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A passive and programmable 3D paper-

based microfluidic pump for variable flow


microfluidic applications
Cite as: Biomicrofluidics 16, 064106 (2022); https://doi.org/10.1063/5.0125937
Submitted: 14 September 2022 • Accepted: 29 November 2022 • Published Online: 16 December 2022

Syed Farhad Shah, Ali Turab Jafry, Gohar Hussain, et al.

Biomicrofluidics 16, 064106 (2022); https://doi.org/10.1063/5.0125937 16, 064106

© 2022 Author(s).
Biomicrofluidics ARTICLE scitation.org/journal/bmf

A passive and programmable 3D paper-based


microfluidic pump for variable flow microfluidic
applications
Cite as: Biomicrofluidics 16, 064106 (2022); doi: 10.1063/5.0125937
Submitted: 14 September 2022 · Accepted: 29 November 2022 · View Online Export Citation CrossMark
Published Online: 16 December 2022

Syed Farhad Shah,1 Ali Turab Jafry,1,a) Gohar Hussain,1 Ali Hussain Kazim,2 and Mubashar Ali1

AFFILIATIONS
1
Faculty of Mechanical Engineering, Ghulam Ishaq Khan Institute of Engineering Sciences and Technology, Topi 23640, Pakistan
2
Department of Mechanical Engineering, University of Engineering and Technology, Lahore, Pakistan

a)
Author to whom correspondence should be addressed: ali.turab@giki.edu.pk

ABSTRACT
Paper has attracted significant attention recently as a microfluidic component and platform, especially in passive pumping devices due to its
porous and uniform absorbing nature. Many investigations on 1D and 2D fluid flows were carried out. However, no experimental work has
been reported on the three-dimensional effect in porous geometry to improve pumping characteristics in microchannels. Therefore, in this
study, the fluid flow in 3D paper-based passive pumps was investigated in microchannels using cylindrical pumps. The effect of pump diam-
eter, porosity, and programmability was investigated to achieve desired flow variations. The results indicated that the flow rate of water
increased with an increase in the diameter and porosity of paper pumps. Maximum flow rates achieved for 14 mm diameter pumps of 0.5
and 0.7 porosities were 5.29 mm3/s (317.4 μl/min) and 6.97 mm3/s (418.2 μl/min), respectively. The total volume of fluid imbibition ranged
between 266 and 567 μl for 8 and 14 mm diameter pumps, respectively. Moreover, 3D passive pumps can transport larger volumes of liquid
with an improved flow rate, programmability, and control, in addition to being inexpensive and simple to design and fabricate. Most impor-
tantly, a single 3D paper pump showed an increasing, decreasing, and constant flow rate all in a single microchannel. With these benefits,
the passive pumps can further improve the pumping characteristics of microfluidic platforms enabling a cost effective and programmable
point-of-care diagnostic device.

Published under an exclusive license by AIP Publishing. https://doi.org/10.1063/5.0125937

I. INTRODUCTION valveless (diffuser) micropumps.6 However, all these active


Microfluidics integrates microfabrication techniques with pumping devices face certain limitations in real world applications.
chemistry and biology and has been growing rapidly since the early These micropumps often raise the overall cost of the system while
1990s.1 Since then, the miniaturization of fluid handling and fluid also making miniaturization challenging.7,8 Complex circuitry of
analysis is a promising area in biological sciences and analytical such pumps, along with their constant external power require-
chemistry resulting in lightweight and tiny microfluidic devices ments, makes them unsuited for point-of-care applications. The
suitable for portable applications such as point-of-care (POC) diag- substrates used in traditional microfluidic devices are still regarded
nosis. Among their various components, a micropump is responsi- to be expensive, notably for single-use devices. As the market for
ble for essential flow function to move the fluid from one place to biodegradable on-chip diagnostic devices grows, there is an increas-
another. ing demand to replace existing substrates with inexpensive, light-
Micropumps are mainly classified into active and passive weight, and environmentally benign materials.
pumping methods based on their external power requirements.2 As an alternative to active micropumps, passive pumping
Active micropumps include syringe pumps, diaphragm micro- methods are proposed. Passive pumps do not require any external
pumps, magneto-hydrodynamic micropumps,3 and electroos- power source. These pumps include capillary,9 surface tension,10
motic.4 Diaphragm micropumps are classified as check-valve5 and evaporation,11 and osmotic pressure-based pumps.12 Benefits of

