expansion +12.6 +13.4 mm ——-
-0.64 -1.4 mm ——- Related System And Equipment State before State after
ETS Trip ETS trip
Over speed > 3090 RPM (All GV close) ——-
> 3150 RPM > 3300 RPM ——- HP/IP Steam Valves And Governor Valves Open Close
Lube oil pressure V Low (2/4) : Start AC BOP off ON
CH-1(Switch 1 & Switch 3) < 0.096 Mpa < 0.07 Mpa ——-
OR HP Steam Exhaust NRV Open Close
CH-2(Switch 2 & Switch 4) HP Steam Exhaust Ventilate Valve Close Open
EH oil pressure V Low (2/4): Extraction – 3,4,5,6,7,8 Open Close
CH-1(Switch 1 & Switch 3) < 11.03 MPa < 9.35 MPA ——-
OR All Extraction Electric Valves Open Close
CH-2(Switch 2 & Switch 4) CRH NRV before and after drains Pneumatic valves Close Open
Condenser Vacuum V Low (2/4): LPBP Front Drain Pneumatic Valve - 2 Nos Close Open
CH-1(Switch 1 & Switch 3) > -87 KPa > -77 KPa ——-
OR LPBP Rear Drain Valves Pneumatic - 2 Nos Close Open
CH-2(Switch 2 & Switch 4) MS Before TV Drain Pneumatic Valves Close Open

State before State after 3. EMERGENCY OIL PUMP (EOP)

Related System And Equipment
ETS Trip ETS trip 3.1 Auto Start of EOP: EOP on Back Up and any of the
following condition
Mal Valves 11, 12, 21, 22, 23, 31, 32 Close Open
1) BOP Status OFF
HRH drain pneumatic Drain Valve Close Open 2) Bearing oil Press. V Low (MAV40CP312) <
Before RSV#1 Drain Close Open 0.075mpa
Before RSV#2 Drain Close Open 3) Bearing oil Emergency Test Press V Low
(MAW73CP312) < 0.069mpa
Extn-8 NRV Front And Rear Drain Pneumatic Valve Close Open 4) BOP ON And ( any of the below condition)
Extn-7 NRV Front And Rear Drain Pneumatic Valve Close Open o Bearing Oil Pressure Low < 0.082 MPa
Extn-6 NRV Front And Rear Drain Pneumatic Valve Close Open o Oil Pump Test Pressure Low < 0.075 MPa
NOTE: Other than the above, a Direct Hardwire Logic if
Extn-5 NRV Front And Rear Drain Pneumatic Valve Close Open
Header Pressure is < 1.2 KSC (At 6.3 Mtr EL) will start DC
Extn -3,4,5,6,7,8 Drains After MOV Close Open EOP
Extn 3 And 4 Front And Rear NRV Drain Pneumatic Valves Close Open 4. JACKING OIL PUMP (JOP)
4.1Auto Start of AC JOP: (True if all the following condition
2. BEARING OIL PUMP (BOP)
satisfied)
2.1 Auto Start of BOP: (True if any of the following
1) JOP inlet Pressure not Low > 0.0211MPa
2) On any of the following condition:
1) Turbine Trip
o JOP in Back Up and turbine Speed < 600 RPM
2) BOP on Back Up And any on any of the following
and other JOP trip
condition
o Other JOP Running and Header Pressure < 10
o Bearing Oil Pressure Low < 0.082mpa)
Mpa
o Oil Pump Test Pressure Low < 0.075mpa)
o Other JOP Start failed OR Other JOP Feedback
o Turbine Speed < 2900 RPM
Loss (Intermediate)
4.2 Auto Start of DC JOP :( True if all the following condition 6. OIL DEMISTER FAN
satisfied) Auto Start of Demister Fan (True if all the following
1) JOP inlet Pressure not Low > 0.0211MPa condition satisfied)
2) On any of the following condition: 1. Demister Fan should be on Back Up & any one of
o {(Both JOP A & B Off) AND turbine Speed < 600 following condition)
RPM} – 10 sec delay.
o {Other JOP A or B Running AND Header Pressure o Running Fan Trips
< 10 Mpa} - 10 Sec delay o {Other Fan Running & Demister Fan Pressure
o JOP A Start Fail OR JOP A Feedback Loss Low< -0.5 Mpa}- 10 sec time delay
(Intermediate) 7. EH OIL PUMPS
AND 7.1 Start permissive:
JOP B Start Fail OR JOP B Feedback Loss Either of the tank temperatures > 21 oC
(Intermediate) 7.2Auto Start of EH Oil Pump :( on all the following
4.3 Auto Stop of AC/DC JOP
o If Turbine Speed > 2600rpm
OR 1) On Back Up
o Jacking Oil Inlet Pressure V Low < 0.0211MPa 2) On any of the following condition:
with 5sec ON time delay o Running Pump Trips
5. HP Seal Oil Pump o EH Oil Pressure Low < 11.25 MPa
5.1 Auto Start of HP Seal Oil Pump: (True if all the 7.3EH oil pump Protection Trip: (True if all the following
following condition satisfied) condition satisfies)
1) HP Seal Oil Pump on Back Up 1) EH oil tank level low(295.15 mm) OR V
2) On any of the following condition:
LOW(193.54 mm)-Derived from level switch
o Bearing Oil Press. Low < 0.082 MPa
o Lube Oil Pump Test Press. Low < 0.075mpa 2) EH oil tank level < 295.15mm - Derived from
o Turbine Speed < 2900 RPM level transmitter
Note:-For BOP, EOP and HP SOP Pumps there is no Auto
Stop only Manual Stop is available

8. BOILER FEED PUMP (BFP) o Hydraulic Coupling Lube. Oil Downstream of

8.1 START PERMISSIVES: (True if all the following Cooler Temp. < 60 °C.
condition satisfied) 11) Breaker selection in Remote.
1) Booster Pump inlet MOV full Open. 12) BFP Trip not persisting.
2) Min. Recirculation control valve full open > 95%.
3) Dearator level Normal (> -100 mm). 8.2 PROTECTIONS:
4) Aux. lube oil pump ON. DESCRIPTION ALARM AUTO TRIP Delay
5) Lube oil pressure Normal > 0.17 MPa. Dearator level V Low -250 mm -1300 mm 3 sec
6) Booster Pump Bearing Temp. not high (True if all Pump inlet MOV full Close
the following condition satisfied) BFP Re-circulation valve < 5% open
o Booster Pump Bearing Temp < 90 °C. < 148 T/H 30 sec
& Inlet water flow is V Low
o Motor bearing Temp. < 90°C. Pump ON & inlet water pressure Low < 1.25MPa < 0.9 Mpa 10 sec
7) Motor Winding Temp. Not high (< 130 °C 3/6 Lube oil pressure V Low < 0.15 MPa < 0.08Mpa -
logic). Pump Bearing Temp. V HI 75 °C 90 °C 2 sec
8) Pump Bearing Temp. Not high (< 95 °C). Motor Stator Temp. V HI (3/6 logic) 120 °C 130 °C 2 sec
9) Coupling Bearing Temp. Not high (< 95 °C). Pump Bearing Temp. V HI 90 °C 95 °C 2 sec
10)Coupling oil temp not high (True if all the Coupling Bearing Temp. V HI 90 °C 95 °C 2 sec
following condition satisfies): Hydraulic Coupling Working
o Hydraulic Coupling Working Oil Upstream of 120 °C 130 °C 2 sec
Oil Upstream of Cooler Temp. V Hi
Cooler Temp. < 130 °C. Hydraulic Coupling Working
o Hydraulic Coupling Working Oil Downstream Oil Downstream of Cooler Temp. V Hi 75 °C 85 °C 2 sec
of Cooler Temp. < 85 °C. Hydraulic Coupling Lube
o Hydraulic Coupling Lube. Oil Upstream of Oil Upstream of Cooler Temp. V Hi 60 °C 70 °C 2 sec
Cooler Temp. < 70 °C. Hydraulic Coupling Lube
50 °C 60 °C 2 sec
Oil Downstream of Cooler Temp. V Hi
9. BFP & AOP INTERLOCKS: 12. BFP Scoop actuator:

1) Standby BFP starts on any running BFP trips Over ride Close: on any of the following conditions:
2) AOP Starts (True if any of the following condition o BFP stop & back up switch not enabled
satisfied) o MFT & BFP scoop > 15%
o When BFP ON and Lube oil Pressure Low < 0.15 Cancel participation:
MPa. o On BFP Stop
o BFP stop / trip (No time delay) Set to Manual: on any one of the following
o If BFP zero speed is sensed. conditions
o When BFP put on Back up o 3 Element PID deviation between SP & PV is High
3) AOP Stop permissive: on any of the following o Feed water Flow PID deviation between SP & PV
conditions: is High
o BFP is Running AND Lube oil press. is high > 0.22
o BFP scoop control: deviation between command
Mpa - with a time delay of 30 secs.
& Feedback is High
o 30 min after BFP stopped.
o BFP stop
10. BFP discharge MOV:
Set to Auto:
Override open:
o BFP on back up & AOP ON & (Lube oil Pressure o BFP start & back up switch enabled.
High > 0.17Mpa)
Override close: 13. BFP mid tapping MOV:
o BFP OFF Over ride close: on corresponding BFP stopped
11. BFP suction MOV:
Override open:
o On BFP back up
Permit Close:
o BFP OFF

14. CONDENSATE EXTRACTION PUMP (CEP) 14.2 NEW VFD DRIV E FOR CEPs
14.1 START PERMISSIVES: (True if all the following START INTERLOCK: (True if all the following
condition satisfied) condition satisfied)
1) Any of the following condition 1) All the following condition satisfied (VFD
}
o Recirculation control valve bypass motorized healthy)
o VFD no fault
valve OPEN
o VFD not running
o Min. Recirculation control valve position > o VFD Ready VFD Healthy
95% o VFD no common alarm
o Other CEP running o VFD no motor fault
2) Motor stator coil temp normal <110°C 2) Any one of the following condition
}
3) Thrust bearing, motor upper & lower bearing A If all the following condition satisfied
temp normal < 75°C o CEP A Input isolator closed (QS1)
4) Motor trip not persisting o CEP A Output isolator closed (QS2)
5) Breaker selection in Remote o CEP A Bypass isolator opened (QS3) CEP A
o CEP B Input isolator opened (QS11) selected
6) Condenser Hot well level adequate > 524 mm
o CEP B Output isolator opened (QS12) for VFD
14.2 PROTECTIONS: o CEP A start command by operator
DESCRIPTION ALARM AUTO TRIP Delay o CEP A 'ON' feedback (Breaker closed)
}
CEP ON and discharge valve not opened TRIP 60 sec B If all the following condition satisfied
Hot well level V Low (2/3) < 524mm < 150 mm 4 sec o CEP B Input isolator closed (QS11)
o CEP B Output isolator closed (QS12) CEP B
Any of the bearing temp. V Hi o CEP A Bypass isolator opened (QS13)
> 95°C 3 sec selected
(Motor upper OR lower) o CEP A Input isolator opened (QS1)
Thrust bearing temp. V Hi > 70 °C > 80 °C 3 sec o CEP A Output isolator opened (QS2) for VFD
Condensate water flow V Low AND < 120TPH 3 sec o CEP B start command by operator
RC valve < 5% AND bypass MOV close o CEP B 'ON' feedback (Breaker closed)
Motor Winding Temp. V Hi (2/6) (°C) > 105 > 130 5 sec
STOP INTERLOCK: Any one of the following condition Over ride Open/Go preset : (pulse 3 sec)
1) If all the following conditions satisfied {CEP on VFD ON & Header
}
o CEP-A Input isolator QS1 closed pressure < 2 MPa
o CEP-A Output isolator QS2 closed (CEP-A running OR
o CEP-A breaker closed on VFD) CEP on VFD ON & CEP on DOL
o VFD ON started}
Preset value : 100%
o CEP-A operator stop OR CEP A breaker opened Override close : VFD stopped (5 Sec pulse)
2) If all the following conditions satisfied Feed forward * : Based on Condensate flow &
}
o CEP-B Input isolator QS1 closed VFD speed curves
o CEP-B Output isolator QS2 closed (CEP-B running *(During AUTO operation only)
o CEP-B breaker closed on VFD) 100% CV PID controller :
o VFD ON Set Point : Combined set value derived
o CEP-B operator stop OR CEP B breaker opened from levels of Dearator & hot
NEW PID controller for VFD: well = (D/a level SP x 0.7) – (Hot
Set Point : (Dea level SP x 0.7) – (Hot well well level SP)
level SP) Process Variable : (D/a level x 0.7)–(Hot well level)
Process Variable : (Dea level x 0.7) – (Hot well Set to Auto : (Any one of below conditions
level) satisfied) - 5 Sec Pulse
{DOL CEP started}
Set to auto : CEP Discharge header OR
pressure more than 21 KSC {CEP on VFD ON AND Header
AND pressure < 2 MPa}
Auto selected by operator Set to Manual : CEP on VFD ON & VFD drive ON
Set to Manual : On VFD stop & VFD controller in Auto
OR Override open : Nil
DOL CEP started Over ride close/Go preset : {CEP on VFD stopped AND
OR DOL CEP started}(pulse 3 sec)
Discharge header press < 2 Preset value : Derived from (MW to flow to
MPa valve opening %)
15. STANDBY CEP START INTERLOCKS:
Stand by pump starts when all of the below
condition satisfied
1) Back up enabled
2) Start permissive available.
3) (Running pump trips) OR (Discharge header
pressure low < 1.8 MPA - 5 sec time delay)
16. REGENERATIVE HEATERS
SEQUENCE REQUIRED CONDITION
LPH 1 OR 2
B/P MOV open (LPH1 or LPH 2 level ≥ 584mm)
or (LPH12 manual trip button)
I/L MOV close B/P MOV Open & (LPH1 or LPH 2 level
≥ 584 mm or LPH12 manual trip button)
O/L MOV close B/P MOV Open & (LPH1 or LPH 2 level
≥ 584 mm or LPH 12 manual trip button)
LPH 2 to LPH 1 cascading LPH 1 level ≥ 534mm OR (I/L & O/L MOV
CV override close Close & Bypass MOV Open)
LPH 1 to condenser cascading (Condenser level > 776 mm) OR
CV override close (Vacuum > - 30 KPa)
LPH 1 Emergency Drain PCV Condenser Vacuum >-30KPa
override close
LPH 1 Emergency Drain PCV Heater level ≥ 534 MM or (I/L & O/L
override open MOV Close & Bypass MOV Open)
LPH 2 Emergency Drain PCV Condenser Vacuum >-30 KPa
override close
LPH 2 Emergency Drain PCV Heater level ≥ 534 MM or (I/L & O/L
override open MOV Close & Bypass MOV Open)
SEQUENCE REQUIRED CONDITION SEQUENCE REQUIRED CONDITION

