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Irrigation Water Pumps
Irrigation Water Pumps
2022)
Irrigation
Water PumpsThe heart of most irrigation systems is a pump. To make an irrigation system as
efficient as possible, the pump must be selected to match the requirements of
the water source, the water distribution system and the irrigation equipment.
Thomas F. Scherer
Extension Agricultural Engineer
www.ag.ndsu.edu • 1
Pumps used for irrigation
Basic Pump Operating Characteristics
include centrifugal, deep- “Head” is a term commonly used with Table 1. Pounds per square
pumps. Head refers to the height of a inch (PSI) and equivalent head
well turbine, submersible in feet of water.
vertical column of water. Pressure and
and propeller pumps. head are interchangeable concepts in PSI Head (feet)
Actually, turbine, irrigation because a column of water 0 0
submersible and 2.31 feet high is equivalent to 1 pound 5 11.5
propeller pumps are per square inch (PSI) of pressure. The 10 23.1
total head of a pump is composed of 15 34.6
special forms of a
several types of heads that help define 20 46.2
centrifugal pump. 25 57.7
the pump’s operating characteristics.
However, their names are 30 69.3
35 80.8
common in the industry.
Total Dynamic Head 40 92.4
In this publication, the term 45 104
The total dynamic head of a pump
centrifugal pump refers to is the sum of the total static head,
50 115
55 127
any pump that’s above the pressure head, friction head and 60 138
water surface and uses a velocity head. An explanation of 65 150
suction pipe. these terms follows and is shown 70 162
graphically in Figure 1. 75 173
Before selecting an 80 185
Total Static Head 85 196
irrigation pump, you
90 208
must make a careful and The total static head is the vertical
95 219
distance the pump must lift the water. 100 231
complete inventory of the
When pumping from a well, it would
conditions under which
be the distance from the pumping
the pump will operate. water level in the well to the ground Friction Head
The inventory must include: surface, plus the vertical distance the Friction head is the energy loss or
• Source of water water is lifted from the ground surface pressure decrease due to friction when
to the discharge point. When pumping water flows through pipe networks.
(well, river, pond, etc.)
from an open water surface, it would The velocity of the water has a
• Required pumping be the total vertical distance from the significant effect on friction loss.
flow rate water surface to the discharge point.
Loss of head due to friction occurs
• Total suction head when water flows through straight
Pressure Head
• Total dynamic head pipe sections, fittings or valves;
Sprinkler and drip irrigation systems
around corners; and where pipes
require pressure to operate. Center
You usually have no choice increase or decrease in size. Values
pivot systems require a certain
about the source of the for these losses can be calculated or
pressure at the pivot point to
water; it is either surface obtained from friction loss tables.
distribute the water properly.
The friction head for a piping system
water or well water, and The pressure head at any point
is the sum of all the friction losses.
the local geology and where a pressure gauge is located
hydrologic conditions will can be converted from PSI to feet
Velocity Head
of head by multiplying by 2.31.
determine the availability. Velocity head is the energy of the
However, the type of For example, 20 PSI is equal to water due to its velocity. This is a
irrigation system, distance 20 times 2.31, or 46.2 feet of head. very small amount of energy and is
Most city water systems operate at usually negligible when computing
from the water source and
50 to 60 PSI, which, as illustrated in losses in an irrigation system.
size of the piping system
Table 1, explains why the centers
will determine the flow rate of most city water towers are about
and total dynamic head. 130 feet above the ground.
Figure 1. The total dynamic head (TDH) is the sum of the total static head, total friction head and pressure head.
The components of the total static head for a surface water and well water pumping system are shown.
www.ag.ndsu.edu • 3
Effect of Speed Change All pump curves are plotted with the or 27.3, and from equation 2,
flow rate on the horizontal axis and the the BHP would be 27.3 ÷0.72, or 37.9,
on Pump Performance TDH on the vertical axis. The curves in assuming the drive efficiency is
The performance of a pump varies
Figure 2 (Page 5) are for a centrifugal 100 percent. The NPSH curve was
with the speed at which the impeller
pump tested at different RPM. used to calculate the total dynamic
rotates. Theoretically, varying the
suction lift (TDSL) markers at the
pump speed will result in changes in Each curve indicates the GPM vs.
bottom of the chart. Notice that
flow rate, TDH and BHP according TDH relationship at the tested RPM.
the TDSL at 1,400 GPM is 10 feet,
to the following formulas: In addition, pump efficiency lines
but at 900 GPM, the TDSL is more
have been added, and wherever
( )
RPM2 1 than 25 feet.
——— x GPM = GPM2 (3) the efficiency line crosses the pump
RMP1 1
curve lines, that number is what
Changing Pump Speed
( )
the efficiency is at that point.
