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PB-002141-00 - E Spectra Service Manual
PB-002141-00 - E Spectra Service Manual
PB-002141-00 - E Spectra Service Manual
Ophthalmic
Photocoagulator
SERVICE MANUAL
PB-002141-00
REV E
January 2011
This manual is copyrighted with all rights reserved. Under the copyright laws, this
manual cannot be copied in whole or in part without the express written permission
of Lumenis, Inc. Permitted copies must carry the same proprietary and copyright
notices as were affixed to the original.
Please note that while every effort has been made to ensure that the data given is
accurate, the information, figures, illustrations, tables, specifications, and
schematics are subject to change without notice.
Lumenis, Inc.
Santa Clara, CA 95051 USA
(408) 764-3000 Phone
(408) 764-3990 FAX
Trademark Acknowledgements:
Novus Spectra, LaserLink Z, Lumenis® and the Lumenis Logo are the property of
Lumenis Incorporated. Fison Indirect Ophthalmoscope is the property of Keeler
Ltd. Omega 180 Indirect Ophthalmoscope is the property of Heine USA Ltd.
FieldMaster and LM-2 are the property of Coherent Inc. Ophir, Nova and PD-300
are the property of Ophir, Inc.
Lumenis does not accept responsibility for personal injury or property damage
resulting form the servicing of Lumenis equipment by its customers or by third
parties, except where such injury or property damage is a direct result of Lumenis'
negligence. Customers, by accepting the service manual, agree to indemnify
Lumenis against any claims alleging personal injury or property damage resulting
from the servicing of Lumenis equipment by the customer or by third parties,
except where such injury or property damage is a direct result of Lumenis'
negligence. These limitations include situations where Lumenis personnel are
advising customers on the repair of Lumenis equipment over the telephone.
The servicing of Lumenis equipment by persons who have not passed a Lumenis
certification training course for that equipment will void Lumenis' product warranty.
Note: Whenever references to the Coherent LM2 power detector head are made
in this manual, it is assumed that the 1000:1 attenuator is already attached
to the LM2 power detector head.
Each page of this manual is marked with a part number and revision level at the
bottom. Note that when the manual is updated, not all sections are necessarily
updated, so some sections may have a revision level earlier than the release
revision level for the manual (the revision level for the manual is the revision letter
that appears on the cover and in the first sentence of this revision information
page). The following list provides a complete list of the revision information, by
section, for this release of the service manual.
Cover page, copyright page, disclaimer page, this page, table of contents page(s)
revision level is that of the manual, with the following sections of the manual:
5.0 Troubleshooting
5.1 Overview ...................................................................................... 5-1
5.2 Interior Access and Part Location ................................................ 5-2
2.1 Introduction
The installation instructions are provided for use by Lumenis Field Service
Engineers, authorized service representatives, and Lumenis trained and certified
customer technicians.
Note: Whenever references to the Coherent LM-2 power detector head are
made in this manual, it is assumed that the 1000:1 attenuator is already
attached to the LM-2 power detector head.
1. Survey the path from receiving area to treatment room. Note and
avoid stairs, elevators, door thresholds, thick carpet, etc.
The console is 25.4 cm (10 in) wide, by 35.6 cm (14 in) long, by 15.2 cm
(6 in) high, and weighs approximately 9.1 kg (20 lbs).
The power cord is 4.1 m (13.5 ft) long for 110 Vac installations (125V
rating on cord), and 2.4 m (8 ft) for 220 Vac installations (250V rating on
cord). The footswitch cable is 4.6 m (15 ft) long. A minimum of 15.2 cm
(6 in) of clearance is required around the console to allow adequate air
circulation for cooling.
The Nominal Ocular Hazard Distance (NOHD) for the Novus Spectra
varies according to the attached delivery device. Please refer to the
chart below:
The system releases the heat it generates to the environment (at the rear
panel vent). During normal operation, the system can dissipate up to
2,254 Btu/hr (maximum). Verify that air-conditioner is able to maintain
room temperature within 10°C to 37°C (50°F to 99°F).
100 - 240 Vac ± 10%, 5 Amps, 50/60 Hz, single phase, grounded
For USA installations, the system ships with a "hospital grade" power
cord rated at 15A/125V that plugs into any NEMA 5-15 receptacle.
International systems whip with a power cord rated at 15A/250V without
an attached plug.
Note: The person that received the shipment should have noted any external
damage. The shipper is responsible for damage during shipment, and if
damage is noted, the shipper must be notified.
Carefully open the cardboard box(es) with a box cutter, cutting across
the tape that closes the box flaps. Do not cut off the top of the box(es),
and do not insert the blade into any box by more than 6 mm (¼ in).
2. Confirm that the site electrical supply meets one of the two voltage
ranges listed in Section 2.2. Mains voltage information is on the
rear panel label.
Pull the fuse drawer out of the AC input module and verify the fuse
rating. Two 5x20 mm fuses rated at 250V/T5A must be installed in the
drawer. Gently push the drawer back into the AC input module.
a. Top cover removal: Remove the four (4) #2, Phillips screws
along bottom of each side and two (2) #2, Phillips screws at the
top rear.
b. Bottom cover removal: Locate four access holes (one at each
corner near each rubber foot) and remove the 4 blind captive
(7/64”) screws inside the bottom cover.
7. Verify the presence of the Remote Interlock plug at the rear of the
laser console. Connect the footswitch to the right of the interlock
plug.
8. Connect the optional Remote Control panel at the rear of the laser
console.
9. Insert the key into the key switch and turn on the Novus Spectra by
rotating the key clockwise to the vertical position.
10. Turn off the system and reinstall top and bottom covers.
The LIO delivery fiber connects to the Novus Spectra fiber port. The LIO
power cable plugs into a separate AC outlet at the wall. The LIO has an
integral or fixed eye safety filter, so no eye safety filter electrical
connection to the “ACC" connector is required.
a. Move switches 1&2 on SW2 on the CPU board toward the front
of the laser.
b. Turn the laser on ( ≡ is displayed on DS1 on the CPU board).
c. Return switches 1&2 on SW2 on the CPU board toward the
back of the laser.
d. Turn the laser on ( is displayed on DS1 on the CPU board &
≡CAL is displayed in the front panel count display).
14. Verify operation of optional Remote Control panel. All buttons and
LED segments must illuminate, and all buttons must perform
labeled functions.
Verify all covers have been properly secured and neatly dress all cables.
Remove packing materials from treatment room and place inside
shipping containers. Mark the shipping containers for storage.
Typically, the Novus Spectra will be installed on an existing Zeiss (or Zeiss
compatible) slit lamp. If a slit lamp was purchased with the laser console,
installation of the slit lamp and table will be necessary. Detailed installation
instructions are provided in the operator manual (with drawings). Install the slit
lamp per manufacturers instructions.
Detailed user installation instructions are provided in the operator manual (with
drawings). These instructions are summarized below.
1. For Zeiss 125 installs only, confirm the lamp is really a 125.
The Zeiss 100 looks just like a 125, but the LaserLink Z will not work with
the 100. Look for the number "100" or "125" on the lens holder at the
viewing optics objective lens. "100" indicates that the lamp is a Zeiss
100, and cannot be adapted for use with the LaserLink Z.
Remove the binoculars, install the filter onto the mount the binoculars
were removed from (ESF flange side towards the magnification
changer), and then reinstall the binoculars on the ESF.
3. Replace the slit lamp mirror assembly with the split mirror
assembly included in the kit.
5. Secure the ESF cable and delivery fiber to the lamp chin rest post
and connect both to the Novus Spectra console.
Use the Velcro strap on the fiber to secure the ESF cable and delivery
fiber to a chin rest post with a nice, soft, gradual bend in the fiber at the
top of the telescope. The Velcro helps to hold the fiber up to maintain a
large bend radius. Sharp bends can lead to fiber failure.
The customer may elect to install a remote switch (door interlock device) to
monitor a door to the treatment room where the Novus Spectra is used. If the
interlocked door is opened, the system will be disabled from firing. A 2.5 mm
(1/8 in) mono audio plug (DP-02-056) is required that must be wired to a
customer supplied door switch so that the switch is closed when the door is
closed. The door switch contact must be rated for 12Vdc/0.1A service. The plug
must be connected to the “Remote Interlock” receptacle at the rear panel on the
Novus Spectra.
Total length of cable from the door switch to the interlock plug cannot exceed 4.5
m (15 ft). The plug must be wired as follows:
Tip: Connect the plug tip to the N.O. contact of the switch. When the
door is closed, the N.O. switch contact to be connected to switch
COM.
Shaft: Connect the plug shaft to switch COM, connect to the switch
common contact.
DOOR SWITCH
ROOM_OK\
INTERLOCK (AUDIO) I
PLUG WIRED TO DOOR SWITCH
CONSOLE
REAR P66 (48V
PANEL Interlock
Adapter)
Note: The wavelengths indicated in the () are the wavelength values that must
be entered into the power meter, when using a wavelength specific power
meter, before measuring the power out at the specific wavelengths.
With the power meter still connected as above, activate User mode
operation, and then confirm the power calibration at minimum, mid range
and maximum power settings. The power as indicated at the power
meter must be within ± 10% of the selected power (at the control panel)
for each power setting.
With the oscilloscope still connected as in the previous step, test the
interval mode timing by selecting repeat mode at each of the repeat
mode intervals, minimum to maximum. Verify proper treatment intervals
are within ± 10%.
a. Check the slit lamp illumination and the visual focus (refer to Slit
Lamp service manual).
b. Check the aiming beam movement and coincidence to
treatment beam.
c. Check ESF operation. Check for proper movement and confirm
the Novus Spectra will not fire if the ESF is held out of the
viewing path (remove the binoculars, restrain the filter, try to
fire).
d. Place power meter at focal plane and confirm calibration
through slit lamp at 100 micron and 50 micron spot sizes.
Delivered power must be within ± 10% of displayed power
across the power range at 100 microns and ± 20% of displayed
power across the power range at 50 microns.
e. Make test burns. Confirm spot sizes match those on the yellow
test burn card (p/n ?), using the power settings, exposure times
and spot sizes printed on the card.
Select a 50 micron spot size, adjust the laser spot position for centering in the
illumination and field of view, then adjust the laser beam focus control for
smallest spot on the target.
g. Replace ESF, and fire the laser into a power meter detector.
While firing, press the emergency off button. Verify the treatment
laser shuts off, that EOFF is displayed, and that the system will not
go to READY. Press the emergency off button again, select
READY, and verify the laser will fire again.
9. Test Footswitch(es)
Depress the switch on the right side of the footswitch and verify the
power display increases. Depress the switch on the left side of the
footswitch and verify the power display decreases. With laser on
and READY depress the center switch and verify the laser fires.
This section contains procedures for the field checks and adjustments required to
maintain the Novus Spectra. The procedures assume the reader has
successfully completed a Lumenis service department training course on the
Novus Spectra. The information in this manual is subject to update by field
service bulletins and service manual revisions.
Topic 3.6, Power Calibration – calibrates the voltage output per watt (V/W) of
two internal power detection circuits when compared to the service technician’s
external power meter.
• Calibrated Digital Voltmeter with true RMS capability (such as Fluke 77).
• Calibrated power meter (such as Coherent FieldMaster with LM2* head or
Ophir Nova with PD-300 head).
• Calibrated oscilloscope, TekScope Autoranging 60 MHZ Scope/DMM or
equivalent.
• Calibrated Current meter, Tektronics A622 AC/DC or equivalent.
Special purpose test equipment/tools:
Note: Some power meters may not provide accurate power readings when used
in close proximity to the Novus Spectra. If power readings fluctuate, use
the power meter on battery power (to eliminate electrically induced noise
from the meter’s power cord) and keep the cable between the power
meter display and head away from other electrical components as much
as possible.
The Resonator Plate and Beam Plate are aligned on a special test fixture with a
separate HeNe laser for aligning the laser cavity in a clean room environment.
This fixture is mounted on a laser test bench with the Resonator Plate and Beam
Plate mounted horizontally to the test fixture.
The Resonator Plate is highly susceptible to dust particles damaging the optics in
the laser beam path when the Resonator is opened in a non-clean room
environment. Due to this condition, currently there are no procedures and test
fixtures available for performing a Resonator Plate alignment in the field.
The laser beam alignment is done through a 50um fiber. The alignment is done
by a push pull system with the 4 (3/32’’) screws on the optical delivery. The
screws are positioned at 12 and 6 o’clock and at 3 and 9 o’clock, and are turned
simultaneously to produce a dot with sharp edges.
Warning: Laser diodes are very static sensitive and should only be
handled when the proper ESD precautions have been taken.
2. Loosen the aiming diode clamp screw (3/32) enough for movement,
but leave it somewhat snug to reduce undesirable slippage. Push
the laser diode all the way forward, so the front of the Delrin aiming
diode insulator makes contact with the bottom of the counter-bore
in the clamp. Then turn the laser diode on for comfortable viewing
intensity.
3. With the laser diode pressed all the way in, point it toward a stable
target and slowly pull it back until the beam becomes a visible
rectangular/oval spot approximately 1 1/2 mm x 3mm in length at a
distance of about 20cm (8 in.).
Note: The key to achieving a good collimated aiming beam output is always to
start with the laser diode pushed all the way forward into the clamp, and
never pull the laser diode back far enough to where the beam waist
focuses tightly and propagates from it’s converging state to a diverging
state before the length of a 3 to 4m distance range. Doing so will likely
guarantee adequate coupling of the aiming beam into a 50-µm fiber every
time.
1. Once the aiming beam has been aligned in the housing, attach the
laser diode housing to the Y Pivot Assembly. On the Y Pivot
Assembly there are two (3/32) screws; the bottom one is a push
screw to move the beam up and the top one is a pull screw to move
the beam down. With these two screws you will be able to achieve
the vertical alignment portion of the aiming beam.
There is a temperature set point for the KTP crystal and one for the laser head.
The laser head temperature and the current limit are set in calibration and should
not be separated. The KTP temperature is set by a set point set by measuring
between TP1 (GND) and TP5 (SET). The KTP and laser head temperature are
listed on a sheet that should come with the laser head. The current limit should
always be 42 Amps.
3.6.2 Prerequisites
• The Novus Spectra laser CPU board “Flash” memory must be programmed
with the “Boot Block” code.
• For the Novus Spectra laser to be calibrated, it must be assembled correctly
and pass all startup tests in calibration mode, i.e., it must be able to reach the
standby state with “ECAL” displayed in the count display and without any
“FXXX” error codes.
Power: 1000mW
Duration: .10 s
Interval: .10 s
3. Connect a volt meter between TP17 and TP22 on the Analog I/O
board. The Analog I/O board is the first full length board in the
stack.
NOTE: If using a Coherent LM2 meter head make sure you have a
latch box connected and set to pulse mode.
NOTE: If you are using an optical head like the LM2 you will see the
requested power on the meter head. If you are using a thermal head
like an Ophir 30A-SH-V1 you will see half of the requested power, i.e.
request 1W meter will read 500mW.
7. Fire the laser and adjust R29 on the Analog board until the required
power is seen on the power meter.
Caution: Adjust r37 on the Analog Board if the value on the volt
meter exceeds ±100mV otherwise an F503 or F504 will occur. If this
happens adjust R29 back 2 full turns from were it is and restart the
laser.
8. Adjust R37 on the Analog board until the volt meter reads as close
to zero as possible, no more then ±5mV.
9. Verify power settings at 50mW, 1000, and 2000mW are within ±20%.
1. Connect a ‘Y’ adapter and an eye safety filter to the laser. Verify
that the filter opens and closes correctly when the footswitch is
pressed.
2. Verify that when a foot is inserted into a smart footswitch, the eye
safety filter closes and opens when the foot is removed.
3. Verify that when the eye safety filter is blocked, the laser displays a
F402 error.
4. Remove the eye safety filter and verify that the laser displays a
E400 error.
5. Reverse the connection on the ‘Y’ adapter and repeat the above
test.
Basic Footswitch
3. While the laser is firing, release the footswitch and verify that the
laser stops firing.
4. Unplug the footswitch and verify that the E200 error is displayed
and the system goes to Standby.
Smart Footswitch
2. Insert your foot into the footswitch housing. The eye safety filter
should engage when your foot is inserted and disengage when your
foot is removed.
3. Press down on the footswitch and the system should deliver the
selected parameters.
5. Unplug the footswitch and verify that the E200 error is displayed
and the system goes to Standby.
3. Kick the right side "power up" switch, and the power setting on the
LCD display should increase to the next available value.
4. Kick the left side "power down" switch, and the power setting on
the LCD display should decrease to the next available value.
5. Press down on the footswitch and the system should deliver the
selected parameters.
6. While the laser is firing, release the footswitch and verify that the
laser stops firing.
7. Unplug the power ease footswitch and verify that the E200 error is
displayed and the system goes to Standby.
1. While the system is powered on, connect the remote control to the
rear panel Lemo connector.
4.1 Introduction
The Novus Spectra laser system is intended for use with several types of delivery
systems. It can be used with Zeiss and Haag-Streit slit lamp laser attachments.
It can be used with Heine and Keeler Laser Indirect Ophthalmoscopes. Laser
light can also be delivered via straight or angled Acculite and EndoOto
disposable probes. Slit lamps will have their own power cords plugging into wall
power. Slit lamps and the LIO have their own illumination power supplies.
The physician filter (eye safety filter) connects to the main console via cable to
the Accessory port. The console can drive either linear motor or solenoid driven
filters. The system auto-selects the mode of operation for the eye safety filters.
Filters can be used in fixed, moving, selectable, or smart selectable modes. The
eye safety filter will have clinically acceptable visibility for the treatment (green)
and aiming (red) laser wavelengths.
4.1.4 Footswitch
The footswitch activates the laser treatment. The footswitch connects to the rear
panel of the main console via a cable. For additional safety, the footswitch main
pedal contains two redundant switches. Three footswitch models are available:
The Novus Spectra laser is designed to meet UL2601-1, IEC 60601-1-1, 60601-
1-2, 60601-1-4, 60601-1-22, and 60825-1, and CSA 22.2 No. 601 requirements.
The laser is available in one electrical configuration with a universal, 100-240
VAC, 5.0 A power input.
The supplied hospital-grade power cord should be used with a standard 110-
120VAC 15A wall outlet.
Power input enters the system via the IEC 320 compatible line filter in the rear of
the unit. The main input power is dual fused with two T-type 5x20mm 250 V, 5A
Slo Blo. The fuses are located in the fuse holder directly below the main power
receptacle on the rear of the system. The front panel key switch is in series with
both AC mains poles to provide direct interruption of line and neutral to the XPIQ
AC to DC power supply
There are two sets of low voltage signals; the first set (+12V, -12V, +5V) is
monitored by U3; the second set (+3.3V, +2.5V, +1.8V) is monitored by U4. If
the first set of voltages is normal, U3 generates an active-low output signal
LV_UNDER_1\. If one of the monitored voltages goes 10% low LV_UNDER_1\
will send a high signal to the CPLD on the 48 Volt Interlock which will shut off the
Solid State Relay which supplies voltage to the Power Supplies for the Diode
Drive Base and the TEC Heater/Cooler.
LV_OVER_1 is an active high and is not dedicated at this time, but if this signal
goes low the CPLD on the 48 Volt Interlock will shut the Solid State Relay down.
If the second set of voltages are normal, U4 generates an active-low output
There are three Interlock Status bits (ILOCKSTATUS0-2) that are generated in
the CPLD of the 48 Volt Interlock board and are accessible with a probe on the
Low Voltage Monitor (TP 13-15). They are sent to the FPGA on the Digital
board. The table below shows the different states and their causes.
2 1 0 Interlock Status
0 0 0 No faults. Laser head enabled
0 0 1 Emergency stop active. Laser head disabled
The fuses for the internal part of the system are located on the 48 Volt Interlock.
There are six fuses; five are used and one is not used or stuffed on the board
(F3). F1 is a 3 Amp. 125V Fast Blow for the Diode Drive. F2 is a 7 Amp. 125V
Fast Blow for the TEC Heater/Cooler. F4 is a 2 Amp. 125V Fast Blow for the
Fans. F5 is a 5 Amp. 125V Fast Blow for the 48V to the Auxiliary Power Supply.
F6 is a 2 Amp 125V Fast Blow for the 24V to the Auxiliary Power Supply.
The 48 Volt Interlock has a CPLD that monitors Room Interlock signal
(ROOM_OK\), the E-stop switch signal (E_STOPPED) and the low voltage
signals from the Low Voltage Monitor. If one of these signals has a fault
condition, the CPLD will shut off power to the Solid State Relay that runs the
power supplies for the Diode Drive Base and TEC Heater/Cooler, then it sends a
signal to the FPGA on the Digital board via the Interlock Status signals to send
the error to the Front Panel.
Note: The 48 Volt Interlock has 3 different electrical grounds: IGND, DGND, and
SSIGND, are all optically isolated to eliminate ground loops. Care should
be taken during all troubleshooting to avoid erroneous readings. Cross
probing may cause laser interlock damage.
The CPU Board uses the DD-TEC HC EN\ signal to shut the power down
through the 48 Volt Interlock if there is a problem in the stack other then low
voltage.
The cooling system for the Novus Spectra consists of three DC fans to move air
through the inside of the console, heater/cooler to heat and cool the head, and
the KTP heater to heat the crystal to a given set point.
4.3.1 DC Fans
The three DC fans consist of a large fan mounted under the head, and two
smaller fans mounted on the rear of the system. The air is blown up onto the
DC Fans
P46 provides the interface to the Digital I/O board, which provides the following
functions:
• HEAT\ activates Q2 and Q4 via ISO1 U3B and U4A allowing current to flow
through the TECs in the direction that causes the TECs to heat on the laser
cavity side.
• COOL\ activates Q1 and Q3 via ISO2 U3A and U4B allowing current to flow
through the TECs in the direction that causes the TECs to cool on the laser
cavity side.
• TEC OFF\ allows the stack to shutdown PS1 via ISO3, which when active
shorts the PC pin on PS1 to – IN.
• DGND is the Digital ground point for the digital power supplies on the board.
• D+12V is the Digital +12 volt power supply.
• D-12V is the Digital –12 volt power supply.
P48 provides the interface to the Analog I/O. TEC DRIVE – and TEC DRIVE +
are differential signals whose potential ranges from 0.256 to 0.883. This
differential signal is converted to a single-ended signal through U1 and then
buffered through U2 to drive the SC pin on PS1. D2 and D3 assure that the SC
pin is not driven above the specified 1.5 volt maximum. This results in an output
range of 5 to 17.2 volts from the +OUT and –OUT pins of PS1.
U6 monitors the output voltage of the TEC Heater/Cooler while U5 monitors the
output Current of the TEC Heater/Cooler. These two values are compared at
U7A. If a TEC failure occurs and the output current drops to 91% of the
expected 0.542 amps per volt, while the COOL\ signal is active, the output of
U7A will latch high lighting LED3 and sending an active high signal to the stack.
The KTP Heater’s function is to maintain the KTP crystal temperature above the
set point determined by the head alignment technician. The optimal temperature
for the KTP is 40 degrees C; the set point is located on the spec sheet that
comes with the head.
4.4.1 Overview
The Analog I/O has a 16-bit interface to the CPU bus, which has 4 functions:
• Sense and control of analog system levels during normal operation using 12-
bit, parallel loading DACs and ADCs.
• Hardware sense of light emission safety circuits: Overpower, Pulse Detect,
and Inadvertent Exposure.
• Accommodate self-diagnostic of analog safety channels during laser standby
mode through loop back of safety critical channels.
• Set gain on light and current sensing channels.
Digital ground (TP7&8 DGRD) also enter the board through J3. It is then filtered
to create analog ground (TP9&10 AGND) and shield (SGND) grounds.
J1 and J2 combine to form the 16-bit control interface between the Analog I/O
and the CPU board. The FPGA (Field Programmable Gate Array) functions as a
data transceiver/decoder between the system bus and the data converters.
PROM (U3) contains the HDL software that is serially downloaded to the FPGA
on power-up. When this is completed correctly the red DONE LED (D5)
illuminates.
All channels are programmed for gain of 1 and accept voltage levels in the –10V
to +10V range. Light feedback channels are gain adjustable (R29 & R37) for
calibration.
The Digital I/O board is used for digital communication and control between
external boards and the FPGA (Field Programmable Gate Array) that resides on
the board. There are 24 inputs and 18 outputs from the FPGA.
The FPGA is the primary component on the Digital I/O board. The FPGA is
programmable from PROM (U25) upon reset, or power up. When the FPGA has
loaded correctly D30, a red LED, will be illuminated. For a normal load from the
PROM there needs to be a jumper between pins 2 & 3 on JP13. The 24 input
signals are run through receivers (U5, U6, U18, & U19) to translate the +12V
signals to +5V signals that the FPGA can accept. The inputs are broken down
into INPUT 0-16 and FSW 0-6. Refer to the table below:
The 18 output signals run through output drivers (U7-U16) before leaving the
board so that the 3.3V output signal from the FPGA can be changed to +12V.
The outputs break down into OUTPUT 0-10 and SAFETY 0-8. Refer to the table
that follows:
U20 is a 54 MHz crystal oscillator that is used by the FPGA for independent
pulse and interval timing. This allows the FPGA to provide a safety check that
prevents the laser from firing pulses that are either too long or too short because
of a CPU clock error.
4.4.4.2 Power
HD+12V is not used on the Digital I/O board, however it is sent out to the Optical
Delivery board, the Remote/Footswitch board, and the Accessory Interface
board. The +3.3V is used to power the FPGA and serial PROM. The +2.5V is
used to power the FPGA internal core logic. D+12V is used for both the input and
output drivers. D+5V is use for the I/O drivers and also supplies power to the
PIC.
The Coldfire CPU board is a processor board with Flash memory, SRAM, two
UARTs, two I2C serial ports, and a small EEPROM. An FPGA on the board
buffers control lines, drives a seven Segment display, and generates an audio
output signal.
The 5407 processor has 2 UARTs. These signals get buffered by Maxim
MAX3224 RS232 driver/receivers (U22 and U23). The RS232 connectors on the
board are P6 and P8 and are used for serial communication to a PC for
calibration and communication with the remote unit.
The 5407 processor also has an I2C serial port. A serial EEPROM (U12) is
connected to this port, and is used for scratchpad memory that will retain its
contents when power is removed (intended for most recently used settings for
the laser). An I2C buffer (U10), a MAX3373, drives two I2C connectors, P7 and
P10.
JP1, JP2, and JP5 are used for software debug. JP1, a 26-pin header, connects
to a background mode emulator. JP2, a 14-pin header, connects to parallel port
pins on the processor. JP5 connects to processor timers
Flash memory is two 16-bit wide 29LV400B boot block devices, connected so
that code can run at a full 32 bits wide. When J2 pin 12 is left floating, the board
boots from flash. When it is grounded, such as by a CPU Boot Memory card, the
board boots from an off-board flash, using J2-13 as the chip select for that flash.
SRAMs are two 16-bit wide 7C55V400AFT parts, connected in parallel so that
the SRAM function is 32 bits wide.
The FPGA is a Xilinx XC2S30, and loads itself on power up from a XC17S30
serial prom (U19). When the prom is done loading (the FPGA is ‘configured’),
LED D15 turns on. JP7 is a JTAG header that allows loading or testing the FPGA
from a serial cable. JP12, JP13, and JP10 control M0, M1, and M2 respectively,
and by default are jumpered from pins 2 to 3, so that the FPGA loads from the
serial prom on power-up. JP11 pins 1 and 2 are normally left connected. If JP11
pins 2 and 3 are momentarily connected, the FPGA will reload.
DS1 is a 7 segment LED driven by the FPGA, and is used for status monitoring.
JP9 is driven with a pulse width modulated signal that is used to generate an
audio output.
SW1 and SW2 are slide switches that are used to select calibration mode,
upload mode, and configuration defaults. Normal operation is set by having all
the switches ON position.
o Calibration mode is selected with SW2, the 2 position DIP switch. Set both
switches on SW2 to the OFF position (toward the front of the system), turn
the system power off then on, and then set both switches back to the ON
position. The 7 segments LED digit will blink ‘C’ to indicate calibration
mode.
o Upload mode is selected setting switch 1 of SW1 to OFF position (toward
the front of the system), then cycle power off then on. The 7-segment
display will blink ‘L’ to indicate upload mode. To exit upload mode, return
switch 1 of SW1 to the ON position and cycle power.
o To load configuration defaults, set switch 4 of SW1 to the OFF position
(toward the front of the system). Return the switch to the ON position
when done, or the system won’t use uploaded configuration values.
4.4.5.2 Power
All the ICs use 3.3V for power. The 5407 processor also uses one.8V for the
core voltage, and the XC2S30 uses 2.5V for the core voltage. The processor is
damaged if the 1.8V and 3.3V sequencing isn’t correct, and D4 thru D7 keep the
difference between 1.8V and 3.3V from getting too large. JP6 jumpers from pins
1 to 2, so that the processor core gets 1.8V. The I2C buffer also uses 5V to drive
the I2C serial connectors.
The Auxiliary Interface board provides a current limit to the remote control unit,
24VDC for the fans, and an adjustable 6V supply for external LIO illumination
lamp.
If the 5VDC to the remote control from the Digital I/O FPGA is shorted, U1 will
provide 5V for the remote control, to power the remote. This voltage can be
measured between TP1 to TP2.
24VDC is applied to the auxiliary interface board though J22 from the Auxiliary
Power Supply board, and is supplied to the cooling fans, and the KTP Heater via
P78, P79, and P89.
Voltage from Analog I\O Voltage at TP9 Voltage across TP5 and
TP6
0VDC 4.096VDC 0VDC
4.096VDC 0VDC 6VDC
The Diode Drive Control serves as an interface between the Digital and Analog
I/O and the Diode Drive Base.
Note: To fully understand the function of the Diode Drive Control the Functional
description for the Diode Drive Base should be read and understood.
Through P17, two digital control signals are fed into the Diode Drive Control from
the Digital I/O, PULSE_EN\ and LAS_EN\. When the laser is placed into ready
LAS_EN\ goes active turning on both ISO2 and LED2. When the laser is fired
LAS_EN\ not also goes active turning on both ISO1 and LED1. When both of
these signals are active the Diode Drive Base is enabled through J21and only
requires an analog control signal to fire.
Through P16 a fully differential control signal is received from the Analog I/ O this
is LIGHT DRIVE- and LIGHT DRIVE+. This signal is fed into U1 which functions
as an input buffer as well as converting the signal to a single ended signal. The
single ended signal is fed into U2, U2 is a high current buffer design to drive a
capacitive load. The output of U2 is fed through J20 down to the Diode Drive
Base to drive the SC pin (the linear control pin) on the Diode Power Supply.
The Diode Drive Base serves as an interconnect between the Diode Drive
Control and the diode power supply. It also has circuitry to disable the diode
power supply until the laser is ready to fire.
Note: To fully understand the function of the Diode Drive Base the Functional
description for the Diode Drive Control should be read and understood.
The Diode Power supply is a 48 volt in 2 volt nominal out module. It has two
means of control the Primary Control (PC pin) and the Secondary Control (SC
pin). The primary control pin can be used to disable the module but is by default
enabled. When the module is enabled 6volts can be measured on the PC pin
with respect to –IN. To disable the module the PC pin needs to be pulled low.
The secondary control pin is used to linearly control the output of the module.
With the SC pin the module can be controlled from 10% to 110% of the nominal
voltage. The voltage necessary on the SC pin for the nominal output voltage is
Example: SC pin=0.615 volts Module Output= 1 volt. The Peak output voltage
while firing is typically between 1.7 and 1.9 volts therefore the SC control voltage
during normal operation should be between 1.04a and 1.17 volts. Typical output
current is between 15 and 45 amps depending on the Laser power level
selected.
Q1 and Q2 are redundant means of disabling the power supply module (U1) until
the laser is ready to fire. Q1 and Q2 are held active by the voltage drop across
D1 and D2 respectively. This pulls the PC pin to a low state disabling the
module. When the laser is placed into treat an opto- isolator on the Diode Drive
Control is enabled which through pin 2 of P21 pulls the gate of Q1 low and turns
off Q1. When the laser is fired a second opto-isolator on the Diode Drive Control
is enabled which through pin 1 of P21 pulls the gate of Q2 low turning Q2 off.
With both FETs turned off U1 is enabled.
When the laser is firing the SC pin is driven dynamically between 1.04 and 1.17
volts by a signal fed through P19 from a high current buffer on the Diode Drive
Control. Whenever the laser is not firing this pin should be at 0 volts.
The flow charts below give a visual reference to the Light Feedback Loops:
P2, P3, and P4 provide the interface for two thermistors that will be mounted to
the laser diode providing a redundant means of verifying and controlling
temperature.
P5 provides a header for the KTP heater board to connect to. This header feeds
through to P9, which provides a header for the harness that feeds to the KTP
heater resistor and the KTP thermistor.
TP1, TP2, TP3, and TP4 provide test points that allow measurement of the KTP
thermistor as well as the output drive level of the KTP heater board. LED 1
provides a visual indication to the technician that the KTP heater PCB is
functioning.
The footswitch only interfaces with the Digital I/O board. The Digital I/O board
provides HD+12V (high current) and DGND (digital ground) to the footswitch.
There are three types of footswitches that may connect to the Remote/Footswitch
Interface: Basic, PowerEase, and Smart footswitch. All footswitches have the
FS_NC and FS_NO signals in common. The PowerEase footswitch also has the
PWR_UP and PWR_DWN signals and the Smart footswitch has the FOOT_IN
signal. FOOTSW_CODE[1:0] are used to signify the type of footswitch that is
connected to the interface. The table below shows the codes for each type of
footswitch.
Each action that is performed and the signal that is affected is shown in below.
CPU Interface
The remote communicates with the CPU through an RS-232 serial connection.
The Auxiliary Power Supply provides the +5V that is connected to the source of
Q1.
• An isolated connection between the safety shutter and the Digital I/O
• An adjustable aiming beam control circuit to drive an regulate the aiming
beam diode
• A resistor recognition circuit to identify which fiber is attached to the laser
system
With the safety shutter open a magnet attached to the blade of the shutter
activates two reed switches, which are wired in series and mounted to the top of
the safety shutter. This pulls OD SHTR SWITCH1\ to a low state and LED4 will
light. When the shutter returns to the closed position another magnet attached to
the blade of the shutter activates two reed switches mounted to the bottom of the
safety shutter, OD SHTR SWITCH2\ will go low, and LED5 will light. OD SHTR
SWITCH1\ and OD SHTR SWITCH2\ are fed back to the Digital I/O to tell the
control module what position the shutter is in.
A differential control signal from 0 to 5 volts is sent from the Analog I/O board in
to pins 2 and 3 of U3. U3 produces a single ended control signal that is fed into
pin 3 of U4 and compared to the feedback from U1A. The difference between
these two signals is seen on pin 6 of U4 and drives pin 5 of U1B. The voltage on
pin 5 of U1B determines the current through Q1 and through the laser diode. For
every millivolt seen on pin 5 of U1B one mA of current will conduct through the
aiming laser diode. Feedback to control the output of the aiming laser diode is
provided by a photodiode mounted inside the laser diode package. Current from
this photodiode is sunk through R19 and creates a voltage that drives pin 3 of
U1A. The gain of U1A can be adjusted with R34 so that the feedback to pin 2 of
U4 is the correct voltage for a given amount of light out of the laser diode.
RESISTOR SENSE:
When a fiber is attached to the SMA adapter, the resistor in the fiber is placed in
series with a 200-ohm resistance mounted on the SMA Sensor PCB, which is
mounted inside the SMA receptacle. Through P13 these two resistors are placed
in series with R12, R14, R15, and R16. D1 provides a 10 volt 0.1% tolerance
voltage reference that is buffered through U2A. This places a precise 10-volt
level for the voltage divider on the top of R12. The voltage drop across all these
resistors, accept R12 is placed on the pin 5 of U2B. U2B buffers this voltage and
through P11 the voltage level is sent to the Analog I/O for fiber recognition.
Expected voltages at TP2 are shown below:
Fiber Expected
Resistor Requires voltage At
Value Attachment Color Efficiency Filter TP2
392,000 Calibration ALL 100% No 9.515VDC
124 Endo Probe ALL 91% Yes 0.174VDC
280 Fiber Flex ALL 90% No 0.249VDC
432 400 uM Collimated Handpiece ALL 90% No 0.320VDC
576 800 uM Collimated Handpiece ALL 90% No 0.387VDC
887 1500 uM Collimated Handpiece ALL 90% No 0.529VDC
1,050 Coh K/H LIO G, Y, R 87% No 0.602VDC
1,370 Coh K/H LIO G, R 87% No 0.741VDC
2,150 Coh K/H LIO G 87% No 1.063VDC
80,600 Endo Extender ALL 83% Yes 8.016VDC
221,000 Coherent Lsrlink-Z G, Y, R 82% Yes 9.171VDC
3,090 HGM K LIO G 80% No 1.424VDC
12,100 Coherent Lsrlink-HS G, R 80% No 3.814VDC
23,700 Coherent Lsrlink-HS G 80% No 5.447VDC
The accessory interface board provides a control interface for both motor-driven
and solenoid-driven physician’s filters by providing control and communication
between the Digital I/O and the Analog I/O boards and the filters. It also provides
a path from the illumination power supply to external illuminating devices.
There are two separate circuits to drive each type of filter that can be attached to
the accessory interface. One circuit is for a motor-driven filter and the other
circuit is for a solenoid-driven circuit. There is also a resistor sense circuit that
determines which type of filter(s) is attached to the accessory interface. All
inputs from and outputs to external devices are filtered via LC filters.
Solenoid Driver
The circuit that drives the solenoid closed primarily consists of a high side driver,
U2, and an NMOS transistor. The high side driver is controlled by the
SFSOL_EN\ signal. When the signal is asserted, U2 sends +24V to the output.
When the signal is de-asserted, D2 sends out +12V to the output. The signal will
be asserted for 60 ms to drive the solenoid closed with 24V and then de-asserted
to keep the solenoid closed with 12V. SFSOL_DRV\ must be asserted during
both these operations to provide a return. SFSOL_DRV\ turns the NMOS
transistor, Q1, on and off. When the transistor is on, a return is provided to
SFX_RTN. When the transistor is off, an open circuit will be seen at the output,
allowing the spring in the solenoid to open the filter. SFSOL_EN\ and
SFSOL_DRV\ are provided via the Digital I/O interface and are generated by the
Digital I/O FPGA. The table below shows the signal values that control the
solenoid:
When the filter(s) is(are) closed, there are reed switches that close because of
the magnet attached to the filter. When the reed switches close they completes
the circuit from the ground pin on J14 to SFX_CLOSED\. Safety Filter 1 uses
ground pin 3 and Safety Filter 2 uses ground pin 5.
The motor-driven filter uses the same reed switch design as the solenoid-driven
filter to assert SFX_CLOSED\.
Resistor Sense
There is a resistor sense circuit for each filter and each circuit consists of op
amps and several series resistors. One op amp, U5A, provides a voltage
reference for both resistor sense circuits. Op amps 5B and 6A are used as
buffers for the resistor sense voltage. The series resistors are used to provide a
sufficient variance in voltage for the array of resistor values that will be used in
the filters that connect to the accessory interface. When a filter is plugged in, its
resistor value is put in series with the resistor sense circuit and the voltage is
sent to the Analog I/O board so it can determine which type of filter is attached to
the accessory interface. Once the filter type is determined, the Digital I/O FPGA
will assert the SFX_MTR_SOL signals to apply the correct drive voltages to the
filters. If a motor filter is present, SFX_MTR_SOL = 1. If a solenoid filter is
present, SFX_MTR_SOL = 0. The default for the motor/solenoid selection is 1,
but if the Analog I/O board does not sense that a filter is present, the driver
signals will not be asserted. The SFX_MTR_SOL signals control K1 and K2 so
that the right drive signals are applied to the appropriate outputs.
The illumination voltages are fed from the Auxiliary Power Supply through the
accessory interface. It provides a maximum of 6V and 3A.
Notes:
o Crossover values are values between two valid values and will cause the
laser to have intermittent problems.
o Yellow and Red only filters are not valid on the Spectra but are included in
the table for troubleshooting purposes.
The Front Panel is used to interface with the system. It allows the user to
change the Treatment Power (50mW to 2500mW out of an endo-ocular probe);
Duration (.01-3.0 Sec.); Interval (.05-1.0 Sec.); from Standby to Ready; intensity
of the Aiming Beam; intensity of the LIO illumination; and clear the shot counter.
The Front Panel also displays any errors the system may have in either the
treatment power window or the count window. The ACC port is used to connect
the ESF in the front of the system for better accessibility (Not shown in picture
below).
Standby
The Front Panel interfaces with the CPU using momentary Sutton switches for
inputs, and 7-segment displays for outputs.
Optical schematics of the laser module and beam delivery optics for the Novus
Spectra Photocoagulator Systems, diagrams of the various delivery devices for
use with the system and a block diagram providing the main physical
components are provided in Section 8.
M3
1064 + 532 532
KTP
M2 1064 OC
L1
Nd:YAG
Rod
LD1 L2 M4 L2
TO
635 + 532
635 DELIVERY
M1 SYSTEM
W2
LDA
W1
F1
F2
D1/D2
The output of the 532 nm laser is collimated by lens L1 with the majority of the
beam reflecting off combining mirror, M4, to the window, W2. Some green light
transmits through M4 to another window, W1, through filters F1 and F2, to a
single detector with two amp circuits, D1/D2, that provide redundant power-
monitoring signals to insure correct power delivery. The 532 nm treatment beam
is combined with the 635nm aim beam. At the optical delivery assembly (fiber
port), a final objective lens, L2 is used to converge the aim and treatment beams
to produce a focus for fiber transmission to the various delivery devices. Sensors
at the optical delivery assembly (fiber port) detect the presence and type of
attached delivery device.
There are three classes of delivery system that are used with the Novus Spectra:
The delivery systems attach to the laser console using an optical fiber. In all
cases, the optical fiber connector contains encoding (resistor value) to identify
the delivery system that is connected to the laser console. The console
automatically adjusts treatment laser power for the known "programmed"
transmission efficiency of the delivery device to maintain the requested delivered
power at the focal plane of the delivery device.
1. LaserLink:
The laser filter attaches to the slitlamp microscope in the optical path
between the main housing and the eyepieces. The filter is constructed
such that, when energized, laser radiation passing through the
microscope optical path is blocked. When de-energized, no light
traveling through the microscope is blocked. The filter assembly is
interlocked so that delivery of the treatment laser beam is only possible
when the filter is energized and in position.
The laser delivery optics consist of an optical fiber, a lens, and a mirror.
The input end of the optical fiber has a custom plug that attaches to the
laser console to receive the laser power and identify the delivery system.
The optical fiber transports the laser energy from the console to the LIO
headset. The lens forms an image of the output end of the optical fiber
located in the focal plane of the indirect ophthalmoscope. The mirror
folds the laser beam to combine with the optical path of the indirect
ophthalmoscope, from a position centered between the viewing and
illumination apertures of the system. The mirror is adjustable to allow
precise centering of the laser beam in the field of view of the indirect
ophthalmoscope. The laser spot size at the focal plane of the LIO is
nominally 900 to 1000 micron diameter.
There are two models of the LIO, based on two different brands of
indirect ophthalmoscope: Keeler, and Heine indirect ophthalmoscopes.
The Acculite and EndoOto probe systems consists of three parts. These
parts are; the Acculite or EndoOto probe (optical fiber with SMA threads,
trunk fiber, and hand piece), a microscope mounted eye safety filter for
the treatment laser, and an optional fiber optic coupler/extender cable.
The endoprobes can plug directly into the laser console, or into a
coupler/extender cable that plugs into the laser console. The
coupler/extender cable is used to transport laser energy to the
endoprobe while the laser console to be positioned away from the
surgical field. The system recognizes the presence of the
coupler/extender cable and adjusts for the known efficiency of this
option, when used. A laser aperture label is attached to the output end
of the coupler/extender cable.
As with the LaserLink, the eye safety filter attaches to an operating room
microscope in the optical path between the main housing and the
eyepieces. The filter is constructed such that, when energized, laser
radiation passing through the microscope viewing optical path is blocked.
When de-energized, no light traveling through the microscope viewing
optical path is blocked. The filter assembly is interlocked so that delivery
of the treatment laser beam is only possible when the filter is energized
and in position.
4.6.1 Overview
The Novus Spectra system EPLD includes both User and Service mode software
routines. User software is always enabled at system power-on; Service mode is
available any time from User mode. For complete instructions on User mode
operation, consult the Novus Spectra Operator Manual.
At system turn on, the system performs specific self-test routines, loads the last
User mode configuration, and waits in the Standby (idle) state in User mode.
Typically, the user will configure the system (change treatment parameters) to
perform a certain treatment, place the laser in the Ready state, and fire the laser.
During the treatment, laser performance and safety circuits are monitored. Any
malfunction halts the treatment, and the system reports detected fault conditions.
Some fault conditions are clearable by the user, while others are permanent and
may require service. If the system remains in Ready state for more than 5
minutes without user interaction, the laser will automatically return to Standby
state.
Standby
The service technician typically uses Service mode software during system
installation, maintenance, and troubleshooting. The system can be put into
calibration mode (service mode) by moving both switches on SW2 on the CPU
board to the forward position (toward the front of the laser), cycling power to the
system, then returning both switches on SW2 to the rear position. The 7-
segment display on the CPU will blink “C” to indicate calibration mode.
The system performs the following functions when the system is placed in the
Standby State. During the Standby State, the software can change from Standby
State to Shutdown State, Warning State, or Ready State (in order of priority).
The system performs the following functions when the system is placed in the
Ready State. During the Ready State, the software can change from Ready
The system performs the following functions when the system is placed in the
Treatment (Fire) State. During the Treatment State, the software can change
from Treatment State to Shutdown State, Warning State, or Ready State (in
order of priority).
The system performs the following functions when the system is placed in the
Warning State. During the Warning State, the software can change from
Warning State to Shutdown State, Warning State, or Standby State (in order of
priority).
• Close the safety shutter (ESF) and disable the laser power supply.
• Display warning error code on display panel that caused software to enter the
Warning State.
The system performs the following functions when the system is placed in the
Shutdown State. During the Shutdown State, the software can change from
Shutdown State to Shutdown State.
• Close the safety shutter (ESF) and disable the laser power supply.
• Display numeric error code on display panel that caused software to enter the
Shutdown State.
• Remain in Shutdown State until power is cycled off (there is no exit from
Shutdown State).
5.1 Overview
The Novus Spectra laser is designed to require little adjustment or calibration,
and to detect and report malfunctions by error or fault code or message as
displayed on the front panel LED display. System failures are generally repaired
by replacing a high level assembly, often described as a FRU (Field Replaceable
Unit). A FRU is built specifically to support a field repair, and consists of a part or
group of parts determined to be suitable for field replacement. When a part fails
that is a part of a FRU, the FRU is replaced, not the individual part.
The entire optical path is sealed inside the laser head. Removing the head cover
exposes the interior contents to foreign matter (i.e. dust, humidity, contaminants,
etc.), and therefore removal of the head cover voids any warranty for the entire
laser head assembly. In general, do not remove the laser head cover. If it is
absolutely necessary to remove the cover, minimize exposure by removing the
head cover only in an environmentally controlled clean-room. Use a clean plastic
sheet to cover the head while the head cover is off, and replace the head cover
as soon as the repair inside the head is complete.
After power up, and before the Novus Spectra moves to its standby condition, the
software performs a series of self-tests. Self-test failures result in fault codes
displayed on the LED display. These error or fault codes provide an indication of
what malfunction was detected, which should point to a specific area of the
system for further investigation. Explanations of the fault codes are included in
this section. Most hardware malfunctions will be detected at this time.
Note: There are no User Serviceable parts within the system console.
Caution: Electrical Shock Hazard when system console covers are removed.
Potentially lethal voltages are present inside the console whenever the system is
plugged into a live electrical circuit. Service is to be performed by certified field
service and technical personnel only.
Access to the console interior is gained by removing the top and bottom covers.
Always disconnect the console from electrical service before removing any cover.
To remove the top cover, turn the console over and set it on its top. Locate the 4
#6 Phillips pan head screws along the bottom edges and the 2 #6 Phillips pan
head screws at the top of the rear panel. Once the screws have been removed,
pull the top cover toward the rear, away from the console to disengage the
locking tabs at the front edge. Once the tabs are disengaged, continue to slide
the cover until it clears the rear of the system. Lift the cover from the console
and set it aside.
Note: These two screws are only about an inch from the edges of the covers!
Door
Interlock
IP 20
To remove the bottom cover, turn the console over and set it on its top. Locate
the 4 blind 7/64 Hex Captive Screws inside the access holes (one hole located
near each rubber foot). Once the screws have been loosened, carefully pull the
bottom cover up and way from the chassis and set is aside.
Remove
these 4
screws (plus Loosen these
x2 on rear 4 blind screws
panel) to to remove
remove top bottom cover
cover
Screw Locations, Top Cover and Screw Access Holes, Bottom Cover
The Top Cover must first be removed to gain access to the Front Panel mount
screws. To remove the front panel, locate the 4 #6 Phillips-head screws, 2
screws along each side. Once the screws have been removed, carefully pull the
front panel forward and away from the main console.
Note: Cabling exists between the front bezel and console. Carefully pull front
panel assembly away from main console.
The safety circuits monitor system functions to detect and report various error or
fault conditions within the system and connected accessories. When an error is
detected, the microprocessor is halted, places the system into the Standby state,
and displays the error condition with a numeric error code on the LED display
panel.
Error conditions can be: warning (clearable), fatal (permanent), and service
(diagnostic):
Status Indicators
The following Error Code Table lists error (fault) codes that are reported by
system software. The error codes may change with software revision. Contact
Technical Support for verification of error codes. The Error Code Table below
contains the following fields with descriptions:
Most error conditions may be cleared by cycling system power (or by resetting
the microprocessor). Always verify that power supply outputs are correct, all
socketed IC’s are properly inserted, and that all cables and connectors are
properly terminated.
Coldfire
CPU Board
Connectors J1 8-bit I/O Bus Connects to
J2 16-bit I/O Bus Connects to
J3 Power Bus Connects to
J4 Safety Bus Connects to
P7 I2C Serial #1 Port Connects to
P10 I2C Serial #2 Port Connects to
JP1 Background Debug Used to
Mode/JTAG Port program
EPLDs.
JP2 Debug Port
[a013e_2] Board
Component designator description notes Connects to
Connectors
Switches
Jumpers
Test Points
LED
Potentiometers
Switches
Jumpers JP1 D+12V voltage Jump pins 1-2 to monitor
monitor D+12V supply
JP2 D+5V voltage Jump pins 1-2 to monitor
monitor D+5V supply
JP3 D+3.3 voltage Jump pins 1-2 to monitor
monitor D+3.3V supply
JP4 D+2.5V voltage Jump pins 1-2 to monitor
monitor D+2.5V supply
JP5 D+1.8V voltage Jump pins 1-2 t monitor
monitor D+1.8V supply
Test Points TP1 HDRTN
TP2 HD+12V
TP3 D+3.3V
TP4 D+2.5V
TP5 D+1.8V
TP6 D+12V
TP7 D-12V
TP8 D+5V
TP9 DGND
Current
Monitor
Board
Connectors P49 Analog I/O notes Connects to
Analog I/O
Board
Wire Diode
through U1 Current
(LEM)
Test Points TP1 CURRENT+ Current through U1 (LEM)
equals 1A/50mV as measured
across TP1 and TP2.
TP2 CURRENT- Current through U1 (LEM)
equals 1A/50mV as measured
across TP1 and TP2.
TP3 A+12V
TP4 GND REF
TP5 A-12V
LED LED1 +12V OK
Grn
LED2 -12V OK
Grn
Aux Interface
Board
Connectors J19 Not labeled notes Connects
to
J22 Not labeled
P75 Not labeled Illumination control – LIO lamp
power?
P76 Remote ?
P77 Accessory
Interface
P78 TEC
Heater/Cooler
P79 Not labeled
Jumpers JP52
JP53
Test Points TP1 5V REMOTE
TP2 5V REMOTE
TP3 GND
TP4 GND
TP5 ILLUM
TP6 ILLUM
TP7 SHDN\
TP8 GND
TP9 CRTL
7.1 Introduction
Place the FSB and TN Index and all distributed FSBs and TN’s for this product's
Service Manual behind this page.
7.2 Index
Purpose:
This Technical Note describes design changes that have been implemented prior to
the REV A release of the Novus Spectra Manual.
Background:
Design changes have been implemented in the following areas:
Details:
Change made to main software:
1 Software / Boards
A SWS428000 PROG CHIP DOCUMENTATION, FLASH LASER changed from
Rev B Rev C
B SWS428000 PROG CHIP DOCUMENTATION, FLASH LASER changed from
Rev Beng1 to Rev C on the CPU board.
C DPR-03-002 PCB SA, COLD FIRE CPU changed from Rev A to Rev B
2 Temperature Control:
A Temperature Min/Max limits changed
B Temperature settings were made part of the Calibration Upload
C Temperature Control Algorithm was changed
D Temperature Set Point was added to the Calibration Utility
E Ordering of the Configuration Object was changed (Not compatible
with the older Software)
B Added resistor value (1.96K) for the Motorized ESF into the valid resistor table
The system will give an error code F602 if the ESF has a problem during the
duration of the pulse. If a problem happens with the ESF during the interval of the
pulse the system will produce an F905 error. If the ESF doesn’t close when it should
the system will produce an F402.
This is done according to the priority of the error codes.
NOTE: Previous versions of software will give an E401 if you plug in a motor driven
ESF.
4 Aiming Beam:
A Default level set to 30% (previous was 0%)
1 Software / Boards
A SWS425000 PROG CHIP DOCUMENTATION changed from Rev 0 to Rev B
B PDS425000 PROG CHIP ASSEMBLY changed from Rev 0 to Rev A
C DPR-03-016 PCB SA, FRONT PANEL changed from Rev A to Rev B
D DPR-05-015 PCB SA, SOLDERED, FRONT PANEL changed from Rev A
to Rev B
1 Software / Boards
A PDS424000 EPROM PROG CHIP ASSEMBLY, ANALOG FPGA changed
from Rev 0 to Rev A
1 Software / Boards
A SWS419000 EPROM PROG CHIP DOC, FPG A, SAFTY CNTRL COMCA
changed from Rev A to Rev B
B PDS419000 EPROM PROG CHIP ASSY, FP GA, SAFTY CNTRL COMC
changed from Rev 0 to Rev A
C DPR-03-005 PCB SA, DIGITAL IO changed from Rev A1 to Rev B
NOTE: This board MUST be upgraded with the Main Software it has a
secondary safety detect in the FPGA to make sure the ESF is closed.
Added hardware check to verify the ESF closed before allowing the laser to
fire. Also changed to filter all level detect signals for greater noise immunity.
___________________________________________________________________________________
1 Software / Boards
A EAS124000 PC/ASSY, SAFTY FILTER ACSRY INTFACE changed from
Rev B to Rev C
B EDS124000 PC/ASSY DWG SAFTY FILTER ACSRY INTFACE changed
from Rev A to Rev C
B Added Auto Update import file to attached laser. You can import a
calibration file from an older version of software into the new Rev. (D9) then
save it and upload it into the system.
C Added prompt to save when exiting non-default file.
E Re-enabled Diode Drive Voltage Limit Field. Range from 800 to 900
F Re-enabled Current Limit Field. Range from 1 to 100
G Disabled Safe Offset Voltage field. Removed it from screen.
H Added flexible screen width option. Under Special Functions select Expand
Selection
___________________________________________________________________________________
Misc.Changes:
Product Support
2400 Condensa Street
Santa Clara, CA 95051
Tel: (800) 367-7899
Fax: (408) 764-3890
Background
Pull-up resistors on the Coldfire CPU Board are causing front panel lock-ups.
The Coldfire CPU Board (DPR-05-001) has been modified from REV A to REV B.
The R14 and R15 (330-ohm resistors) have been removed.
Schematic DPR-03-002 has been modified from REV A to REV C. The part value of
R14 and R15 has been changed from 330 ohm to “Not Stuffed.”
Procedure
Remove R14 and R15 from DPR-05-001. This is a mandatory upgrade that should
be performed at the next service or maintenance call. All new boards should be
upgraded to reflect this change.
1 TN 002 REV A
z
Purpose
The purpose of this Novus Spectra laser system technical note is to notify the field of
an upgrade to DPR-03-008.
Background
A 200-microsecond delay has been causing self-test errors on Analog I/O (DPR-03-
008). Four filters and their components need to be removed from the Analog I/O
Board, which has been modified from Rev. A to Rev. B.
C77, C78, C79, C80, C81, C82, C83, C84, R71, R72, R73, R74, R75, R76, R77, R78
are all part of four filters that where placed on the outputs of four of the D to A
converter channels. These filters where designed to smooth the steps in the output of
the DAC but also slow down the rise and fall time of the DAC.
Given the resolution of the DAC and the application for the four DAC channels the
filters are unnecessary for smoothing and hinder the light control system because of
the slower response times of the DAC channels.
Procedure
Remove C77, C78, C79, C80, C81, C82, C83, and C84 from board. Replace
R71, R72, R73, R74, R75, R76, R77, R78 with 0 ohm resistor (R0.0P1TH). All
new boards will have this change done by the vender, board should be
upgraded or replace during next service.
Purpose
The purpose of this Novus Spectra laser system technical note is to notify the field of an
upgrade to E075-05-029.
Background
U2 case temperature was exceeding 70 degrees Celsius and is unnecessary for the
function of the circuit.
Novus Spectra Light cards (E075-05-029) have been modified from Rev B1 to Rev B2.
Important!
Procedure
Remove U2 (ALI-359) from board, replace R2, R3, R4, and R5 (R390P.1TH) 390 Ohm
resistors with 0 Ohm resistors (R0.0P1TH) The new harnesses (HSS497000 and
HSS498000 Rev. A) are to be used with the updated Light Cards Rev B2. This upgrade
should be performed if problems persist. All new boards to be done by vendor will
reflect this change.
Product Support
2400 Condensa Street
Santa Clara, CA 95051
Tel: (800) 367-7899
Fax: (408) 764-3890
Background
Revision A1 of Assembly SAS417000 (Mech. Assy, Shutter/Aiming Block
Open/Close) used on systems built before May 13, 2003, were built without loctite on
the shutter blade adjustment screw.
Vibration of the system, weather from shipping or normal use may cause the screw to
move. If the screw moves in too far, it may cause the system to give an error F100,
indicating that the safety shutter is not present.
Procedure
All revision A2 assemblies should have loctite on the screw. When an A1 revision is
found to be in a system:
1 TN 005 REV A
Page 2 of 2
5. After some time in, the system should show F100. Back the adjustment screw out
half a turn and reset the system.
6. Repeat Step 5 until the F100 does not come up in the power treatment window.
2 TN 005 REV A
z
Product Support
2400 Condensa Street
Santa Clara, CA 95051
Tel: (800) 367-7899
Fax: (408) 764-3890
Purpose
The purpose of this Novus Spectra laser system technical note is to inform Field
Service Engineering and the Depot Center of a change to the base pan, AC feed thru-
Power Supply harness, AC Inlet harness, and to add a ground cable for safety filter
accessory interface assembly.
Background
Units built before May 15, 2003 may have an old style base pan (MS-002058 Rev A),
AC feed thru Power Supply harness (HSS135000), and AC inlet harness
(HSS131000). It may become necessary to replace the base pan if the AC feed thru
harness or AC inlet harnesses are damaged. Also, a ground harness has been added to
the Safety Filter Accessory Interface Assembly to provide a solid ground to chassis.
Figure 1
1 TN 006 REV A
Page 2 of 4
Procedures
Replacing Base Pan, AC Feed Thru Power Supply Harness, and AC Inlet
Harness
1. Attach feed through connector (CN0200037) and spacer (MM-002140) to base
pan using two H13-151 standoffs. Underneath the base pan, label the
connector “14 13 24 23” as shown in Figure 2 and Figure 3.
Figure 2 Figure 3
2. Remove Power Supply from Base Pan if not already removed. Remove three
screws from both long sides of power supply, and one screw from bottom of
power supply cover (Figure 4).
NOTE: When removing power supply cover be careful not to damage fan harness.
Screws
Figure 4
Figure 5
2 TN 006 REV A
Page 3 of 4
5. Reattach power supply to base pan if needed. Route new harnesses around to
the front of unit, placing them behind the tab on the base pan and tie wrap both
harnesses to the tab. Connect harnesses to connector CN0200037 using the
numbers written on the connector earlier and the numbers on the harnesses.
Figure 6
NOTE: Before connecting the new key switch harness perform the procedure for
adding the ground harness for the Safety Filter Accessory Interface Board.
6. Connect the new key switch harness (HSS475000), to the feed thru connector.
Attach the Front Panel to the unit, then plug in the blue connector on the end
of the key switch harness into the key switch by lining up the notch on the
blue rim with the top groove on the key switch. Block is completely seated
when you hear it snap in.
Figure 7 Figure 8
3 TN 006 REV A
Page 4 of 4
Silver face
plate nut
Harness
HSS472000
Figure 9
3. Place Lemo connector back through the front panel and screw silver faceplate
nut onto the front flush with Lemo. Red square on nut should be on top.
Tighten nut on backside of Lemo.
Screws
Bracket
MS-002117
Figure 10
4 TN 006 REV A
z
Product Support
2400 Condensa Street
Santa Clara, CA 95051
Tel: (800) 367-7899
Fax: (408) 764-3890
Background
It was observed that if the beam path for the smart footswitch is made and broken
very quickly, the system will give an F402 error. This is not a safety issue but is an
annoyance to the user.
Procedure
If the system is being used with a smart footswitch and is giving an F402 error,
replace the Digital I/O FPGA (SWS419000) from Rev C. to Rev D. Check the
operation of the smart footswitch to determine that no error occurs. Check output
parameters and calibrate as needed.
1 TN 007 REV A
z
Product Support
2400 Condensa Street
Santa Clara, CA 95051
Tel: (800) 367-7899
Fax: (408) 764-3890
Background
Ground bounce was observed on the Front Panel (DPR-03-016). This is caused by
the fact that the harness supplying the ground to the front panel is of insufficient
gauge. Harness (HSS161000) has been revised to a 22 AWG wire rather than the 26
AWG wire that was originally specified.
Procedure
Replace harness (HSS161000 Rev A.) that runs from the CPU board to the front panel
with the new harness (HSS161000 Rev B). Check all output parameters and calibrate
as needed.
1 TN 008 REV A
z
Product Support
2400 Condensa Street
Santa Clara, CA 95051
Tel: (800) 367-7899
Fax: (408) 764-3890
Background
With the implementation of the new AC feed thru harness it has become necessary to
use an extension harness (HSS476000) when working on the Spectra with the front
panel removed.
Procedure
The harness is to be used between the key switch harness and the feed thru connector.
The harness allows the technician to remove the front panel and still have the system
turned on.
1 TN 009 REV A
z
Product Support
2400 Condensa Street
Santa Clara, CA 95051
Tel: (877) 586-3647
Fax: (408) 764-3837
Purpose
To inform the field and depot technicians of an upgrade to the Analog I/O board
(DPR-03-008) from Revision B to Revision C.
Background
Laser diode improvements have resulted in a lower lasing current threshold for the
laser head, and this necessitates a change in the lasing reference voltage for pulse
detection and inadvertent exposure circuits on the Analog I/O board.
R4 and R43 have been added to the Analog I/O (DPR-03-008) in order to divide the
current reference for the pulse detect and inadvertent exposure comparators in half.
Procedure
If receiving timing errors (600 series) when set for powers below 100mW, installing a
Revision C Analog I/O board may rectify the problem if it is due to lower lasing
currents.
The Revision C Analog I/O board may be used with previous systems with no known
problems.
1 TN 010 REV A
z
Product Support
2400 Condensa Street
Santa Clara, CA 95051
Tel: (800) 367-7899
Fax: (408) 764-3890
Procedure: Replace U16 on the remote PCB with the revision of the
software, if you are encountering communication
problems between the remote and the system.
z
Procedure:
Equipment:
Procedure:
SW 2
SW 1
DS1
P8
Figure 1
Novus Spectra TN 012 Rev. A Page 1 of 3
z
1 Connect the serial cable between the PC and the laser system (P8
on the CPU Board see figure 1).
9 Move switch 1 of SW1 on the CPU board towards the front of the
laser system.
13 A screen will appear that reads “Updating software files. This may
take some time”
15 After the updates have been sent a message box will appear that
reads “Update completed successfully”
16 Return switch 1 of SW1 on the CPU board back towards the rear
of the laser system.
20 Attach a footswitch
Purpose
The purpose of this technical note is to inform the Depot, Field Service, and
Distributors of a retrofit that needs to be checked upon next service and upgraded if
needed to increase reliability of shutter assembly.
Background
The magnets on the shutter blade may have not been placed on the shutter blade in an
orientation repelling each other. This could cause the magnetic field to not be as
strong as it could be. Also the screws that mount the solenoid to the shutter block
were of poor quality from current manufacturer and have been changed.
Procedure
1 Remove the shutter block from the head, without removing the optical
delivery.
Note: All shutter assemblies that fail must have the shutter replaced with one
that has the proper oriented magnets.
3 If the shutter blade fails the test in step 2, remove the shutter blade by
removing the 2 screws on the side of the block that hold the solenoid in and
throw them away.
4 Remove the 2 C-clips that hold the shutter blade to the solenoid. The pin that
goes through the shaft of the solenoid by be loose be careful to not drop it.
C-clips
5 Replace the shutter blade with the new one (KTS702200) from the Fru, Shutter
Blade Assembly (KTS702220).
6 Connect the 2 C-clips that hold the shutter blade to the solenoid.
7 Remount the solenoid using the 2 screws (HS-634) from the Fru, Shutter Blade
Assembly (KTS702220).
8 Remount the Shutter Block with the optical delivery to the head.
Title: Novus Verdi to Novus Spectra accessory Re-work form ECO- 9406 Effective: 1/22/07
Old Part Number:
0636-963-01 LLZ 20SL, 30SL, and 125SL for Novus Verdi
0636-962-01 LLZ 130SL for Novus Verdi
0642-457-01 LLHS for Novus Verdi
0636-794-01 LIO Novus Verdi
New Part Number:
0640-731-01 LLZ 20SL, 30SL and 125SL for Novus Spectra
0631-427-01 LLZ 130SL for Novus Spectra
0642-463-01 LLHS for Novus Spectra
0642-180-01 LIO Novus Spectra
Serial Number of device ___________________________________
Work performed:
Recognition resistor on fiber for the delivery device has been replaced to allow the device
to be recognized by the Novus Spectra. This procedure changes the device from the old
part number circled above to the new part number circled above.
Power Measurements of New Device:
Verify the efficiency of the fiber on the accessory by measuring the power out of the
Spectra using a straight plug with the proper resistor value for the accessory:
LLZ 221KΩ (Lumenis part number SA-0030920)
LLHS 23.7KΩ (Lumenis part number SA-0030930)
LIO 2.15KΩ (Lumenis part number SA-0036550)
Set the system to 500mW and fire into a power meter and note the output power of the
system. Connect the fiber for the accessory the system, make sure that the same resistor
value is on the fiber that was used on the straight plug and fire the system into the power
meter and note the output of the accessory. For Laser Links use a 200µ Spot Size.
Output of the accessory
x 100 = Accessory efficiency
Output of the system
Output of the accessories is as follows:
Accessory Efficiency % Measured %
Laser Link Zeiss >80%
Laser Link Haag Streit >80%
LIO >87%
Purpose
This tech note is to inform the Service Department of the new Dual Port
Spectra mechanical and electronics assemblies. These changes will only be
on the new Dual Port Spectra systems. The following procedure is to explain
how to align the dual port delivery system.
Background
The Dual Port Spectra is a new design that offers the ability to attach two
separate delivery systems to the one Spectra laser system which allows the
operator to switch from one port to port two with a press of a button (Port 1 &
Port 2). The changes made to the system will also improve the ability and time
to align the treatment beam and the aiming beam, and increase the longevity
of the assemblies involved.
Procedure
The Dual Port Spectra uses many assemblies that are already in use on
current systems such as the Varia and Omni as a reference for further
alignment.
FLUSH
Z LOCK
Perform alignment and the efficiency check list to confirm outputs from
port one and port two with respect to beam requirements reference
section 3 of the service manual (3.3 and 3.5).
Purpose
This technical note is to inform and instruct the service department on the changes
made to the Auxiliary Interface Adaptor Board, the KTP Heater Board, and the
adaptor board/ KTP board Harness.
Background
Due to the obsolescence of the style of connector on the Auxiliary Interface Adaptor
Board, the KTP Heater Board and the Interface KTP Harness, when any of these
boards are replaced an upgrade kit will have to be installed.
Material
Auxiliary Interface Board EAS129000 becomes EA-1039960
Procedure
In the case that any of these boards need to be replaced or if a replacement head
has the KTP Heater board with the new connector then the kit (KT-1040470) should
be ordered so that all of the boards will be compatible. The (KT-1040470) will have
the new Auxiliary Interface Adaptor Board (EA-1039960) and the Harness Assy. Aux
Interface-KTP Heater (HS-1036710).
Figure 1
In figure 2 the Aux adaptor Board connector P78 is the new connector the
connectors next to it are P79 and P89 these are the old style of connector and are
not used.
Figure 2
The Harness Assy. Aux Interface-KTP Heater HS-1036710 changes from the old
style HSS140000 as seen in figure 3 and 4
To replace the Auxiliary Interface Adaptor Board the four screws holding the control
stack must be removed and the entire stack lifted out of the way so that the Aux
interface board can be accessed
Remove the four connectors from P78, P76, P77, and P75
Then remove the four screws holding the board to the base plate and cut the zip tie
holding the cables together. The board will pull off around the stand offs.
Once the old board is removed then the new EA-1039960 board can be put in place
while making sure that it is connected to the Aux power supply correctly.
Then the four screws can be reinstalled and the three cables can be reconnected to
P75, P76, and P77 and the new cable HS-1036710 connected to P78.
And connect the HS-1036710 cable to the KTP Heater board on the head
Reconnect the control stack to the Aux Interface Board and reinstall screws. Turn on
system and test operations.
TN Title
Page
New FRU Part Numbers for Spectra, Selecta II
1 of 2
and Varia
Purpose:
The purpose of this Technical Note is to inform the service organization of new
FRU part numbers for the Spectra, Selecta II, and Varia.
Background:
These new FRU part numbers were created to add testing and packaging.
Applicable ECO
ECO 11795
Procedure:
The table below shows the old part numbers, the new replacement FRU numbers
and their description
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If there are any questions concerning this tech note please contact