Manufacturing Instruction Sheet: Revision Rollout 07.10.2023

MANUFACTURING INSTRUCTION
SHEET
PLANT : 1001 PROGRAM : 737 Max Fan Cowl

MIS NUMBER : GIS-314A6276-206-0P1 MIS REVISION : 01
PLAN TYPE : CP04 TYPE/VERSION : NA
ASSY/PART NUMBER : 314A6276-206-0P1 EFFECTIVITY : TASB737-2-Onwards
DESCRIPTION : OT DOOR PANEL ASSY
SAP MAT NUMBER : 111011000300065 PRODUCTION TYPE : 000
ME PLANNER : MANISH ME APPROVER : SURAJ
MODULE : NA NDT/NDI APPROVER : NA
SALES ORDER NO : TASBFC0002 QTY : 1.000 EA
WORK ORDER NUMBER : 140000007027 PPC RELEASE DATE : 02.02.2024
SHED. START : 11.02.2024 SHED. FINISH : 11.02.2024
ME RELEASE DATE : 07.10.2023 PRINTED BY(USER ID & DATE) : GI000587 & 08.03.2024
WORK CENTER : FC-SA BOM VERSION : 0002

QUALITY INSPECTION 03 LOT : 30000395445 ROUTING VERSION :4
ORDER SPECIFIC SF ROUTING VERSION :3
PART WEIGHT : NA
KEY CHARACTERISTICS : NO
I/R APPLICABILITY : NO
MIS APPROVAL FROM CUSTOMER : NA
SAFETY CLASS/GRADE/CSI : NA
SERIAL NUMBER : NA
INPUT RAW MATERIAL SPEC/ CONDITION : NA
FINAL MATERIAL SPEC/ CONDITION : NA
RAW MATERIAL SIZE : NA
REVISION DESCRIPTION : REVISION ROLLOUT

Revision Date : 07.10.2023
Change:
QR CODE :
PROPRIETARY NOTE:
FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 1 of 34

WORK ORDER NO: 140000007027
MIS NUMBER: GIS-314A6276-206-0P1 MANUFACTURING INSTRUCTION
MIS REVISION: 01 SHEET
MIS DESCRIPTION: OT DOOR PANEL ASSY
QUALITY INSPECTION 03 LOT:30000395445
* * * PART LIST * * *
SAP PART PART NUMBER DESCRIPTION COS OA NO QTY UoM BATCH Serial Number
NUMBER REV.
111011000400143 314A6271-206 OT DOOR HINGE 00 0010-1 2.000 EA
ASSY
111011000400147 314A6274-206 OT DOOR SKIN NA 0010-1 1.000 EA
PANEL
111011000400204 314A6274-215 DOOR LATCH FILLER 00 0010-1 8.000 EA
119991002300498 BACB30YP6K5 Bolt NA 0010-1 8.000 EA
119991002300828 BACB30YP6K4 BOLT, 100 DEG HEX NA 0010-1 4.000 EA
DR
119991002301090 NA NA 0010-1 4.000 EA
119991002307259 NA NA 0010-1 8.000 EA
119991002307293 NA NA 0010-1 2.000 EA
119991002307304 NA NA 0010-1 8.000 EA
119991002307305 NA NA 0010-1 8.000 EA
119991002307332 NA NA 0010-1 2.000 EA
* * * DOCUMENTS * * *
DOC NUMBER DESCRIPTION SHEET NO. REVISION
"FABRICATION AND INSTALLATION 000
OF
"PERMANENT STRAIGHT SHANK 000
FASTENER
314A6276 SH 206 -P1 OT DOOR PANEL ASSY 000 -
314A6276 SHEET DL 000 -
314A6276-206 000 A
APPLICATION OF ALUMINUM FOIL 000 00
MARKER
BAC5004-2_REV-AN 000 AN
BAC5300-1 000
BAC5300-1-PSD-6-1 000
BAC5307 000
BAC5430 000 N
HOLE PREP, MACHINING & HOLE PREP, MACHINING & GRINDNG 000 K
PROPRIETARY NOTE:

GRINDNG OF STEELS
OT DOOR PANEL ASSY 000 -
SHIMMING 000 00
SPEC-BAC5305 APPLICATION OF ALUMINIUM FOIL 000 R
WAP-B737FCA-0013 000 NA
PROPRIETARY NOTE:

OPERATION NO : 0010 WORK CENTER: FC-SA QR CODE:
OPERATION ACTIVITY : 0010-1 OPERATION CATEGORY : NA

CERTIFICATION REQUIED :
QUALIFICATION : All Other Operations
PROFICIENCY : ALL LEVELS
* * * PART LIST * * *
SAP PART PART NUMBER DESCRIPTION COS OPN NO QTY UoM BATCH Serial Number
NUMBER REV.
111011000400143 314A6271-206 OT DOOR HINGE 00 0010-1 2.000 EA
ASSY
111011000400147 314A6274-206 OT DOOR SKIN NA 0010-1 1.000 EA
PANEL
111011000400204 314A6274-215 DOOR LATCH FILLER 00 0010-1 8.000 EA
119991002300498 BACB30YP6K5 Bolt NA 0010-1 8.000 EA
119991002300828 BACB30YP6K4 BOLT, 100 DEG HEX NA 0010-1 4.000 EA
DR
119991002301090 NA NA 0010-1 4.000 EA
119991002307259 NA NA 0010-1 8.000 EA
119991002307293 NA NA 0010-1 2.000 EA
119991002307304 NA NA 0010-1 8.000 EA
119991002307305 NA NA 0010-1 8.000 EA
119991002307332 NA NA 0010-1 2.000 EA
OPERATION TEXT : PREPARE KIT

OPERATION ACTIVITY TEXT : PREPARE KIT
REMARKS: OPERATOR STAMP & DATE
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


QUALIFICATION : ALL OTHER OPERATIONS
PROFICIENCY : QC
OPERATION TEXT : INSPECTION

OPERATION ACTIVITY TEXT : INSPECTION
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


OPERATION TEXT : GENERAL NOTES

OPERATION ACTIVITY TEXT : GENERAL NOTES
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


OPERATION TEXT : TOOL PREPARATION

OPERATION ACTIVITY TEXT : TOOL PREPARATION
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


OPERATION TEXT : TEMPORARY IDENTIFICATION OF SKIN ORIENTA

OPERATION ACTIVITY TEXT : TEMPORARY IDENTIFICATION OF SKIN ORIENTA
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


WAP-B737FCA-0013 000 NA
OPERATION TEXT : LOCATE

OPERATION ACTIVITY TEXT : LOCATE
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


PROFICIENCY : QC
OPERATION TEXT : INSPECT

OPERATION ACTIVITY TEXT : INSPECT
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:



QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:



QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


PROFICIENCY : QC

QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


"FABRICATION AND INSTALLATION 000
OF
314A6276-206 000 A
OPERATION TEXT : CHECK FOR GAPS & SHIM IF REQUIRED

OPERATION ACTIVITY TEXT : CHECK FOR GAPS & SHIM IF REQUIRED
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


BAC5430 000 N
SHIMMING 000 00
OPERATION TEXT : CHECK FOR GAPS & SHIM IF REQUIRED

OPERATION ACTIVITY TEXT : CHECK FOR GAPS & SHIM IF REQUIRED
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


OPERATION TEXT : DRILL PILOT HOLES

OPERATION ACTIVITY TEXT : DRILL PILOT HOLES
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


BAC5004-2_REV-AN 000 AN
OPERATION TEXT : DRILL PILOT HOLES

OPERATION ACTIVITY TEXT : DRILL PILOT HOLES
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


OPERATION TEXT : DRILL FINAL HOLES & COUNTERSINK

OPERATION ACTIVITY TEXT : DRILL FINAL HOLES & COUNTERSINK
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


OPERATION TEXT : DRILL FINAL HOLES & COUNTERSINK

OPERATION ACTIVITY TEXT : DRILL FINAL HOLES & COUNTERSINK
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


CERTIFICATION REQUIED : NA

QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


314A6276 SHEET DL 000 -
BAC5300-1 000
BAC5300-1-PSD-6-1 000
HOLE PREP, MACHINING & HOLE PREP, MACHINING & GRINDNG 000 K
GRINDNG OF STEELS
OPERATION TEXT : DEBURRING

OPERATION ACTIVITY TEXT : DEBURRING
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


OPERATION TEXT : INSTALL FASTENERS

OPERATION ACTIVITY TEXT : INSTALL FASTENERS
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:



QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


CERTIFICATION REQUIED : NA

QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


OPERATION TEXT : UNLOAD SUB-ASSEMBLY

OPERATION ACTIVITY TEXT : UNLOAD SUB-ASSEMBLY
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


"PERMANENT STRAIGHT SHANK 000
FASTENER
OPERATION TEXT : POSITION

OPERATION ACTIVITY TEXT : POSITION
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


QUALIFICATION : Torque Application

QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


OPERATION TEXT : POSITION

OPERATION ACTIVITY TEXT : POSITION
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


QUALIFICATION : Torque Application

QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


APPLICATION OF ALUMINUM FOIL 000 00
MARKER
SPEC-BAC5305 APPLICATION OF ALUMINIUM FOIL 000 R
OPERATION TEXT : FUNCTIONAL CHECK

