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Monthly Activity Report February 2024
Monthly Activity Report February 2024
Monthly Activity Report February 2024
Issue-3
February, 2024
Contents
2.0 EQUIPMENT SECTION 3
2.1 AMMONIA UNIT 3
2.2 UREA UNIT 5
2.3 UTILITY UNIT 7
2.1.7 Misc-10
● Disconnected water cooler for repairing and installed at NH3 plant after repairing.
● Prepared 02 No.s steam hoses, after testing and tagging by MC shop, replaced with damage hoses
at 103-J and MOV-5.
● Repaired corroded roof sheet of air mask box No-14 by patch work.
● Fabricated and installed bolted clamp on leaky weld joint of process condensate drain line to vent
vessel near walking way to cylinder filling area.
● Fabricated 03 No.s trays for leaky oil collection of pumps and turbines in NH3 plant, required by
Machinery.
Fabricated sleeve of floating head side and welded with tig welding, handed over to MC shop
for machining.
Assembled the structure of new tube bundle by fixing baffles and tie roads with tube sheet, tubes
insertion is started
2.2.13 P-237B (Urea Solution Pump)
Fabricated new coupling guard of meter, handed over to machinery section.
2.2.14 P-238B (Dissolving Tank Pump)
Cleaned suction strainer of dissolving tank pump.
2.2.15 BL-206B (Evaporator Air Blower)
Cleaned suction strainer of air blower B.
2.2.16 TK-207B (Dissolving Tank B)
Removed blinds from steam inlet and outlet lines of TK-207B and installed in TK-207A.
2.2.17 BL-206C (Evaporator Air Blower)
Cleaned suction strainers of air blouer c.
2.2.18 Misc-20
● Carried out area surveillance of recovery section
● Replaced corroded bottom sheet of air mask box no. 30 in area 220 by welding
● Provided support to workshop for welding the structure of CO2 compressor deck overhead crane
which is being modified from manual to electrical operation by vendor.
● Carried out area surveillance of old decomposition section.
● Repaired damaged boxes of air mask station no.25, 26,27 at uera plant old decomposition section
by patch work.
● Installed back windsock with metallic pole at the top of V-2231 after repairing in workshop
Installed new fabricated pipelines and its supports in cooling tower cell c for fire water sprinkler
system by vendor.
New fire water line pressure tested at 230PSI
Rectified leakage of gear box lube oil level make up line by reinstallation.
Adjusted and tightened the supports of gear box oil makeup line of cell H.
Carried out lines flushing of fire water sprinkler system at cooling tower cell A, B C, D, E and F
by vendor.
Installed nozzles of fire water sprinkler system in all cells after flushing.
Rectified leakage of make up line by runner wrapping near east side of cooling tower.
New railing for east side walkway of cooling tower is being fabricated in workshop.
Deblocked fire water sprinkler pipeline of cooling tower cell G and H by vendor.
2.3.2 TP-423 (Turbine for Lube Oil Pump)
To open and remove suction discharge flange
2.3.3 B-401A/B (Boilers A/B)
Removed flame arrestor of boiler, shifted in workshop, leaned by steam and installed at site.
Clean 21 no.s prep hole glass and replaced 03 no.s glass due to broken.
Cleaned 21 hole glass and replaced 03 no glass due to broken.
2.3.4 TK-416 (Alum Tank)
Prepared the surface of alum tank with grander for thick ness measurement by inspection
2.3.5 P-413 (Caustic Soda Feed Pump)
Replaced pump body drain valve due to seat leakage.
2.3.6 V-411 (Caustic Soda Process Vessel)
Repaired broken sling wire of dip stick.
2.3.7 DR-501A (Instrument Air Dryer)
Replaced steam trap due to not working.
2.3.8 P-406A (Turbogenerator condensate pump for TG-401A)
Opened and removed discharge spool and NRV.
2.3.9 P-406B (Turbogenerator condensate pump for TG-401B)
Rectified leakage of water line from P-406B to agricultural land by installing bolted clamp.
2.3.10 P-431B (Sulphuric Acid Pump)
Open suction and discharge flanges of H2SO4 pump and connected again after pump
replacement by machinery section.
2.3.11 Misc-40
● Removed corroded rain protection shed from E-side of DCS room. Also new shed is being
fabricated in workshop
● Installed structure of room shed at E-side of DCS room which was newly fabricated in
workshop.
● Replaced inlet valve of H2SO4 day tank due to seat leakage.
● Installed foot valve of peter engine at canal water.
● Installed upper shed of DCS room.
● Made pipe nipples for general use.
● New pipeline 2” x 360’ long as being fabricated in workshop for raw water from WTS Utility to
Urea plant.
● Fabricated raw water line at workshop.
● New pipeline dia 2’’ (CS) is being fabricated in workshop for replacement of corroded raw
water line of utility plant.
2.3.12 Misc-70
● Modified 3 no.s birds cages in colony near the boundary wall of E-type houses west side by
cutting and welding.
● Replaced filters of drinking water coolers at fair price shop, D-type , E-type and musjid in colony
● Repaired leaky hot water under ground pipeline by welding in D-Type houses
● Carriedout installation of cable tray on the roof of top of control room by welding
● Removed faulty electric geyser of TP building washroom and installed new one
● Conducted the welders test in workshop and test PCs have been handed over to inspection
● Checked the pressure of 10 no.s oxy and 10 no.s D/A cylinder in warehouse, found ok
● Repaired guard plate of drill machine by welding in mc shop. also repaired pump body of H2SO4
pump by welding in workshop
Monthly Activity Report, February 2024
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MERGEFO
ED/4/022
Issue-3
February, 2024
● Replaced 3 no.s empty breathing air cylinder with filled one outside control room
● Carried out house keeping of equipment section , load scrap material in trolly and shifted at main
scrap yard near ware house.