RPM2 2
——— x TDH1 = TDH2 (4) Now suppose this pump is connected
RMP1 Brake horsepower (BHP) curves also to a diesel engine. By varying the
have been added; they slant down
( )
RPM2 3 RPM of the engine, we can vary the
——— x BPH1 = BPH2 (5) from left to right. The BHP curves are flow rate, TDH and BHP requirements
RMP1
calculated using the values from the of this pump. As an example, let’s
efficiency lines. An NPSH curve is at change the speed of the engine from
the top of the chart and its scale is 1,600 RPM to 1,700 RPM. What effect
where: on the right side of the chart. does this have on the GPM, TDH
RPM1 = initial revolutions per minute and BHP of the pump?
setting
Reading a Pump Curve Solution: We will use equations
RPM2 = new revolutions per minute
When you know the desired flow rate
setting 3, 4 and 5 to calculate the change.
and TDH, you can use these curves to
GPM = gallons per minute Using equation 3, the change in
(subscripts same as for RPM) select a pump. The pump curve shows
GPM would be (1,700 ÷ 1,600)
TDH = total dynamic head that a pump will operate during a wide
x 900, which equals 956 GPM.
(subscripts same as for RPM) range of conditions. However, it will
Using equation 4, the change in
BHP = brake horsepower operate at peak efficiency only in a
(subscripts same as for RPM) TDH would be (1,700 ÷ 1,600)2 x
narrow range of flow rate and TDH.
120, which equals 135.5 feet of TDH.
As an example, if the RPM are As an example of how to use a pump Using equation 5, the change in
increased by 50 percent, the flow characteristic curve, let’s use the pump BHP would be (1,700 ÷ 1,600)3 x 37.9,
rate will increase by 50 percent, curve in Figure 2 to determine the which equals 45.5 BHP.
the TDH will increase (1.5 ÷ 1)2, horsepower and efficiency of this This point is plotted on Figure 2 as
or 2.25 times, and the required BHP pump at a discharge of 900 gallons per the circle with the dot in the middle.
will increase (1.5 ÷ 1)3, or 3.38 times, minute (GPM) and 120 feet of TDH. Note that the new operating point is
that required at the lower speed. up and to the right of the old point
Solution: Follow the dashed vertical and that the efficiency of the pump
Obviously, with a speed increase,
line from 900 GPM until it crosses has remained the same.
the BHP requirements of a pump
the dashed horizontal line from the
will increase at a faster rate than
120 feet of TDH. At this point, the When you select a pump for an
the head and flow rate changes.
pump is running at a peak efficiency irrigation installation, the installer
just below 72 percent, at a speed of should provide a copy of the pump
Pump Efficiency 1,600 RPM. If you look at the BHP curve. In addition, the installer
Manufacturers use tests to determine curves, this pump requires just less should provide information if the
the operating characteristics of their than 40 BHP on the input shaft. impeller or impellers were trimmed.
pumps and publish the results in A more accurate estimate of BHP This information will be valuable in
pump performance charts commonly can be calculated with equations the future, especially if you have to
called “pump curves.” A typical 1 and 2. Using equation 1, the make repairs.
pump curve is shown in Figure 2. WHP would be [900 x 120] ÷ 3,960,
www.ag.ndsu.edu • 5
Deep-well Turbine low head. In most deep-well turbine
Pumps installations, several bowls are
stacked in series one above the other.
Deep-well turbine pumps are adapted
This is called staging. A four-stage
for use in cased wells or where the
bowl assembly contains four impellers
water surface is below the practical
all attached to a common shaft and
limits of a centrifugal pump. Turbine
will operate at four times the discharge
pumps also are used with surface
head of a single-stage pump.
water systems.
Impellers used in turbine pumps may
Because the intake for the turbine
be semi-open or enclosed, as shown
pump is continuously under water,
in Figure 5 (Page 7). The vanes on
priming is not a concern. Turbine
semi-open impellers are open on
pump efficiencies are comparable
the bottom and they rotate with a
to or greater than most centrifugal
close tolerance to the bottom of
pumps. They usually are more
the pump bowl.
expensive than centrifugal pumps and
more difficult to inspect and repair. The tolerance is critical and must be
adjusted when the pump is new.
The turbine pump has three main
During the initial break-in period,
parts: head assembly, shaft and column
the line shaft couplings will tighten;
assembly and pump bowl assembly, as
therefore, after about 100 hours of
shown in Figure 4. The head normally
operation, the impeller adjustments
is cast iron and designed to be installed
should be checked. After break-in,
on a foundation. It supports the
the tolerance must be checked and
column, shaft and bowl assemblies
adjusted every three to five years
and provides a discharge for the water.
or more often if pumping sand.
It also will support an electric motor,
a right-angle gear drive or a belt drive. Both types of impellers may cause
inefficient pump operation if they are
The shaft and column assembly
not adjusted properly. Mechanical
provides a connection between the
damage will result if the semi-open
head and pump bowls. The line shaft
impellers are set too low and the vanes
transfers the power from the motor to
rub against the bottom of the bowls.
the impellers, and the column carries
The adjustment of enclosed impellers
the water to the surface. The line shaft
is not as critical; however, they still
on a turbine pump may be water-
must be checked and adjusted.
or oil-lubricated.
