Professional Documents
Culture Documents
Klip CASR 057
Klip CASR 057
NOMOR :
TANGGAL :
Advisory Circular
AC 57-1
Revision : Original
Date : 9 September 2003
FOREWORD
ttd
E. A. SILOOY
NIP.: 120108009
Foreword i
09.09.03 AC 57-1
AC 57-1
CERTIFICATION AND OPERATING REQUIREMENTS FOR
DISTRIBUTORS OF AERONAUTICAL PRODUCTS
TABLE OF CONTENT
Page
FOREWORD ........................................................................................................... i
Table of Contents ii
09.09.03 AC 57-1
AC 57-1
CERTIFICATION AND OPERATING REQUIREMENTS FOR DISTRIBUTORS OF
AERONAUTICAL PRODUCTS
1. PURPOSE
2. REFERENCE
CASR Parts 1, 21, 37, 39, 43, 45, 57, 121, 135, 145 and 183.
3. ELIGIBILITY
Upon receipt of a properly executed DAC Form 57-1 and following a DGAC
preliminary survey and evaluation of the applicant’s quality control data and
system, the DGAC will convene a Distributor Certification Team at the
applicant’s facilities to make the final determination for issuance of a Distributor
Certificate. The applicant will be formally advised as to the extent of his
assistance needed in the Distributor Certification Team activities, and of the
findings and recommendations of the Distributor Certification Team. Where the
facilities, equipment, data, procedures, and personnel of the applicant are found
to meet the requirements of CASR 57, a Distributor Certificate of Approval, DAC
Form 57 -2 will be issued.
Rev. Original 1
09.09.03 AC 57-1
Rev. Original 2
09.09.03 AC 57-1
7. SELF-AUDIT/EVALUATION
A. The distributor shall have in place a self-audit/evaluation program to insure
that the quality system as adopted has been implemented. The program
shall provide the necessary feedback for continuous quality improvement.
Self-audit/evaluations shall be conducted on a periodic basis. The
distributor shall perform the self-audit/evaluation in accordance with written
procedures or checklists that determine the effectiveness of the quality
system. Audit results shall be documented, including identifying who
conducted the audit, the frequency of the audit, and corrective action of
non-compliance.
B. Corrective action shall be appropriate and prompt; correct the
discrepancies reported; locate and correct similar discrepancies, if they
exist, in areas not audited; correct the root cause of the problem
evidenced by the discrepancies and implement follow-up action(s)to
assure no recurrence.
8. FACILITIES
A. Appropriate facilities shall be maintained so as to insure that storage does
not damage inventory. Storage areas shall have adequate space and
appropriate racks. Parts should be stored in a manner that will preclude
damage. For additional information see CASR 145.35(a)(3) and AC 145-3.
B. Distributors that engage in aircraft/component maintenance, as well as part
sales, shall secure the storage area to prevent unauthorized access.
C. Distributors that deal in non-aircraft related activities including non-aircraft
part sales shall segregate the aircraft function from other functions in a
manner that will preclude supplying unapproved materials for aircraft
material.
D. The distributor shall have a system in place to segregate and identify
serviceable from unserviceable parts in a manner that will control the
issuance of those part.
Rev. Original 3
09.09.03 AC 57-1
10. PROCUREMENT
A. The distributor shall maintain a procurement system such that materials
purchased conform to specified documentation requirements in Appendix
A of this AC. The distributor shall have documented in its quality manual,
a system which demonstrates the ability to trace the parts to the source of
procurement and to the source of production, or to a DGAC certificate
holder. In addition, the distributor shall provide, upon request, information
pertaining to the production approval status of each part.
B. A system shall be in place to assure that special requirements are
adequately communicated to the distributor’s sources, so that parts
conform to the customer’s purchase request and that deviations are
disclosed and approved by the customer.
C. The distributor shall maintain a list of their approved suppliers and a
quality history for each source.
D. In addition, the distributor of surplus parts should have a procurement
system which assures that:
1) A part known to have been subjected to conditions of extreme stress,
heat or environment are so identified.
2) All Airworthiness Directives (AD’s) that are represented as having
been accomplished are documented. Certification of compliance
shall specify AD number, AD amendment number, date, and method
of compliance, i.e.,” AD xx-xx-xx terminated (date). Replaced shaft
seal with P/N ________ shaft seal (signature)”.
3) Items identified as overhauled, repaired or modified have the
appropriate signed and dated documentation attached to
substantiate the condition of the part.
Rev. Original 4
09.09.03 AC 57-1
Rev. Original 5
09.09.03 AC 57-1
Rev. Original 6
09.09.03 AC 57-1
The distributor shall have a system to adequately identify and control shelf life-
limited parts and materials. Out-of-time or outdated parts and materials shall
either be segregated from serviceable items, or discarded. The program shall
specify a system that will assure that no expired material or part will be issued.
This program includes component subassemblies containing shelf life-limited
parts.
Rev. Original 7
09.09.03 AC 57-1
16. SHIPPING
A. The distributor quality control system shall require components and parts
to be shipped in an ATA-300 Specification container or equivalent as
appropriate for the unit being shipped, or as specified by the customer.
The item should be packed in the container in a manner that will preclude
damage from rough handling of the container.
B. The distributor quality control system shall provide for appropriately trained
personnel to conduct a complete visual inspection of all items being
shipped. Inspection shall include, but not be limited to:
1) A check for any obvious physical damage,
2) Verification that all appropriate plugs and caps are installed,
WARNING
Rev. Original 8
09.09.03 AC 57-1
17. RECORDS
A. The distributor shall maintain documentation of traceability for at least 7
years from the date of sale to the customer. Documents shall demonstrate
serial number, or lot & batch traceability, when applicable. The distributor
shall maintain a filing system such that the data is readily available and
identifiable for each customer, each purchase.
B. The distributor shall have a system in place governing the storage,
distribution, and retrieval of documents confirming that the physical and
chemical properties of fasteners and raw stock aircraft materials (materials
that are installed on and become part of the aircraft) are in conformance
with applicable technical specifications.
C. Records confirming fastener integrity, including physical and chemical test
reports, shall be maintained for a minimum of seven years.
D. All life-limited parts shall have records confirming life-limited status.
E. Records shall be protected against damage, alteration, deterioration and
loss.
Rev. Original 9
09.09.03 AC 57-1
Raw Materials Physical & chemical Certification that test reports are
properties reports on file
traceable to batch or lot
number
New aircraft DAC Form 21-18, FAA Certified true copy DAC Form
components (other Form 8130-3, JAA Form 1, 21-18, FAA Form 8130-3 /JAA
than standard parts) from the PAH/OEM Form One
Used aircraft DAC FORM 21-18, FAA DAC Form 21-18, FAA Form
components (other FORM 8130-3, or JAA 8130-3/JAA Form One is
than standard parts) Form One, from seller attached to component
meeting provisions of
sections 43.9 & 43.11
Appendix A A-1
09.09.03 AC 57-1
SIGNATURE DATE
SIGNATURE DATE
SIGNATURE DATE
SIGNATURE DATE
SIGNATURE DATE
Appendix A A-2
09.09.03 AC 57-1
Exhibit
Description Date
No.
Serviceable tag issued by COOPESA R.L. - FAA
1 22.12.2000
Approved Repair Station
Notes: 1. All certification documents are related to one part P/N: G2400, S/N: 21
2. All documents trace the part from the last user: GECAS (Operator) to the first owner:
America West Airlines.
Appendix A A-3
09.09.03 AC 57-1
Exhibit No. 1
Appendix A A-4
09.09.03 AC 57-1
Exhibit No. 2
Appendix A A-5
09.09.03 AC 57-1
Exhibit No. 3
Appendix A A-6
09.09.03 AC 57-1
Exhibit No. 4
Appendix A A-7
09.09.03 AC 57-1
Exhibit No. 5
Appendix A A-8
09.09.03 AC 57-1
Exhibit No. 6
Appendix A A-9
09.09.03 AC 57-1
Exhibit No. 7
Appendix A A-10
09.09.03 AC 57-1
Exhibit No. 8
Appendix A A-11
09.09.03 AC 57-1
Exhibit No. 9
Appendix A A-12
09.09.03 AC 57-1
Exhibit No. 10
Appendix A A-13
09.09.03 AC 57-1
Exhibit No. 11
Appendix A A-14
09.09.03 AC 57-1
Exhibit No. 12
Appendix A A-15
09.09.03 AC 57-1
The following list of Advisory Circulars published by the DGAC or the FAA are listed here for
reference purposes only.
This AC describes a system for the voluntary accreditation of civil aircraft parts
distributors/dealers on the basis of voluntary industry oversight and provides information that
may be used for developing accreditation programs.
Contains guidance and information regarding eligibility and traceability of aeronautical parts
and materials to be installed on type certificated products.
Contains guidance and information on procedures for exporting aeronautical products and
related special requirements submitted to the DGAC by other governments.
This AC contains guidance and information on how to establish surveillance procedures over
suppliers.
Contains guidance and information regarding the detection and reporting of suspected,
unapproved parts.
This AC contains guidelines for the proper disposal of unsalvageable parts and/or materials
so they are not returned to service.
43.9, 43.11 and 91.173 and related responsibilities of owners and operators, and persons
performing maintenance, preventative maintenance and alterations.
AC 145-3 Guide for Developing and Evaluating Repair Station Inspection Procedures
Manuals.
Appendix B B-1
09.09.03 AC 57-1
REPUBLIC OF INDONESIA
DEPARTMENT OF COMMUNICATIONS
DIRECTORATE GENERAL OF AIR COMMUNICATIONS
JAKARTA - INDONESIA
_______________________________________
c. Official Mailing Address of Distributor(Number, Street,
City, Province, & Zip) _______________________________________
_______________________________________
_______________________________________
3. The person, who will responsible to the Director General on behalf of the organization for ensuring a
satisfactory standards of operation according to the requirements of these regulations.
4. The following full time employees are nominated for approval as signatories of release certificate
5. Applicants Certification
I hereby certify that I have been authorised by the Distributor identified in Item 1 above to make this application and
that statements attached hereto are true and correct to the best of my knowledge.
Appendix B B-2
09.09.03 AC 57-1
For DGAC Use Only Record of Action For DGAC Use Only
Distributor Inspection
6. Remarks (Identify by item number. Include deficiencies found ratings denied)
Appendix B B-3
09.09.03 AC 57-1
REPUBLIC OF INDONESIA
DEPARTMENT OF COMMUNICATIONS
DIRECTORATE GENERAL OF AIR COMMUNICATIONS
Certificate of Approval
Number: 57/
This certificate is issued to :
Location of facilities :
upon finding that its organization complies in all respects with the requirements of the Civil
Aviation Safety Regulations relating to the establishment of a Distributor of Aeronautical
Products and is empowered to operate as a:
This approval is not transferable and shall continue in effect for a period of 1 (one) year from
the date of issuance unless cancelled, suspended or revoked by the Director General. Any
major change in the basic facilities, or in the location thereof, shall be immediately reported to
the Director General.
Appendix B B-4
09.09.03 AC 57-1
XYZ DISTRIBUTOR
Address :
Telephone: Fax:
Appendix C C-1
09.09.03 AC 57-1
RECORD OF AMENDMENTS
Appendix C C-2
09.09.03 AC 57-1
DISTRIBUTOR CERTIFICATION
I hereby certify that the contents of this Quality Control Manual accurately and
adequately describe the system in use within our organization for the provisions of a
product quality control system to meet the applicable DGAC requirements set forth in
CASR Part 57.
Manager Date
President Date
Appendix C C-3
09.09.03 AC 57-1
DGAC APPROVAL
The product quality control system described in this manual has been evaluated and
meets the requirements set forth in CASR Part 57 for the distribution of aeronautical
products.
Appendix C C-4
09.09.03 AC 57-1
AMENDMENT CERTIFICATION
Amendment number: ____________
I hereby certify that this manual has been reviewed and amended as follows to reflect
the current product quality control system:
Sections and Pages affected:
Evaluated
by:
Signature Date
Appendix C C-5
09.09.03 AC 57-1
TABLE OF CONTENTS
Section Title Page No.
RECORD OF AMENDMENTS
1 GENERAL
- Distributor Certification Statement and DGAC Approval
- Amendment Certification Record
- Table of Contents
- Foreword
- Amendment Information
6 APPENDICES
Appendix C C-6
09.09.03 AC 57-1
1.0 GENERAL
1.1 FOREWORD
It is the policy of XYZ Distributor to supply only those aeronautical products to
our customers that can be objectively traced to acceptable certifications of
conformity to approved design data.
In order to implement this policy, XYZ Distributor has established and
maintains an effective product quality control system which was planned and
developed in conjunction with all management functions within our company.
The product quality control system and policies contained in this manual, as
well as the detailed product quality control procedures issued by the company
shall be strictly followed by all personnel to ensure that the established
integrity of aeronautical products is verified and maintained from the time of
acquisition until supplied to our customers.
Means are provided throughout our product quality control system to ensure
prompt detection of discrepancies and for timely and effective corrective action
in all areas affecting aeronautical product integrity.
1.2 Amendment
The Manager is responsible for the periodic review, and amendment of this
manual and shall ensure that it accurately describes the product control
system currently in use at XYZ Distributor.
Changes shall be accomplished by replacement of the complete page(s)
affected by the change.
Each amendment shall be numbered consecutively beginning at number one
for the first amendment of each issue.
The amendment number and date shall appear on each page affected, and a
margin indicator shall be placed on the inside margin to indicate where
changes, additions or deletions have been made since the last revision.
A copy of all amendments or re-issues to this manual shall be forwarded to the
DGAC Office for approval prior to promulgation and distribution.
The Manager shall maintain a master distribution list to control the distribution,
amendment and retrieval of Product Quality Control System Manuals.
Amendments to detailed product control procedures issued to implement the
policies outlined in Paragraph 3.0 of this manual, shall be amended
immediately a change becomes necessary.
All recommended changes to detailed product control procedures shall be
processed as required and it shall be the sole responsibility of the Manager to
approve such changes and issue a covering amendment.
Revised page(s) shall be identified by an amendment number, dated, and
automatically distributed to registered holders of the product control
procedure(s) affected.
Appendix C C-7
09.09.03 AC 57-1
Appendix C C-8
09.09.03 AC 57-1
3.4.1 This PQCP lists and displays copies of documents used, and the controls
necessary to effect proper certification and release of aeronautical products.
3.4.2 Certificate of conformity statements on XYZ Distributor Inspection and
Release Notes, Airworthiness Approval Tags, shall be signed only by an
authorized inspector, or a DGAC Inspector. Export Certificate of
Airworthiness, DAC Form 21-22 shall be signed only by a DGAC Inspector.
3.5 Records (PQCP-004)
3.5.1 PQCP-004 lists the records that are maintained to provide objective evidence
of conformity to airworthiness requirements from source to distribution of
aeronautical products.
3.5.2 All product quality control system records shall be retained by XYZ Distributor
for a minimum period of two years.
4.0 Authorized Signatories
4.1 The Manager is responsible for the selection, training, and control of XYZ
Distributor personnel engaged in receiving inspection, certification and
release of aeronautical products.
4.2 Personnel being nominated for recognition as an Authorized Signatory shall
be selected solely on their demonstrated ability to perform these duties and
knowledge of the appropriate DGAC airworthiness regulatory requirements.
4.3 A current list of Authorized Signatories shall be maintained by the Manager.
Appendix C C-9