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Kato Bench Mark Test On Hydrofoils
Kato Bench Mark Test On Hydrofoils
AJK2011-FED
July 24-29, 2011, Hamamatsu, Shizuoka, JAPAN
AJK2011-06084
Chisachi Kato
Institute of Industrial Science, The University of Tokyo
Meguro-ku, Tokyo, Japan
ABSTRACT INTRODUCTION
Through an industry-university collaborative project, Prediction and control of cavitating flows are one of the
extensive benchmark studies have been made for numerical crucial issues in the design of hydraulic machinery such as a
prediction of cavitating flows around two-dimensional pump and a turbine. Various cavitation models have been
Hydrofoils: Clark-Y 11.7% and NACA0015. The emphases are proposed and implemented in commercial CFD software and
placed on the ability of present cavitation models to predict the they are, at least to some extent, used in the design of such
breakdown characteristics for these hydrofoils. The machinery (see [1] for example). The prediction capability of
benchmarking was done for a light and a moderate loading present cavitation models, however, has not yet been clarified
condition of these hydrofoils at a chord-based Reynolds and their intrinsic limitations have not fully been understood.
number in the order of 106. Four commercial CFD flow solvers, Although present cavitation models perform quite well for the
ANSYS CFX, ANSYS Fluent, and STAR-CCM+, and prediction of head-down characteristics of hydraulic machinery
SCRYU/Tetra, along with four open-source or in-house flow in some cases, they miserably fail to do so in other cases. Along
solvers in universities participated in this benchmark. All the with relatively high computational cost (i.e. long CPU time)
cavitation models, except one, implemented in these flow generally required for the prediction of a breakdown
solvers are based on an assumption of homogenous media of characteristics, this is why cavitation CFD has not yet been
one fluid, for which inception, growth, decay and destruction of used so widely in the design of hydraulic machinery as non-
cavitation are expressed by density change of the mixture fluid cavitating flow CFD is used for performance prediction of such
composed of liquid and gas phases. They differ with each other machinery. Accumulation of know-hows by which most
in how they determine the mixture fluid density and can be reliable prediction of cavitating flows can be achieved seems
categorized into of barotropic type or of source-sink type. also necessary in order for an engineer to apply cavitation CFD
Despites these differences in the cavitation models to the design of hydraulic machinery with confidence.
themselves and differences in the Navier-Stokes solvers, With this situation regarding cavitating flow computations
turbulence models and computational grids, the results of the in mind, we recently initiated an industry-university
benchmark show a consistent trend of discrepancy between the collaborative research project that is aimed at benchmarking
predicted and measured breakdown characteristics. Namely, various cavitation models for their prediction capability. The
none of the cavitation models is able to predict sudden drop of specific objectives of this project are, through extensive
the lift coefficient near the breakdown point confirmed in the validation studies, to understand the real capability of the
measured characteristics. The lift coefficients predicted by all present cavitation models to predict cavitating flows around a
the cavitation models show a gradual decrease with decreasing simple hydrofoil and breakdown characteristics of typical types
cavitation number. This discrepancy between the predicted and of pumps, to understand the intrinsic limitations (if any)
measured breakdown characteristics is most prominent at the associated with the present cavitation models, and finally, based
higher loading condition for NACA0015. But, it is consistently on the knowledge acquired in the above-mentioned benchmark
confirmed for the other cases investigated in this benchmark. studies, to improve the present cavitation models and/or to
The difference seems to be the results of under prediction of the propose a new cavitation model for a better prediction of
cavity length, which probably comes from an intrinsic cavitating flows.
