Eraser Making

Erasers are essential tools for correcting mistakes made while writing or
drawing. They are available in different shapes and sizes, with some
specifically designed for specific purposes like erasing ink or colored pencils.
Understanding how erasers are made is interesting and insightful.

Raw Materials Used to Make Erasers:

There are different types of materials used in making erasers, including PVC,
rubber, and latex.
• PVC : PVC (polyvinyl chloride) erasers are the most common type, known
for their durability and affordability. They are a type of plastic that can be
easily molded into different shapes, sizes, and colors. They are also resistant
to chemicals and heat, which makes them perfect for use in schools and
offices.
• Rubber and latex: Rubber erasers are a more natural alternative to PVC
erasers. They are made from either natural latex or synthetic rubber.
Recycled rubber erasers are also an eco-friendly option that helps reduce
waste. They are made from recycled car tires and are usually less expensive
than other types of erasers. Latex is a milky fluid that is produced by many
plants and contains proteins, starch, alkaloids, and other compounds. Latex
erasers are gentle on paper, do not leave residue, and are a bit more
expensive.

How Erasers are Made:

The production of erasers involves several steps that are similar for all types of
erasers, although there may be some differences in the molding process. Below
are the seven basic steps involved in making erasers:

Step 1: Mixing the Raw Materials

Before the raw materials (PVC, rubber, etc.) can be melted, they need to be mixed
with various additives to achieve the desired properties. For example, plasticizers
may be added to PVC to make it more flexible, while fillers like carbon black may
be added to improve its durability. The raw materials are mixed in a large mixer
until they are homogenous.
Step 2: Preparing the Molds
The molds used to shape the erasers are typically made of metal or silicone.
Before the melted material is poured into the molds, they need to be prepared.
This involves applying a release agent (usually a silicone spray) to prevent the
eraser from sticking to the mold. The molds may also be heated or cooled to
achieve the desired texture or finish.
Step 3: Pouring the Melted Material
Once the molds are prepared, the melted material is poured in using a machine or
by hand. The amount of material poured into each mold is carefully controlled to
ensure consistency in size and weight across all erasers.
Step 4: Curing the Erasers
After the molds are filled, the erasers are left to cure for a period of time. This can
range from a few minutes to several hours, depending on the type of material
used and the size of the eraser. During the curing process, the material solidifies
and takes on its final shape.
Step 5: Demolding the Erasers
Once the erasers are fully cured, the molds are opened and the erasers are
removed. This can be done manually or using a demolding machine. The erasers
may still be warm at this point, so they need to be handled carefully to avoid
deformation.
Step 6: Trimming and Finishing
After the erasers are demolded, they are inspected and any excess material or
flash (excess material around the edges) is trimmed off. The erasers may also
undergo additional processing to achieve the desired texture or finish. For
example, a rough eraser may be sanded down to make it smoother.
Step 7: Printing and Packaging
If the erasers are going to be branded or customized, they may be printed on
using a pad printing machine. Once the erasers are printed and finished, they are
packaged for distribution. This can involve placing them in individual plastic bags,
blister packs, or cardboard boxes, depending on the intended use and market. The
packaging is often designed to protect the erasers from damage during shipping
and storage.