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I. PROBLEMS AND NEEDS
A. Supply and Demand
The demand for construction services in the Philippines has consistently grown over
the years, leading to advancements in construction methods and the establishment of various
infrastructure projects, ranging from semiconductor facilities and hotels to warehouses.
While each construction project is unique, the paramount requirement is ensuring that
buildings are well-constructed, as errors can prove to be not only costly but also potentially
fatal.
The construction and building industry in the Philippines are flourishing, driven by
government initiatives that fuel the demand for construction activities. This, in turn,
positively influences the growth of the structural insulated panels market in the country. The
increasing need for well-built structures is further accentuated by the challenges posed by
frequent flooding in the Philippines, prompting a greater demand for prefabricated homes
and buildings.
Furthermore, this report indicates that 65% of respondents from the Philippines
increased their digital investments in the previous 24 months of the year. There has been a
notable influx of technology-based companies into the Philippine construction sector. The
prefabricated and building components industry is rapidly adopting technology, prompting
construction companies to partner with technology startups to improve construction
productivity and efficiency.
Following the rapid growth of technology demand in the country, construction project
management companies in the Philippines continue to invest in a variety of innovative
projects, such as Two Thirty Three Holdings' 600-cellular tower construction project in
August 2022, which is estimated to cost Php39.5 billion. With increased interest in
construction technology projects, the local construction sector is poised for massive growth
in the domestic market and regional economy, as well as a stronger national digital
transformation agenda.
In today’s world, the accommodation needs are continuously rising with development
and population growth. In developing countries like Philippines with a population of approx.
117 million, the expeditious need for housing arises with the constant increase of population,
resettling of the rural population in the cities and the improvement in the standard of lifestyle.
The complication intensifies with crawling conventional methods of construction. The use of
brick masonry and Reinforced Concrete (RC) for construction is time-consuming and
expensive. It redirects increasing interest in economical and rapid construction methods and
materials.
Looking at annual changes, in the first quarter of 2022, the total number of
constructions declined by -1.1 percent, and in the previous quarter (Q4 2022), there was a
more significant annual decline of -8.6 percent. Overall, the report indicates a decrease in the
total number of constructions compared to the previous year, with residential buildings
remaining the most prevalent type of construction. The data also underscores notable shifts in
specific types of constructions, with additions seeing an increase and alterations and repairs
experiencing a decline.
Socio-economic
The construction industry plays a crucial role in the national economy by contributing
significantly to socio-economic development goals such as providing shelter, infrastructure,
and employment (Anaman & Osei-Amponsah, 2007).
Moreover, Economy Watch (2010) notes that the construction industry is thriving and
is expected to continue growing, particularly in developing countries, projecting a global
industry value of approximately Php563.5 trillion by 2023, with a forecasted Compound
Annual Growth Rate (CAGR) of 4.2% from 2018 to 2023. The demand for housing and
infrastructure is rising due to increasing urbanization and population growth, emerging as
key drivers for market expansion (PR Newswire, 2018).
Cement, globally the second most utilized material after water, plays a pivotal role in
construction, enabling expedited construction processes and reduced on-site work expenses
(Crow, 2008). However, the production of cement, a primary component of concrete, is a
significant contributor to greenhouse gas emissions, leading the construction industry to be
recognized as a prominent environmental challenge worldwide (Ayalew et al., 2016).
Environmental
In addition, Pronove Tai (2019) reported a cement shortage causing a 30% delay in
building completion in the Philippines during the first quarter of 2019. While other Asian
countries like Hong Kong and Taiwan efficiently utilize waste materials in Concrete Hollow
Block (CHB) production, limited research in the Philippines explores such practices.
According to Fishbein (2008; cited in Begum, 2009), the construction industry in the
Philippines contributes around 30% of solid wastes ending up in landfills. There is a need to
explore the potential use of other alternative components for CHB, aiming to reduce the
cement usage ratio and alleviate the demand for cement in the Philippines' construction
industry.
The International Finance Corporation (IFC), a World Bank sister organization,
developed EDGE (Excellence in Design for Greater Efficiencies), an international green
building standard for emerging economies such as the Philippines. Instead of traditional
methods and materials, construction companies can use "green building" materials and
technologies to significantly reduce waste, according to Micaela Rosette Santos (2018), vice
chair of the Philippine Green Building Initiative's Green Certification System.
