FANUC PLC Online Class – Contents:

Session 1: FANUC CNC controller, Servo amplifier, Spindle amplifier and connections

1. FANUC CNC controller and its connections

2. Fanuc servo amplifier, spindle amplifier and its connections
3. Fanuc PLC I/O units and TBs (Terminal Blocks)
4. FANUC I/O assignment (Group, Base, Slot)
5. CNC machine’s control cabinet components
6. CNC machine’s Electrical Circuit Diagram

Session 2: Number Systems

1. Decimal number system

2. Binary number system
3. Convert Decimal to Binary
4. Bit, Byte, Word and double word

Session 3: Electrical devices used in CNC machine

1. Push Buttons
2. MCB, Contactor, Overload relay and Actuators
3. Limit switches
4. Pressure switches and Float switches
5. Solenoid coils
6. Lamps and LEDs
7. Relay Boards/Relay Modules
8. Terminal Blocks
9. Transformer
10.Digital Input and Digital Output

Session 4: Basics of FANUC PLC

1. Block diagram of FANUC PLC

2. X and Y signal in FANUC PLC
3. G and F signal in FANUC PLC
4. About FANUC ladder software (FAPT LADDER III)
5. Symbols used in FANUC PLC ladder software (NO, NC, coil, Set, Reset)
6. Editing tools in FANUC PLC ladder software

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Session 5: FANUC PLC ladder addressing

1. FANUC PLC addresses (List and ranges)

2. Relay address (R)
3. System relay address (R9000)
4. Message and alarm display address (A)
5. Timer address (T)
6. Counter address (C)
7. Keep relay address (K)
8. Data table address (D)
9. Data table groups and how to create groups?
10.Subprogram (P)
11.Jump and Jump End (JMP and JMPE)
12.JMPB and JMPC instructions

Session 6: How to write your own FANUC PLC for following circuits?

1. Direct online starter (DOL) for motor

2. Start Delta starter for three phase induction motor
3. Elevator Lift (in building)
4. Automatic water level controller
5. Starting and stopping the single motor from four different positions (or locations)
6. Bidirectional rotation of motor (Forward and Reverse rotation)

Session 7: How to write your own FANUC PLC for (CNC Turning, VMC, VTL & HMC)?

1. Ladder for Feedback signals of switch gears (MCB, Overload relay)

2. Ladder for Emergency, machine ready, spindle drive ready
3. Ladder for Mode selection
4. Ladder for M Codes functions
5. Ladder for Spindle motor
6. Ladder for Spindle motor ON in JOG mode
7. Ladder for Spindle orientation function
8. Ladder for Servo motor in JOG movement
9. Ladder for Turret (8 station or 12 station) – PRAGATI make Turret
10.Turret (Hydraulic) using FANUC servo motor with beta amplifier (with I/O link option)
11.Ladder for Servo Turret (Duplomatic)
12.Custom Macro Programming
13.Application of Macro programming

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 14.Variables in macro and types of variables
15.Arithmetic expressions
16.Flow control statements
17.GOTO statements
18.Conditional branching
19.Calling macro
20.Ladder for Automatic Tool Changer (ATC)
21.Ladder for Spindle motor (for VMC)
22.Ladder for Rotary table (UCAM with FANUC Servo motor and amplifier)
23.Ladder for Auto Door (Pneumatic)
24.Ladder for Hydraulic motor
25.Ladder for Coolant motor
26.Ladder for Lubrication motor
27.Ladder for Chip conveyor motor
28.Ladder for Hydraulic Chuck and Hydraulic Tailstock
29.Ladder concept for Two Path CNC
30.Ladder for Machine alarms and messages (using address “A”)
31.Ladder for Single block
32.Ladder for Block skips or Block delete
33.Ladder for Optional stop
34.Ladder for Edit key
35.Ladder for Cycle start
36.Ladder for Cycle hold
37.Ladder for Feed hold
38.Ladder for MPG (Manual Pulse Generator)
39.Ladder for Axes rapid override function
40.Ladder for Dry run function
41.Ladder for machine Lock Function
42.Ladder for Axes interlock
43.Ladder for Program Restart
44.Ladder for Cs Contour control
45.Ladder for Feed override switch
46.Ladder for Spindle speed override switch
47.Ladder for Spindle speed override (Increment and Decrement)
48.Ladder and I/O assignment for FANUC MOP
49.Ladder for Cycle start / Cycle stop lamp
50.Ladder for Single block / block delete / optional stop lamps
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 51.Ladder for Axes are at home position lamp
52.Ladder for Tool number display
53.Ladder for Power Save Mode

Session 8: Commissioning of New CNC System (FANUC)

1. What is commissioning
2. Procedure for commissioning
3. Procedure to do servo initialization
4. Servo motor tuning
5. Procedure to do spindle initialization

Session 9: FANUC Parameters

1. Basic parameters settings for new FANUC CNC

2. Spindle parameters
3. Servo parameters
4. Homing parameter
5. Fourth axis rotary table parameters
6. Spindle orientation parameters
7. Parameter setting for spindle sensor
8. Parameters setting for 2 path CNC
9. Diagnostic parameters
10.PMC parameters

Session 10: Procedures for machine’s backup

1. Compact Flash (CF) card or memory card, USB (Pen Drive), Ethernet, RS232C
2. Parameters
3. PMC parameters
4. CNC programs
5. PLC Ladder
6. SRAM backup and restore
7. Ethernet setup (Machine Side and PC Side)
8. Ethernet procedure

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Session 11: Maintenance of CNC machine:

1. Different types of machine tools maintenance

2. Best maintenance practices
3. Maintenance tool and accessories required during CNC machine tool maintenance
4. Daily maintenance check list for machines
5. Causes for the failure of Electrical system in the CNC machine tools
6. Precautions to be observed for Electrical system
7. Common reasons for failure and preventive measures
8. Electrical wiring and Electrical panel
9. Types of alarms in FANUC CNC
10.Electrical breakdowns, its types and solutions to breakdowns
11.Analyze problem exist machine
12.Various Alarms categories in FANUC CNC
13.How to solve servo drive and spindle drive alarms
14.How to solve I/O unit faults?
15.Problems related to mechanical systems in CNC

Session 12: How open and display below functions on CNC screen

1. Axes parameters
2. Ladder open and edit the ladder
3. PMCCNF and PMCMNT screens
4. Servo setting screen
5. Spindle setting screen
6. Servo Tuning Procedure

END

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