Professional Documents
Culture Documents
Epa Report Review
Epa Report Review
12/OCT/ Issuedfor
G00 IFA
2013 Approval Bernard Addai Li Mingjun Xu Zhongling
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TABLE OF CONTENTS
11.0 REFERENCES.................................................................................................................................... 37
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1.0 EXECUTIVE SUMMARY
1.1 Introduction
The need to evacuate natural gas from the Jubilee field quickly so that the field could
be optimally produced and to avoid flaring is the prime driver for the project. The
tight schedule driven nature of the project required that the three components of the
project namely, Onshore, Offshore and Gas Processing Plant (GPP) are implemented
in parallel. The Early Phase Gas Infrastructure Project is being pursued aggressively
to enable delivery of Gas to the Takoradi Power Plants in Aboadze as soon as
feasibly possible. To date, significant progress has been made on various aspects of
the project.
The project team during the construction phase has identified significant
environmental and socio-economic impacts; and thereby established a process of
environmental and social screening which permits the team in charge of the
implementation of the project to identify, assess and mitigate the adverse
consequences on the project.
This report will also confirms the environmental measures that have been taken to
reduce adverse effect being immediate or long term on the environment as well as
the inhabitants within the project catchment areas.
The Early-Phase of the Gas Infrastructure Project is proceeding as planned, and has
three main components namely:
Dust Management
Traffic Management
Water Pollution
Noise Management
Public Safety
Compensation Payment
Land Restoration.
Dump truck traffic was the major dust sources. However, a local community water
browser was engaged to undertake frequent spraying on access roads especially in
areas where there was community or resident of any kind.
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Water bodies integrity and aquatic species life was not disturbed. Where ever the
pipeline was crossing a water body, the pipelines were place beneath the river bed
by Horizontal Directional Drilling method.
No major road was cut through. Thrust boring method was used at all sectors of the
road where the pipeline crossed a major road.
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2.0 PROJECT BACKGROUND
The project involves the construction of a Gas Processing plant (GPP) with a capacity of
approximately 150MMscfd. The GPP is required to treat raw gas to meet the sale gas and
pipeline transportation standards as well as to recover LPG.
The Gas Processing Plant will consist of the following processing units:
Gas Inlet Separators
Gas Dehydration Unit
Gas Hydrocarbon Dew Points control unit
LPG Recovery Unit
LPG storage (Buffer Tank)
Stabilized Condensate
Utility package for 150MMscfd
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2.3 Onshore Pipeline
The main pipeline starts from the Atuabo Initial Station (AIS), which is situated at the
Gas Processing Plant. The onshore pipeline is approximately One Hundred and Eleven
(111) kilometres with twenty (20) inch outside diameter. The onshore pipeline system
consists of initial station, a gas distribution station, a terminal station and two (2) set of
block valve stations.
The associated utilities and auxiliary facilities include; Anti-corrosion and Cathodic
Protection, Automatic control system, Telecommunication system and Vent system.
The project team recognizes the importance of a healthy natural environment for quality
of life, economic prosperity, public health and growth of a region. For this reason,
Sinopec places environmental protection as the highest corporate priorities, and as a
determinant key to sustainable development. The team is dedicated to carrying out
constructional environmental programming in the areas of dust management, waste
management, water pollution, noise and air quality management. These have provided
the foundation for the following environmental policy objectives:
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3.0 LEGAL FRAMEWORK
3.1 Environmental Legislation
This outlines the entire requirement by laws of the Republic of Ghana with
regards to the Environment. This is enforced by the Environmental Protection
Agency (EPA) of Ghana.
The Environmental Protection Agency Act 1994 (Act 490) establishes the
Environmental Protection Agency (EPA) and gives the Agency its present
mandate of advisory, regulatory and enforcement. The agency has the
responsibility of regulating the environment and ensuring the implementation of
Government policies on the environment. Section 2 of Act 490, empowers the
Environmental Protection Agency (EPA) to secure the control and prevention of
discharge of waste into the environment and the protection and improvement of
the quality of the environment.
The Environmental Assessment Regulations, 1999 (LI 1652) require that all
activities likely to have a significant adverse effect on the environment must be
subject to environmental assessment.
The Regulations also set out requirements for Environmental Impact Assessment,
Environmental Reporting, and Environmental Permitting. In line with these
requirements Environmental Impact Assessment reports were submitted to the
Agency prior to commencement of construction activities on the various
components of the Gas Infrastructure Development Project.