According to Yuan Xu (2018), IFC country manager for the Philippines, green
buildings can significantly reduce human impact on the environment. A building represents a
long-term investment. So, if we can implement the appropriate building standards, we can
lock in energy and water savings for future generations.
1. Residential Construction
EPS panels are widely used in residential construction for walls, roofs, and floors.
Their quick installation and energy efficient properties make them an excellent choice for
modern, sustainable homes. Widely embraced in residential construction, EPS panels are
favored for their thermal insulation properties. Their role in enhancing energy efficiency
proves valuable in regulating indoor temperatures and curbing heating and cooling expenses.
Applications span insulation in residential walls, roofs, and foundations, with EPS playing a
crucial role in prefab construction methods, including the production of SIPs tailored for
residential structures.
2. Commercial Buildings
The versatility of EPS panels extends to commercial structures, including offices and
retail spaces. The panels can be employed for both exterior and interior applications, offering
a seamless combination of insulation and structural stability. EPS panels, prized for their
lightweight design and exceptional insulation capabilities, are frequently integrated into
commercial structures, particularly in Exterior Insulation and Finish Systems (EIFS). This
application enhances energy efficiency and contributes significantly to the overall
sustainability of commercial buildings.
3. Industrial Applications
Although the Philippines' constitution and the government agencies encourage the use of
innovative technology, such as prefabricated housing components, its demand remained low
in early 2000 and is picking up slowly with the current government’s infrastructural
developments. However, at another side, many people in the Philippines had limited
knowledge about these components and used conventional materials, such as concrete hollow
blocks (CHB), galvanized sheets, plywood, etc.
Jusselme et al. (2020) argue that collaboration is particularly lacking at the conceptual
design stage, as architects may be hesitant to involve engineers in this early phase of the
design process. At present, a hindrance for building designers is the absence of appropriate
methods and tools to assist them in making environmentally informed decisions. One
potential explanation for this phenomenon, as suggested by, is that the available tools are
considered unsuitable, as they are perceived to be misaligned with the designers' needs by
those who have tried them. This perception resonates within the industry, leading to the tools
being perceived as ineffective. Additionally, certain tools, such as life-cycle assessment,
come with a high cost, including expenses related to required software and expert
knowledge. Before reaching the stage where tools and methods are necessary, designers must
possess knowledge of how to implement eco-design in a building, understanding what
aspects to prioritize during the design phase. This knowledge, for instance, can be acquired
through quantitative evidence showcasing the benefits of EPS building system
implementation. However, the lack of this knowledge acts as a barrier to the successful
implementation. Additional barriers to the alternative building system implementation
include a shortage of professional skills and a lack of collaboration within the design team.
E. Demographics
Second, the "designers" stakeholder group, on the other hand, constitutes another
critical demographic for alternative building systems. This group involves individuals
actively participating in various stages of the design process, including architects, civil and
architectural engineers, and experts. Designers shape the blueprint and specifications of
construction projects, making them influential in determining the feasibility and adoption of
alternative building materials and methods. Their openness to and understanding of
innovative approaches in construction significantly influence the success of alternative
building systems.
In essence, the target demographics for alternative building systems span a spectrum
of stakeholders, ranging from the financial decision-makers (clients) to the creative architects
and engineers (designers) and the material suppliers (building sector). Successful
engagement and collaboration with these key players are vital for overcoming barriers and
fostering the adoption of sustainable and innovative construction practice.
II. SOLUTION
To overcome the challenges associated with EPS (Expanded Polystyrene) Alternative
Building System in construction and minimize its negative impact, several strategies and
practices can be implemented. For addressing the issue of toxic fumes, incorporating fire-
retardant additives or coatings on EPS panels can significantly reduce the release of harmful
gases during fire incidents. Proper ventilation systems and early warning systems in enclosed
spaces further mitigate the risk of inhalation.
As well as addressing health risks from dust involves equipping workers with
appropriate personal protective equipment (PPE) during the cutting and handling of EPS
panels. Training programs should be conducted to educate workers on safe handling
practices, minimizing the release of dust particles. And to mitigate moisture absorption in
EPS panels, applying moisture-resistant coatings or treatments is recommended. Ensuring
proper sealing and protection of EPS in construction applications helps maintain its
insulation properties over time.