Biomicrofluidics 16, 064106 (2022); doi: 10.1063/5.0125937 16, 064106-1


Published under an exclusive license by AIP Publishing
Biomicrofluidics ARTICLE scitation.org/journal/bmf

these devices include avoidance of an active control system, simple on demand. We observed that previous pumping technologies
fabrication, easy fluidic manipulation, and no external power lacked the variable flow rate in a simple and affordable passive
requirements. Their limitations are application specific and are pumping device. Due to the high surface to volume area of 2D as
usually one-time use devices. well as 3D stacked devices, evaporation problems may occur
The use of paper as a substrate in these passive devices makes depending on the surrounding conditions. Furthermore, paper is a
them unique among other microfluidic platforms. In everyday material that is prone to tearing and folding, and stability of these
living, paper is the most extensively used, cheapest, and environ- devices is a critical factor to consider.
ment friendly material. It is lightweight, thin, hydrophilic, and flex- Therefore, in this study, we have developed a three-
ible, making it ideal for a range of applications. The microstructure dimensional paper-based pump to control and program the fluid
of the paper is made up of randomly interwoven cellulose fibers flow in a microfluidic channel. Desired pumping flow rate can be
that provide abundant channels and pores at micro- and nano- achieved in the form of a continuous 3D structure unlike stacked
scale.13,14 Capillary force drives fluids within the paper porous pumps. These pumps may enhance the flow rate and its control
structure, and therefore, no external pump is required to control and allow larger sample volumes of liquid to be absorbed. 3D cylin-
the flow, allowing the device’s size and cost to be reduced to meet drical paper structure is compact; hence, it is not susceptible to
the real-world applications. tearing and folding. Moreover, evaporation problems may be
The literature on paper-based microfluidic pumping has reduced by using 3D pumps as the surface-to-volume area is
reported the capillary-based transport of liquid in rectangular, cir- decreased. Additionally, 3D paper-based microfluidic devices are
cular, triangular, rectangular combined with fan shape, and various more desirable than conventional 2D and lateral-flow devices since
other shapes of paper pumps.15 Moreover, the fluid flow based on they allow more assays on small area. The novel 3D passive
direction has been investigated in which a one-dimensional16,17 or pumping will allow low-cost, high-performance point-of-care diag-
two-dimensional18 fluid flow analysis was presented. Experimental nostic devices with enhanced analytical capabilities and offer a
models for the 3D fluid flow have been performed by stacking or promising platform for researchers working toward an efficient
folding (origami technique) different paper sheets one above the miniaturized platform for point-of-care (POC) diagnostic applica-
other.19 tions. Moreover, the proposed pump allows traditional microfluidic
Flow patterns that deviate from the Lucas–Washburn model devices to meet the “ASSURED” criteria (i.e., affordable, sensitive,
can also be generated by altering the paper shape. Mendez et al. specific, user-friendly, rapid and robust, equipment-free, deliver to
highlighted quasi-linear flow patterns on porous membranes using the users who need them) set by the World Health Organization.33
distinct fan-shaped outlets.20 Cummins et al. devised a modular This will help them achieve commercialization of any miniaturized
“hydraulic battery” that attaches to the outlet of a microchannel platform by enhancing user acceptance and deliverability of micro-
and pumps fluid at accurate flow rates.21 The use of kirigami and fluidic systems.
quilling to create different fluid channels in paper is another recent
development.22 II. MATERIALS AND METHODS
Attempts to accelerate the flow of fluid in paper channels have
involved moving the fluid outside of the paper, where it can flow A. Materials
faster.23 Sandwiching the paper between polymer films is another The materials purchased locally for fabricating the microflui-
method.24,25 Alternatively, two paper strips can be sandwiched dic device are transparent acrylic sheets (5 and 7.5 mm thickness),
between a hollow layer of a double-sided tape to create two-ply a double-sided pressure adhesive sheet (180 μm thickness), and a
channels in paper, which substantially lower flow resistance.26,27 plastic covering (100 μm thickness). Whatman filter paper grade-1
For faster-wicking channels, certain areas of the paper are removed was purchased from Merck Darmstadt, Germany. Distilled water
to generate macro-capillaries for the fluid to flow.28 One method to was used as the pumping fluid in the microchannel. The fabrication
accelerate the fluid flow is to etch grooves into the paper chan- process consists of two independent units. The microfluidic paper-
nels.29 Fluid will bypass the paper and flow more rapidly owing to based setup involved fabrication of a microchannel to provide path
the grooves.30 The use of tape to seal the channels enhances for fluid flow and development of a passive pumping device in the
wicking speeds even further.31 Dosso et al. presented a self-powered form of a paper-based pump. Both these units were integrated
2D paper pump with a wide range of flow rates from 0.07 to together to complete the experimental setup.
30 μl/min as well as volume of fluid (0.5 up to 150 μl) that can be
imbibed.32
However, the proposed pumps offer limitations to the flow B. 3D paper pump
rate and its control, and only a minute sample volume of liquid can The 3D paper pump was developed in the form of a continu-
be transported. Most importantly, the increase in the flow rate ous porous structure. Whatman filter paper grade 1 was cut into
during fluid imbibition is difficult to achieve in passive paper-based smaller pieces and blended with water using Deuron Power
pumps. The reported 1D or 2D paper pumps in literature can only Blender (GL-105 350 W). Circular, hollow molds (cartridges) of
achieve decreasing or consistent flow rates. Therefore, exploration acrylic were cut with CO2 laser engraving/cutting machine
of devices to transport large sample volume of liquid with (WR-4040 50 W). Molds were cut initially from the 7.5 mm acrylic
improved flow rates is still in progress. To achieve an equipment- sheet in hollow circles of inner diameter of 8, 10, 12, and 14 mm
free and fully functional microfluidic device, it is important to and then stacked one above the other vertically. The bottom sieved
attain a variable flow rate as well as maintain a consistent flow rate plate was made from the same acrylic sheet with cut out holes in it

