Box Culvert - U Drain Cover

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Broglia alla Precast Concrete With Cutting Edge Technology Solution Provider For www.api.com.my Wall, Arch & Parapet Your Trusted GREEN Precast Manufacturer In Malaysia PRECAST R.C. BOX CULVERT Features of API Precast R.C. Box Culvert API Box Culverts are available in both Standard Size (for nominal width between 600mm and 1800mm) and Super Size (for nominal width between 2100mm and 3600mm) in length of I metre as shown in the Table 2 and 3, AP! ‘small size Box Culverts (for nominal width between 300mm and 450mm) in length of 12 metre also available as shown in Table 1. API Box Culverts are available in both WITH and WITHOUT Dry Weather Flow (DWF) channels. Design Considerations Dee eee uCusees uence IL) pera Ee eee ead of Transport (UK Rae ier uae Mine cna) Bee eee on ia Ree etna! Erensc rn pore ares Taal Handling All inverts shouldbe stacked uniformly on leveled ground. Lids should be supported with timber Lifting holes (weepholes) are provided at the box culvert wall and lifting hooks are provided at both ‘ends of lids for handling. Itis recommended that a spreader beam to be used when siinging the the gap between box Drea a a a ete eee er er ad Deere tog ete eager ‘adequate which would not cause any adverse effect to ‘Standard supply of AP! Standard Size Box Culverts pee ele eet eect ‘Culverts (Exceeding 1800mm width and height) are designed to Segre eee eer ee ome xesa0 See oud Jointing API Box Culverts are supplied with plain but joints, Cement mortar is normally used to fil bearers at both end. inverts to avoid cracking at the wall base joint. culverts Laying Procedure API Box Culverts should be laid on the prepared bedding (preferable compacted ‘Spreader sand bedding). However, on bad ground, it may be necessary to excavate deeper or heme provide with piled foundation [by others] and place a layer of hardcore before placing the sand bedding in accordance to the engineer's (or s.0] specifications and details. Backfiling around culvert units should be done after the lid of the culvert has been installed andit should be carried out in even layers on both sides simultaneous Liting For direct impact condition, the backfilling work has to be carried out together with ished proper compaction method to prevent ground settlement. Different level between pipe pin the lid and ground will cause the horizontal force during passing by vehicle, which will damage the invert of the culvert. SMALL SIZE BOX CULVERT ‘SMALL SIZE BOX CULVERT DIMENSIONS & PROPERTIES Nominal S28 soxt50 ‘0x 600 msxars 50x60 ga 888 as RBESSERRER GE Note :Standard Lenathie 12m 8a8 eee aeeeeeeag- 26 0 aese3= Wot He os om 70 oat ae 8ess8ag0 Without Dry Weather Flow (BC) With Dry Weather Flow (BF) _——— pone -——— eh STANDARD SIZE BOX CULVERT STANDARD SIZE BOX CULVERT DIMENSIONS & PROPERTIES et a HT Weg Want Note Standard Length fs10r Nominal size 600mmis avaiable inboth length of 10m and 12m ERR aGERER EY STANDARD SIZE BOX CULVERT DIMENSIONS & PROPERTIES (1200~1800) el mae wat gsageeees- Note Standard Lengthie 1om Beeaesena- & BRSBPRRRREK RHE BREESE ERs Without Dry Weather Flow (BC) —— Te hae pe iL wi eek With Dry WeatherFlow (BF) ere q pov pT ie les T & mea Without Dry Weather Flow (BC) SUPER SIZE BOX CULVERT Without Dry Weather Flow (BC) With Dry Weather Flow (BF) . t . 