DAY NIGHT
0600 - 2200 2200 - 0600
Table 3.0 EPA Guidelines on Effluent Quality for Discharge into Natural Water
Bodies
PARAMETER Oil and Gas Exploration, Production
and Refining
1. pH 6-9
2. BOD5 (mg/l) 50
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19. Conductivity (S /cm) 1500
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The work involves the construction of gas processing plant which will comprise
Reception Facilities, Inlet separation, Gas Chilling and De-ethanization, NGL
Fractionation, Ethylene Glycol injection & Regeneration, methanol injection, LPG
& Condensate Storage Tanks, LPG & Condensate Export Unit, Instrument Air and
Nitrogen System, Heat Medium System, fuel gas, Flare & Closed Drain System,
Waste Water Treatment System, Service and Potable Water, Fire Fighting System,
Substation, Power Generator, Drainage, Cooling System For LPG, Water Intake,
Plant-wide Electrical & Control System, Piperack, Lab, workshop, administration
etc. We also have the initial station for the onshore pipeline system situated at the
plant.
Construction Update
4.1.2 Hydrostatic Test
By hydro-testing pressure vessels such as pipelines, plumbing, gas cylinders,
boilers and fuel tanks were with water and subjected to pressure for leaking and
to test of welding strength of vessels.. The following tanks and vessels were tested
by this method;
Fire Water Tanks
Controlled Water Basin
Liquified Petroleum Gas (LPG) Tank (Spherical Tanks)
Underground pipelines for water runoff.
The test involves filling the vessel or pipe system with water, and then
pressurized to specified test pressure. Pressure tightness can be tested by shutting
off the supply valve and observing whether there is a pressure loss. The detection
of a leak can be visually identified more easily if the water contains a colorant.
Strength is usually tested by measuring permanent deformation of the container.
Hydrostatic testing is the most common method employed for testing pipes and
pressure vessels. Using this test helps maintain safety standards and durability of
a vessel over time. Newly manufactured pieces are initially qualified using the
hydrostatic test. They are then re-qualified at regular intervals using the proof
pressure test which is also called the modified hydrostatic test.Testing of pressure
vessels for transport and storage of gases is very important because such
containers can explode if they fail under pressure. To prevent such incident, the
project team implemented a hydrostatic test for all vessel, pipelines and tanks.
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Valves undergoing hydrostatic test to check intergrity.
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The atuabo initial station building.
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4.1.5 Condensate Storage Tank
This tank stores condensate ready for export. This has been hydrotested and is
about 80 percent ready.
4.1.7 Piperacks
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The pipe rack supports pipes, power cables and instruments cable trays extending
for a longer distance above the ground level.
The pipe rack is the main artery of a process unit. This pipe rack is almost
completed, construction is estimated to be about 60% complete at the time of this
report.
Installation
Some crtical equipments and components of the GPP have been installed. These
included
flare stack,
Heat medium exchanger,
Spherical Tanks,
Pipe racks
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Flare Stack
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Metering skip, Pig receiver and Out going line ( shale gas)
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4.2 The Onshore Gas Export Pipeline System
4.2.1 Introduction
The onshore gas export pipeline system starts from Atuabo Initial Station (AIS). It
consist of the construction of gas export pipeline which connects to the Gas
Process Plant (GPP) located at northeast Atuabo and terminates at the northwest
Takoradi Thermal Power Plant (TTPP). The main pipeline is approximately 111
km with 20” outside diameter; gas pipeline transmission system consists of a
Atuabo Initial Station (AIS), a gas distribution station (EDS), a terminal station
(TRMS) and 2 sets of block valve stations.
The gas export branch line starts from gas distribution station (EDS) located at
Essiama, terminates at Prestea Regulating and Metering Station (PRMS) at
Prestea. The branch is approximately 95km and 20” outside diameter with 2 sets
of block valve stations along the pipeline.
Construction Update
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Hydrotest discharge water being chanelled to a proper disposal point
This involved the construction process to restore the right-of-way and easement
land as closely as possible to its original condition
Since this was a requirement of the project, it typically involved such things as
replacing topsoil, removing large rocks that may have been brought to the
surface, completing any final repairs to irrigation systems or drain tiles, spreading
lime or fertilizer, restoring fences and finally planting vegetation.