Biomicrofluidics 16, 064106 (2022); doi: 10.1063/5.0125937 16, 064106-2


Published under an exclusive license by AIP Publishing
Biomicrofluidics ARTICLE scitation.org/journal/bmf

to let the water out. This was joined tightly by the paper tape at the The sequence of steps followed for the development of 3D
bottom to form a continuous cylindrical column, hence forming a paper-based pumps is summarized in Fig. 1. Various 3D paper-
mold assembly (Figs. S1 and S2 in the supplementary material). based pumps of different sizes with two porosities of 0.5 and 0.7
The solution from the blender was poured into these cylindrical were developed and tested to examine the fluid flow control in the
molds with the sieves on one end to filter out excess water. After microchannel based on pump diameter, programmability, and
drying of paper in an oven (Drawell DHG9030A) at 80 °C for 4 h, porosity.
the molds were removed, and the 3D cylindrical paper-based
pumps were ready. The 3D paper pumps with diameters of 8, 10, D. Microfluidic channel
12, and 14 mm were developed using the cylindrical molds. All the
cylindrical paper pumps had the same height of 15 mm with geo- A microfluidic platform was fabricated by first stacking two
metric volume of 754, 1178, 1696, and 2310 mm3. Considering 180 μm thick double-sided pressure adhesive sheets making a total
their porosity, the pumps of 0.5 porosity have void volumes of 377, thickness of 360 μm. The microchannel pattern was then cut with
589, 848, and 1155 mm3, respectively, for 8–14 mm diameters, this sheet using a 50 W CO2 laser cutting/engraving machine. The
respectively. Similarly, the pumps of 0.7 porosity have void volumes serpentine microfluidic channel had a total length of 800 mm with
of 528, 825, 1187, and 1617 mm3, respectively. cross-sectional dimensions of 2 × 0.36 mm2 (width × height). The
patterned sheet was sandwiched between an acrylic sheet (5 mm
C. Variable porosity thickness) and a plastic covering (100 μm thickness) to form a
complete microfluidic platform. The acrylic sheet had inlet and
Porosity, also known as void fraction, is a measure of a materi- outlet cylindrical holes cut into it for the fluid flow. An exploded
al’s empty spaces and is expressed as the fraction of the pore view of the microfluidic platform integrated with a 3D paper-based
volume to the total volume (dimensionless ratio). Its value ranges pump is shown in Fig. 2. The inset shows the 3D flow regime from
from 0 to 1. To change the porosity of the 3D pump, the mass of the outlet hole. This outlet hole is made to a smaller size so that
the paper pulp was weighed and increased during fabrication. The the fluid entering into the cylindrical structure from the center of
pulp was sieved with a slightly higher pressure from the top of the its base achieves the 3D flow effect in the form of a spherical
cylindrical mold to enhance the structural density of the fibers. meniscus up to its diameter. The fabricated microfluidic channel
Imbibition method was used to determine the porosity of the 3D and the 3D paper-based passive pump are shown in Fig. 2(b).
paper pump by using SHIMADZU AX200 Weighing Balance. The
mass of dry paper pump was initially determined. Then, the pump
E. Flow rate analysis
was inserted in a flat plate containing water at a small height. After
the pump was completely filled with water, the saturated pump was Initially, distilled water was injected into the microchannel by
weighed again. Imbibed fluid volume was determined, and as a a syringe connected to the inlet port (Sec. III) and was filled all the
result, the porosity of the sample was calculated by dividing this way to the outlet port (Sec. IV) as shown in Fig. 2. The syringe was
imbibed volume, which represented the void volume of the pump then disconnected, and the 3D paper pump was placed at the
to the geometric total volume. outlet of the microchannel at which point the liquid came into