OPERATION ACTIVITY TEXT : FUNCTIONAL CHECK
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


OT DOOR PANEL ASSY 000 -
OPERATION TEXT : FUNCTIONAL CHECK

OPERATION ACTIVITY TEXT : FUNCTIONAL CHECK
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


PROFICIENCY : QC

QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


BAC5307 000
OPERATION TEXT : IDENTIFY SUB-ASSEMBLY

OPERATION ACTIVITY TEXT : IDENTIFY SUB-ASSEMBLY
QTY : 0.000
(ACT/REJ)
PROPRIETARY NOTE:


PROFICIENCY : QC
OPERATION TEXT : FINAL INSPECTION

OPERATION ACTIVITY TEXT : FINAL INSPECTION
QTY : 0.000
(ACT/REJ)
Final Inspection
Stamp/Date Remarks:
NOT APPLICABLE
Qty: 0.000
(ACT/REJ)
PROPRIETARY NOTE:

Manufacturing Instruction Sheet: Revision Rollout 07.10.2023

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Manufacturing Instruction Sheet: Revision Rollout 07.10.2023

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MANUFACTURING INSTRUCTION

PLANT : 1001 PROGRAM : 737 Max Fan Cowl

WORK CENTER : FC-SA BOM VERSION : 0002

REVISION DESCRIPTION : REVISION ROLLOUT

FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 1 of 34

FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 2 of 34

FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 3 of 34

OPERATION NO : 0010 WORK CENTER: FC-SA QR CODE:

OPERATION ACTIVITY : 0010-1 OPERATION CATEGORY : NA

OPERATION TEXT : PREPARE KIT

REMARKS: OPERATOR STAMP & DATE

FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 4 of 34

OPERATION NO : 0015 WORK CENTER: FC-SA QR CODE:

OPERATION ACTIVITY : 0015-1 OPERATION CATEGORY : NA

OPERATION TEXT : INSPECTION

REMARKS: OPERATOR STAMP & DATE

FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 5 of 34

OPERATION NO : 0020 WORK CENTER: FC-SA QR CODE:

OPERATION ACTIVITY : 0020-1 OPERATION CATEGORY : NA

OPERATION TEXT : GENERAL NOTES

REMARKS: OPERATOR STAMP & DATE

FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 6 of 34

OPERATION NO : 0030 WORK CENTER: FC-SA QR CODE:

OPERATION ACTIVITY : 0030-1 OPERATION CATEGORY : NA

OPERATION TEXT : TOOL PREPARATION

REMARKS: OPERATOR STAMP & DATE

FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 7 of 34

OPERATION NO : 0040 WORK CENTER: FC-SA QR CODE:

OPERATION ACTIVITY : 0040-1 OPERATION CATEGORY : NA

OPERATION TEXT : TEMPORARY IDENTIFICATION OF SKIN ORIENTA

REMARKS: OPERATOR STAMP & DATE

FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 8 of 34

OPERATION NO : 0050 WORK CENTER: FC-SA QR CODE:

OPERATION ACTIVITY : 0050-1 OPERATION CATEGORY : NA

OPERATION TEXT : LOCATE

REMARKS: OPERATOR STAMP & DATE

FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 9 of 34

OPERATION NO : 0055 WORK CENTER: FC-SA QR CODE:

OPERATION ACTIVITY : 0055-1 OPERATION CATEGORY : NA

OPERATION TEXT : INSPECT

REMARKS: OPERATOR STAMP & DATE

FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 10 of 34

OPERATION NO : 0060 WORK CENTER: FC-SA QR CODE:

OPERATION ACTIVITY : 0060-1 OPERATION CATEGORY : NA

OPERATION TEXT : LOCATE

REMARKS: OPERATOR STAMP & DATE

FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 11 of 34

OPERATION NO : 0070 WORK CENTER: FC-SA QR CODE:

OPERATION ACTIVITY : 0070-1 OPERATION CATEGORY : NA

OPERATION TEXT : LOCATE

REMARKS: OPERATOR STAMP & DATE

FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 12 of 34

OPERATION NO : 0075 WORK CENTER: FC-SA QR CODE:

OPERATION ACTIVITY : 0075-1 OPERATION CATEGORY : NA

OPERATION TEXT : INSPECT

REMARKS: OPERATOR STAMP & DATE

FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 13 of 34

OPERATION NO : 0080 WORK CENTER: FC-SA QR CODE:

OPERATION ACTIVITY : 0080-1 OPERATION CATEGORY : NA

OPERATION TEXT : CHECK FOR GAPS & SHIM IF REQUIRED

REMARKS: OPERATOR STAMP & DATE

FORM 04204-01_REV.02_EFFECTIVE DATE: 04-SEP-2023 Page 14 of 34