Design Data

Discharge 12.375 MLD Table 1: Velocity and Headloss for different pipe sizes
Internal Minor
Diameter of Internal Major Friction Total
S.No.
Invert Level of the Pumping station 233.1 m Discharge Pipe Diameter of Pipe Velocity Friction Loss Loss Losses
Relative Level at the discharge point 245.80 m m3/sec mm m m/sec m m m
Static Head 12.701 m 1 0.2150 80.00 0.08 42.77 89698.74 8969.87 98681.50
Design Period 15 yeas 2 0.2150 100.00 0.10 27.37 30665.44 3066.54 33745.00
Discharge 12.375 MLD 3 0.2150 125.00 0.13 17.52 10483.64 1048.36 11545.00
Pumping Hours 16 hrs 4 0.2150 150.00 0.15 12.17 4361.64 436.16 4811.00
Pump capacity required 774.00 m3/hr 5 0.2150 200.00 0.20 6.84 1093.19 109.32 1215.50
Length of rising main 7633.5 m 6 0.2150 250.00 0.25 4.38 373.73 37.37 424.00
Pipe Roughness Coefficient 1 7 0.2150 300.00 0.30 3.04 155.49 15.55 184.00
Type of Pipe DI-K9 8 0.2150 350.00 0.35 2.23 74.08 7.41 94.50
Minor losses considered 10.00 % 9 0.2150 400.00 0.40 1.71 38.97 3.90 56.00
Cost of pumping unit ₹ 15,000.00 INR/KW 10 0.2150 450.00 0.45 1.35 22.12 2.21 37.50
Cost of electricity ₹ 12.00 INR/unit 11 0.2150 500.00 0.50 1.09 13.32 1.33 27.50
Interest Rate 10 %

Table 2: Power Calculation for different pump sets

Motor Power
Installed Motor Standby Efficienc Operating Consump
S.No. Flow Head Shaft Power Actual KW req Rating HP Installed Working Units Standing Units Total Units Working Load Load Total Load y Hours tion
KWh/da
m3/hr m bKW KW KW HP Nos. Nos. Nos. KW KW KW % hrs/day y
1 774.00 98681.50 261467.9370 276101.31 145 180 1 1 2 145 145 290 94.7 16 ########
2 774.00 33745.00 89411.2426 101951.25 7 7.5 1 1 2 7 7 14 87.7 16 ########
3 774.00 11545.00 30589.7998 36944.20 2 2 1 1 2 2 2 4 82.8 16 ########
4 774.00 4811.00 12747.2955 15395.28 2 2 1 1 2 2 2 4 82.8 16 ########
5 774.00 1215.50 3220.6065 3889.62 2 2 1 1 2 2 2 4 82.8 16 51529.70
6 774.00 424.00 1123.4366 1356.81 2 2 1 1 2 2 2 4 82.8 16 17974.99
7 774.00 184.00 487.5291 588.80 2 2 1 1 2 2 2 4 82.8 16 7800.47
8 774.00 94.50 250.3886 302.40 2 2 1 1 2 2 2 4 82.8 16 4006.22
9 774.00 56.00 148.3784 179.20 2 2 1 1 2 2 2 4 82.8 16 2374.05
10 774.00 37.50 99.3605 120.00 2 2 1 1 2 2 2 4 82.8 16 1589.77
11 774.00 27.50 72.8644 88.00 2 2 1 1 2 2 2 4 82.8 16 1165.83