FIG. 1. Fabrication process of cylindrical 3D paper-based pump.

Biomicrofluidics 16, 064106 (2022); doi: 10.1063/5.0125937 16, 064106-3


Published under an exclusive license by AIP Publishing
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capillary action from the central zone at the bottom of the cylindri-
cal structure and spread out radially within the porous structure to
flow in a 3D space. The experimental setup was designed in such a
way to make sure that fluid imbibing into paper pumps flows in all
directions. The meniscus was tracked from the inlet port to deter-
mine the fluid velocity and obtain the flow rate. The experiments
were recorded using a smartphone camera with a reference scale
placed close to the microchannel. The video files were fragmented
into images based on appropriate time intervals and these images
were analyzed in ImageJ software to determine the length covered
by the fluid meniscus.

III. RESULTS AND DISCUSSION


A. Flow rate control based on pump diameter
The 3D paper pumps with diameters of 8, 10, 12, and 14 mm
for porosities of 0.5 and 0.7 were developed to investigate the effect
of pump diameter on the fluid flow in a microchannel. Figure 3
shows the imbibition length and velocity curves by water in the
microchannel with time for a pump porosity of 0.5. The results
indicate that initially the flow rate was higher for all diameters, as
depicted by the higher gradient of length against time. This is
attributed to the three-dimensional flow within the cylindrical
structure. As the liquid meniscus rises in the spherical radial direc-
FIG. 2. (a) Exploded view of microchannel fabricated in adhesive sheet sand- tion, the surface area is continuously increasing, leading to a
wiched between acrylic and plastic covering with 3D paper pump at the outlet of greater number of capillaries and, therefore, higher pumping force.
microchannel. (b) The fabricated microfluidic platform with the passive 3D
paper-based pump placed at the outlet. The flow graphs also depict an increasing flow rate with increasing
diameter, since a larger number of capillaries would allow more
pumping power leading to higher flow velocities.
contact with the passive pump and started wicking. The outlet of However, once the spherical liquid meniscus encounters the
the channel is confined to a smaller cylindrical hole of 3 mm diam- cylindrical wall, it will enter into a transition zone (3D to 1D flow
eter compared to the diameter of the cylindrical pump as shown in regime). Here, the flow gradient started to decrease with smaller
subset of Fig. 2. This allowed the water to be absorbed due to diameters showing the early sign of going into a transition zone

FIG. 3. (a) Length–time curve and (b) flow rate of water in a microchannel with 3D cylindrical paper pumps of different diameters and 0.5 porosity.