LPH 3 LPH 4
Heater level ≥ 334mm or (I/O MOV Close & Heater level ≥334mm or (I/O MOV Close &
EXT 3 NRV CLOSE B/P MOV Open) or OPC or Turbine trip or EXT 4 NRV CLOSE Bypass MOV Open) or OPC or Turbine trip
LPH3 manual trip button or LPH4 manual trip button
Heater level ≥ 334mm or (I/O MOV Close & Heater level ≥334mm or (I/O MOV Close &
EXT 3 BLOCK VALVE CLOSE B/P MOV Open) or OPC or Turbine trip or EXT 4 BLOCK VALVE CLOSE Bypass MOV Open) or OPC or Turbine trip
LPH3 manual trip button or LPH4 manual trip button
B/P MOV OPEN Heater level ≥ 334mm or LPH3 manual B/P MOV OPEN Heater level ≥334mm or (LPH4 manual
trip button trip button)
B/P MOV Open &( Heater level ≥334mm B/P MOV Open & (Heater level ≥334mm
I/L MOV CLOSE I/L MOV CLOSE
or LPH3 manual trip button) Or LPH4 manual trip button)
B/P MOV Open & Heater level ≥334mm or B/P MOV Open & (Heater level ≥334mm
O/L MOV CLOSE O/L MOV CLOSE
(LPH3 manual trip button) Or LPH4 manual trip button)
LPH 3 to LPH 2 cascading LPH 2level ≥ 534 or (LPH1&2 I/O MOV LPH 4 to LPH 3 cascading LPH3level ≥ 284 mm or (LPH3 I/O
PCV override close Close & Bypass MOV Open) PCV override close MOV Close & Bypass MOV Open)
LPH 3 Emergency Drain Condenser Vacuum ≥ -30KPa LPH 4 Emergency Drain Condenser Vacuum ≥ -30KPa
PCV override close PCV override close
LPH 3 Emergency Drain Heater level ≥ 284mm or (I/O MOV LPH 4 Emergency Drain Heater level ≥ 284mm or (I/O MOV
PCV override open Close & B/P MOV Open) PCV override open Close & Bypass MOV Open)


DEAERATOR LEVEL ≥ 400mm
HPH 6
level ≥ 400mm or Generator Breaker Open
EXT 5 NRV close or OPC or Turbine trip Level ≥555mm or Generator Breaker Open
EXT 6 NRV close or (I/O MOV Close & Bypass MOV Open) or
OPC or Turbine trip or HPH6 manual trip button.
level ≥ 400mm or TEF ≤ 72 MW or
EXT 5 block valve close Level ≥555mm or Generator Breaker Open
Ext pr ≤ 0.147 Mpa or OPC or Turbine trip
EXT 6 block valve close or (I/O MOV Close & Bypass MOV Open) or
OPC or Turbine trip or HPH6 manual trip button.
DEA overflow MOV open (level > 300mm)
B/P IBV override open B/P MOV open Command or B/P MOV
DEA drain MOV open (level > 400mm) close Command
B/P IBV override close B/P MOV open FB or B/P MOV close FB
DEA overflow MOV close (level < +200mm) - Delay 3Sec
B/P MOV open Heater level ≥555mm or HPH6 manual trip button
DEA drain MOV close (level < +200mm) - Delay 3Sec
B/P MOV open FB & (Heater level ≥555mm
HPH 6 to DEA cascading I/L MOV close
Dearator Level > 300mm or HPH6 manual trip button)
PCV override close
HPH 7 to DEA cascading O/L MOV close B/P MOV open FB & (Heater level
Dearator Level > 300mm ≥555mm HPH6 manual trip button)
PCV override close
HPH 7 to DEA cascading HPH 6 Emergency Drain
Dearator Level < 300mm Condenser Vacuum ≥ -30KPa
PCV override open PCV override close
HPH 8 to DEA cascading
Dearator Level >300mm HPH 6 Emergency Drain Heater 6 level ≥ 455mm or (I/O MOV
PCV override close
PCV override open Close & Bypass MOV Open )
HPH 8 to DEA cascading Dearator Level <300mm 2 sec
PCV override open pulse output
SEQUENCE REQUIRED CONDITION SEQUENCE REQUIRED CONDITION

HPH 7 HPH 8
Level ≥440mm or Generator Breaker Open Level ≥409mm or Generator Breaker Open
EXT 7 NRV close or (I/O MOV Close & Bypass MOV Open) or EXT 8 NRV close or (I/O MOV Close & Bypass MOV Open) or
OPC or Turbine trip or HPH7 manual trip button OPC or Turbine trip or HPH8 manual trip button.
Level ≥440mm or Generator Breaker Open Level ≥409mm or Generator Breaker Open
EXT 7 block valve close or (I/O MOV Close & Bypass MOV Open) or EXT 8 block valve close or (I/O MOV Close & Bypass MOV Open) or
OPC or Turbine trip or HPH7 manual trip button. OPC or Turbine trip or HPH8 manual trip button.
B/P IBV override open B/P MOV open Command or MOV close B/P IBV override open B/P MOV open Command or B/P MOV close
Command Command
B/P IBV override close B/P MOV open FB or B/P MOV close FB B/P IBV override close B/P MOV open FB or B/P MOV close FB
B/P MOV open Heater level ≥440mm or HPH7 manual trip B/P MOV open Heater level ≥409mm or HPH8 manual trip button
button
B/P MOV open FB & (Heater level
B/P MOV open FB & (Heater level ≥44 I/L MOV close
I/L MOV close ≥409mm or HPH8 manual trip button)
0mm or HPH7 manual trip button)
B/P MOV open FB & (Heater level
O/L MOV close
B/P MOV open FB & (Heater level ≥409mm or HPH8 manual trip button)
O/L MOV close
≥440mm or HPH7 manual trip button)
HPH 8 to HPH 6 cascading Heater 7 level ≥390mm or (HPH-7 I/O
HPH 7 to HPH 6 cascading Heater 6 level ≥455mm or (HPH6 I/O PCV override close MOV Close & Bypass MOV Open )
PCV override close MOV Close & Bypass MOV Open )
HPH 8 Emergency Drain
Condenser Vacuum ≥ -30KPa
Emergency Drain PCV close Condenser Vacuum >/= -30KPa PCV override close
Emergency Drain PCV open Heater 7 level ≥390mm or (I/O MOV HPH 8 Emergency Drain Heater 8 level ≥409mm or (I/O MOV
Close & Bypass MOV Open ) PCV override open Close & Bypass MOV Open )

Alarm EXTRACTION SYSTEMS

BYPASS
Description (HI / LOW) KKS Code 17. EXTRACTION 8:
(≥) mm
> mm NRV UP STREAM DRAIN VALVE:
LPH 1 484/408 584 20LPL1 Override open: (on any one of these conditions)
o NRV close feedback or EXTN motorized block
LPH 2 484/408 584 20LPL2 valve close feedback
o Turbine proper water drain PB activated AND
LPH 3 234/158 334 20LPL3
{HPH 8 trip OR turbine trip OR turbine over
LPH 4 234/158 334 20LPL4 speed activated >103 % OR total energy flow of
boiler <10%}
DEAERATOR +200/-250 400 20LDEA Override close: (On all the following conditions
satisfied)
HPH 6 455/379 555 20HPL6
o Total energy flow of boiler >10%
HPH 7 340/264 440 20HPL7 o Over ride open not persisting
o NRV open & EXTN motorized block valve open -
HPH 8 309/233 409 20HPL8 3 min on time delay
NRV DOWN STREAM DRAIN VALVE:
Override open: (on any one of these conditions)
valve close feedback
o Over ride open not persisting
Override close:
o SET on condenser vacuum > -30KPa, RESET on
condenser vacuum <-50KPa
OR
o On all the below conditions: {HPH 7 trip OR turbine trip OR turbine over
§ Total energy flow of boiler >10% speed activated > 103% OR total energy flow of
§ Over ride open not persisting boiler <10%}
§ NRV open & EXTN motorized block valve Override close:
open - 3 min on time delay o SETS on condenser vacuum >-30KPa, RESET on
18. EXTRACTION 7: condenser vacuum < -50KPa
NRV UP STREAM DRAIN VALVE: OR
Override open: (on any one of these conditions) o On all the below conditions:
o NRV close feedback or EXTN motorized block § Total energy flow of boiler >10%
valve close feedback § Over ride open not persisting
o Turbine proper water drain PB activated AND § NRV open & EXTN motorized block valve
open - 3 min on time delay
{HPH 7 trip OR turbine trip OR turbine over
19. EXTRACTION 6:
speed activated>103% OR total energy flow of
NRV UP STREAM DRAIN VALVE:
boiler <10%}
Override open: (on any one of these conditions)
Override close: On all the below conditions
o Total energy flow of boiler >10%
valve close feedback
o Over ride open not persisting o Turbine proper water drain PB activated AND
o NRV open & EXTN motorized block valve open - 3 {HPH 6 trip OR turbine trip OR turbine over
min on time delay. speed activated >103% OR total energy flow of
NRV DOWN STREAM DRAIN VALVE: boiler <10%}
Override open: (on any one of these conditions) Override close: On all the below conditions
o NRV close feedback or EXTN motorized block o Total energy flow of boiler >10%
valve close feedback o Over ride open not persisting
o Turbine proper water drain PB activated o NRV open & EXTN motorized block valve open - 3
AND min on time delay.
NRV DOWN STREAM DRAIN VALVE: Override close: 3 min time delay after all the
Override open: (on any one of these conditions) following conditions are satisfied.
o NRV close feedback or EXTN motorized block o Total energy flow of boiler > 20%
valve close feedback o DEA level < 400 mm
o Turbine proper water drain PB activated AND o Motorized block valve opened & NRV 1 opened &
{HPH 6 trip OR turbine trip OR turbine over NRV 2 opened
speed activated > 103% OR total energy flow of NRV-2 UP STREAM DRAIN VALVE:
boiler <10%}
Override open: on any one of these conditions:
Override close:
o Total energy flow of boiler < 20%
o SETS on condenser vacuum >-30KPa, RESET on
condenser vacuum <-50KPa o Turbine trip
OR o DEA level > 400 mm
o On all the below conditions: o Motorized block valve closed OR NRV 1 closed
l Total energy flow of boiler >10% OR NRV 2 closed
l Over ride open not persisting Override open: on any one of these conditions:
l NRV open & EXTN motorized block valve o SETS on condenser vacuum > -30KPa, RESET on
open - 3 min on time delay. condenser vacuum < -50KPa
20. EXTRACTION 5: o After 3 min of all the below conditions satisfied:
NRV-1 UP STREAM DRAIN VALVE: l Total energy flow of boiler >10%
Override open: (on any one of these conditions) l DEA level < 400 mm
o Total energy flow of boiler < 20% l Motorized block valve opened & NRV 1
o Turbine trip opened & NRV 2 opened
o DEA level > 400 mm
o Motorized block valve closed OR NRV 1 closed
OR NRV 2 closed
21.EXTRACTION 4: o when all the below conditions are ok:

NRV UP STREAM DRAIN VALVE: l Total energy flow of boiler > 20%
Override open: on any one of these condition l Over ride open not persists
o NRV close feedback or EX motorized block valve l NRV open & EXTN motorized block valve
close feedback open - 3 min on time delay.
22.EXTRACTION 3:
o Turbine proper water drain PB activated AND
NRV UP STREAM DRAIN VALVE:
{LPH 4 trip OR turbine trip OR turbine over Override open: on any one of these condition:
speed activated >103% OR total energy flow of o NRV close feedback or EX motorized block valve
boiler <20%} close feedback
Override close: when all the following conditions o Turbine proper water drain PB activated AND (
satisfied. LPH 3 trip OR turbine trip OR turbine over speed
o Total energy flow of boiler >20% activated >103% OR total energy flow of boiler <
o Over ride open not persists 20% )
NRV DOWN STREAM DRAIN VALVE: Override close: when all the following conditions
satisfied.
Override open: on any one of these condition o Total energy flow of boiler > 20%
o NRV close feedback or Ext 4 block valve close o Over ride open not persists
feedback o NRV open & EXTN motorized block valve open - 3
o Turbine proper water drain PB activated AND min on time delay.
{LPH 4 trip OR turbine trip OR turbine over NRV DOWN STREAM DRAIN VALVE:
speed activated >103% OR total energy flow of Override open: on any one of this condition:
boiler <20%} o NRV close feedback or EX motorized block valve
Override close: on any of the following conditions close feedback
are satisfied o Turbine proper water drain PB activated AND
o SETS on condenser vacuum > -30KPa, RESET on {LPH 3 trip OR turbine trip OR turbine over
speed activated >103% OR total energy flow of
condenser vacuum < -50KPa boiler < 20%}
Override close: on any of the following conditions 25.MAL-13:

are satisfied: Over ride close:
o SETS on condenser vacuum >-30KPa, RESET on o Total boiler energy flow > 10% with 10 sec on
condenser vacuum <-50KPa time delay
o when all the below conditions are ok: Over ride open:
l Total energy flow of boiler > 20% o Total boiler energy flow <10% OR Turbine trip
l Over ride open not persists 26.HP TURBINE DRIAN VALVE (MAL-21):
l NRV open & EXTN motorized block valve Over ride close:
open - 3 min on time delay. o Total boiler energy flow > 10% with 10 sec on
TURBINE PROPER WATER DRAIN VALVES time delay
23.MAL-11: Over ride open:
Over ride close: o Total boiler energy flow <10% OR Turbine trip
o Total boiler energy flow > 10% with 10 sec on 27.HP TURBINE FIRST STAGE DRAIN VALVE (MAL-22):
time delay Over ride close:
Over ride open: o Total boiler energy flow > 10% with 10 sec on
o Total boiler energy flow <10% OR Turbine trip time delay
24.MAL-12: Over ride open:
Over ride close: o Total boiler energy flow <10% OR Turbine trip
o Total boiler energy flow > 10% with 10 sec on 28. HP TURBINE EXHAUST CYLINDER DRAIN VALVE (MAL-23):
Over ride open: o Total boiler energy flow > 10% with 10 sec on
o Total boiler energy flow <10% OR Turbine trip time delay
Over ride open:
o Total boiler energy flow <10% OR Turbine trip
29.RH GUIDE STEAM PIPE LSIDE DRAIN VALVE (MAL-31):

Over ride close: 31.Vacuum breaker
o Total boiler energy flow > 10% with 10 sec on Permit open: (all the following conditions shall be met)
time delay o The turbine trips;
o The GCB Open
Over ride open:
Over ride open: If all the following conditions satisfied
o Total boiler energy flow <10% OR Turbine trip
o Arming on Turbine speed is > 2000 RPM (RESET
30.RH GUIDE STEAM PIPE RSIDE DRAIN VALVE (MAL-32):
speed < 1980)
Over ride close: o Vacuum OK < -79KPa
o Total boiler energy flow > 10% with 10 sec on o Turbine tripped
Over ride open: o Turbine speed < 1800 RPM
o Total boiler energy flow <10% OR Turbine trip 32.Vacuum pumps
Over ride start: If all the following conditions satisfied
o The interlock button of vacuum pump is ON
o Other pump tripped OR Condenser Vacuum
Low< 16.9KPa (Abs) OR Condenser vacuum > -
87KPa
The inlet pneumatic solenoid valve of vacuum pump:
Over ride open: If all the following conditions satisfied
o Corresponding vacuum pump is running;
o DP across air inlet valve is high > 34mBar.
Over ride close: any of the following conditions
o The shutdown command of vacuum pump
The vacuum pump stop.

33.Vacuum pump Separator make-up SOV GENERATOR AND AUXILIARIES

Over ride open:
The water separator liquid level of corresponding SN Protection Protection Setting
vacuum pump is low < 10CM. Class
Over ride close: 1 Overall Differential A 0.3 I/Ino, Instantaneous
The water separator liquid level of corresponding protection (87)
vacuum pump is high > 1CM. 2 Generator Differential A 0.3 I/Ino, Instantaneous
34.DM water make up SOV to CCW expansion tank valve: protection (87G)
Over ride close: Susceptance Characteristics-
3 Under Excitation (40G) A
Expansion tank Level > 1800 mm 1 = 0.42, Characteristics
Over ride open: If all the below condition satisfied Angle = 80Deg, Time = 10Sec Alarm.
o Expansion tank Level < 1500 mm Susceptance Characteristics-
2 = 0.37, Characteristics
o Any one of the hot well make up pump running. Angle = 90Deg, Time = 10Sec Alarm.
35.GLAND SEAL SYSTEM Susceptance Characteristics-3 = 1.10,
Gland seal fan: Characteristics Angle = 100Deg ,
Over ride open: Time = 0.50 Sec Trip
o Back up enabled and running fan trips Generator Inter-Turn
4 protection (59N) A 2.2 v, 0.50 Sec
Generator Reverse (-3 MW), 10 Sec with ESV open.

5 Power prot-1.(32R2) A (-3 MW), 3 Sec with ESV closed.
Generator Low Impedance I pickup= 4.08A,
6 protection(21G-1) A U< Pick up = 88V,
Impedance Z1 = 1.81 Ohms,
Time = 0.05Sec
SN Protection Protection Setting SN Protection Protection Setting

Class Class
7 90% Stator Earth Fault A 11V , 0.3 Sec 16 UAT-1A group-1 class- A External Trip
protection (64G1) A trip
8 100% Stator Earth Fault A 20 Ohms, 0.3 Sec 17 UAT-1B group-1 class- A External Trip
protection (64G2) A trip
18 S/Y Goup-1 Class-A Trip A External Trip
9 Generator Over voltage A U > 110%, 5 Sec,
protection (59G) U > 130%, 0.5 Sec 19 Rotor Earth Fault A 3000 ohms, 3 sec
protection
10 Generator Over excitation A 1.20PU - 20000 Sec Generator Low forward
protection U/f (24G) 1.25PU - 60 Sec 20 power protection (32F) B 5.7 % , 0.30 Sec
1.30PU - 38 Sec Over frequency 51.50 Hz, 5 Sec.
1.35PU - 18 Sec 21 protection B
52.50 Hz, 3 Sec
1.40PU- 5Sec
UAT-1A Group-1 class-
11 Under frequency A 47.50 Hz, 3 Sec. 22 B External Trip
B trip
protection (81U) 47.00 Hz, 0.10 Sec
Generator Negative
12 Generator Dead machine A 1.5A, 55V, 3Sec 23 C 51 %, 3.5 Sec
sequence protection(46G)
protection (50/27)
Generator Pole slip Pickup current I1 > 101.9%,
13 FCB Trip protection A External Trip 24 protection ( 78G) C Pickup Current I < 17.0%,
Resistance Za: 1.68 Ohms,
14 Cooling water loss (Stator A External Trip-1 BI Function Reactance Zb: 3.75 Ohms,
water flow low) protection Reactance Zc: 2.04 Ohms,
Diff. Char1 - Char 2 : 3.10 Ohms,
15 ETS (Turbine protection) A External Trip-2 BI Function Angle of Inclination: 90 Deg,
Trip Holding Time of fault: 20sec

SN Protection Protection Setting 2. H2 side DC seal oil pump:

Class Auto start: If all the following conditions are true
25 400KV bus Differential C External Trip 1) Pump back up switch enabled
protection 2) On any one of the condition
o Running AC pump I/l and o/l DP < 0.035MPa
26 S/Y Group-1 class- C External Trip-3 BI Function
C Trip o 2 sec TP on running AC pump trips
3. Seal oil vapor exhaust fan:
27 GT / UAT group-1 class- C External Trip Fan A auto start: If all the following conditions are
C trip true
28 FREQUENCY < 47 Hz External Trip-4 BI Function 1) Fan back up switch enabled
Trip from DCS 2) 2 sec TP on Fan B stop
4. Seal oil vapor exhaust fan:
29 Thermal Overload Alarm: 1.05% , 37 Sec
protection (49G) Fan B auto start: If all the following conditions are
true
2. GENERATOR SEAL OIL SYSTEM 1) Fan back up switch enabled
2) 2 sec TP on Fan A stop
1. Air side DC seal oil pump: 3. STATOR WATER PUMPS
Auto start: If all the following conditions are true Over ride start: If all the following conditions satisfied
1) Pump back up switch enabled o The stator water pump is in back up;
2) On any one of the condition o Any of the below conditions satisfied:
o Running AC pump I/l and o/l DP<0.035MPa l Other pump stop
o 2 sec TP on running AC pump trips l (Other pump is running) and (DP across
o Seal oil to H2 DP low Other pump is low < 0.14 Mpa.
l Common discharge header pressure < 0.30
MPa
4) 400 KV SYSTEM Note:

ICT-1 & ICT-2 400 KV side Breakers Closing Interlock: 1) While Operating, Make Sure That Selection of Breaker
Closing Permissive (All conditions satisfied) Operation Point Should Be Selected In Main Unit
o Local Remote Switch (At Circuit Breaker Panel) In Control Room (UCR/SCR/SCADA).
Remote Position 2) Select Synch Selector Switch at UCR Should As Per
o Group Protection Relays (At Relay Panel) 86A & 86B Operation Requirement (Synch/Bypass Mode)
Healthy 3) Ensure Synch Selector Switch Is In Bypass Mode If
o Air Compressor Pressure Should Be Healthy 220kv Side Breaker Is in Open Condition.
Fo l l o w i n g I n t e r l o c k s A re P rov i d e d Fo r 4) Ensure Synch Selector Switch Is In Synch Mode If 220kv
Compressor s Side Breaker Is In Close Condition
P Compressor Will Cut In At 30.5 ICT -1 & 2 Breaker Protections
P Compressor Will Cut Out At 31.5 Bar 5) O/C protection.
P Compressor Pressure For Trip Block 24.5 6) Earth Fault.
P Compressor Pressure For Close Block 25.5 7) REF.
P Compressor Pressure For Auto Re-closing Block 8) Differential
30.0 8) Pole discrepancy
P Compressor Pressure For Low Pressure Alarm
28.0
o SF-6 Gas Pressure O.K (Indicator In Green Region)
Following Interlocks Are Provided For 400kv
Breakers, With Respect To Sf6 Gas Pressure.
P Sf6 Normal Pressure 7.2 Bar
P Sf6 Gas Replenishment Alarm At 6.2 Bar
P Sf6 Gas Pr Trip Block At 6 Bar
P Sf6 Gas Pr Close Block At 6 Bar
400KV GT-3, GT-4, GT-5 & GT-6 Breaker Closing Note:

Interlock: GT Breaker Can Be Closed Through Auto Synchronization
Closing Permissive at UCP, Please Select the Appropriate Selection as Per
P Local Remote Switch (At Circuit Breaker Panel) In Operation Requirement.
GT-3, GT-4, GT-5 & GT-6 Breaker Protections
Remote Position 1) O/C protection.
P Group Protection Master Trip Relays At Switch Yard 2) Earth Fault.
Relay Panel & At GRP Should Be In Reset Condition. 3) Standby Earth Fault.
P Air Compressor Pressure Should Be Healthy 4) REF.
Fo l l o w i n g I n t e r l o c k s A re P rov i d e d Fo r 5) Over Fluxing.
Compressor S 6) Pole Discrepancy.
1 Compressor Will Cut In At 30.5 400KV TIE-1 & TIE-2 Breaker Closing Interlock:
2 Compressors Will Cut Out at 31.5 Bar Closing Permissive
4 Compressor Pressure for Close Block 25.5 P Local Remote Switch (At Circuit Breaker Panel) In
Remote Position
5 Compressor Pressure for Auto Re-closing Block P Group Protection Relays (At Relay Panel) 86a & 86b
30.0 Healthy
6 Compressor Pressure for Trip Block 24.5 P Air Compressor Pressure Should Be Healthy
7 Compressor Pressure for Low Pressure Alarm Fo l l o w i n g I n t e r l o c k s A re P rov i d e d Fo r
28.0 CompressorS
P Sf-6 Gas Pressure O.K (Indicator In Green Region) 1. Compressor Will Cut In At 30.5
Following Interlocks Are Provided For 400kv 2. Compressor Will Cut Out At 31.5 Bar
Breakers, With Respect 3. Compressor Pressure For Trip Block 24.5
To Sf6 Gas Pressure 4. Compressor Pressure For Close Block 25.5
5. Compressor Pressure For Auto Re-closing Block
1 Sf6 Normal Pressure 7.2 Bar 30.0
2 Sf6 Gas Replenishment Alarm At 6.2 Bar 6. Compressor Pressure For Low Pressure Alarm
3 Sf6 Gas Pr Trip Block At 6 Bar 28.0
4 Sf6 Gas Pr Close Block At 6 Bar
While Operating, Make Sure That Selection Of

