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The common length of this )oint is 0 ft and the out side diameter is 0 inch. While looking at the
whole operation process, let’s look at the Advantages of the Progressive Cavity Pump. They're also
great for handling abrasive and corrosive fluids. However, with this type of pump, this assumption is
a problem since such a valve will have practically no effect on the flow rate. In agricultural
applications the pump is used to move fruits or berries with little to no harmful effects to the product.
However, the PC pump is an excellent choice as the fluid viscosity increases beyond the efficient
range of centrifugal pumps. A difference between these two pumps is captured to illustrate the
above. The pump can be operated in either direction, and the suction becomes the discharge and vice
versa. You can simply remove and replace all rotating parts without having to disconnect the pump
from the piping or having to remove the motor. Netzsch just released a new progressive cavity pump
design that takes about 90% of the hassle out of maintaining their progressive cavity pumps. Surface
hardening or vacuum heat treatments can be applied to metal materials in order to increase their
hardness up to HRC 65-67. The rotor is attached to the sucker rods and stator attached to the tubing.
There will also be temperature multipliers in the design horsepower calculations. Science Technology
and Engineering, Vol. 10, NO. 19, 2011, pp.4778-4780. In insertion, a progressive cavity pump will
always have continuity inflow, whatever will be the viscosity of the fluid, and it does not matter.
Rigid stators are sometimes used where viscosities exceed 2000 cP and elastometer temperature
limits are exceeded. The manufacturer can assist in determining the speed limits for a given fluid and
viscosity. These versatile pumps have a wide variety of applications across multiple industries. Bi-
directional flow The flow can be a bi-directional pump in that a suction port can act as a discharge
and at the same time, a discharge port can act as a suction port. We will capture all types of articles
and try to explain in the simplest way with a lot of diagrams! Happy Reading. As an example, with a
fluid viscosity of 1000 centipoise (cP) the speed should be somewhere around 150 rpm, but at a
reduced viscosity of 100 cP the speed could be raised to 700 rpm. Fewer components in a hygienic
pump offer even more cleaning advantages. Positive displacement pumps are characterised by an
operation that moves fluid by trapping a fixed volume and forcing that trapped fluid into the
discharge pipe. X X X X X X X Stator faulty or worn. Replace. X X X X X X X Helical rotor
faulty of worn. Replace. X X Stator material not suitable. While operating on such fluids,
Centrifugal pumps flatter technically and become very inefficient, and thus the flow of fluid goes
down and at some point, it stops and combines, resulting in power consumption, it goes up. Most
manufacturers limit the pressure per stage to under 90 psi with an elastomer stator. This makes it
suitable for pumping fluids that hold fragile solids. It was pointed out that the single metal
progressive cavity pump has the ability to withstand high temperature and the differential pressure
mainly influences the wear. We will capture all types of articles and try to explain in the simplest way
with a lot of diagrams! Happy Reading. It’s important to note they will shrink (contract) in the 50 F
degree and below range, when double chromed rotors may increase the fit interference.
As the rotor revolves inside the stator, the material is rotated through the sealed cavities in a
consistent, continuous flow allowing the material to be pushed rather than squeezed, therefore not
damaging the fillers or shearing the media needed for your application. Get in touch with our team
to find the best pump for you. Food processing factories: transport jams, meat pastes, starches,
chocolate, etc. 2. Sewage treatment plant: deliver desulphurized sewage, sludge, etc. 3. Oilfield
Industry: convey oil and gas mixtures, oil and water mixtures, etc. The new BCFH pump is
distinguished by its partitioned suction casing, which is very easy to clean. Fewer components in a
hygienic pump offer even more cleaning advantages. The pump is designed to handle any transport
mediums, including water, with a maximum solid content of 45%. The heat generated by stator and
stator assembly can result in the failure of the pump, thus we cannot allow the progressive pump to
run dry. It moves the displaced fluid at a constant speed, regardless of the inlet pressure. X X X X X
X X Dimension of the solids in the fluid are too big. Just like other positive displacement pumps, a
progressive cavity pump is a flow-creating device. Constant Parameters Continuous low-pulsation
conveyance unaffected by fluctuations in pressure and viscosity. With highly viscous fluids there is a
pump speed above which the fluid will not flow fast enough into the pump. Please upgrade your
browser to improve your experience. Inside the casing are housed a helical rotor and stator.
Difference between progressive cavity pump vs centrifugal pump. While looking at the whole
operation process, let’s look at the Advantages of the Progressive Cavity Pump. The pump can be
operated in either direction, and the suction becomes the discharge and vice versa. As a result, the
pump applies minimal shear to the displaced fluid. The cavities taper down toward their ends and
overlap with their neighbors, so that, in general, no flow pulsing is caused by the arrival of cavities at
the outlet, other than that caused by compression of the fluid or pump components. The smooth, low
pulsation produced in a progressive cavity pump makes it ideal for metering applications. Food
processing factories: transport jams, meat pastes, starches, chocolate, etc. 2. Sewage treatment plant:
deliver desulphurized sewage, sludge, etc. 3. Oilfield Industry: convey oil and gas mixtures, oil and
water mixtures, etc. Like many other pump types: if they run dry, they will fail, and require costly
repairs. Extended Life Due to the low running speeds of the pump, there is a significant reduction in
equipment wear. The A class progressive cavity pump has typical applications as food pumping,
slurry pumping, sewage pumping, oil pumping, etc. X X The bearings in the bearing housing or in the
drive are no longer suitable. Replace. X X X X X X Wrong pump speed. It draws the fluid via the
suction inlet and transports it into an elongated casing. In case, viscosity is increased, the flow rate
will also be increased. This makes it suitable for pumping fluids that hold fragile solids. In a
centrifugal pump, the flow rate drops as the fluid viscosity increases. The All-Optiflow series
employs a variety of innovative design details designed to reduce energy consumption as well as
costs for maintenance and spare parts.
For starting the whole operation, complete assembly requires a low-net suction net as its impressive
design ensures low power consumption. The cavities taper down toward their ends and overlap with
their neighbors, so that, in general, no flow pulsing is caused by the arrival of cavities at the outlet,
other than that caused by compression of the fluid or pump components. The suction line does not
need to be disassembled for maintenance of its rotating unit or mechanical seal. Elsey is an active
member of the American Society of Mechanical Engineers, the National Association of Corrosion
Engineers and the American Society for Metals. Admittedly, I do not have as much experience in
this area as I do with centrifugal pumps, but over the last 13 years I have seen the same mistakes
made repeatedly, resulting in expensive damages. The flow rate is different with a change in pressure.
Elgin’s PC pumps are mated with a premium gearbox and premium, continuous duty, energy-
efficient, explosion-proof motor (non-explosion proof motors are for applications requiring UL or
CSA certification for hazardous locations. Flush the pump; disassemble and clean if necessary. Food
processing factories: transport jams, meat pastes, starches, chocolate, etc. 2. Sewage treatment plant:
deliver desulphurized sewage, sludge, etc. 3. Oilfield Industry: convey oil and gas mixtures, oil and
water mixtures, etc. The running horsepower may only be half of the required startup horsepower. X
X X X X Expansion of the stator is too high and has blocked the helical rotor. The 2011 World
Heavy Oil Congress, Edmonton, Canada (2011). However, slurries (particulates in a medium) can be
pumped reliably if the medium is viscous enough to maintain a lubrication layer around the particles
and so protect the stator. We have received your message and will contact you shortly. The
progressive cavity pump is a type of displacement pump. Since the flow rate of a PC pump is
proportional to the speed, it can be used to dose viscous fluids like chemicals and additives. As the
rotor turns inside the stator, it forms a set of fixed-shaped cavities that progress along the length of
the stator and force the fluid inside to move along with them as they turn. The separation process
will become much easier when oil droplets are larger in size than water droplets. Surface hardening
or vacuum heat treatments can be applied to metal materials in order to increase their hardness up to
HRC 65-67. The pump can be operated in either direction, and the suction becomes the discharge
and vice versa. Check the order. X X X A part of the transmission is broken. This means that
generally quite a large amount of space is required within the installation, which is sometimes a
drawback. However, the PC pump is an excellent choice as the fluid viscosity increases beyond the
efficient range of centrifugal pumps. At last the reasonable range of the clearance was given. This
pump is basically a positive displacement type pump. X X X X X X X Excessive pressure on pump
outlet port. As the rotor revolves inside the stator, the material is rotated through the sealed cavities in
a consistent, continuous flow allowing the material to be pushed rather than squeezed, therefore not
damaging the fillers or shearing the media needed for your application. In this guide, let’s take a
closer look at the working of a progressive cavity pump, features, and benefits. Suction capacity up
to 9 mWC Suction capacity up to 7.5 mWC Normally used up to 50bar Normally used up to 15 bar
Suitable for abrasive materials Not suitable. However, to best serve your needs, your information
may be shared with Graco's distributor partners.
A rotor from one source may not perform as well in a stator from a different source or vice versa.
Please upgrade your browser to improve your experience. It is important to note that progressive
cavity pumps must be selected carefully for the temperature of fluid and are not a good solution
where temperatures vary significantly. The pump can be operated in either direction, and the suction
becomes the discharge and vice versa. It operates differently compared to centrifugal pumps, the
most commonly used industrial pump. As the rotor revolves inside the stator, the material is rotated
through the sealed cavities in a consistent, continuous flow allowing the material to be pushed rather
than squeezed, therefore not damaging the fillers or shearing the media needed for your application.
Here are several of the most common in the tri-state region. It pumps fluids with low viscosity like
water at a fixed flow and constant discharge. The stator surface is honeycombed and works in
tandem with the patented “sharkskin” rotor surface. The flow rate is different with a change in
pressure. Apart from that point, any variation in pressure, efficiency is decreased. Difference
between progressive cavity pump vs centrifugal pump. These pumps have applications in fluid
metering and pumping of viscous or shear-sensitive materials. A progressive cavity pump is a type of
positive displacement pump, also known as eccentric screw pump. The ability to handle abrasives,
solids, and fluids of varying sizes and viscosities, as well as the heavy-duty nature of a PCP, makes
it perfect for handling sludge treatment. As a result, the abrasive solids damage the pump’s surface,
causing wear and tear. Oil Field Equipment, Vol. 37, NO. 7, 2008, pp.24-26. Shaft diameters are
approximately 30% smaller than those found in standard progressing cavity pumps, reducing friction
by nearly 50%. This smooth operation means that in dosing applications, extremely accurate metering
can be carried out. Constant Parameters Continuous low-pulsation conveyance unaffected by
fluctuations in pressure and viscosity. The seal cavities are disconnected and the rotation of the rotor
inside the stator. Above all, this includes components in production facilities in the food and
beverage, cosmetic and pharmaceutical industries. It’s highly versatile and flexible and best suited for
toughest pumping applications, handling highly viscous liquids. Easy to Service No special tools are
required, as the pump can be serviced with only a wrench and an allen key. Today in this blog, we
are going to study one type of pump which is enriched with an excellent application. X X X X X X
X Excessive pressure on pump outlet port. In this situation, we have a great and perfect choice
which is the progressive cavity pump as it offers us a wide range of applications. Consequently, they
are a good solution when the suction conditions of an application are not ideal. If your spare stators
are older than three to five years you can expect some deterioration in quality and consequently
operational life. In addition, the stator has some flexibility reducing the wear particles cause as the
come into contact.
Since the Flexrod gently picks up eccentric motion and passes it on to the rotor, it does not need any
joints. When we need to steal or pump fuel in transporting media, the one device which comes to
our mind is the pump. The pump is designed to handle any transport mediums, including water, with
a maximum solid content of 45%. Elgin’s PC pumps are mated with a premium gearbox and
premium, continuous duty, energy-efficient, explosion-proof motor (non-explosion proof motors are
for applications requiring UL or CSA certification for hazardous locations. This type of pump is
classified as a rotary PD pump by the Hydraulic Institute. To prevent this, pumps are often fitted
with cut-off pressure switches, rupture discs (deliberately weak and easily replaced), or a bypass
pipe that allows a variable amount of fluid to return to the inlet. With highly viscous fluids there is a
pump speed above which the fluid will not flow fast enough into the pump. Check the order. X X X
A part of the transmission is broken. They are often used in cosmetics production, fruit and vegetable
processing, and recycling numerous common materials. These form a series of pockets which push
liquid through the pump in a spiral, pocket by pocket, as the rotor turns. However, in the case of a
progressive cavity pump, the pump’s efficiency increases when handling highly viscous liquids. In a
centrifugal pump, the flow rate drops as the fluid viscosity increases. Inside the casing are housed a
helical rotor and stator. Difference between progressive cavity pump vs centrifugal pump. It can
handle a wide array of jobs like pumping viscous, shear-sensitive, and abrasive materials. Elsey is an
active member of the American Society of Mechanical Engineers, the National Association of
Corrosion Engineers and the American Society for Metals. The smaller and faster pump will become
a “money pit” of parts and maintenance. Examples include redesigned pumping elements with higher
power density, low-friction rotors and shaft seals, and stators with a special surface. They're also
great for handling abrasive and corrosive fluids. This is this reason why a mono pump is often
selected over centrifugal pumps; a design most suited to water or fluids with a similar thickness, or
vane and gear pumps that would simply clog with the presence of solids due to their close
tolerances. Food processing factories: transport jams, meat pastes, starches, chocolate, etc. 2. Sewage
treatment plant: deliver desulphurized sewage, sludge, etc. 3. Oilfield Industry: convey oil and gas
mixtures, oil and water mixtures, etc. A difference between these two pumps is captured to illustrate
the above. At last the reasonable range of the clearance was given. If you use a variable frequency
drive, for example, a PCP can pump diluted slurry at variable but precise rates and even add
necessary additives, such as bleaching chemicals, fixing agents, and other caustics that would cause
fast wear and tear to other pumps. The common length of this )oint is 0 ft and the out side diameter
is 0 inch. Apart from that point, any variation in pressure, efficiency is decreased. A rotor from one
source may not perform as well in a stator from a different source or vice versa. Incorrection
positioning of the transmission brush. The unique helical rotor and double helical pockets created by
the rotor and stator enable PCPs to move both Newtonian and non-Newtonian liquids, such as paint,
oil, sludge, and slurry. However, to best serve your needs, your information may be shared with
Graco's distributor partners.
Please schedule a call between 9:30 AM to 5:30 PM (IST) Mon-Sat. Heat the pump X X X X X
Verify suction casing, suction head too high or suction head vacuum gauge. Our state-of-the art
testing and development facilities are here to help. Yes, the larger pump will initially be more
expensive, but the choice will pay off quickly with an excellent return on investment. In the below
image, how progressive pump draws liquid shows undergroud. It can handle a wide array of jobs like
pumping viscous, shear-sensitive, and abrasive materials. Sanitary versions are available for transfer
and no-pulsation metering of shear sensitive pharmaceutical products and even food products like
whole chicken breasts. Just like other positive displacement pumps, a progressive cavity pump is a
flow-creating device. We will capture all types of articles and try to explain in the simplest way with
a lot of diagrams! Happy Reading. Check wear at the proper intervals and you can save the cost of a
new rotor. Upload Read for free FAQ and support Language (EN) Sign in Skip carousel Carousel
Previous Carousel Next What is Scribd. Constant Parameters Continuous low-pulsation conveyance
unaffected by fluctuations in pressure and viscosity. Lubricate and move the stator with the special
tool. However, slurries (particulates in a medium) can be pumped reliably if the medium is viscous
enough to maintain a lubrication layer around the particles and so protect the stator. It offers us
positive displacement and is distinctively delineated for abrasion resistance in difficult pumping
situations. With German supported technology and rich marketing resources, Subtor provides quality
PCP pumps with custom solutions for global clients. We are compensated for referring traffic and
business to these companies. This is this reason why a mono pump is often selected over centrifugal
pumps; a design most suited to water or fluids with a similar thickness, or vane and gear pumps that
would simply clog with the presence of solids due to their close tolerances. For example, a
centrifugal pump cannot handle liquids with high viscosity like slurries. There are various types of
pumps with different applications, and these pumps are used in various conditions. We will not sell
your information to other companies. It’s important to note they will shrink (contract) in the 50 F
degree and below range, when double chromed rotors may increase the fit interference. In this
situation, we have a great and perfect choice which is the progressive cavity pump as it offers us a
wide range of applications. UV light and ozone are like kryptonite to the elastomer materials and
will destroy the stators. It allows one to use high viscous fluids, which makes it desirable for fluids
such as oil, petrol, diesel, etc. As a result, a PC pump is long-lasting and abrasion-resistant, making it
best suitable for applications that transport abrasive fluids. This should provide a lower starting and
operating torque, allowing the pump to operate at higher efficiency than normal and providing stable
performance curves throughout operation. However, the PC pump is an excellent choice as the fluid
viscosity increases beyond the efficient range of centrifugal pumps. This Allweiler pump series is
designed to optimize the standardization of structural components, such as a patented stub shaft
connection and a lifetime-lubricated joint, allowing operators to move most liquids economically.
We at, Sintech Precision Products Ltd, understand this critical aspect of the business, and being one
of the biggest pump manufacturers in India, commands an indisputable brand loyalty. At least one
PCP manufacturer offers the ability for the user to externally adjust the stator-to-rotor clearance and
to reduce maintenance costs and total cost of ownership with a unique maintain-in-place design.
Easy to Service No special tools are required, as the pump can be serviced with only a wrench and
an allen key. Elsey is an active member of the American Society of Mechanical Engineers, the
National Association of Corrosion Engineers and the American Society for Metals. Smooth, low
pulsating flow - As the fluid progresses through the overlapping cavities steadily at a predictable
rate, the progressive cavity design benefits from low pulsation pumping. Examples include
redesigned pumping elements with higher power density, low-friction rotors and shaft seals, and
stators with a special surface. As a result, a PC pump is long-lasting and abrasion-resistant, making it
best suitable for applications that transport abrasive fluids. If run dry, the heat generated between the
rotor and stator leads to pump failure. It allows users to depend upon or choose fluids from
numerous options since there is no limitation of smooth liquid with any abrasive. Apart from that
point, any variation in pressure, efficiency is decreased. In other pump designs like a centrifugal
pump, the fluid hits the inside walls of the casing at high speeds. The stator surface is honeycombed
and works in tandem with the patented “sharkskin” rotor surface. While looking at the whole
operation process, let’s look at the Advantages of the Progressive Cavity Pump. Science Technology
and Engineering, Vol. 10, NO. 19, 2011, pp.4778-4780. Let’s assume we want to pump oil and water
in the separating device. The seal cavities are disconnected and the rotation of the rotor inside the
stator. Its new inlet geometry causes flushing fluid to flow even better throughout the pump. The
flushing inlet has been placed outside the center, in order to optimize the turbulence of cleaning
agents. The parts of this kind of pump shall be, as follows. The cavities taper down toward their ends
and overlap with their neighbors, so that, in general, no flow pulsing is caused by the arrival of
cavities at the outlet, other than that caused by compression of the fluid or pump components. The
new BCFH pump is distinguished by its partitioned suction casing, which is very easy to clean. Here
are several of the most common in the tri-state region. Like many other pump types: if they run dry,
they will fail, and require costly repairs. The seal cavities are axially moved from the inlet to the
outlet, this creates a pressure differential that causes the medium to flow to the different seal cavities.
For longer distances consult with your manufacturer. Food processing factories: transport jams, meat
pastes, starches, chocolate, etc. 2. Sewage treatment plant: deliver desulphurized sewage, sludge, etc.
3. Oilfield Industry: convey oil and gas mixtures, oil and water mixtures, etc. Furthermore,
progressive cavity pumps are considered self-priming at instances and operate at high pressure than
many other positive displacement pumps. In the below image, how progressive pump draws liquid
shows undergroud. They are also well suited for use in API separator services because their suction
lift capabilities and low shear performance characteristics help prevent emulsification. Generally,
centrifugal pumps are chosen for their cost-efficiency and reliability.