SOP for FAI/RAI

1. Check the first piece of every mark No. as per drawing

2. Check the stamping. Stamping should be as per drawing and job card
3. Check the section by vernier. Section should be as given in drawing
4. Check the type of material-MS/HT. type of material should be as per drawing
5. Check the length of the piece by measuring tape. Length of the piece should be as per drawing
6. Check the diameter of the hole by vernier
7. Check the hole to hole distance by measuring tape. Hole to hole distance should be as per
drawing.
8. Check the back mark of every hole by measuring tape. Back mark should be as per drawing
9. Also check the 50th,100th,……..pieces during fabrication
10. If plan quantity is less than 50 then check the first and last piece
11. Check the notching. Notching should be as per drawing
12. Check the bending by bending gauge. Bending should be 100%
13. Check the heel grinding as per drawing
14. Record all details and make a first article and random article inspection report (see annexure
“A”)
15. If any problem found, make a rework/rejection report (see annexure “B”) and hold the material.
Also inform to production department and your operation head
16. For tolerances during first/random article inspection use IS 802 part 2 (see annexure “B”)
Annexure “A”
Annexure “B”
Annexure “C”