P 400KV LINE-1 & LINE-2 Breaker Closing Interlock:
Breaker Operation Closing Permissive
Point Should Be Selected In Main Unit Control Room P Local Remote Switch (At Circuit Breaker Panel) In
(UCR/SCR/SCADA). Remote Position
P Sf-6 Gas Pressure O.K (Indicator In Green Region) P Group Protection Relays (At Relay Panel) 86a & 86b
Following Interlocks Are Provided For 400kv Breakers, Healthy
With Respect P Air Compressor Pressure Should Be Healthy
To Sf6 Gas Pressure Following Interlocks Are Provided For Compressor
1. Sf6 Normal Pressure 7.2 Bar 1. Compressor Will Cut In At 30.5
2. Sf6 Gas Replenishment Alarm At 6.2 Bar 2. Compressor Will Cut Out At 31.5 Bar
3. Sf6 Gas Pr Trip Block At 6 Bar 3. Compressor Pressure For Trip Block 24.5
4. Sf6 Gas Pr Close Block At 6 Bar 4. Compressor Pressure For Close Block 25.5
Note 5. Compressor Pressure For Auto Re-closing Block
Select Synch Selector Switch at UCR Should As Per 30.0
Operation Requirement (Synch/Bypass Mode) 6. Compressor Pressure For Low Pressure Alarm
Ensure Synch Selector Switch Is In Bypass Mode If KPTCL 28.0
Or JSW Bus Is Dead. P SF-6 Gas Pressure O.K (Indicator in Green Region).
Ensure Synch Selector Switch Is In Synch Mode If KPTCL Following Interlocks Are Provided For 400kv Breakers,
And JSW Bus Is Live. With Respect
Tie-1 & Tie-2 Breaker Protection To Sf6 Gas Pressure
1) Over Current. 1. Sf6 Normal Pressure 7.2 Bar
2) Earth Fault. 2. Sf6 Gas Replenishment Alarm At 6.2 Bar
3) Broken Conductor. 3. Sf6 Gas Pr Trip Block At 6 Bar
4) Pole Discrepancy. 4. Sf6 Gas Pr Close Block At 6 Bar

NOTE: o Sf-6 Gas Pressure O.K (Indicator In Green Region):

While Operating, Make Sure That Selection Of Breaker Following Interlocks Are Provided For 220kv Breakers,
Operation Point Should Be Selected In Main Unit Control With Respect To
Room (UCR/SCR/SCADA). Sf6 Gas Pressure
1. Sf6 Normal Pressure 7.2 Bar
Select Synch Selector Switch at UCR Should As Per 2. Sf6 Gas Replenishment Alarm At 6.2 Bar
Operation Requirement (Synch/Bypass Mode) 3. Sf6 Gas Pr Trip Block At 6 Bar
For Dead Line Charging The Synch Selector Switch Should 4. Sf6 Gas Pr Close Block At 6 Bar
Be In Bypass Mode. ST-3, ST-4, ST-5 & ST-6 Breaker Protections
Ensure Synch Selector Switch Is In Synch Mode If That o O/C protection
Particular Line Is Live. o Standby Earth Fault
Line-1 & Line-2 Breaker Protection. o Differential
1) Zone Protection o Over Fluxing
2) Over voltage Protection. ICT-1 & ICT-2, 220 KV Breakers Closing Permissive
o Local Remote Switch (At Circuit Breaker Panel) In
3) Pole Discrepancy. Remote Position
5) 220 KV SYSTEM o Group Protection Relays (At Relay Panel) 86A & 86B
ST-3, ST-4, ST-5 & ST-6, 220 KV Breakers Closing Healthy
Permissive (All conditions satisfied) o Spring Should Be In Charged Condition.
o Local Remote Switch (At Circuit Breaker Panel) In o While Operating, Make Sure That Selection Of
Remote Position. Breaker Operation Point Should Be Selected In Main
o Group Protection Relays (At Relay Panel) 86A & 86B Unit Control Room (UCR/SCR/SCADA).
Healthy. o Select Synch Selector Switch At Cur Should As Per
o Spring Should Be In Charged Condition. Operation Requirement (SYNCH/BYPASS MODE)
o Ensure Synch Selector Switch Is In Bypass Mode If
o While Operating, Make Sure That Selection Of 400kv Side Breaker Is In Open Condition.
Breaker Operation o Ensure Synch Selector Switch Is In Synch Mode If
o Point Should Be Selected In Main Unit Control Room 400kv Side Breaker Is In Close Condition.
(UCR/SCR/SCADA).
o SF-6 Gas Pressure O.K (Indicator In Green Region): 6) 6.6 KV SYSTEM

Following Interlocks Are Provided For 220 kv Breakers, 6.6 KV SWITCHGEAR INTERLOCKS
WRT SF6 Gas Pressure Station incomer-1 & 2 closing interlock:
1. Sf6 Normal Pressure 7.2 Bar 1. For dead bus charging:
2. Sf6 Gas Replenishment Alarm At 6.2 Bar o station line voltage should be greater than
3. Sf6 Gas Pr Trip Block At 6 Bar 80%
4. Sf6 Gas Pr Close Block At 6 Bar o ST-HT breaker should be closed condition
ICT-1 & ICT-2, 220 KV Breaker Protections o ST-HT breaker master trip(86) not operated
o O/C protection condition
o Earth Fault o bus coupler should be in open condition
o station tie should be in open condition
o no voltage on station bus
2. For synchronisation mode:
o station line voltage should be greater than
80%
o ST-HT breaker should be closed condition
o ST-HT breaker master trip(86) not operated
condition
o station bus voltage should be greater than
80%
o sync check relay permissive should be
required

3. Station Incomer Protections

o Over current
o Earth Fault
o Over Voltage
o Under Voltage
Unit incomer -1 & 2 closing interlock:
1. For synchronization mode:
o unit bus voltage should be greater than 80%
on bpt
o GT-HT breaker should be in closed
condition
o GT-HT breaker master trip relay (86)not
operated condition
o unit incomer line voltage should be greater
than 80%
o synch check relay permissive should be
required
2. Unit Incomer Protections
o Over current.
o Earth Fault.
o Over Voltage.
o Under Voltage.
o Differential.
o REF
o SEF

Unit tie closing interlock: 2. For dead bus charging

1. For synchronization mode o Station bus voltage should be greater than
o station bus voltage should be greater than 80% on BPT.
80% on bpt o station tie breaker should be in close
o station tie breaker should be in close condition
condition o unit incomer master trip relay(86) not
o unit incomer master trip relay(86) not operated condition
operated condition o unit incomer should be in open condition
o unit bus voltage should be greater than 80% o no voltage on unit bus
o sync check relay permissive should be 3. Slow change over
required o Station bus voltage should be greater than
o unit tie feeder selected on sync selected 80% on bpt.
switch o Station tie breaker should be in close
o for unit tie feeder closing blocking timer condition.
relay (d1-01-307) should be in drop o Unit incomer master trip relay (86) not
condition operated condition.
o Unit incomer should be in open condition.
o No voltage on unit bus.
o Slow change over timer (d1-01-301) relay
should be pick-up, if any trip issue like GRP-A,
GRP-B, TURBINE, WTI, OTI and after 4.4 secs
delay slow change over going to happen.
o For unit tie feeder closing blocking timer
relay (d1-01-307) should be in drop
condition.
o If any trip issue like GRP-A, GRP-B, turbine BALANCE OF PLANT

FAULT,WTI,OTI and still unit incomer CW SYSTEM
breaker close condition, then (d1-01-307) 1. CW PUMPS
timer relay will pick-up and after 2.2 secs
1.1PERMISSIVE: (if all of the below condition
delay slow change over scheme will block.
satisfied)
4. Fast change over:
o Station bus voltage should be greater than 1) Motorwindingtemperature not high (<105 oC)
o
80% on BPT. 2) Thrust bearing temperature not high ( < 72 C)
o
o Station tie breaker should be in close 3) Motor bearing temperature not high ( < 75 C)
condition. 4) Breaker is in service position
o Unit incomer master trip relay (86) not 5) Breaker is in remote position
operated condition. 6) Breaker lock out relay not activated
o Sync check relay permissive should be 7) Discharge valve closed
required. 8) Fore bay level normal > -1 cm
o Fast change over off delay timer (d5-20)
1.2 PROTECTION: (On any of the below condition)
should be pick-up condition, after 0.5secs
1) Discharge valve not opened within 1 Minute
timer will block the fast change over scheme
after pump start
and if any trips like GRP-A, GRP-B, turbine
fault, WTI, OTI should be issued condition. 2) Motor winding temperature V Hi (2/6) > 120
o
Note: For unit tie feeder close, blocking timer relay (d1-01- C - 5 sec delay
307) should be in drop condition. 3) Motor bearing (DE/NDE) temperature V Hi >
5. Unit Incomer Protections 85 oC - 5 sec delay
1) Over current. 4) Pump thrust bearing temperature V Hi > 82 oC -
2) Earth Fault. 5 sec delay
5) Pump running and fore bay level V Low <
420cm - 1min delay
1.3INTERLOCK START for unit pumps: (All of the 3. COMMON PUMP DISCHARGE VALVE TOWARDS
UNIT-1:
below condition satisfied)
Over ride close: On pump stop
1) Back up enabled Over ride open: (All of the below condition
2) Pump start permissive available satisfied)
3) Pump is in stopped condition o Pump C running and pump C breaker is in service
4) On any one of the following condition: o Discharge valve of unit-2 closed
o Any of the unit-1 pump trips
o Other running Pump Tripped
4. PUMP C DISCHARGE VALVE TOWARDS UNIT-2:
o (Common Pump C tripped) and (its Over ride close: On pump stop
discharge valve Open towards the Over ride open: (All of the below condition
respective unit) satisfied)
1.4 INTERLOCK START for common pump: (All of o Pump C running and pump C breaker is in service
the below condition satisfied) o Discharge valve of unit-1 closed
1) Back up enabled o Any of the unit-2 pump trips
5. CT FAN INTERLOCKS AND PROTECTION:
2) Pump start permissive available
CT FAN START UP: (All the following conditions
3) Pump is in stopped condition should be satisfied)
4) On any one of the following condition: o Low level switch not acted.(> ADD mark in Dip
o Pump 1A tripped stick)
o Pump 1B tripped o Vibro-trip switch not acted.(< 4.5 mm/sec)
o Local E-stop push button should be in released
o Pump 2A tripped condition.
o Pump 2B tripped o Motor electric trip condition not persisting.
2. ALL CW PUMP DISCHARGE VALVES: o If any of the below condition is satisfied
Over ride close: On pump stop a. Remote Start: Start command given by operator.
Over ride open: On pump start b. Local Start: Local start command given by
operator.
STOP/TRIP: (Any of the following conditions) 7. CCW PUMPS

o Low level switch acted. (< ADD mark in Dip Start permissive: (all of the below condition
stick) satisfied)
o Vibro-trip switch acted. (< 4.5 mm/sec) o No breaker trip condition persisting
o Remote stop command is given by operator. o Suction pressure not low > 1.8KSC
o Local stop command given by operator. o Pump discharge valve closed
6. ACW PUMPS
Start permissive: (all of the below condition Over ride start: (all of the below condition satisfied)
satisfied) o Back up enabled
o No breaker trip condition persisting o (Other CCW pump trip) OR (Other pump ON
o Suction header pressure not low > 0.1 KSc & discharge press low < 3.5 KSC)
o Any one CWP (A or B) pump running OR CWP o Pump is in Stop condition
C running with discharge valve opened o Start Permissive available
towards same unit Over ride stop: (true if any of the below condition)
o Pump discharge valve closed o Discharge valve not opened within 1 Minute
Over ride start: (all of the below condition satisfied) after pump start
o Start Permissive available o Pump running and suction pressure Low <
o ACW pump in stop condition 1.8 KSc with 15s ON time delay
o Back up enabled
o Other running pump trips
Over ride stop: (On any of the below condition)
o Discharge valve not opened within 1 Minute
after pump start
o Pump running and suction pressure Low <
0.1 KSc with 15s ON time delay
o (CWP A & B off) AND ({CWP C Off} OR {CWP C
run and its discharge valve opened to other
unit})
8. ESP SYSTEM TIMER DETAILS