Production Process
Polystyrene
Pre-expansion
closed cell structure that holds air and gives the product its excellent thermal insulation
properties.
Sintering (Molding)
During the “sintering” (molding) process, the expanded polystyrene beads are welded
and compressed. The expanded and dried beads are injected into a mold and are again
subjected to vapor that causes a further swelling. This process completely closes the
interstices between the beads that when welded together create a homogeneous block of
foam. After cooling, these blocks are left to cure before final cutting into slabs.
The welding machine systems of EPS Panels feed the longitudinal wire through an
automatic towing machine system, which picks directly from the 20 loading bobbins that
ensure that wires are straight.
The EPS Panels automatic welding machine produces galvanized flat steel meshes
made up of 20 longitudinal wires and cross wires at variable pitch. The meshes are
automatically produced to size then lifted by an automatic device and stacked on a steel
pallet ready for transfer to a panel machine.
The panel assembly and welding machine are the core of the entire production line; in
this phase, the “sandwich” is made of two or four electro-welded meshes and one or two EPS
panels, according to the type of panel to be produced.
B. Installation Process
A modular panel with an expanded polystyrene core, enclosed in a double-galvanized
steel wire mesh linked by connectors, to be finished on site with two layers of concrete. The
EPS Panels cover the entire range of elements necessary to finalize any type of project in the
building industry.
This quality facilitates the efficient management of the construction site, thus
considerably saving time and money thanks to the quick and easy assembly of the
components.
The EPS Panel System guarantees excellent earthquake resistance and thermal
acoustic performances, and high-energy savings.
1. The installation of EPS Panels starts by placing rebars of 8mm in diameter over the
foundation beam, poured together with the concrete or drilled after, with a depth of
50mm using structural epoxy. Make sure to have the correct alignment of rebars with
an interval of 400mm, alternating on both sides where the EPS panel will be placed.
2. Assemble and install the EPS panel starting from the corner and proceed along both
sides. For a more stable installation, complete one room at a time.
3. Connect the EPS Panels into the reinforcing bars dowels using tie wire. Tie all
adjacent panels using a pneumatic stapler by stitches. Before applying the stitches,
make sure that EPS Panels are aligned and fit perfectly.
4. Reinforce all openings, such as doors and windows, with reinforcing meshes braced
with mesh set at 45 degrees on corners. Reinforce corners with angular mesh both
inside and outside of the building.
5. Make sure that the EPS panel walls are leveled and supported by scaffoldings or
conventional materials every one (1) to three (3) meters, before plastering.
6. EPS walls can be melted using hot air jet, based on electrical, mechanical, and
sanitary plans or layout. Once EPS walls have been melted, electrical wires, cables
and pipes can now be positioned and inserted.
7. For Stairs and Landing, apply adequate reinforcements before casting. Place support
under the slab through shoring or any conventional materials with an interval of one
(1) meter.
8. Put the EPS panel slab on top of the wall panels. After installing, put all the rebars in
place before pouring the concrete.
9. Plaster the wall using a hopper gun. Always start the plastering from the bottom to
top. The plastering should be applied on the walls in two (2) consecutive layers: first
layer is plastered to adequately cover the mesh wire, and the second is for a smooth
plastered finish.
Government and policy support is essential and advocating for the development and
implementation of supportive policies, codes, and regulations is key. Collaborating with
government agencies to align regulations with environmental goals and engaging
policymakers through workshops emphasizes the importance of supporting alternative
building systems. To tackle obstacles linked to government and policymakers, collaboration
with industry associations is vital for policy advocacy. Working with policymakers to align
existing regulations with environmental strategies and encouraging the adoption of
innovative construction practices is a proactive approach. Raising awareness among
government officials about the benefits of EPS building systems through workshops and
presentations is also crucial.
Miyazaki, E. (2023, July 29). The Digitalization of the Philippine Construction Industry.
JCV & Associates. https://www.jcvassociates.ph/post/the-digitalization-of-the-philippine-
construction-industry
Ipsen, K. L., Pizzol, M., Birkved, M., & Amor, B. (2021, February 7). How Lack of
Knowledge and Tools Hinders the Eco-Design of Buildings—A Systematic Review. Urban
Science. https://doi.org/10.3390/urbansci5010020