Biomicrofluidics 16, 064106 (2022); doi: 10.1063/5.0125937 16, 064106-4


Published under an exclusive license by AIP Publishing
Biomicrofluidics ARTICLE scitation.org/journal/bmf

and eventually following the Lucas–Washburn regime of the 1D Hence, by increasing the porosity of the paper pump, we observed
flow in the cylindrical height direction. At this moment, the liquid an increase in the flow rate due to larger available pore volume
front has lesser and constant available surface area compared to its for better fluid imbibition within the regime of the capillary-based
start, which resulted in reduced flow velocity due to viscous effects flow.
as the flow progressed. Therefore, with an increase in the diameter For the total volume of fluid imbibed, the 8 mm diameter
of the pump, the flow rate increased, and the microfluidic channel pump showed the range of 266 and 403 mm3 for 0.5 and 0.7 poros-
length will be completed in a shorter time. ities, respectively. Larger the diameter, the more the amount of
In a 2D flow, the higher number of capillaries and viscous fluid volume pumped. Hence, the 14 mm diameter pump imbibed
effects nearly cancel out, causing a constant flow rate. However, for 565–567 mm3 for 0.5 and 0.7 porosities, respectively.
the 3D flow, an additional height factor increased the number of
capillaries. Therefore, as shown in our results, it led to an increase
in the flow rate not seen before in paper-based microfluidic B. Programmable pump
devices. The maximum flow rate achieved with an 8 mm pump was The flow rate of the fluid moving in a microchannel can be
2.95 mm3/s and for 10 mm diameter was 3.73 mm3/s. adjusted by changing the geometry of a single, continuous
The available surface area for the fluid flow increased for 12 porous structure (paper pump). A change in the geometry can
and 14 mm diameter pumps, leading to higher flow rates. These result in the development of a single pump that can adjust the
higher flow rates exhibited 3D fluid flow behavior as described flow rate (program) for desired pumping requirements. Two
earlier throughout the microchannel length, which caused flow rate cylindrical 3D programmable paper-based pumps of variable
vs time curves for both pumps to increase rapidly at the latter part cross section were developed to investigate the effect of pump
of the curves. Maximum flow rates with 12 and 14 mm diameter geometry on its pumping performance. These pumps had the
pumps were 4.32 and 5.29 mm3/s, respectively. same top and bottom regions with a narrow neck region of
Similarly, four cylindrical 3D paper pumps of 8, 10, 12, and smaller cross section in the middle. The pump diameters were
14 mm diameters with a porosity of 0.7 were developed and inves- 10-5-10 mm and 14-8-14 mm in the top-middle-bottom regions,
tigated for the effect of pump diameter and porosity on the fluid respectively. The middle neck region was expected to slow the
flow rate. As seen in Fig. 4, the flow results indicated similar flow rate of fluid in the microchannel based on its cross section
trends to those of 0.5 porosity pumps. The flow rate for all pumps area.
was initially higher, as illustrated by the higher gradient of length Figure 5(a) compares the length of the microchannel covered
against time attributed to the 3D flow regime within the cylindri- by water with respect to time for uniform and variable cross
cal paper structure. The maximum flow rate achieved with an section pumps of fixed porosity of 0.7. A pump with a uniform
8 mm pump was 3.27 mm3/s and with a 10 mm diameter pump cross section has a continuous porous structure of 10 mm in diam-
was 3.87 mm3/s. Interestingly, the 10 mm diameter had a nearly eter, whereas a pump with a variable cross section has a smaller
constant flow rate curve. The maximum flow rates achieved with channel in the middle. The results showed that initially similar
12 and 14 mm pumps were 5.86 and 6.97 mm3/s, respectively. length-time gradients were observed for both pumps due to their

FIG. 4. (a) Length–time curve and (b) flow rate of water in the microchannel by 3D paper pumps of different diameters and 0.7 porosity.