8.1 CRM & ERM START LOGIC: (True if all the conditions CRM TIMER
satisfied)
CRM DELAY TIME RUN TIME STOP TIME
1) System start command push button is enabled
2) Motor Start command not persisting CRM 1, CRM 7, CRM 13, CRM 19 0 150 150
3) If any of the below conditions is satisfied. CRM 2, CRM 8, CRM 14, CRM 20 150 150 450
P Auto start. CRM 3, CRM 9, CRM 15, CRM 21 450 150 1050
l CRM module Auto selected. CRM 4, CRM 10, CRM 16, CRM 22 600 150 1650
l Delay timer OR Stop timer is running.
CRM 5, CRM 11, CRM 17, CRM 23 750 150 2250
l Run timer is stopped
P Manual start CRM 6, CRM 12, CRM 18, CRM 24 900 150 2850
l CRM module Manual selected and start
command given by operator ERM TIMER
Run Time, Delay time and Stop time are preset ERM DELAY TIME RUN TIME STOP TIME
values in Timer as per array of CRM & ERM. ERM 1, ERM 7, ERM 13, ERM 19 150 150 150
8.2 CRM & ERM STOP Logic: (any of the following
ERM 2, ERM 8, ERM 14, ERM 20 300 150 150
1) Manual stop from operator ERM 3, ERM 9, ERM 15, ERM 21 600 150 150
2) Run timer is finished and stop timer is started. ERM 4, ERM 10, ERM 16, ERM 22 750 150 150
ERM 5, ERM 11, ERM 17, ERM 23 900 150 150
ERM 6, ERM 12, ERM 18, ERM 24 1050 150 150
8.3 Porcelain Heater start Logic: (All the following 3. If any of the below conditions is satisfied.
conditions should be satisfied) P Auto start.
1. System start command push button is enabled l Hopper Heater is selected in Auto
2. Stop command not persisting l Hopper Temperature < 80 Deg C
3. If any of the below conditions is satisfied. l Hopper Temperature not > 100 Deg C
P Auto start. P Manual Start
l Porcelain Heater is selected in Auto l Hopper Heater is selected in Manual
l Temperature < 80 Deg C and start command given by operator
l Temperature not > 100 Deg C
P Manual Start 8.6 Hopper Heater stops permissive (If any of the
l Porcelain Heater is selected in Manual and below condition reached)
start command given by operator 1) Hopper Temperature > 100 Deg C
8.4 Porcelain Heater stop Logic: (If any of the below 2) Manual stop by operator
condition reached)
1. Temperature > 100 Deg C
2. Manual stop by operator
8.5 Hopper Heater start Logic: (All the below
conditions are satisfied)
1. System start command push button is
enabled
2. Stop command not persisting
9 ASH HANDLING SYSTEM l Respective Hoppers Inlet dome Valve Seal

9.1 FLY ASH CONVEYING SYSTEM: Press is OK (> 5.5 Bar) for all the 4 vessels.
Fly ash conveying system is divided in to 5 Systems. l Respective Hoppers Vessel pressure is low.
1 Economizer Hoppers (< 0.3 bar)
2 A.P.H Hoppers
l Respective system Conveying air pressure is
3 E.S.P 1st & 2nd Fields
OK. (> 4.0 Bar)
4 E.S.P 3, 4, 5 and 6 Fields
5 Stack Hopper Step 2: Start Conveying Cycle (all below conditions
Common start permissive required for any of above satisfied)
Conveying system: l Respective Hoppers Switch valve is Open
o Conveying air compressor (One or more) is l Other Hoppers Switch valve for is closed.
running. l Respective Hoppers Inlet dome Valve Seal
o Fly ash silo common vent filter puffing solenoids Press OK (> 5.5 Bar) for all the 4 vessels
in service l Respective system Conveying air pressure
o Fly ash silo level is not high. (< 10 meters) OK. (> 4.0 Bar)
9.1.1 Economizer Hoppers, APH 1 and APH 2 Hopper Timer settings:
interlocks: Economizer APH-1 APH-2
Note: These three systems are connected to silo through a Description Hoppers Hoppers Hoppers
common conveying line with switch valves in each system Cycle gap Time 100 sec 100 sec 100 sec
Step 1: Start Vessel Filling Cycle (all below conditions Initial Purge Time 50 sec 50 sec 50 sec
satisfied)
Filling Time 20 sec 20 sec 20 sec
l Respective Hoppers Selector switch (near
local panel) is in start position Conveying Timer 60 sec 60 sec 60 sec
l Respective Hoppers Selector switch (in HMI Line Block Timer 180 sec 180 sec 180 sec
graphics) is in start position Cam Timer 100 sec 200 sec 200 sec
9.1.2 ESP Hopper 1st & 2nd Fields Interlocks Timer settings:
Note: These two systems are connected to silo through a Description 1st Field 2nd Field
common conveying line with switch valves in each
system Cycle gap Time 50 sec 50 sec
Step 1: Start Vessel Filling Cycle (all below Initial Purge Time 30 sec 30 sec
conditions satisfied) Filling Time 20 sec 20 sec
l Respective Hoppers Selector switch (near Conveying Timer 80 sec 80 sec
local panel) is in start position Line Block Timer 400 sec 400 sec
l Respective Hoppers Selector switch (in HMI
Master Boosting Timer 20 sec 20 sec
graphics) is in start position
l Respective Hoppers Inlet dome Valve Seal Slave-1 Boosting Timer 20 sec 20 sec
Press is OK (> 5.5 Bar) for all the 4 vessels. Slave-2 Boosting Timer 20 sec 20 sec
l Respective Hoppers Vessel pressure is low. (< Slave-3 Boosting Timer 20 sec 20 sec
0.3 bar) CAM Timer 100 sec 100 sec
l Respective field Conveying air pressure is OK.
(> 4.0 Bar) 9.1.3 ESP Hopper 3, 4, 5 and 6th Fields interlocks:
Step 2: Start Conveying Cycle (all below conditions Note: These four fields are connected to silo through a
satisfied) common conveying line with switch valves in each
l Respective Hoppers Switch valve is Open field
l Respective Hoppers Inlet dome Valve Seal Step 1: Start Vessel Filling Cycle (all below
Press OK (> 5.5 Bar) for all the 4 vessels conditions satisfied)
l Respective field Conveying air pressure OK. l Respective Hoppers Selector switch (near
(> 4.0 Bar) local panel) is in start position
l Respective Hoppers Selector switch (in HMI 9.2 ASH WATER PUMPS 1, 2, 3
graphics) is in start position Start Permissive: (all the conditions satisfied)
l Respective Hoppers Inlet dome Valve Seal o Pump suction Pressure Not Low (> 0.5 KSC)
Press is OK (> 5.5 Bar) for all the 4 vessels. o Pump Discharge valve Open.
l Respective Hoppers Vessel pressure is low. (< Trip Interlocks: (any of the conditions satisfied)
0.3 bar) o Suction Pressure Low (< 0.5 KSC)
l Respective field Conveying air pressure is OK. Auto Start Conditions:
(> 4.0 Bar) o Respective pump Selected in Standby mode
Step 2: Start Conveying Cycle (all below conditions
AND
satisfied)
o Running Pump Tripped
l Respective field Switch valve is Open
l Other Hoppers Switch valves for is closed. 9.3 CLEAR WATER PUMPS 1, 2
l Respective Hoppers Inlet dome Valve Seal Start Permissive: (all the conditions satisfied)
Press OK (> 5.5 Bar) for all the 4 vessels o Clear water sump level high (> 1.5 meter)
l Respective field Conveying air pressure OK. o Clear water sump level not low low (> 0.5
(> 4.0 Bar) meter)
Timer settings: o Pump Discharge valve Closed
Trip Interlocks: (any of the conditions satisfied)
Description 3rd Field 4th Field 5th Field 46th Field o Clear water sump level Low Low (< 0.5 meter)
Cycle gap Time 100 sec 100 sec 100 sec 100 sec o Clear water pump discharge valve closed.
o Other pump discharge valve opened.
Initial Purge Time 30 sec 30 sec 30 sec 30 sec 9.4 ESP and silo Blower Heaters:
Filling Time 20 sec 20 sec 20 sec 20 sec Start Permissive:
Conveying Timer 40 sec 40 sec 20 sec 20 sec o Blower running
o Blower Outlet Pr Normal.
Line Block Timer 180 sec 180 sec 180 sec 180 sec
o Temperature Not High.(<120 deg C)
CAM Timer 100 sec 300 sec 600 sec 900 sec
9.5 BOTTOM ASH CONVEYING SYSTEM: DCC:

ABCN-2: Start Permissive:
Start Permissive: o No sequence stop Command
o Pull Chord switches are Normal o ABCN-1 Conveyor Running
o Belt Sway switches are Normal Trip Interlocks:
o No sequence stop Command o Zero speed acted.
Trip Interlocks: o Sequence stop initiated
o Pull Chord switch acted o ABCN-1 Conveyor Tripped
o Belt sway switch acted o ABCN-2 Conveyor Tripped
o Zero speed acted. DCC Feed gates:
o Sequence stop initiated Start permissive:
ABCN-1: o Hydraulic power pack is in running condition
Start Permissive:
o Pull Chord switches are Normal
o Belt Sway switches are Normal
o No sequence stop Command
o ABCN-2 Conveyor Running
Trip Interlocks:
o Pull Chord switch acted
o Belt sway switch acted
o Zero speed acted.
o Sequence stop initiated
o ABCN-2 Conveyor Tripped
10 COAL HANDLING SYSTEM BCN 1A/1B Hydraulic Oil pump start: (All the
10.1 CHP (7MT) PLC INTERLOCKS AND PROTECTION: below conditions satisfied)
BCN 2A/2B/3A/3B START UP: (All the following 1. Scoop oil pump overload trip not persists
conditions should be satisfied) 2. Scoop start command from HMI
1. Pull chord, Belt sway and ZSS Alarm not
BCN 1A/1B Hydraulic Oil pump stop (Any of the
acted.
below conditions)
2. Switchgear healthy signal from MCC.(only for
3A/3B) 1. Stop command given by operator.
3. Overload trip is not coming. 2. Hydraulic pump Overload trip.
4. 1 minute's siren timer is completed. BCN 1A/1B HT MOTOR START PERMIT: (If all
5. If any of the below condition is satisfied the conditions below satisfy)
a. Remote Start: (All the following conditions 1. HT Motor Switchgear healthy.
should be satisfied) 2. HT Motor Switchgear selected in Remote.
l Selector switch (near drive) in remote 3. HT Motor Switchgear Overload trip not
l Start command given by operator persists
b. Local Start: (All the following conditions
4. HT Motor scoop in decoupled.
should be satisfied) (Only for 2A/2B)
5. HT Motor stop command is not persisting.
l Selector switch (near drive) in Local
l Local start command given by operator 6. HT Motor not running
(Only for 2A/2B) 7. HT Motor consecutive starts < 2 in 1 hour
STOP/TRIP: (Any of the following conditions) 8. Hydraulic oil pressure OK >1.5 KSC
1. Pull chord OR Belt sway OR ZSS Acted. 9. Hydraulic oil temperature ok. <102 Deg C
2. Overload trip acted. 10. HT motor winding and bearing temperature
3. Remote Stop from PLC: (All the following OK. <115 Deg C
conditions should be satisfied)
BCN 1A/ 1B HT MOTOR STOP: (Any of the BCN 1A/1B Scoop Forward (Stop/Decouple with
conditions below satisfy) motor) (If all the below condition satisfy)
1. HT Motor Switchgear not healthy. 1. Scoop oil flow low.
2. HT Motor selection switch (Near switchgear) 2. Scoop oil filter DP High
selected to Local. 3. Scoop Pump oil pressure Low. <1.5 KSC
3. If any of the below conditions satisfy. 4. Oil temperature is high. >102 Deg C
P Scoop Oil Pressure Low < 1.5 KSC 5. Any Pull chord/Belt sway/ZSS acted.
P Motor Winding Temperature Hi. > 115 Deg C.
6. HT Motor winding or bearing temperature is HI >
Delay 3 Sec
115deg C
P Motor bearing Temperature Hi. > 115 Deg C.
Delay 3 Sec
P Motor overload trip
B C N 1 A / 1 B S c o o p Re ve r s e Pe r m i s s ive :
(Start/Couple with motor)
1. Scoop Hydraulic pump start permissive is
through.(if all the below conditions satisfy)
l Scoop oil flow not low
l Scoop oil filter DP not High
l Scoop Pump oil pressure normal. >1.5 KSC
l Oil temperature is normal. <102 Deg C
2. Scoop stop command not persists
3. Scoop forward limit switch acted (Decoupled)
4. Belt Pull chord, Belt sway, ZSS not acted.
5. Scoop oil pump overload trip is not persists
PERMISSIVES SIGNAL FOR STARTING STEEL BELT d) Both belt conveyor (BCN 1A AND 1B) vibro
(94 C1, 10C1, 10C2) feeder running. (only for Steel Belt 94C1
Note : 94 C1 belt permit signal is sent to RMHS. Start/Stop Run signal)
is done from RMHS e) Flap gate selected for both conveyors
Case 1)any one conveyor running (BCN 1A OR 1B) (middle) (BCN 1A AND 1B)
a) Selected belt conveyor (1A OR 1B) f) Required Upstream belt conveyor is
switchgear healthy. selected in HMI (94C1/10C1/10C2).
b) Selected belt conveyor (1A OR 1B)Running DUST SUPPRESSION SYSTEM (DSS).
(Derived from ZSS signal) DSS START:
c) Selected belt conveyor (1A OR 1B)Scoop limit Case 1: Selector switch is in Auto. (All the following
switch is (Coupled) conditions should be satisfied)
d) Selected belt conveyor (1A OR 1B) vibro 1. DSS Air pressure is OK.
feeder running. (only for Steel Belt 94C1 Run 2. Belt is running.
signal) 3. DSS HE Material sensor is acted /Load more
e) Flap gate position is towards required belt than 30 TPH
conveyor Case 2: Selector switch is in Manual. (All the following
f) Required Upstream belt conveyor is selected conditions should be satisfied)
in HMI (94C1/10C1/10C2). 1. DSS Air pressure is OK.
Case 2) both conveyors running (BCN 1A AND 1B) DSS STOP/TRIP: (If any of the below conditions satisfy)
a) Both belt conveyor (BCN 1A AND 1B) 1. Selector switch is in Off.
switchgear healthy. 2. DSS air pressure is not OK.
b) Both belt conveyor (BCN 1A AND 1B) 3. DSS selected in Auto and Material load in <
Running (Derived from ZSS signal) 30TPH.
c) Both belt conveyor (BCN 1A AND 1B) Scoop 4. DSS selected in Auto and belt not running
limit switch is (Coupled)
10.2 CHP (10MT) PLC INTERLOCKS AND PROTECTION: 8. Required conveyor Overload trip is not coming.
Note: 9. Required conveyor 1 minute's siren timer is
1. 9C1& 9C2 belt running signal (Derived from ZSS) is completed.
sent to 10MT CHP Steel Conveyor (for staring 10. Any of the below condition is satisfied
permissive to downstream conveyor). Start/Stop is a. Remote Start: (All the following conditions
done from 10MT Steel CHP Control room. should be satisfied)
2. 8C1&8C2 belt running signal (Derived from ZSS) is l Required conveyor Selector switch (near
received in 10MT Energy CHP PLC panel. (For drive) in remote.
Monitor purpose) l Required conveyor Start command given
A) BCN 10C1/10C2/9RSC1/9RSC2/9C1/9C2 START by operator in HMI.
UP: (All the following conditions should be b. Local Start: (All the following conditions
satisfied) should be satisfied)
1. Required conveyor Auto/Manual selected in l Required conveyor Selector switch (near
HMI. drive) in Local