1 } te a } rm > wbrebste ‘rebate tp tr tp tr L 25x25 chamfer L 2525 chamfer SUPER SIZE BOX CULVERT DIMENSIONS & PROPERTIES Pee (cas 2100x1200 2100 120000255150 13501575, 1.58 179 270 2100x1500 «21001500 adoo255 18018801875, 1.88 201 292 2100x1800 ©2100» 1800 «2002558019807, 188 22a 314 2100x2100 200-2100 aon. 255 15022807 1.58 245, 3.36 2400x1200 200-1200 2700255 1501350 1575 178 1.90 298 ‘2400x1500 2400 1500-2700 5515018501875 178 a2, 3.20 ‘2400x1800 «2400 180027005580 19807, 178 204 3.42 2400x2100 «20021002700 2551802280275, 178 256 3.64 2400x2400 2400 2400 «2700 25515055075 178 278 3.86 2700x1500 «2700-1500 605518011005, 201 an 3.98 2700x1800 ©2700 1800S nso 255 18019802208 201 297 425, 2700x2100 2700 2100««9060 2851802280505 201 324 451 2700x2400 2700-2400» 0602551802580) 2805. 2.01, 3.50 478 ‘2700x2700 2700-2700 060 2551802880108, 201 376 5.04 9000x1500 9000» 1500 Moo 55— 2007001805 228 ana 404 3000x1800 3000» 1800 «3400-255 200» 20s 2.23 347 494 3000x2100 3000» «2100» 3400S 255200» 230025, 2.28 a7 5.23 3000x2400 $000»«2400« 3400S «2552002500, 2.23 4.08 552 3000x2700 8000-2700 M00 255200 908125, 2.23 4.35 5.82 3000x3000 $000 «30003400255 200 a0) 8425, 223 4.65 61 3900x1500 33001500 « 3700285200 17001925, 2.43 33 4.95 3900x1800 -$300««1800«« 3700255200 2000225, 243 3.62 5.25 3900x2100 $300» ««2100 «3700255200» 230025 243 3.01 554 3900x2400 9300»«2400« 3700255 2002600805 243 421 5.83 3900x2700 3900-2700» 700255200125 243 450 6.13 sa00x3000 3009000700255 200 RODS 243 479 6.42 3600x1800 3600» «1800» 4000« 255200» 200025, 2.63 a7 5.80 3600x2100 3600» 2100» 4000 «255 2002300825 263 4.06 6.10 3600x2400 3600» 2400» 4000» 255200 su 8S 263 4.35, 6.15 3600x2700 3600-2700» 4000 «255200 29008125, 263 4.65 6.44 3600x3000 3600-3000 4000 «255200 008425, 2.63 494 673 PRECAST R.C. U-SHAPE DRAIN Features of API Precast R.C. U-Shape Drain API U-Drain is available in both Standard Size (for nominal width between 600mm and 1800mm) and Super Size (for nominal width between 2100mm and 3600mm) in length of 1 metre as shown in the tables. AP! Small Size U-Drain is available (for nominal width between 300mm and 450mm) in length of 12 metre APIU-Drain is available in both WITH and WITHOUT Dry Weather Flow (DWF) Channets Easy in handling and laying, API U-Drain allows for fast construction of waterways/ open drains in using high quality factory cast units with a minimum of wet concrete works, Design Considerations APIU-Drain is designed in accordance with the RS es i ec Denes Peer De ee ene eter rou De oe pee ee ae ited Soe bee arte) Pech Handling The weepholes provided in the U-Drain units double up as lifting holes for handling, A spreader beam should be used when slinging the units to avoid crack in the legs. (See figure on below) Stacking All units should be stacked Uniformly on leveled ground. Laying Procedure Greet ec ence Seed eee a excavate deeper and place with a layer ea ket ei eee een eT Ss ices cor Be eee) ee eons See Ee ta eee ee) coo Jointing API U-Drain is supplied with plain butt joints in standard length. ‘Cement mortar is