QC Assembly-

1) Inspect dimension (if required certain project)

- MARS INSPECTION (Multiple Application Re-injection System) using CMM.
- Inspect dimension base on engineering disposition (NCR)
- Inspect dimension ID bore, before & after K-seal test.
- Refurbishment part example: Bore protector, Tubing Hanger X-Tree.
- CVC Hub Dimension Record Sheet (Example per X-278906-08)
- CIMV Float Check (Example per X-254050-68-02 Section 7.5.7) FAT procedure.

2) Visual Inspection.
- Pre-Shipment inspection (Pre Shipment Check List) X-TREE, Tubing Hanger, ITC ect.
- Inspect ID bore sealing, landing ring Before & After during SIT activity.
- Verify visible items required per BOM & drawing for finish part.
- Inspect seal area (Ring groove, VT/VX) before & after SUT/FAT & SIT.
- Witness Bore protector installs (required certain project)
- Verify identification/ stenciling per TOP-LEVEL information per BOM & Drawing.
- confirm part compliance with all flag note on SK drawing.
- Verify part has been painted/ stencil as per drawing and approve by certify Coating Inspector.
- Visually inspect Anode for any damage before shipment.
- Visually inspect wire locking shall comply as per procedure & requirement.
- Verify Lifting Cap for X-Tree condition & valid load test certification.
- Visually inspect all bolting are fastened.
- Visually inspect hydra quad SCMMB before & after install at X-Tree.
- Visually inspect all hydraulic plumbing line and ensure no visible damage.
- Visually inspect harness/electrical jumper lanyard per procedure & requirement.
- Visually Inspect Top & bottom AX and seal areas acceptable per requirement.
- Visually to ensure harnesses are protected when running over edges from abrasion with
- Visually verify ROV interfaces for Override Tools are correctly orientated as applicable.

3) General.
- Perform ROV jig Test after ROV install at X-TREE.
- Perform Tree balancing check per FAT procedure.
- Verify Tree weight.
- Verify Tree connector is unlocked/Lock (Base on procedure).
- Verify torque record data sheet & sign off.
- Perform surveillances check list for tree build.
- Follow-up any related NCR under Quality bucket.
- Inspect together with TPI/customer per above inspection.
- Verify all valve indication (orientation) shut & open position as per procedure.
- Apply/stamp API monogram once approval from QA.
- Check all cathodic protection grounding straps are looped correctly and hardware fasteners
are properly secured.
- Verify that all outstanding NCR had been closed.
QC Assembly-

- Verify all nuts/bolts and fasteners are tightened to required torque.

- Verify any Load testing (if applicable) is completed, with appropriate certification provided.
- Check Top Level and Single Unit Assemblies that API monograms on the following items
- Check name plate stamping, top level/single unit assemblies, revision, etc. meets BOM via
SAP.
- Inspect electrical cables, check that they are correctly routed & secured.
- Inspect Pipe work & brackets to check for rigidity,
- Inspect Rota Bolts are still tight using Thumb and Forefinger.
- Check BOM & drawing for Earth strap requirements ensure that these are fitted and secured
as direction.
- Verify line Tag for tubing as per BOM & Drawing.
- Verify connector lock ring for any contamination.

4) X-TREE TESTING (Monitor/Witness testing activity)

***NOTE: if required certain project***

- SUT (Single Unit Test)

 Inspect equipment to be tested
 Actuator bonnet interface test (if required)
 Primary test / secondary test / low pressure test
 Hydrostatic gate/seat test
 Gas gate/ seat teste (if required)
 DRIFT TEST AND GREASE FILLING GATE VALVE
 ACTUATOR SPRING HOUSING SEAL TEST.
 WEIGHT RECORD SHEET
 GASKET INTEGRITY PRESSURE TEST

- FAT (Factory Acceptance Test)

 Inspect equipment to be tested
 Monitor hydraulic valve function test
 Monitor ROV Interface and Manual Valve function test.
 Monitor choke function test.
 Monitor control line pressure test.
 Monitor supply line test.
 Monitor Tree running tool (TRT) & Tree test skid interface test.
 Tree connector & gasket retainer Function test
 Monitor bore Gas test.
 Monitor compensation system pressure test & purge accumulator.
 Monitor Tubing Hanger & Internal Cap interface test with wireline Equipment.
 Debris Cap interface test.
 Bore protector interface & pressure test.
QC Assembly-

 Final pipe work, electrical harness continuity check.

- EFAT/SIT (System Integration TEST)

 Monitor Inspect seal area before start SIT activity.
 Monitor all SIT test per SIT procedure for example: Latch TRT into the Tree, perform
AX/VX Gasket test, pressure temperature transmitter operation test.
 Monitor Inspect dimension If required.
 Monitor Bore protector sleeve test.
 Monitor GE ROV interface.
 Monitor Drift test through drill through bore protector
 Monitor Inspect & refurbishment equipment’s.

5) Component Testing (PWV, ITC, TUBING HANGER, AWV & etc)

 Monitor all SUT activity (Single Unit Test)
 Monitor GENERAL FLUSHING PROCEDURE
 Monitor all Function test base on procedure.
 Pre-install wireline plug (ITC & TH)
 Pressure testing with wireline plug (ITC & TH)
 FAT (FACTORY ACCEPTANCE TEST PROCEDUR)
 Monitor Pre- Test for Actuator.