limitation associated with a cavitation model based on an Cavitation in hydraulic machinery is also concerned with
assumption of homogeneous media of one fluid. structural vibration, noise, surging, material erosion, and
BENCHMARK PROBLEMS
Discretized
software cavitation model NS solver 2 D/3 D Turbulence model numerical scheme
by
Simplified Rayleigh- 2 D and Finite Hybrid upwind+2nd
ANSYS CFX incompressible k-ω SST
Plesset 3D Volume order Euler Backward
Finite QUICK
ANSYS Fluent Full Cavitation Model incompressible 2D k-ω SST
Volume +Euler Backward
Simplified Rayleigh- Finite SIMPLE
STAR-CCM+ incompressible 2D DES (S-A model)
Plesset Volume +2nd order upwind
Eq. of state +full Finite
SCRYU/Tetra compressible 2D RNG k-ω 2nd order MUSCL TVD
cavitation model Volume
FrontFlow/blue Simplified Rayleigh- LES (Dynamic Finite Fractional step+
incompressible 3D
(Univ. Tokyo) [2]-[4] Plesset Smagorinsky Model) Element Crank-Nicolson
in-house Simplified Rayleigh- Finite QUICK
incompressible 2D k-ω SST
(Univ. Tokyo) [5] Plesset+Level Set Volume +Euler Backward
in-house Eq. of state + phase Modified Baldwin- Finite ADI+3rd order MUSCL
compressible 2D
(Tohoku Univ.) [6]-[8] change model Lomax Model Volume TVD
in-house Simplified Rayleigh- LES (Standard Finite Fractional step+2nd
incompressible 3D
(Osaka Univ.) [9], [10] Plesset Smagorinsky Model) Volume order Adams-Bashforce
𝑝∞ − 𝑝𝑣
σ≡
RESULTS 1
𝜌 𝑢2
2 𝑙 ∞
Breakdown Characteristics
where 𝑝∞ and 𝑢∞ are respectively the static pressure and
Figures 3 and 4 respectively show variation of lift (CL) and
velocity of the upstream uniform water flow while pv and 𝜌𝑙
drag (CD) coefficients with respect to cavitation number, σ.
are respectively the saturated vapor pressure and density of
Cavitation number is defined as:
water.
𝑝 − 𝑝∞
𝐶𝑃 ≡
1
𝜌 𝑢2
2 𝑙 ∞
Turbomahinery Manufactures
Drs. A. Goto and M. Nohmi of Ebara Corporation, Mr. R.
Hashi of Shin Nippon Machinery Co.,Ltd., Mrs. T. Fujii, M.
Hayakawa and H. Takuno of Teral Inc., Dr. S. Tomimatsu of
DMW Corporation, Mrs. M. Miyabe and T. Miura of Torishima
Pump Mfg. Co., Ltd., Dr. T. Nagahara of Hitachi Plant
Technologies, Ltd., Dr. M. Fukaya of Hitachi, Ltd., Mr. K.
Miyagawa of Mitsubishi Heavy Industries, Ltd., Dr. H. Tomaru
and Dr. K. Yada of IHI Corporation
REFERENCES
[1] Nohmi, M., et al., 2003, “Experimental and Numerical
Study of Cavitation Breakdown in a Centrifugal Pump”,
ASME-JSME Joint Fluids Engineering Summer
Conference, July 6-10, 2003, Honolulu, FEDSM2003-
45409.
[2] Kato, C., Kaiho, M., and Manabe, A., 2003, “An Overset
Finite-Element Large-Eddy Simulation Method With
Applications to Turbomachinery and Aeroacoustics”,
Journal of Applied Mechanics, Trans. ASME, Vol. 70, pp.
32-43.
[3] Kato, C., et al., 2007, “Numerical Prediction of Sound
Generated from Flows with a Low Mach Number”,
Computers & Fluids, Vol. 36, No. 1, pp. 53-68.
[4] Yamanishi, N., et al., 2007, “LES Simulation of Backflow
Vortex Structure at the Inlet of an Inducer”, Journal of
Fluids Engineering, Trans. ASME, Vol. 129, pp. 587-594.
[5] Kawamura, T., and Sakoda, M., 2003, “Comparision of
Bubble and Sheet Cavitation Models for Simulation of
Cavitating Flow over a Hydrofoil”, 5th International
Symposisum on Cavitaion (CAV2003), November 1-4,
2003, Osaka, Japan, CAV03-OS-1-008.