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  • Throttle Shift Linkage

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    peninalberto
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    This document provides instructions for removing and installing the throttle and shift linkage components on an outboard motor. It includes diagrams labeling the individual parts and specifies the proper torque specifications for the mounting screws. The key steps are to remove the intake silencer, throttle control lever mounting screw, and remaining components to access the throttle lever and linkage. It also describes removing and installing the shift bracket, with diagrams showing the specific parts and proper torque for the mounting screws.

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    This document provides instructions for removing and installing the throttle and shift linkage components on an outboard motor. It includes diagrams labeling the individual parts and specifies the proper torque specifications for the mounting screws. The key steps are to remove the intake silencer, throttle control lever mounting screw, and remaining components to access the throttle lever and linkage. It also describes removing and installing the shift bracket, with diagrams showing the specific parts and proper torque for the mounting screws.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    5 views5 pages

    Throttle Shift Linkage

    Uploaded by

    peninalberto
    This document provides instructions for removing and installing the throttle and shift linkage components on an outboard motor. It includes diagrams labeling the individual parts and specifies the proper torque specifications for the mounting screws. The key steps are to remove the intake silencer, throttle control lever mounting screw, and remaining components to access the throttle lever and linkage. It also describes removing and installing the shift bracket, with diagrams showing the specific parts and proper torque for the mounting screws.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 5

    THROTTLE/SHIFT LINKAGE

    ATTACHMENTS/CONTROL LINKAGE
    Section 7 - Throttle/Shift Linkage
    Table of Contents
    Throttle Lever and Linkage . . . . . . . . . . . . . . . 7-2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
    Throttle Lever and Linkage Removal . . . . . . . 7-4 Shift Bracket Removal/Installation . . . . . . . . . 7-5

    90-881980R1 NOVEMBER 2001 Page 7-1


    THROTTLE/SHIFT LINKAGE

    Throttle Lever and Linkage

    95

    6
    2 7
    3
    8
    5
    95
    4
    9
    10
    5
    11

    13

    12

    95 2-4-C with Teflon

    Page 7-2 90-881980R1 NOVEMBER 2001


    THROTTLE/SHIFT LINKAGE

    Throttle Lever and Linkage


    TORQUE
    REF.
    REF
    NO. QTY. DESCRIPTION lb. in. lb.ft. Nm
    1 1 THROTTLE LEVER
    2 1 WASHER
    3 1 WAVE WASHER
    4 1 NUT 70 7.9
    5 2 COLLAR
    6 1 WASHER
    7 1 SPRING
    8 1 THROTTLE CONTROL LEVER
    9 1 WASHER
    10 1 WAVE WASHER
    11 1 BOLT (M6 X 30 MM) 70 7.9
    12 1 WASHER
    13 1 COTTER PIN
    NOTE: TORQUE TOLERANCE +/– 10%

    90-881980R1 NOVEMBER 2001 Page 7-3


    THROTTLE/SHIFT LINKAGE

    Throttle Lever and Linkage Removal


    1. Remove intake silencer. Refer to Section 3C.
    2. Remove throttle control lever mounting screw.
    3. Remove remaining components as shown.
    4. Remove accelerator cam nut.
    5. Remove remaining components as shown.

    i
    95
    LT

    g
    d
    c

    d
    c
    f
    95

    e
    4020
    b
    a
    95 2-4-C With Teflon
    a - Mounting Screw (1) M6 x 30
    b - Collar (2)
    c - Wave Washer (2)
    d - Washer (3)
    e - Throttle Control Lever
    f - Spring
    g - Accelerator Cam Nut
    h - Accelerator Cam
    i - Stud Bolt

    Installation
    1. Reassemble components as shown above. Tighten screw to specified torque.

    Throttle Control Lever Mounting Screw/Nut Torque


    70 lb-in. (8 Nm)

    Page 7-4 90-881980R1 NOVEMBER 2001


    THROTTLE/SHIFT LINKAGE

    Shift Bracket Removal/Installation


    1. Remove/install shift bracket as shown.

    h g f
    i d
    c

    b b

    58568
    e
    a

    a - Shift Bracket f - Switch


    b - Screw (3) M6 x 20 g - Screw (2)
    c - Retainer h - Cotter Pin
    d - Latch i - Shift Slide
    e - Shift Link
    Shift Bracket Screw Torque
    80 lb-in. (9 Nm)

    NOTE: Refer to section “1D-Outboard Installation” for proper installation of shift and
    throttle cables.

    90-881980R1 NOVEMBER 2001 Page 7-5

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