Impeller adjustments are made by
The oil-lubricated pump has a hollow
tightening or loosening a nut on the
shaft into which oil drips, lubricating Figure 4. A deep-well turbine pump.
top of the head assembly. Impeller
the bearings. The water-lubricated
adjustments normally are made by
pump has an open shaft. The bearings
lowering the impellers to the bottom
are lubricated by the pumped water.
Line shaft bearings commonly are of the bowls and adjusting them
If pumping fine sand is a possibility,
placed on 10-foot centers for water- upward. The amount of upward
select the oil-lubricated pump because
lubricated pumps operating at speeds adjustment is determined by how
it will keep the sand out of the bearings.
under 2,200 RPM and at 5-foot centers much the line shaft will stretch during
If the water is for domestic or livestock for pumps operating at higher speeds. pumping. The adjustment must be
use, it must be free of oil, and a water- Oil-lubricated bearings commonly are made based on the lowest possible
lubricated pump must be used. In some placed on 5-foot centers. pumping level in the well.
states, such as Minnesota, you have
A pump bowl encloses the impeller. The pump manufacturer often provides
no choice; water-lubricated pumps are
Due to its limited diameter, each the proper adjustment procedure.
required in all new irrigation wells.
impeller develops a relatively The adjustment procedure for many
www.ag.ndsu.edu • 7
Figure 6. Deep-well turbine pump curve. The brake horsepower and total head are for one stage.
If the pump had five stages, multiply the brake horsepower and the total head values by five.
The gallons per minute will stay the same, no matter how many stages are added.
www.ag.ndsu.edu • 9
Because the pump is in the well, An advantage of using a submersible Propeller Pumps
lightning protection should be wired as a booster pump instead of a
Propeller pumps are used for
into the control box. Lightning striking centrifugal is noise reduction. This
low-lift, high-flow rate conditions.
on wells with submersible pumps is is a desirable attribute in residential
They come in two types, axial flow
a leading cause of pump failures. settings and near golf courses.
and mixed flow. The difference
You can select submersible pumps Submersibles also have been used as between the two is the type of impeller.
to provide a wide range of flow rate booster pumps in the suction lines of The axial flow pump uses an impeller
and TDH combinations. Submersible centrifugal pumps. This application that looks like a common boat motor
pumps more than 10 inches in diameter is used in situations where the water screw and is essentially a very
generally cost more than comparably level will fluctuate a considerable low-head pump.
sized deep-well turbines because the amount during the season. Having
A single-stage propeller pump
motors are more expensive. a submersible in the suction line will
typically will lift water no more than
change the head at the inlet of the
Many manufacturers make submersible 20 feet. By adding another stage,
centrifugal pump from a suction
booster pumps. These pumps usually heads from 30 to 40 feet are obtainable.
head to a positive head.
are mounted horizontally in a pipeline. The mixed-flow pump uses semi-open
or closed impellers similar to turbine
pumps.
Table 2. A chart showing the most desirable pump types to use for
a given range of flow rates and total dynamic heads.
TDH (feet)
Gallons
per Minute 50 or less 50 to 500 500 or more
0 to 300 Propeller Centrifugal Centrifugal
Centrifugal Vertical turbine Vertical turbine
Submersible Submersible
300 to 5,000 Propeller Centrifugal Centrifugal
Vertical turbine Vertical turbine
Submersible Submersible
5,000 or more Propeller Centrifugal Centrifugal
Vertical turbine Vertical turbine
Propeller
Submersible
www.ag.ndsu.edu • 11
Factors to Consider in Selecting an Irrigation Pump
Pump Type Advantages Disadvantages
Centrifugal 1. High efficiency over a range of operating 1. Suction lift is limited; needs to be within
conditions 20 vertical feet of water surface
2. Easy to install 2. Priming required
3. Simple, economical and adaptable to 3. Loss of prime can damage pump
many situations 4. If the TDH is much lower than design
4. Electric, internal combustion engines or value, the motor may overload
tractor power can be used
5. Does not overload with increased TDH
6. Vertical centrifugal may be submerged
and not need priming
Vertical turbine 1. Adapted for use in wells 1. Difficult to install, inspect and repair
2. Provides high TDH and flow rates with 2. Higher initial cost than a centrifugal
high efficiency pump
3. Electric or internal combustion power can 3. To maintain high efficiency, impellers
be used must be adjusted periodically
4. Priming not needed 4. Repair and maintenance more expensive
5. Can be used where water surface than for centrifugals
fluctuates
Submersible 1. Can be used in deep wells 1. More expensive in larger sizes than
2. Priming not needed deep-well vertical turbines
3. Can be used in crooked wells 2. Only electric power can be used
4. Easy to install 3. More susceptible to lightning
5. Smaller diameters are less expensive 4. Water movement past motor is required
than comparable-sized vertical turbines