2. Required conveyor switchgear healthy. l Required conveyor Local start command
3. Required Upstream belt conveyor Running given by operator
4. Required conveyor Motor fail to start Alarm is STOP/TRIP: (Any of the following conditions)
not persisting. 1. Respective conveyor Pull chord OR Belt sway OR ZSS
5. Required conveyor Local Emergency Stop Switch Acted.
is not acted. 2. Respective conveyor Overload trip acted.
6. Required conveyor Operator stop request is not 3. Upstream conveyor tripped
persisting in HMI. 4. Remote Stop from PLC: (All the following conditions
7. Required conveyor Pull chord, Belt sway and ZSS should be satisfied)
Alarm not acted.
l Respective conveyor Selector switch (near drive) 2. DSS air pressure is not OK.
in remote 3. DSS selected in Auto and Material load in <
l Respective conveyor Stop command is given by 30TPH.
operator in HMI. 4. DSS selected in Auto and belt not running
5. Local Stop: (All the following conditions should be 11) DM PLANT
satisfied) 11.1 DM PLANT FEED PUMPS: 3 no
l Respective conveyor Selector switch (near drive) Start permissive (for Service or Refill or Rinse
in Local mode):
l Respective conveyor Local stop command given 1. One pump shall be in Main Mode and at least
by operator. one of the other pumps in Standby mode.
B. 10MT CHP DUST SUPPRESSION SYSTEM 2. Selected pump shall be in Remote & Auto
DSS START: mode.
Case 1: Selector switch is in Auto. (All the following 3. DMF (Dual Media Filter) 1 or DMF-2 in
conditions should be satisfied) (Refill or Service Mode or Rinse mode)
1. DSS Air pressure is OK. Trip Interlocks (Service or Refill or Rinse mode):
2. Belt is running. 1. After 18 Hours of Service or Operator
3. DSS HE Material sensor is acted /Load more than Entered Time.
30 TPH 2. DP Across DMF Is High. (>0.5 Bar)
Case 2: Selector switch is in Manual. (All the following Start per missives for back wash Mode
conditions should be satisfied) 1. Valve VA-2 in close condition.
1. DSS Air pressure is OK. 2. One BFT (Filter air blower) in Main mode
DSS STOP/TRIP: (If any of the below conditions satisfy) and other BFT In standby mode.
1. Selector switch is in Off. 3. One Filter Back wash pump in Main mode &
Remote mode.

11.2 DEGASSED WATER PUMPS - 3 No 11.3 S.A.C (Strong Acid Cation) System
Start per missives for Service mode: Start permissive for Service mode:
1. 1 One pump shall be in Remote, Auto & Main 1. At least one DMF In service mode.
mode. 2. One acid dosing pump shall be in Remote,
2. At least one S.B.A (Strong Base Anion) in Main & Auto mode
service mode or Refill mode or Rinse mode. Trip Interlocks for Service mode:
Trip Interlocks for Service mode: 1. After 18 Hours of Service or Operator
1. After 18 Hours of Service or Operator Entered Time
Entered Time 2. 2 Totalized flow >2000 tons
2. 2 Totalized flow > 2000 tons 3. Conductivity ratio High. (>1.2 Micro
3. Conductivity High > 6 Micro Siemens Siemens)
4. Silica > 100 ppb 4. Degasser tank level High (>3200mm)
5. Start per missives for Back wash mode: Start permissive for Backwash mode:
6. 1 One pump shall be in Remote, Auto & Main 1. At least one D.M.F In service mode
mode. 2. Selection shall be in Backwash mode.
7. At least one S.B.A (Strong Base Anion) In Back 3. One Degasser pump in main and remote
wash mode mode.
Start per missives for Regeneration mode: 4. Degasser tank level normal (> 1000mm)
1. MAK Tank level shall be high. ( > 500mm) Start permissive for S.A.C regeneration mode:
2. O n e A l k a l i d o s i n g p u m p a n d o n e 1. At least one D.M.F In service mode
Regeneration water pump and one Degasser 2. M.H.L Tank level high (>700mm)
pump in Main mode, Remote mode. 3. One PDG (Degasser ump) in Standby mode.
3. SBA Outlet valve (VA-20) shall be in close 4. S.A.C Outlet valve (VA-2) is in Close condition.
condition. 5. H.M.I Selection in Regeneration mode.
4. SBA Selection in Regeneration mode. Trip Interlocks for SAC regeneration mode:
Trip Interlocks for S.A.C Regeneration mode: 1. M.H.L Tank level high (>100mm)
1. MHL Tank level High.( >100mm) 2. Degasser pump trip
11.4 MB System (Mixed bed Exchanger)-2 numbers 11.5 DM Water Transfer Pumps (P.D.M) - 3 no
Start per missives for Service mode: Start permissive: Nil
1. One S.B.A in Service Mode Trip Interlocks:
2. Selection shall be in Service mode. 1. DMST-B (DM water tank-b) level low
Trip Interlocks for Service mode: (<2500mm)
1. After 126 Hours of cycle or Operator entered 11.6 Acid dosing Pumps (P.H.L) - 2 no
Time. Start permissive: Nil
2. Totalized flow >9000Tons Trip Interlocks:
3. Conductivity high. (>0.5 Micro Siemens) 1. Sulphuric Acid Tank level low (<100mm)
4. Silica High (20ppb)
11.7 Alkali Dosing Pumps (P.A.K)
5. DMST Tank level high (>5700mm)
Start permissive: Nil
Start per missives for Regeneration mode:
Trip Interlocks:
1. One S.B.A in Service Mode
1. NaoH (Sodium hydroxide) Tank level low
2. M.H.L Tank level shall be high
3. M.A.K Tank level shall be high (<100mm)
4. One B.M.B is in Auto & Main mode and other 12) ELECTRO CHLORINATION PLANT
B.M.B in Standby mode. Permissive (ENABLE) for system start up:
5. One P.D.M.R is in Auto & Main mode and other 1. Stream O/L temperature < 65 deg C.
B.M.B in Standby mode 2. Hypo tank high level switch not acted.
6. MB Outlet valve (VA-2) shall be in close 3. Raw water I/L flow should be healthy i.e.
condition. For single stream > 1000 LPH
Trip Interlocks for Regeneration mode: For double stream > 2000 LPH
1. MHL (Sulphuric acid) Tank level High
(>100mm)

Electro-chlorination System Àuto start` from HMI Local start
(All the following conditions satisfied): 1. Local MCC panel should be in LOCAL mode.
1. Permissive satisfied 2. Hypo pump start command given from MCC
2. Blower 1 or 2 selected from HMI. panel.
3. Brine pump 1 or 2 selected from HMI. STOP/TRIP: (Any of the following conditions)
4. Rectifier 1 or 2 or both selected from the HMI. 1. Hypo tank Low Level switch acted.
5. AUTO START command given from HMI. 2. Overload trip acted.
Electro-chlorination System Àuto stop` from 3. Remote Stop from PLC: (All the following
HMI (Any of the below conditions satisfied): conditions should be satisfied)
l Local MCC panel should be in PLC mode.
l Stop command is given by operator from
1. AUTO STOP command given from HMI.
HMI.
2. Hypo tank level is high.
4. Local Stop: (All the following conditions should
3. System O/L temp >65 degC. be satisfied)
4. Hydrogen leakage alarm came. l Local MCC panel should be in LOCAL mode.
5. Brine pump 1&2 feedback gone. l Local stop command given by operator.
6. Blower 1&2 feedback gone. INTERLOCK FOR HYPO PUMP 1 OR 2:
12.1 HYPO PUMP 1/2: 1. If running hypo pump trip on electrical protection
Remote start then second pump will start Automatically.
1. Local MCC panel should be in PLC mode. 12.2 ACID PUMPS
2. Motor electric trip condition not persisting. Remote Start:
3. Hypo pump 1 or 2 selected from HMI. 1. Local MCC panel should be in PLC mode.
4. Hypo tank low level switch not acted. 2. Motor electric trip condition not persisting.
5. Hypo pump start command given from HMI. 3. Acid Pump start given from HMI.
Local Start: STOP/TRIP: (Any of the following conditions):

1. Local MCC panel should be in LOCAL mode. 1. 'AUTO STOP' condition acted.
2. Acid Pump start given from MCC panel. 2. Overload trip acted.
STOP/TRIP: (Any of the following conditions): 3. Remote Stop from PLC: (All the following
1. Overload trip acted. conditions should be satisfied)
2. Remote Stop from PLC: (All the following l Local MCC panel should be in PLC mode.
conditions should be satisfied) l AUTO STOP command is given by operator
l Local MCC panel should be in PLC mode. from HMI.
l Stop command given by operator from HMI. 4. Local Stop: (All the following conditions should
3. Local Stop: (All the following conditions should be satisfied)
l Local MCC panel should be in LOCAL mode.
be satisfied)
l Local stop command given by operator.
l Local MCC panel should be in LOCAL mode.
INTERLOCK FOR BLOWER 1 OR 2:
l Stop command given by operator.
1. If running blower trip on electrical protection
12.3 BLOWER 1 OR 2:
then second pump will start automatically.
Remote start 12.4 BRINE PUMP 1/2:
1. Local MCC panel should be in PLC mode. Remote start
2. Motor electric trip condition not persisting. 1. Local MCC panel should be in PLC mode.
3. Blower 1 or 2 selected from HMI. 2. Motor electric trip condition not persisting.
4. Another blower run feedback not coming in PLC. 3. Brine pump 1 or 2 selected from HMI.
5. ENABLE` permissive satisfied 4. Another brine pump run feedback not coming
'AUTO START' command given from HMI. in PLC.
Local start 5. ENABLE` permissive satisfied
1. Local MCC panel should be in LOCAL mode. 6. Raw water I/L flow should be healthy.
2. Blower start command given from MCC panel. 7. AUTO START' command given from HMI.

Local start 5. Rectifier voltage should be healthy (<4 0 V)
1. Local MCC panel should be in LOCAL mode. 6. AUTO START' command given from HMI.
2. Brine pump start command given from MCC Local start
panel. 1. Local MCC panel should be in LOCAL mode.
STOP/TRIP: (Any of the following conditions): 2. Rectifier start command given from MCC panel.
1. AUTO STOP' condition acted. STOP/TRIP: (Any of the following conditions):
2. Overload trip acted. 1. AUTO STOP' condition acted.
3. Remote Stop from PLC: (All the following 2. Overload trip acted.
conditions should be satisfied) 3. Rectifier voltage greater than 40V.
l Local MCC panel should be in PLC mode. 4. Remote Stop from PLC: (All the following
l AUTO STOP command is given by operator conditions should be satisfied)
from HMI. l Local MCC panel should be in PLC mode.
4. Local Stop: (All the following conditions should l AUTO STOP command is given by operator
be satisfied) from HMI.
l Local MCC panel should be in LOCAL mode. 5. Local Stop: (All the following conditions should
l Local stop command given by operator. be satisfied)
INTERLOCK FOR BLOWER 1 OR 2: l Local MCC panel should be in LOCAL mode.
1. If running brine trip on electrical protection then l Local stop command given by operator
second pump will start Automatically. 12.6 AGITATOR:
12.5 RECTIFIER 1 & 2: Remote start
Remote start 1. Local MCC panel should be in PLC mode.
1. Local MCC panel should be in PLC mode. 2. Motor electric trip condition not persisting
2. Rectifier electric trip condition not persisting. 3. 'AUTO START' command given from HMI.
3. Either or both can be selected from HMI. Local start
4. ENABLE` permissive satisfied 1. Local MCC panel should be in LOCAL mode.
2. Agitator start command given from MCC panel.
STOP/TRIP: (Any of the following conditions): STOP/TRIP: (Any of the following conditions):
1. Overload trip acted. 1. 'AUTO STOP' condition acted.
2. Remote Stop from PLC: (All the following 2. Overload trip acted.
conditions should be satisfied) 3. Hypo tank high level switch acted.
l Local MCC panel should be in PLC mode. 4. Remote Stop from PLC: (All the following
l AUTO STOP command is given by operator conditions should be satisfied)
from HMI. l Local MCC panel should be in PLC mode.
3. Local Stop: (All the following conditions should l AUTO STOP command is given by operator
be satisfied) from HMI.
l Local MCC panel should be in LOCAL mode. 5. Local Stop: (All the following conditions should
l Local stop command given by operator. be satisfied)
12.7 RAW WATER PUMP 1/2: l Local MCC panel should be in LOCAL mode.
Remote start l Local stop command given by operator.
1. Local MCC panel should be in PLC mode.
2. Motor electric trip condition not persisting.
3. Raw water pump 1 or 2 selected from HMI.
4. Another Raw water pump run feedback not
coming in PLC.
5. 'ENABLE` permissive satisfied
6. Hypo tank high level switch not acted.
7. 'AUTO START' command given from HMI.
Local start
1. Local MCC panel should be in LOCAL mode.
2. Raw water start command given from MCC panel.