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Fig. 4-1Seedlings sown growing on ROW. Fig. 4-2 Restoring the Vegetation
on ROW.
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4.3 The Offshore Gas Export Pipeline System
The following has been undertaken:
As-Buit Data
Free Span Correction Criteria
Trenching of 600m
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Free Span Correction Procedure shall consist of the following main activities;
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A pig was positioned close to the end of the pig launcher: It has been verified
with Weatherford that this will not affect the line pigging once installed.
If necessary search for any leaks at the PLET end of the pipeline with the
OSV Remas on site.
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GAS PROCESSING PLANT
START-UP FLOW RATES & PRODUCTION PROFILE
Assoc Assoc
Inlet Gas Assoc
Calendar Condensate Water
Activity Flow Rate Gas Prod. Remarks
Days Prod. Prod.
(MMSCFD) (MMSCFD)
(m3/day) (m3/day)
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5.0 ENVIRONMENTAL MONITORING
Dust Management
Traffic Management
Water Pollution
Noise Management
Public Safety
Waste Management
Compensation Payment
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Table 5.1 Scope of Environmental Monitoring Parameters
Components To Be Frequency Remarks
Monitored
Dust Management Indefinite Water browser is used to
water the construction
site and environs as and
when needed. This
activity is a function of
daily weather condition
Traffic Management Always This is core part of
health and safety
practice in all our works
The contractor uses water suppression method to control dust and particulate
emission. A Water browser is used to water all access roads and other exposed
surfaces regularly to suppress dust and particulate emission from such roads.
This is also replicated in local communities, construction sites where people may
be prone to ill health by the dust and particulate from moving construction
vehicles.
The monthly average record of dust emission is provided below in Table 1.1.0.
This dust monitoring was done in a 12 hours sample time duration at GPP and
Prefabrication yard.
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5.3 Traffic Management
The contractor implement management systems that ensure the safety of all traffic
related issues. The contractor’s method statement explains how traffic is to be
managed per the work to be done. This traffic management always enforces and
implement:
How adequate reflective road signs are placed at appropriate locations of the road
to avoid accidents
Construction equipment and machinery bear or carry appropriate warning signs
If require per the job at hand, Alternate route (detour) for pedestrian and vehicular
traffic at closed or obstructed access routes.
`
5.4 Water Pollution
5.4.1 Sewage
All grey and black sewage from the temporary worksite and messing facilities are
hard piped to adjacent septic tank which are emptied by vacuum tanker for offsite
disposal. Grey and black sewage from temporary worksite camps are hard piped
to existing sanitary sewer system.
5.4.2 Sludge
Sludge from work activity especially from drilling is contained to avoid any spill
or pollution to nearby water bodies or environment. This sludge are directed via
pipes into a tank close to site and then an EPA authorised waste management
authority comes to empty this tanks.
The project team is committed to the protection of all water bodies in areas within
the scope of the work. For instance where we had to lay the pipeline across any
river, a pipeline technique called Horizontal Directional Drilling (HDD) was
employed. This technique involved drilling below the sea or river bed in order
not to disturb the aquatic acumen.
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The contractor ensures that the noise from operations is as low as reasonably
practicable. We put in every effort to ensure that the construction site do not
generate noise beyond local regulatory acceptable limit. The table below shows
the average noise produced during this year (2013) so far.
The contractor recognizes the health of personnel and safety of operations as the
corporate priority. The contractor committed to safety of personnel hence senior
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management is involved in all Health and Safety issues. Senior managements are
committed to these objectives;
Safety and Accident prevention is first priority
HSSE involvement in all levels and comprehensive control of HSSE
performance
Sustainable development through continuous improvement of environmental
performance and protection of the health of people.
In all of the contractor s work activity, a Job Safety Analysis is performed prior to
the task at hand. This is to ensure all hazards present in all jobs to be undertaken
are recognised and relevant control measures have been considered so as to
eliminate the hazard or reduce it to as low as reasonably practicable.
All workers working on site are equipped with the minimum mandatory Personal
Protective Equipment. Also, all visitors coming to site are equally equipped with
minimum PPE.
PPE may vary as per the job requirement. Where additional PPE is needed, the
contractor makes provision for this and keeps spare on site for any incidental.
The contractor all the time implements all traffic signs and cautions adequately as
per the job requirement. This detail is outlined in the traffic management section
of this report.