Biomicrofluidics 16, 064106 (2022); doi: 10.1063/5.0125937 16, 064106-5


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FIG. 5. (a) Length–time curve and (b) flow rate of water flowing in the microchannel by 3D paper pumps of uniform cross section of 10 mm and variable cross section of
10-5-10 mm.

same sized bottom region. However, soon after, both curves drifted initially similar length-to-time gradients were observed for both
apart. The middle narrow region of the programmable pump pumps due to similar geometries. For the uniform cross section
reduced fluid imbibition, given the smaller surface area for the pump, a constantly increasing flow rate curve was observed resem-
liquid front. The fluid took longer to complete the microchannel bling 3D fluid flow behavior.
length for the variable cross section programmable pump. Hence, Interestingly, the flow rate of the variable cross section pump
by changing its geometry, the pumping characteristics can be showed a constant flow rate. Initially, for a short time interval, its
designed. flow rate increased following 3D fluid flow behavior (similar to a
For the uniform cross section, the flow rate of water through uniform cross section pump); however, it slowly decreased and
the microfluidic channel increased initially until it reached its remained nearly constant throughout. This is because the middle
maximum value, and then it became constant. The first portion of narrow region of the programmable pump caused the fluid to be
the curve is attributed to the 3D effect of the paper pump as dis- imbibed slowly given the smaller surface area for the liquid front.
cussed earlier. The second portion of the curve (a nearly constant This caused the fluid to move slowly. In the latter part of the curve,
value) may be attributed to the 2D fluid flow. This is due to the the flow rate started to increase once again. This happened due to
balancing of forces of capillary (two-dimensional surface area) and the higher available surface area for the liquid front in the top
the viscous effects, causing a linear trend. The flow rate of a vari- region. Therefore, it is evident that by changing the geometry of
able cross section pump can also be partitioned into two segments: the pump, the flow rate of the fluid moving in a microchannel can
one for the small initial time interval in which the flow rate be modulated and programmed.
increased following 3D fluid flow behavior (similar to a uniform In comparison, a thread-based passive pump relies on the cap-
cross section pump) and the other one is the large portion of the illary flow and evaporation of liquid to allow a consistent, low volu-
curve in which the flow rate was constantly decreasing following metric flow rates (0.2–1 μl/min) for long duration tests such as 24 h
the traditional Lucas–Washburn model of the 1D fluid flow. This is for cell culture experiments.34 Compared to this, our 3D pump is
since the middle neck region of the programmable pump caused designed for short duration, rapid testing where the test requires
the fluid to pass through a smaller cross-sectional area, hence limit- variable flow velocity (increasing, decreasing, or constant flow)
ing its 3D effect to only the 1D flow. With the lesser available depending upon how much exposure is needed to the reagent
surface area and higher viscous forces, it caused the fluid to move when flowing through certain channel locations. In addition to
slowly. flow rate variation, the volume of the fluid imbibed is in the range
In order to further investigate the effect of pump programma- of 150–400 μl/min depending upon pump size and working solely
bility, Fig. 6(a) compares the length of the microchannel covered on the capillary flow with minimal evaporation phenomenon.
by water with respect to time for uniform and variable cross It was shown that the flow rate of a 14-8-14 mm pump is
section pumps of fixed porosity of 0.5. A pump with a uniform nearly constant in the middle, and then a small increase was
cross section was 14 mm in diameter, whereas a pump with a vari- observed in the latter part of the flow rate against the time curve.
able cross section was 14-8-14 mm in diameter. It was found that The same behavior cannot be seen for the 10-5-10 mm pump,

Biomicrofluidics 16, 064106 (2022); doi: 10.1063/5.0125937 16, 064106-6


Published under an exclusive license by AIP Publishing
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FIG. 6. (a) Length–time curve and (b) flow rate of water flowing in the microchannel by 3D paper pumps of uniform cross section of 10 mm and variable cross section of
14-8-1 mm.