13) REVERSE OSMOSIS (RO) PLANT Start Permissive
RO Start Permissive Selected SMBS Dosing Pump DP 301 A / DP 301 B
P
HMI Selection shall be selected to Remote
P RO Auto Mode to Be Selected. Selected SMBS Dosing Pump DP 301 A / DP 301 B
P
P RO Skid-1 / RO Skid-2 or Both Skids shall be Trip feedback from MCC should not persist
selected depending up on the process Selected Anti Scalant Dosing Pump DP 302 A/DP
P
302 B shall be selected to Remote
requirement.
Selected Anti Scalant Dosing Pump DP 302 A/DP
P
P Pneumatic Valves of Respective skid (to be taken 302 B Trip feedback from MCC should not
into service) shall be selected to auto. persist
P Any of the SMBS Dosing Pump DP 301 A / DP 301 Selected Ro Feed Pump P-301A / P-301B / P-
P
B shall be selected for Single/Dual Skid 301C shall be selected to Remote
Operation Selected Ro Feed Pump P-301A / P-301B / P-
P
P Any of the Anti scalant Dosing Pump DP 302 301C Trip feedback from MCC should not persist
A/DP 302 B shall be selected for Single/Dual If RO Skid-1 Selected, One/Two Number of High
P
Skid Operation Pressure pump's among P 302A / P 302B /P
P Any of the RO Feed Pump P-301A / P-301B / P- 302C shall be selected to Remote
301C shall be selected for Single/Dual Skid If RO Skid-1 Selected, One/Two Number of High
P
Operation Pressure pump's among P 302A / P 302B /P
302C Trip feedback from MCC should not persist
P RO Skid-1 One/Two Number of High Pressure
RO Skid-2 selected, One/Two Number of High
P
pump's among P 302A / P 302B /P 302C shall be Pressure pump's among P 303A / P 303B / P
selected as per the process requirement, for 303C shall be selected to Remote mode
respective skid to be taken into service RO Skid-2 selected, One/Two Number of High
P
P RO Skid-2 One/Two Number of High Pressure Pressure pump's among P 303A / P 303B / P
pump's among P 303A / P 303B / P 303C shall be 303C Trip feedback from MCC should not persist
selected as per the process requirement, for RO Product Tank Level Should be < 98 %
P
respective skid to be taken into service UF Storage Tank Level Should be > 10 %
P
13. 1 RO Feed Pump Any of the RO Feed Pump P-301A / P-301B / P-
P
Permissive 301C running
P RO Product Tank Level Should be < 98 % RO High Pressure Pump Suction Pressure not
P
P UF Storage Tank Level Should be > 10 % LOW (> 1 KSC)
P Any of the SMBS Dosing Pump DP 301 A / DP 301 RO Dump Valve XV-301 Closed
P
B should be in service, for Single/Dual Skid RO Feed Isolation Valve XV-302 Open feedback
P
Operation should persist
P Any of the Anti Scalant Dosing Pump DP 302 Trip Interlock
A/DP 302 B should be in service, for Single/Dual P Any of the above mentioned permissive is lost
Skid Operation P ORP > 1500 mv persists for the duration of 3
Trip Interlock minutes
P Any of the above mentioned permissive lost P RO High Pressure Pump fail to Start
P ORP > 1500 mv persists for the duration of 3 Start Sequence
minutes STEP NO Description Condition
P RO Feed Pump fail to Start 01 Start Command Initiated
P All RO High Pressure Pump in stop Condition & 02 RO Dump Valve Open
Dump Valve XV-301 is closed for duration of 2 03 RO Product By-pass Valve Open
minutes 04 RO Reject By-pass Valve Open
13.2 RO High Pressure Pump 05 Selected RO Feed Pump Start
Permissive 06 RO Feed Isolation Valve Open
P Corresponding skid RO Reject Bypass valve 07 Selected SMBS Pump Start
closed. 08 Selected Anti Scalant Pump Start
P Any of the SMBS Dosing Pump DP 301 A / DP 301 09 RO Dump Valve Close
B running. 10 RO Product By-pass Valve Close
P Any of the Anti Scalant Dosing Pump DP 302 11 RO Reject By-pass Valve Close
A/DP 302 B shall be running 12 Selected RO High Pressure Pump Start

Stop Sequence Any of the CEB-1 DP 201-A/DP 201-B Pump
P
STEP NO Description Condition shall be selected for Single Train/ Four train
01 Stop Command Initiated Operation
02 RO Product By-pass Valve Open P Any of the CEB-2 DP 202-A/DP 202-B Pump
03 RO Reject By-pass Valve Open shall be selected for Single Train/ Four train
04 Selected RO High Pressure Pump Stop Operation
05 Selected SMBS Pump Stop Train's Permissive
06 Selected Anti Scalant Pump Stop P Selected Ultra Filtration Back Wash / Fast Flush
07 Selected RO Feed Pump Stop Pump P-201A/ P-201B selected to remote
08 RO Feed Isolation Valve Close P Selected Ultra Filtration Back Wash / Fast Flush
09 RO Product By-pass Valve Close Pump P-201A/ P-201B Trip Signal from MCC
10 RO Reject By-pass Valve Close should not be persisting
P Selected CEB-1 DP 201-A/DP 201-B Pump shall
13.3 ULTRA FILTRATION SKID be selected to remote
Start Permissive P Selected CEB-1 DP 201-A/DP 201-B Pump Trip
HMI Selection Signal from MCC should not be persisting
Ultra Filtration Auto Mode Selected. P Selected CEB-2 DP 202-A/DP 202-B Pump shall
P Train-1/ Train-2/ Train-3/ Train-4 OR all the be selected to remote
Trains shall be selected depending up on the P Selected CEB-2 DP 202-A/DP 202-B Pump Trip
process requirement. Signal from MCC should not be persisting
P Pneumatic Valves of Respective Train, to be taken P Ultra filtration tank Level should be in between
into service, shall be selected to auto. 10% to 95%
P Any of the Back Wash pump P-201A / P-201B Ultra filtration Train's Trip Interlock
shall be selected for Single Train/ Four train's P Any of the above mentioned Permissive is lost
Operation P Selected Ultra Filtration Backwash / Fast Flush
Pump P-201A/ P-201B fail to Start.
Selected CEB-1 DP 201-A/DP 201-B Pump fail to
P After the Initiation of start command, each train will
start. operate in a sequential process which is mentioned
Selected CEB-2 DP 202-A/DP 202-B Pump fail to
P below.
start Ultra filtration Cycle
Any of the Pneumatic Operated Valve of
P
MODE DESCRIPTION DURATION
Corresponding train, Fail to Open/Fail to Close
Service Mode 60 Minutes
Fast Flush Mode 30 Seconds
Brief Write up on Ultra filtration Cycle of Operation
Back Wash Mode 60 Seconds
VALVE NOMENCLATURE
After 18 Cycles of Service, train shall go to CEB-1 Back Wash mode (HCL)
DESCRIPTION UF UF UF UF CEB-1 Circulation Mode 300 Seconds
TRAIN-1 TRAIN-2 TRAIN-3 TRAIN-4 CEB-1 Soaking Mode 60 Seconds
CEB-1 Back Wash Mode 60 Seconds
Service inlet Valve XV-201A XV-202A XV-203A XV-204A
After completion of CEB-1 Back Wash mode train, shall go to CEB-2 Back Wash Mode (Hypo)
Service outlet Valve XV-201B XV-202B XV-203B XV-204B CEB-2 Circulation Mode 300 Seconds
CEB-2 Soaking Mode 60 Seconds
Backwash inlet Valve XV-201C XV-202C XV-203C XV-204C CEB-2 Back Wash Mode 60 Seconds
Backwash outlet Valve XV-201D XV-202D XV-203D XV-204D
Fast Flush Inlet Valve XV-201E XV-202E XV-203E XV-204E
Fast Flush outlet Valve XV-201F XV-202F XV-203F XV-204F

Modes, Valves & Drive Sequence 13.4 Multi Grade Filter (MGF) Permissive, Interlock &
Mode Description Duration Valves in service Pumps in Service Trip Logic
Service Mode 60 Minutes Service inlet Valve Start Permissive
HMI Selection
Service outlet Valve
P MGF Auto Mode to Be Selected.
Fast Flush Mode 30 Seconds Fast Flush Inlet Valve UF Back Wash /
P Service Mode to Be Selected.
Fast Flush outlet valve Fast Flush Pump P MGF-1/ MGF-2/ MGF-3/ skid shall be selected
Back Wash Mode 60 Seconds Backwash inlet Valve UF Back Wash / depending up on the process requirement.
Backwash outlet Valve Fast Flush Pump P Any of the MGF Filter Feed pump P-104A/P-
After 18 Cycles of Service, train shall go to CEB-1 Back Wash mode (HCL) 104B/P104C shall be selected for single / Three
skids operation
CEB-1 Circulation 300 Seconds Backwash inlet Valve CEB-1 Dosing Pump
P Pneumatic Valves of Respective skid to be taken
Mode Backwash outlet Valve Back Wash Pump
into service shall be selected to auto
CEB-1 Soaking Mode 60 Seconds Train's Permissive
CEB-1 Back Wash 200 Seconds Backwash inlet Valve Back Wash Pump P Selected MGF Filter Feed pump P-104A/P-
Mode Backwash outlet Valve 104B/P104C shall be selected to remote
P Selected MGF Filter Feed pump P-104A/P-
After completion of CEB-1 Back Wash mode train, shall go to
104B/P104C ,Trip Signal from MCC should not
CEB-2 Back Wash Mode (Hypo)
be persisting
CEB-2 Circulation 300 Seconds Backwash inlet Valve CEB-2 Dosing Pump P Clarified Water Storage Tank Level > 40%
Mode Backwash outlet Valve Back Wash Pump MGF Train's Trip Interlock
P Any of the above mentioned Permissive is lost
CEB-2 Soaking 60 Seconds
Mode 104B/P104C fail to Start.
CEB-2 Back Wash 200 Seconds Backwash inlet Valve Back Wash Pump P Any of the Pneumatic Operated Valve of
Mode Backwash outlet Valve Corresponding train, Fail to Open/Fail to Close is
persisting
VALVE NOMENCLATURE
Back Wash Mode
MGF MGF MGF HMI Selection
DESCRIPTION TRAIN-1 TRAIN-2 TRAIN-3 P MGF Auto Mode to Be Selected.
Service inlet Valve XV 102A XV 103A XV 104A P Backwash Mode to Be Selected.
P Single MGF skid shall be selected ,which has to
Service outlet Valve XV 102B XV 103B XV 104B undergo through Back Wash Process
Backwash inlet Valve XV 102C XV 103C XV 104C P Any of the MGF Filter Feed pump P-104A/P-
104B/P104C shall be selected
Backwash outlet Valve XV 102D XV 103D XV 104D
P Any of the Air Blower B-102A/B-102B shall be
Air Inlet Valve XV 102E XV 103E XV 104E selected
Air Outlet Valve XV 102F XV 103F XV 104F P Pneumatic Valves of Respective skid to be taken
into Backwash mode shall be selected to auto
Rinse Outlet Valve XV 102G XV 103G XV 104G Train's Permissive
Service Mode P Selected MGF Filter Feed pump P-104A/P-
After the Initiation of start command, each train will operate in a 104B/P104C shall be selected to remote
sequential process of Service Cycle which is mentioned below
Service Modes, Valves & Drive Sequence 104B/P104C ,Trip Signal from MCC should not be
Mode Description Duration Valves in service Pumps in Service persisting
Air Vent 60 Minutes Service inlet Valve MGF Filter P Selected Air Blower B-102A/B-102B shall be
Air Outlet Valve Feed Pump selected to remote
Rinse 120 Seconds Service inlet Valve MGF Filter P Selected Air Blower B-102A/B-102B,Trip Signal
Rinse Outlet Valve Feed Pump from MCC should not be persisting
Service 1140 Minutes Service inlet Valve MGF Filter
Service Outlet Valve Feed Pump