normally used to fill gap between U-Drain units, eon beam cr ery eed aor SMALL SIZE U-DRAIN SMALL SIZE U-DRAIN DIMENSIONS & PROPERTIES ‘0 200 0 x600 arexa78 sr5x600 480460 4s0x600 geaggesese Note ‘Standard Lengthis 2m BeGSS RR RES geseegse83- segsesgs ee eRRGGEE Without Dry Weather Flow (UD) oa b With Dry Weather Flow (UF) STANDARD SIZE U-DRAIN ‘STANDARD SIZE U-DRAIN DIMENSIONS & PROPERTIES onxe00 $00 «750 70 sow ‘oe 0 se we we 6a oe ae Note: Standard Length is 10m "Norrinal size 600mmis availabe in bath length of 10m and 12m ‘STANDARD SIZE U-DRAIN DIMENSIONS & PROPERTIES (1200~1800) a | oc we) 100x300 ‘0 x480 ‘00 x300 901080 00% 1200 ‘0600 1901200 11001500 1901900 190 1980 1260 1290 1980 001208 ram 214 120 120 2001206 200 1200 1500 1628 16001052 80 870 800 1090 600 1010 Note ‘Standard Lengthis iom BERCCER SSE RS ae asa aaaxRRRBSBR- BSI RRS STE easessgusgid= ge assesses s asa RB aeeeeeeee go aaa RHRARARSSRES RE > as a8 28 BEEBE REE ° BESTE SS SSR BBF- gsgeeasaee es gee 0 0 1018 1615 1915 wee ‘wens om 0 ost 09 07 129 128 g2aeeugageda 19 20 0 100 210 oat 00 ons on ons 10 Without Dry Weather Flow (UD) ep ee 4b With Dry Weather Flow (UF) SUPER SIZE U-DRAIN Without Dry Weather Flow (UD) eer HI With Dry Weather Flow (UF) R785 1 ay / Ccrascnte ‘SUPER SIZE U-DRAIN DIMENSIONS & PROPERTIES 275x275 chamfer ‘Nomina size 8 b n 1 © 2100 1200 2400 2100 1200150128 22100 1500 2400 2100 18001580114 22100 1800 2400 2100180050108, 2100x2100 2400 © 2100 «210015098. 2400 x 1200 2700 24001200 150122 2400 x 1500 2700 © 2001800180114 2400 x 1800 2700 © 2001800150106, ‘2400x2100 2700 20021001808 2400x2400 2700 ©2400 ««2400 1500 2700 x 1500 3060 -2700««1500- 180188 2700 x 1800 3060 2700 1800180122 2700x2100 gogo 2700210018011 2700x2400 3060 2700240018010 2700x2700 3060 2700 «2700S 18090 3000 x 1500 3400 3000» 1500200142 3000 x 1800 3400 9000-1800» -200 183 ‘3000x2100 3400 9000-2100 200 tah ‘3000x2400 3400 9000-2400 200,115 3000 x2700 3400 9000-2700 «200106 ‘3000 x 3000 40 30003000» 200 3300 x 1500 3700 33001800 20014. 3300 x 1800 3700 ©3300-1800 200183, 3300x2100 s700 © 3300-2100» «200128 3300x2400 3700 9300-2400» -200 115 3300x2700 2700 33002700 200106, 3300 x 3000 3700 $300 «9000-2008 3600 x 1800 4000 3600» 1800200133, 3600x2100 4000 3600-2100 200128 3600x2400 4000 3600-2400» 200 118 3600 x2700 4000 3600 ©2700 «200106 3600x3000 4000 $600» «900020098 no Weight He Weight mm tonnes mm tonnes 1350 an 1575 244 1650 1.88 1875 261 1950 2.04 2175 aaT 2250 28 2875 291 1350 182 1575 an 1650 1.98 1875 2.88 1950 2a5 2175 3.04 2250 229 2875 3.9 2550 243, 2178 382 1680 254 1905 3.63 1980 are 2205 381 2280 288 2505 397 2580 3.04 2805 413 2880 37 3105 426 1700 207 1025 424 2000 38 2225 448 2300 3.38 2525 465 2600 356 2825 484 2900 373 3125 501 3200 390 3425 5.18 1700 aa 1028 458 2000 a2 2225 amt 2000 352 2525 497 2600 an 2805 5.15 2900 3.88 3125 522 3200 4.04 3825 549 2000 347 2205 5.08 2300 367 2525 528 2600 3.85 2805 548 2900 403 3125 5.63 3200 419 3425 580 Solution Provider For GREEN Precast Concrete With Cutting-Edge Technology SALES OFFICE: BUTTERWORTH | KOTA DAMANSARA DISTRIBUTION NETWORK: SUNGAIPETANI | RASA | RAWANG | ULU YAM | BESUT | SEDENAK

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