however, in which the flow rate decreased throughout the curve. constant with respect to time, whereas for the low porosity pump,
The reason behind it was that the available surface area for the it increased due to the 3D effect and then decreased afterward.
14-8-14 mm pump is larger than the 10-5-10 mm pump. Therefore, The available pore volume had increased for the higher porosity
when the fluid reached the top segment of a 14-8-14 mm pump, pump, causing a greater volume of fluid to be imbibed with higher
part of its bottom and top segment boundaries was still dry, which velocity. For the lower porosity, the fluid covered the cylindrical
provided a stronger capillary pull for the liquid front to flow at a diameter quickly and entered into the 1D flow regime, and hence,
faster rate. In a 10-5-10 mm pump, when the fluid reached the top the decrease in flow velocity was observed. The maximum flow rates
segment, the bottom and middle segments are already saturated, and achieved with 0.5 and 0.7 porosities were 3.44 and 3.87 mm3/s.
liquid already absorbed in the paper pumps reduced the capillary For the 12 and 14 mm pumps in Figs. 7(c) and 7(d), we
pull for the liquid front that is yet to be imbibed, and hence, a observed that as the available surface area had increased further
decreased capillary pull caused a decreasing flow rate. for both, it led to higher flow rates. These higher flow rates exhib-
ited 3D fluid flow behavior throughout the microchannel length.
Moreover, the 0.7 porosity pump had a higher flow rate curve
C. Flow rate control based on pump porosity than the 0.5 porosity pump, as illustrated. The maximum flow
Figure 7(a) shows the effect of pumping on the flow rate of rates achieved with 0.5 and 0.7 porosity pumps of 12 mm diame-
water for an 8 mm diameter pump with different porosity values of ter were 4.32 and 5.86 mm3/s and for 14 mm diameter were
0.5 and 0.7. For the low porosity pump, the flow rate of the fluid 5.29 mm3/s (317.4 μl/min) and 6.97 mm3/s (418.2 μl/min), respec-
moving through the microchannel decreased with respect to time, tively. Hence, flow variation as well as the effect on the volume
whereas the flow rate of the fluid for the higher porosity pump can absorbed compared to the available surface area is evident from
be partitioned into two segments. For some initial time, the flow changing the pump porosity.
rate of water increased due to the 3D fluid flow in the pump but The inference of this discussion is that the flow rate of water
started to decrease afterward, resembling the 1D vertical flow. flowing through the microfluidic serpentine channel increased with
Available pore volume had increased for the higher porosity pump, an increase in the diameter (geometry) and porosity of the paper
causing high capillary force for water to flow at a higher rate. The pumps. Moreover, these pumps can be programmed to adjust
maximum flow rates achieved with 0.5 and 0.7 porosities were 2.95 the flow rate of the fluid moving in the microchannel during the
and 3.27 mm3/s, respectively. Hence, the fluid flow rate increased pumping process. Hence, the proposed 3D pump overcomes the
with an increase in the pump porosity. limitations of 1D or 2D paper pumps by achieving a variable as
In order to further investigate the effect of porosity on the well as consistent flow rate on demand. More importantly, the
pumping flow rate, similar experiments were repeated for 10, 12, same pump can also be used for imbibing small volume of fluid in
and 14 mm diameters with porosities of 0.5 and 0.7. For the 10 mm the microchannel by simply further miniaturizing the microchan-
pump with 0.7 porosity value, the flow rate remained nearly nel and limiting the length of channel according to the specific

Biomicrofluidics 16, 064106 (2022); doi: 10.1063/5.0125937 16, 064106-7


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FIG. 7. Flow rate of water in a microchannel by (a) 8, (b) 10, (c) 12, and (d) 14 mm diameter cylindrical pumps with porosities of 0.5 and 0.7.

protocols required for the bio-assay making it a viable choice for and 6.97 mm3/s, respectively. Most importantly, we observed an
point-of-care devices. increase in flow velocity by a 3D fluid flow effect in a porous
medium using a cylindrical structure. The limitations to the extent
of the 3D flow regime were determined, and it was observed that
IV. CONCLUSION AND FUTURE OUTLOOK this effect correlated with an increase in diameter.
A cylindrical 3D paper-based pump was developed for a Finally, two cylindrical 3D programmable paper-based pumps
microfluidic channel to experimentally investigate the effect of of variable cross section (10-5-10 and 14-8-14 mm in diameters)
paper pumping on the flow rate. This effect was investigated based were investigated. It was concluded that the flow rate of fluid can
on the pump diameter (geometry), porosity, and programmability. be programmed to achieve variable flow velocity by altering the
The maximum flow rates achieved for a porosity of 0.5 with 8, 10, pump geometry. Since these pumps can simultaneously achieve
12, and 14 mm pumps were 2.95, 3.44, 4.32, and 5.29 mm3/s, increasing, decreasing, and constant flow velocity using only a
respectively. By changing the porosity to 0.7, the maximum flow simple geometry and different flow regimes, we believe they will be
rate increased for 8, 10, 12, and 14 mm pumps to 3.27, 3.87, 5.86, extremely beneficial for point-of-care technology development for