MGF Train's Trip Interlock 14) VAM MACHINE INTERLOCKS AND PROTECTION:
Any of the above mentioned Permissive is lost
P VAM MACHINE START UP: (All the following
Selected MGF Filter Feed pump P-104A/P-
P conditions satisfied)
104B/P104C Fail to Start. P Chilled water flow should be healthy (Approx >
Selected Air Blower B-102A/B-102B Fail to start
P 65 m3/hr) (i.e. chilled water pump is running).
Any of the Pneumatic Operated Valve of
P P Chilled water DP switch (Set point < 180 m Bar)
Corresponding train, Fail to Open/Fail to Close is is in reset condition.
persisting P M/C START command given by operator.
After the Initiation of Back Wash start command, each train
STOP/TRIP: (Any of the following conditions)
will operate in a sequential process of Back Wash Cycle
P Chilled water flow low switch acted.
which is mentioned below
P Chilled water DP switch (<180mBar) acted.
Back Wash Modes, Valves & Drive Sequence P Chilled water pump tripped.
Mode Description Duration Valves in service Pumps in Service P M/C STOP command given by operator.
Drain 180 Seconds Rinse outlet Valve P Chilled water O/L temp sensor fault.
Air outlet Valve P Absorbent pump tripped.
VAM MACHINE INTERLOCKS:
Air Scouring 800 Seconds Air Inlet Valve Air Blower
Air outlet Valve P If HTG temp exceeds the set point (1600C) then
VAM goes into DILUTION MODE.
Back Wash 800 Seconds Backwash Inlet Valve MGF Filter
Backwash outlet Valve Feed Pump P If chilled water temp drops below the set point
(Approx.8C) then the refrigerant pump stops.
Filling 60 Seconds Service Inlet Valve MGF Filter
Air Outlet Valve Feed Pump P Refrigerant pump trips on low refrigerant level.
P Absorbent pump trips on low absorbent level.
Rinse 180 Seconds Service Inlet Valve MGF Filter
Rinse Outlet Valve Feed Pump
15) AIR HANDLING UNIT o Air Handling Unit 2

15.1 MAIN PLANT l START UP: (All the following conditions should
o Air Handling Unit 1 be satisfied)
l START UP: (All the following conditions should P In SCADA AHU 1&2 or AHU 2&3 should be
be satisfied) selected.
P In SCADA, AHU 1&2 OR AHU 1&3 should be P Motor electric trip condition not persisting.
selected. P In SCADA AHU 1&3 should not be selected.
P Motor electric trip condition not persisting. P No stop CMD should persist.
P SCADA AHU 2&3 should not be selected. P No fire alarm should persist.
P No stop command should persist. P Supply & return air duct damper open
P No fire alarm should persist. feedback should come.
P Supply & return air duct dampers open. P Remote Start: Start command given from
P Remote Start: Start command given from SCADA.
SCADA. Local start: Start command given from local panel.
Local start: Start command given from local panel. l STOP/TRIP: (Any of the following conditions)
l STOP/TRIP: (Any of the following conditions) P Fire alarm came.
P Fire alarm came. P Overload trip acted.
P Overload trip acted. P Any of the supply or return duct damper
P Any of the supply or return duct dampers close feedback came.
closed. P Stop command given from SCADA or Local
P Stop command given from SCADA or Local Panel.
Panel.
o Air Handling Unit 3 o Fresh Air Fan 1&2

l START UP: (All the following conditions should
l START UP: (All the following conditions should
be satisfied) be satisfied)
l In SCADA AHU 1&3 or AHU 2&3 should be
P Fresh air fan selection 1 or 2 should be
selected. selected in SCADA.
P Motor electric trip condition not persisting. P Motor electric trip condition not persists.
P In SCADA AHU 1&2 should not be selected. P No fire alarm should persist.
P No stop CMD should persist. P AHU 1or 2 or 3 running feedback should be
P No fire alarm should persist. available
P Supply & return air duct damper open P Remote Start: Start command given from
feedback should come. SCADA.
P Remote Start: Start command given from Local start: Start command given from local panel.
l STOP/TRIP: (Any of the following conditions)
SCADA.
Local start: Start command given from local P Fire alarm came.
panel. P Overload trip acted.
l STOP/TRIP: (Any of the following conditions)
P AHU 1/2/3 running feedback lost.
P Fire alarm came. P Stop command given from SCADA or Local
P Overload trip acted. Panel.
P Any of the supply or return duct dampers o Fire Damper Interlock:
closed. When fire alarm is acted then supply & return air
P Stop command given from SCADA or Local damper get closed.
Panel.
15.2 ESP CONTROL ROOM o Air Handling Unit 5 (ESP control room)
o Air Handling Unit 4 (ESP control room) l START UP: (All the following conditions should
l START UP: (All the following conditions should be satisfied)
be satisfied) P In SCADA AHU 5 should be selected.
P In SCADA AHU 4 should be selected. P Motor electric trip condition not persists.
P Motor electric trip condition not persisting. P No stop CMD should persist.
P No stop CMD should persist. P No fire alarm should persist.
P No fire alarm should persist. P Supply & return air ESP duct dampers
P Supply & return ESP air duct damper opened.
opened. P Remote Start: Start command given from
P Remote Start: Start command given from SCADA.
SCADA. Local start: Start command given from local panel.
Local start: Start command given from local panel. l STOP/TRIP: (Any of the following conditions)
l STOP/TRIP: (Any of the following conditions) P Fire alarm came.
P Fire alarm came. P Overload trip acted.
P Overload trip acted. P Any of the supply or return ESP duct
P Any of the supply or return ESP duct damper closed.
dampers closed. Stop command given from SCADA or Local
P Stop command given from SCADA or Local Panel.
Panel.
15.3 AIR WASHER (AT TG 12.6 M, SIDE OF Motor electric trip condition not
P
ELECTRICAL OFFICE) persisting.
o Air Washer Unit Fan 1&2 In SCADA AHU 2&3 should not be
P
l START UP: (All the following conditions
selected.
should be satisfied) No stop CMD should persist.
P
P Motor electric trip condition not No fire alarm should persist.
P
persists. Run Feedback for any Air washer unit fan
P
P No fire alarm should persist. should be available.
P Remote Start: Start command given from Water tank level low switch not acted.
P
SCADA. l STO P / T R I P : ( A ny o f t h e fo l l o w i n g
Local start: Start command given from local conditions)
panel. P Fire alarm came.
l STOP/TRIP: (Any of the following
P Overload trip acted.
conditions) P Fan running feedback lost.
P Fire alarm came. P Stop command given from SCADA or Local
P Overload trip acted. Panel.
P Stop command given from SCADA or o Air Washer Pump 2
Local Panel.
o Air Washer Pump 1 should be satisfied)
P In SCADA AWU pump 1&2 or AWU pump
should be satisfied) 2&3 should be selected.
P In SCADA AWU pump 1&2 OR AWU P Motor electric trip condition not
pump 1&3 should be selected. persisting.
In SCADA AHU 1&3 should not be

P No stop CMD should persist.
P
selected. No fire alarm should persist.
P
P No stop CMD should persist. Run Feedback for any Air washer unit
P
P No fire alarm should persist. fan should be available.
P Run Feedback for any Air washer unit Water tank level low switch not acted.
P
fan should be available. l STOP/TRIP: (Any of the following
P Water tank level low switch not acted. conditions)
l STOP/TRIP: (Any of the following P Fire alarm came.
conditions) P Overload trip acted.
P Fire alarm came. P Fan running feedback lost.
P Overload trip acted. P Stop command given from SCADA or
P Fan running feedback lost. Local Panel.
P Stop command given from SCADA or
Local Panel.
o Air Washer Pump 3
should be satisfied)
P In SCADA AWU pump 1&3 or AWU pump
2&3 should be selected.
P Motor electric trip condition not
persisting.
P In SCADA AHU 1&2 should not be
selected.
16) AIR COMPRESSORS 4. Inter Cooler water pressure < 1 bar

MAIN PARAMETERS:- 5. Compressor Outlet temperature < 50°C
Loading Pressure - 6.3bar 6. Element 1 (LP stage) Outlet Temperature > 210°C
Unloading pressure - 7.3bar 7. Element 2 (HP stage) Inlet Temperature > 65°C
Consecutive start delay Time - 20 sec 8. Element 2 (HP stage) Outlet Temperature > 210°C
Programmed Stop Time - 3 sec 9. Cooling Water inlet temperature > 42°C. 60s ON
PROTECTION: delay
STOP INTERLOCK: If any one of the following 10. Cooling Water outlet temperature > 50°C. 60s ON
conditions delay
1. Compressor Outlet Pressure > 15 bar
11. Oil Temperature > 65°C. 70s ON delay
2. DP at suction Air Filter < - 0.070 bar 10s ON delay
12. Regeneration Air Inlet temperature < 120°C. 5min
3. Oil Pressure < 1.2 bar. 15s ON delay
4. Element 1 (LP stage) Outlet Temperature > 220°C ON delay
5. Element 2 (HP stage) Inlet Temperature > 70°C 13. Regeneration Air Outlet temperature < 55°C. 5min
6. Element 2 (HP stage) Outlet Temperature > 220°C ON delay
7. Oil Temperature > 70°C. 70s ON delay 14. Dryer Outlet –Inlet Differential Temperature > 30°C
8. Emergency Stop (NC contact) 15. Dryer Regeneration In- Inlet Differential
9. Motor Over Load (NC contact) Temperature < 100°C. 5min ON delay
10. Starter Feedback not available (from NC contact 16. Dryer Mix- Inlet Differential Temperature > 10°C
after closing of Motor HT breaker) 17. Dryer Cooling Water Differential Temperature > 10°C
WARNINGS IN MAIN SCREEN: If any one of the 18. Differential Temperature LP Cooling Water > 25°C
following conditions 19. Electronic Condensate Drain (Auto drain Valve) Open
1. Compressor Outlet Pressure > 14 bar 20. Dryer NO Rotation
2. DP at suction Air Filter < - 0.052 bar 10s ON delay 21. Service required alarm (Every 2000 Running hours)
3. Oil Pressure < 1.3 bar at 15s ON delay

PROTECTIONS & Interlocks Diary 300MW

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Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar.

JSW ENERGY LIMITED

I&C Protections & Interlocks I&C Protections & Interlocks 1

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

Transparency I extend my appreciation to I&C Department for their

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

S.No Description Page No S.No Description Page No

I&C Protections & Interlocks 6 I&C Protections & Interlocks 7

S.No Description Page No BOILER & AUXILIARIES

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

2 . MASTER FUEL TRIP DISCRIPTION Trip value Delay

I&C Protections & Interlocks 10 I&C Protections & Interlocks 11

3 LDO OIL EVEVATIONS 4 LDO PUMPS:

I&C Protections & Interlocks 12 I&C Protections & Interlocks 13

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

o {HOTV opened AND (HFO pressure Low<0.3 MPa or 9 ID FAN

I&C Protections & Interlocks 16 I&C Protections & Interlocks 17

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

o Second ID permit: if all the Below Conditions are

I&C Protections & Interlocks 18 I&C Protections & Interlocks 19

I&C Protections & Interlocks 20

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

14. FD FAN OUT LET DAMPER 15. 2 PROTECTION

I&C Protections & Interlocks 23 I&C Protections & Interlocks 24

17 COAL MILL 6) Coal layer permissive: (on any of the following

I&C Protections & Interlocks 25 I&C Protections & Interlocks 26

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

17.2 PROTECTION: 17.3 MILL INTERLOCKS

I&C Protections & Interlocks 29 I&C Protections & Interlocks 30

I&C Protections & Interlocks 31 I&C Protections & Interlocks 32

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

7) No feeder motor fault 28. SCANNER AIR FAN:

29.2 Stop Permissive: 31 AIR MOTOR:

I&C Protections & Interlocks 35 I&C Protections & Interlocks 36

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

o Corresponding APH ON (if either main motor or 3. AB elevation :

6. C elevation : 10. E elevation :

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

I&C Protections & Interlocks 41 I&C Protections & Interlocks 42

State before State after 3. EMERGENCY OIL PUMP (EOP)

I&C Protections & Interlocks 43 I&C Protections & Interlocks 44

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

I&C Protections & Interlocks 45 I&C Protections & Interlocks 46

8. BOILER FEED PUMP (BFP) o Hydraulic Coupling Lube. Oil Downstream of

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

9. BFP & AOP INTERLOCKS: 12. BFP Scoop actuator:

I&C Protections & Interlocks 49 I&C Protections & Interlocks 50

I&C Protections & Interlocks 51 I&C Protections & Interlocks 52

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

SEQUENCE REQUIRED CONDITION SEQUENCE REQUIRED CONDITION

I&C Protections & Interlocks 56 I&C Protections & Interlocks 57

SEQUENCE REQUIRED CONDITION

I&C Protections & Interlocks 58 I&C Protections & Interlocks 59

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

SEQUENCE REQUIRED CONDITION SEQUENCE REQUIRED CONDITION

I&C Protections & Interlocks 60 I&C Protections & Interlocks 61

Alarm EXTRACTION SYSTEMS

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

Energy, Vijayanagar. 4X300 MW Energy, Vijayanagar. 4X300 MW

21.EXTRACTION 4: o when all the below conditions are ok:

Override close: on any of the following conditions 25.MAL-13: