Annexure-1

Micro-Project proposal
(Format for Micro Project proposal about 1-2 pages)

Title of Micro -Project

Title of project: - Reciprocating Air Compressor

Aims Benefits of Micro Project (minimum 30-50 words)

Reciprocating Air Compressor is a type of positive displacement type of air

compressor in which air is sucked into a chamber and compressed with the help
of a reciprocating piston. The basic working principle of a reciprocating
compressor is similar to that of a crankshaft piston. The air flows into the
compressing cylinder after passing through the air filter and via a suction valve.
The air is then compressed using a crankshaft and a piston and leaves through a
discharge valve. The compressed air is then stored in a storage tank.
There are four kinds of reciprocating compressors:
1. SINGLE ACTING RECIPROCATING AIR COMPRESSOR
Only one side of the piston is used for the compression of the air and the
other side is connected to the crankshaft and not used for the compression.
2. DOUBLE ACTING RECIPROCATING AIR COMPRESSOR
Both the sides of the piston is used for the compression of the air. As the
piston moves, one side compressors the air while the other side sucks in
more air from the atmosphere.
3. SINGLE STAGE RECIPROCATING AIR COMPRESSOR
In this air compressor, the compression of the air takes place in a single
cylinder
4. DOUBLE STAGE RECIPROCATING AIR COMPRESSOR
In this types of compressor, the compression of the air takes place in two stages
i.e. the air is first compressed to some extent in one cylinder and is then
transferred to the second cylinder for further compression
2.0 Courses Outcomes Addressed
• Understand the operating principles of air compressors
• Identify the common types of compressors and their application
• Understand the use of air compressors in thermal power plant
• Understand the operating principles of screw compressor
• Understand the operating principal of reciprocating compressor
• Understand the operating and maintenance of compressor
• Understand the importance of lubrication in compressors
• Know the most common faults in compressors and troubleshooting
• Know the safe working method with compressors

3.0 Proposed Methodology (Producers in brief that will be followed to do

the micro project) in about 100 to 200 words).
i. First of all search information on mobile.
ii. Then collect the information about micro project. iii. Then give
the laptop/ computer and prepare report on project.

4.0 Action plan (Sequence and time require for major activity)

Sr.No. Details of Planned Planned Names of

Activity start Date Finished Responsible
Date
Team
Members

1 Collect 26/4/2022 27/4/2022 JADHAV

information KARTIK
on topic BALIRAM
(322)

MAHARASTRA STATE BOARD OF TECHNICAL EDUCATION

 2 Prepare 26/4/2022 27/4/2022 PANGUDWALE
format YASH
SANTOSH (339)

3 Prepare 26/4/2022 27/4/2022 SAYYAD

format ABUJAR EJAJ
ALI (346)

4 Write 26/4/2022 27/4/2022 BORA OMKAR

report SANJAY (313)

5.0 Resources Required (major resources such as raw material, some machining
facility, software etc.)
Sr.No. Names of Resources Specification Qty. Remark
/materials

1 Internet service - 1 -

2 pc - 1 -

3 Sheet paper - 1 -

4 Colour pen - 5 -

Names of Team Members with Roll no.

1. JADHAV KARTIK BALIRAM (322)

2. PANGUDWALE YASH SANTOSH (339)
3. SAYEYAD ABUJAR EJAJ ALI (346)
4. BORA OMKAR SANJAY (313)
MAHARASTRA STATE BOARD OF TECHNICAL EDUCATION

MAHARASTRA STATE BOARD OF TECHNICAL EDUCATION

 Annexure-2

Micro-Project Report
Format for Micro-Project Report (Minimum 4 pages)

Title of Micro -Project

1.0 Rationale (Importance of the project, in about 30 to 50 words. This is a
modified version of the earlier one written after the work)

Air compressors work by forcing atmospheric air under pressure to create

potential energy that can be stored in a tank for later use. Just like an open
balloon, the pressure builds up when the compressed air is deliberately
released, converting the potential energy into usable kinetic energy. From
there, this energy transfer can be harnessed to power various pneumatic tools.
Industrial air compressors work similarly to combustion engines. Generally,
air compressor operation requires a pump cylinder, piston and crankshaft to
transfer energy for a wide variety of tasks. These basic components can help
supply air for filling up objects like tires or inflatable pool toys, or they can
supply power for operating tools such as drills, nail guns, grinders, sanders
and spray guns.
From impact wrenches to AC units, many versatile air-powered tools and
machines are responsible for the comfort, shelter, automation and efficiency of
everyday life. The compressors themselves are more compact and lightweight
than other centralized power sources. They are also long-lasting, require less
maintenance and are easier to move than other old-fashioned machinery

2.0 Aims/Benefits of the Micro -Project:

An air compressor is a pneumatic device that converts power (using an electric

motor, diesel or gasoline engine, etc.) into potential energy stored in pressurized
air (i.e., compressed air). By one of several methods, an air compressor forces
more and more air into a storage tank, increasing the pressure. When the tank's
pressure reaches its engineered upper limit, the air compressor shuts off. The
compressed air, then, is held in the tank until called into use. [1] The energy
contained in the compressed air can be used for a variety of applications,
utilizing the kinetic energy of the air as it is released and the tank depressurizes.
When tank pressure reaches its lower limit, the air compressor turns on again
and re-pressurizes the tank. An air compressor must be differentiated from a
pump because it works for any gas/air, while pumps work on a liquid.

Compressed air is air that is pressurised to greater than atmospheric pressure. It

is exactly the same as the air that you breathe only it has been forced to a
smaller volume and kept under pressure. Air is made up of 78% nitrogen,
2021% oxygen and around 1-2% of other gases as well as water vapour. When
compressed, the air is still made up of the same mixture of gases, however, it
will have been forced into a smaller space, bringing the molecules closer
together.

Compressed air can be stored at a high pressure and is a fantastic medium for
transmitting energy. Compressed air is a popular energy source as it is safer and
easier than alternative options like steam and batteries. Steam can be dangerous
as it gets extremely hot whereas batteries can run out of charge, making both
options unfavorable.
Compressed air is safe to use, easy to store and has many versatile uses.

3.0 Course Outcomes Achieved (Add to the earlier list if more COs are
addressed)
Identify the force systems for given conditions by applying
the basic of mechanics
Check the broad based working Reciprocating air
compressors
Apply the principle of friction in various conditions for
useful purposes
select the

MAHARASTRA STATE BOARD OF TECHNICAL EDUCATION

4.0 Literature Review
Dr. D. D. Jadhav Reference book of basic mechanical engineering
In this book describe detail information on Reciprocating Air Compressor.
Reciprocating air compressor are a set of familiar words within a person’s
language. Reciprocating air compressor usually developed with age, services as
a useful and fundamental tool for communication and acquiring knowledge.

5.0 Actual Methodology Followed (Write step wise work done, data collected
and its analysis (if any). The contribution of individual member may also be
noted.)
First of all, search information on mobile.
Then collect the information about micro project.
Then give the laptop/ computer and prepare report on project.

MAHARASTRA STATE BOARD OF TECHNICAL EDUCATION

6.0 Actual Resources Used (Mentione the actual resources used).

Sr. Name of Specification Qty. Remarks

no. Resources/Material

1 mobile - - -

2 Sheet paper A4 size 1 -

3 colour pen 15cm 5 -

7.0 Outputs of the Micro-Projects (Drawings of the prototype, drawing of

survey, presentation of collected data, findings etc.)

• onveyors that move feed or grain between silos and other destinations
• Ventilation systems in greenhouses or hydroponic systems
• Crop spraying to deliver pesticides or fertilizer
• Powering different types of material handling machinery
• Powering various dairy machines from milking to material transportation
• Air tools and automated machinery
• Welding or cutting equipment
• Component ejection from molds
• Production monitoring devices
• Feed and roller machinery adjustments
• Molding gas tanks and plastic bottles
• Positioners, air knives, clamps and air chucks
• Pneumatic finishing and packaging devices

MAHARASTRA STATE BOARD OF TECHNICAL EDUCATION

8.0 Skill Developed/Learning outcome of the Micro-Project

• Operation Monitoring - Watching gauges, dials, or other indicators to

make sure a machine is working properly.
• Operation and Control - Controlling operations of equipment or systems.
• Critical Thinking - Using logic and reasoning to identify the strengths and
weaknesses of alternative solutions, conclusions or approaches to
problems
• Active Listening - Giving full attention to what other people are saying,
taking time to understand the points being made, asking questions as
appropriate, and not interrupting at inappropriate times.
• Repairing - Repairing machines or systems using the needed tools.
• Management of Personnel Resources - Motivating, developing, and
directing people as they work, identifying the best people for the job.
•
Instructing - Teaching others how to do something.

9.0 Applications of this Micro-Project.

• Air compressors are found in a wide range of environments for an even

wider range of uses. You’ll see gas stations offering compressed air to
inflate your vehicle’s tires and your tire shop using compressed air with
an air tool to remove your tires. You may have seen small desktop air
compressors used with an airbrush or a trailer-style gas-powered air
compressor at a construction site powering jackhammers and concrete
compactors.

• In fact, you’ve likely been around many different kinds of air

compressors and didn’t even know it — they may be hidden away in your
refrigerator or the HVAC system at your local arena.

• Air compressors have a multitude of uses for leisure and maintenance at

home or in businesses to get work done efficiently and safely. The
pressure that comes from compressed air has so many uses that we’re
sure to leave out a few applications.

• Still, we have compiled a lengthy list that will widen your knowledge
about the various ways that air compressors are used in a multitude of
environments.
• Different applications call for different types of air compressors.

MAHARASTRA STATE BOARD OF TECHNICAL EDUCATION

 • While there are many types of compressors in size and power supply, you
will find two main designs for the majority of air compressors:
reciprocating piston air compressors and rotary screw air compressors.

• In these two designs, you’ll find several models offering a selection

ranging from the low-pressure air in a small storage tank, sufficient to
pump up your bike or car tires, to the ultimate power of pressurized air
that will supply a heavy manufacturing facility with constant and reliable
air for plant operations.

• Unless you work in manufacturing or another industrial environment,

you’re probably most familiar with reciprocating piston air compressors.

• However, you may not have seen all the variations of this air compressor
design.

• The tank can be vertical or horizontal, can be a single cylinder tank or

double cylinder and can be a portable design with wheels to easily move
around or a stationary model that stays in one place.

• Air compressors can be grouped into three classifications:

consumergrade, professional-grade and industrial-grade.

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MAHARASTRA STATE BOARD OF TECHNICAL EDUCATION

MAHARASTRA STATE BOARD OF TECHNICAL EDUCATION
MAHARASTRA STATE BOARD OF TECHNICAL EDUCATION
MAHARASTRA STATE BOARD OF TECHNICAL EDUCATION