Table 3: Cost and Kilowatts of different pump sets

Installed Motor Power Total Operating Diameter of Total Cost of

S.No.
Flow Head Rating Total Units Total Load Cost of Pump set Consumption Cost Total Cost pipe Cost of pipe pipe
m3/hr m KW Nos. KW INR KWh/day INR/day INR mm INR/m INR
1 774.00 98681.50 145 2 290 ₹ 43,50,000.00 4183486.99 ₹ 5,02,01,843.90 ############# ₹ 80.00 ₹ 700.00 ₹ 53,43,450.00
2 774.00 33745.00 7 2 14 ₹ 2,10,000.00 1430579.88 ₹ 1,71,66,958.57 ############# ₹ 100.00 ₹ 836.00 ₹ 63,81,606.00
3 774.00 11545.00 2 2 4 ₹ 60,000.00 489436.80 ₹ 58,73,241.57 ₹ 59,33,241.57 ₹ 125.00 ₹ 1,050.00 ₹ 80,15,175.00 Designed carried out by Modified Hazen
4 774.00 4811.00 2 2 4 ₹ 60,000.00 203956.73 ₹ 24,47,480.74 ₹ 25,07,480.74 ₹ 150.00 ₹ 1,243.00 ₹ 94,88,440.50 William Formula
5 774.00 1215.50 2 2 4 ₹ 60,000.00 51529.70 ₹ 6,18,356.44 ₹ 6,78,356.44 ₹ 200.00 ₹ 1,713.00 ₹ 1,30,76,185.50
6 774.00 424.00 2 2 4 ₹ 60,000.00 17974.99 ₹ 2,15,699.82 ₹ 2,75,699.82 ₹ 250.00 ₹ 2,214.00 ₹ 1,69,00,569.00
7 774.00 184.00 2 2 4 ₹ 60,000.00 7800.47 ₹ 93,605.58 ₹ 1,53,605.58 ₹ 300.00 ₹ 2,843.00 ₹ 2,17,02,040.50
8 774.00 94.50 2 2 4 ₹ 60,000.00 4006.22 ₹ 48,074.61 ₹ 1,08,074.61 ₹ 350.00 ₹ 3,335.00 ₹ 2,54,57,722.50
9 774.00 56.00 2 2 4 ₹ 60,000.00 2374.05 ₹ 28,488.66 ₹ 88,488.66 ₹ 400.00 ₹ 4,781.00 ₹ 3,64,95,763.50
10 774.00 37.50 2 2 4 ₹ 60,000.00 1589.77 ₹ 19,077.22 ₹ 79,077.22 ₹ 450.00 ₹ 5,304.00 ₹ 4,04,88,084.00
11 774.00 27.50 2 2 4 ₹ 60,000.00 1165.83 ₹ 13,989.96 ₹ 73,989.96 ₹ 500.00 ₹ 7,115.00 ₹ 5,43,12,352.50

Table 4: Comparitive statement for overall cost of pump set and pumping main for different pipe sizes Most Economical Pump Set

S.No. Annual Energy Capitalized Total Cost of

Flow Head Cost of Pump Set Charges Energy Charges Pipe Size pipe Grand Total For 15 years Pump Capacity = 774 m3/hr
m3/hr m INR INR INR mm INR INR Pump Head = 27.5 m
1 774.00 98681.50 ₹ 43,50,000.00 ############# ################ 80.00 ₹ 53,43,450.00 ################ Pipe Size = 500 mm
2 774.00 33745.00 ₹ 2,10,000.00 ############# ################ 100.00 ₹ 63,81,606.00 ################ Maxmium Water Hammer Pressure = 122.97 m
3 774.00 11545.00 ₹ 60,000.00 ############# ################ 125.00 ₹ 80,15,175.00 ################ Pressure rating of all appertinances = PN12.5
4 774.00 4811.00 ₹ 60,000.00 ############# ################ 150.00 ₹ 94,88,440.50 ################
5 774.00 1215.50 ₹ 60,000.00 ############# ################ 200.00 ₹ 1,30,76,185.50 ################
6 774.00 424.00 ₹ 60,000.00 ############# ₹ 59,88,29,943.59 250.00 ₹ 1,69,00,569.00 ₹ 61,57,90,512.59
7 774.00 184.00 ₹ 60,000.00 ############# ₹ 25,98,69,598.16 300.00 ₹ 2,17,02,040.50 ₹ 28,16,31,638.66
8 774.00 94.50 ₹ 60,000.00 ############# ₹ 13,34,65,636.01 350.00 ₹ 2,54,57,722.50 ₹ 15,89,83,358.51
9 774.00 56.00 ₹ 60,000.00 ############# ₹ 7,90,90,747.27 400.00 ₹ 3,64,95,763.50 ₹ 11,56,46,510.77
10 774.00 37.50 ₹ 60,000.00 ₹ 69,63,187.00 ₹ 5,29,62,553.97 450.00 ₹ 4,04,88,084.00 ₹ 9,35,10,637.97
11 774.00 27.50 ₹ 60,000.00 ₹ 51,06,337.14 ₹ 3,88,39,206.25 500.00 ₹ 5,43,12,352.50 ₹ 9,32,11,558.75 Most Econ