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5
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6
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SUPPLEMENTARY MATERIAL 11
C. Nie, A. J. Frijns, R. Mandamparambil, and J. M. J. den Toonder, Biomed.
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AUTHOR DECLARATIONS (2017).
14
Conflict of Interest Y. Zhang, L. Zhang, K. Cui, S. Ge, X. Cheng, M. Yan, J. Yu, and H. Liu, Adv.
Mater. 30(51), 1801588 (2018).
The authors have no conflicts to disclose. 15
X. Wang, J. A. Hagen, and I. Papautsky, Biomicrofluidics 7(1), 014107 (2013).
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S. Patari and P. S. Mahapatra, ACS Omega 5(36), 22931–22939 (2020).
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Author Contributions R. R. Niedl and C. Beta, Lab Chip 15(11), 2452–2459 (2015).
18
A. T. Jafry, H. Lim, W.-K. Sung, and J. Lee, Microfluid. Nanofluidics 21(3), 57
Syed Farhad Shah: Formal analysis (lead); Investigation (lead); (2017).
Methodology (equal); Writing – original draft (lead). Ali Turab 19
J. Park and J.-K. Park, Sens. Actuators, B 246, 1049–1055 (2017).
Jafry: Conceptualization (lead); Methodology (supporting); Project 20
S. Mendez, E. M. Fenton, G. R. Gallegos, D. N. Petsev, S. S. Sibbett,
administration (equal); Supervision (lead); Writing – review & H. A. Stone, Y. Zhang, and G. P. López, Langmuir 26(2), 1380–1385 (2010).
21
editing (lead). Gohar Hussain: Data curation (equal); Investigation B. M. Cummins, R. Chinthapatla, B. Lenin, F. S. Ligler, and G. M. Walker,
(supporting); Methodology (supporting). Ali Hussain Kazim: Technology 05(01), 21–30 (2017).
22
Conceptualization (supporting); Writing – review & editing (sup- 23
B. Gao, J. Chi, H. Liu, and Z. Gu, Sci. Rep. 7(1), 7255 (2017).
S. Jahanshahi-Anbuhi, P. Chavan, C. Sicard, V. Leung, S. M. Z. Hossain,
porting). Mubashar Ali: Formal analysis (supporting);
R. Pelton, J. D. Brennan, and C. D. M. Filipe, Lab Chip 12(23), 5079–5085 (2012).
Visualization (supporting). 24
E. T. S. G. da Silva, M. Santhiago, F. R. de Souza, W. K. T. Coltro, and
L. T. Kubota, Lab Chip 15(7), 1651–1655 (2015).
ACKNOWLEDGMENTS 25
H. H. Cho, S. J. Kim, A. T. Jafry, B. Lee, J. H. Heo, S. Yoon, S. H. Jeong,
We appreciate the support provided by the Start-Up Research S.-I. Kang, J. H. Lee, and J. Lee, Part. Part. Syst. Charact. 36(6), 1800483 (2019).
26
C. K. Camplisson, K. M. Schilling, W. L. Pedrotti, H. A. Stone, and
Grant Program (No. SRGP-2363) and Technology Transfer
A. W. Martinez, Lab Chip 15(23), 4461–4466 (2015).
Support Fund (No. TTSF-74) funded by the Higher Education 27
R. B. Channon, M. P. Nguyen, A. G. Scorzelli, E. M. Henry, J. Volckens,
Commission (HEC) of Pakistan. D. S. Dandy, and C. S. Henry, Lab Chip 18(5), 793–802 (2018).
28
C. Renault, X. Li, S. E. Fosdick, and R. M. Crooks, Anal. Chem. 85(16),
DATA AVAILABILITY 7976–7979 (2013).
29
D. L. Giokas, G. Z. Tsogas, and A. G. Vlessidis, Anal. Chem. 86(13),
The data that support the findings of this study are available
6202–6207 (2014).
from the corresponding author upon reasonable request. 30
J.-H. Shin, G.-J. Lee, W. Kim, and S. Choi, Sens. Actuators, B 230, 380–387
(2016).
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