The entire project team plays a key role in sensitizing the community on all work
that may directly or indirectly affect the community. This is done through GNGC
community liaison persons. Every community is represented by these liaison staff
of GNGC, and Sinopec’s HSE department works with these liaison people to
ensure that all communication is carried across to the affected community at least
24 hours in advance.
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8.1 Background
The State Lands Regulation, 1962 (Act 125) gives the President powers to
acquire any land through the Compulsory Acquisition process for public
purposes or in the public interest.
Subsequent to identification and demarcation of the proposed project sites
for the Gas Infrastructure Project in the Western Region, the Land
Valuation Division (LVD) of Lands Commission was engaged by the
Ghana National Gas Company (Ghana Gas) to undertake a crop and land
enumeration/referencing and valuation exercise in order to compensate all
the Project Affected People (PAP). The exercise was undertaken in
consultation with the various Metropolitan Municipal & District
Assemblies.
The sizes of the affected farms were determined in the presence of the
farmer using Global Positioning System (GPS) receivers. Crop density
within the farm is then determined through computations and agreed
with the farmer.
Particulars (name, identification card, location, photographs, etc) of the
farmers and crop density were then recorded by LVD.
Field data was processed after each day’s work. Standard Form ‘Fs’ (A
document that describes all the attributes of the affected farms) were
prepared and distributed to the affected farmers whose farms had
already been enumerated; these forms were endorsed by LVD, Ghana
Gas and the farmers.
The LVD then proceeded with Valuation and the compensations were
determined.
All affected farmers were compensated at a later date. Summary of the
crop compensation payroll per community is presented in Table 7.1
below.
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8.3 Land Compensation and Acquisition
In accordance with the State Lands Regulation 1962 (Act 125), Ghana Gas made
an application to the Western Regional Minister for acquisition of all affected
lands. A Site Advisory Committee (SAC) was set up by the minister. The
Committee undertook a site inspection and made recommendations to the
minister about its suitability. The minister has approved the recommendations of
the Site Advisory Committee and referred it to the Lands Commission for further
works leading to compensation and acquisition. The process is currently on
going.
Fatalities 0
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Medical treatment case 5
Environmental incidents 7
(minor)
Asset Damage 2
Near Misses 23
Security incidents 12
**These are minor incidents which were resolved by our team in the act of our
activity. These includes hydraulic oil spill from equipments and a fish pond turbidity
affected due to our work
10.1 Onshore
Hydrostatic test activity was mainly undertaken on the onshore section of the
pipeline. A comprehensive report on the hydrotest undertaken is attached to this
report as an appendix. Monitoring activities were limited largely to activities of the
onshore sections of the right of way (ROW) and communities affected by the right
of way. Work on the RoW started during the main rainy season and completed in
the dry season
The overall physical and biological environment along the ROW over the period
of monitoring did not change from the established environmental baseline
conditions. In general the monitored environmental components suggest that the
construction activities did not negatively impact air, water or soils around the
project area or beyond. Soils around sections of the ROW onshore were however
slightly eroded due to the rains and topography.
10.2 Offshore
The offshore campaign is currently on-going, there has been consistent
monitoring per the as laid survey carried out by Micoperi. The pipeline have not
had impact on any aquatic species so far. Also there shall be trenching activity to
bury the offshore pipeline lying on the seabed (about 600m from the landfall into
the sea). The technique to be used is the jetting method. This does not affect the
soil organism or have any damage on the pipelines integrity.
11.0 REFERENCES
Sinopec Documents;
Bridging Simultaneous operation (SIMOPS) document. (022J12-HSE-PRC-
0026)
Project Execution Plan (PEP) – 2011074-GGGG-00-PMAA-PLPE-0008
Method Statement (working method) and Risk Assessment for:
Thrust Boring
Open Cut
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Horizontal Directional Drilling
Right of Way Restoration Plan
Survey
Gravel Pile
Radiographic Test
Excavation
Micoperi Documents:
Project HSE Plan (022J12-HSE-PLN-005)
Environnemental Management Plan (022j12-HSE-PLN-006)
Hazard Identification and Risk Assessment – HIRA. (022J12-HSE-
PRC-003)
QA & HSE Documents – 022J12-INA-PRC-0204S
DNV Codes:
DNV RP-C205 Environmental Condition and Environmental loads.
http://www.dnv.com/industry/oil_gas/segments/offshore_pipelines/
codes_standards_rules/
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