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Original operating manual

150 000 148 01 en


Round Baler
Bellima F 130
(from machine no. 835 525 )

01.02.2014
EC Declaration of Conformity

We,
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle

hereby declare as manufacturer of the product named below, on our sole responsibility,
that the

Machine: Krone Round Baler


Type / Types: Bellima F 130

to which this declaration refers is in compliance with the relevant provisions of

EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)

The signing Managing Director is authorised to compile the technical documents.

Spelle, 01.10.2011

Dr.-Ing. Josef Horstmann


(Managing Director, Design and Development)

Year of manufacture: Machine No.:

Dear customer,
You have obtained the operating instructions for your new Krone
machine.
These operating instructions contain important information
concerning the proper use and safe operation of the machine.
Should these operating instructions for some reason become
completely or partially unusable, you can obtain replacement
operating instructions by specifying the number listed on the
following page.
I. Foreword

Dear customer, Identification


The machine data are listed on the identification plate
We thank you for the trust you have placed in us by (1). This is located on the inside right of the machine
purchasing this machine. near the net brake.

When you received this machine, we hope that your


dealer gave you instructions for the operation,
maintenance and adjustment of the machine.
However, this brief introduction to the machine is no
1
substitute for a detailed acquaintance with the different
tasks and functions of the machine and the proper way
of treating it.

These operating instructions are designed so that you


are extensively informed of the activities required in
each area, from commissioning and operation to the KKR00001
maintenance and care of the machine. The structure
of the individual chapters in the text and illustrations
corresponds to the sequence of work procedures Maschinenfabrik Bernard Krone GmbH
when you use the machine. Heinrich-Krone-Str. 10 D-48480 Spelle

Read these operating instructions carefully before Made in


Germany
you use the machine, and pay special attention to the
safety instructions.

Important: To avoid accidents and to ensure


maximum results, no alterations may
Type
be made to the machine without the
manufacturer´s permission. Similarly,
the machine must only be used under Mach. No.
the conditions prescribed by Krone.
Year
This symbol is intended to draw your
attention to safety notes contained in the
operating instructions. Follow these notes
in order to avoid accidents. Ordering Replacement Parts
When ordering replacement parts, the machine type,
This symbol can be found at various places machine number and year of manufacture must be
in these operating instructions. given. These details can be found on the identification
It indicates special instruction for using the label on the machine.
machine which must be observed during
operation. We recommend that these details be entered in the
above boxes so that they are readily available.
All information, illustrations and technical information in
the operating instructions represent the latest status at And please remember that imitations and copies of
the date of publication. The company reserves the right parts, especially wearing parts, do not keep what they
to make constructional alterations at any time and appear to promise. Material quality is difficult to test
without prior notice or obligation. visually, therefore special care is required when
purchasing cheap offers and imitation parts!

The simplest remedy:


Purchase only original KRONE parts!

1
Table of Contents
I. Foreword ....................................................................................................................1
II. General .......................................................................................................................5
1. Introduction ............................................................................................................... 8
1.1 Positions of the Warning Signs .................................................................................... 8
1.2 Technical Data.......................................................................................................... 12
1.3 Working Methods and Operating Principles of the machine ..................................... 14
2. Preparing the Round Baler .................................................................................... 15
2.1 Special Notes on Safety ........................................................................................... 15
2.2 Adapting the Swinging Drawbar to the Tractor .......................................................... 15
2.3 Adapting the PTO Shaft ............................................................................................ 17
2.4 Cleaning and Checking the Double Twine Guide Starter Rollers ............................. 17
2.5 Adjusting the Height of the Wheel Hubs ................................................................... 18
2.6 Putting the Round Baler into Operation .................................................................... 18
2.6.1 Attaching the Round Baler to the Tractor .................................................................. 18
2.6.2 Selection of Binding Material .................................................................................... 21
2.6.3 Bale Counter ............................................................................................................ 21
2.6.5 Detaching the Round Baler ...................................................................................... 22
2.6.4 Road Journeys ......................................................................................................... 22
3. Working with the Round Baler ............................................................................... 25
3.1 Special Notes on Safety ........................................................................................... 25
3.2 Basic Settings for the Round Baler for Different Crops ............................................. 25
3.3 Baling Process ......................................................................................................... 26
3.4 Checking the Tail Gate Lock ..................................................................................... 26
3.5 Lowering the Pick Up ............................................................................................... 26
3.6 Forward Speed and PTO Shaft Speed ..................................................................... 27
3.7 Filling the Bale Chamber .......................................................................................... 27
3.8 Completing the Baling Process ................................................................................ 28
3.9 Dismounting the Straw Trap ...................................................................................... 28
3.10 Baling Other Products .............................................................................................. 28
3.11 Drive Chain for Pick-up with Shearing Bolt .............................................................. 29
4 Basic Setup and Operation .................................................................................... 30
4.1. Pick Up ..................................................................................................................... 30
4.1.1 Adjusting the Working Height (low limit) of the Pick Up ............................................ 30
4.1.2 Adjusting the Feeler Wheels .................................................................................... 31
4.1.3 Adjusting the Height of the Baffle Plate .................................................................... 31
4.1.4 Additional Compression Rake .................................................................................. 32
4.2 Twine Wrapping Mechanism .................................................................................... 32
4.2.1 Threading the Twine ................................................................................................. 32
4.2.2 The Binding Process for Twine Wrapping ................................................................. 35
4.2.3 Dismounting the Starter Mechanism ........................................................................ 36
4.3 Pre-selecting the Baling Pressure ............................................................................ 38

2
5 Settings ................................................................................................................... 39
5.1 Special Notes on Safety ........................................................................................... 39
5.2 Adjusting the Tail Gate Lock ..................................................................................... 39
5.3 Adjusting the Baling Pressure Gauge ...................................................................... 39
5.4 Setting the Baling Pressure ...................................................................................... 40
5.5 Locking Hook Stop ................................................................................................... 41
5.5.1 Adjusting the Cord for the Display "Bale Chamber Closed and Locked" .................. 42
5.6 Double Binding Twine Guide .................................................................................... 42
5.7 Twine Brake .............................................................................................................. 44
5.8 Distance from the Roller to the Roller Panel ............................................................. 44
5.9 Distance from the Compression Rake to the Pick Up ............................................... 45
6 Preparing for Road Transport ................................................................................ 46
6.1 Special Notes on Safety ........................................................................................... 46
6.2 Genera ..................................................................................................................... 46
7 Care and Maintenance ........................................................................................... 47
7.1 Special Notes on Safety ........................................................................................... 47
7.2 General ..................................................................................................................... 47
7.3 Tyres ......................................................................................................................... 51
7.4 Main Drive Gearbox ................................................................................................. 52
7.5 Drive Chains ............................................................................................................ 53
7.5.2 Roller Panel Chain ................................................................................................... 53
7.5.1 Roller Panel Drive .................................................................................................... 53
7.5.3 Roller Drive .............................................................................................................. 54
7.5.4 Pick Up ..................................................................................................................... 54
7.5.5 Double Binding Twine Guide .................................................................................... 55
7.6 Adjusting the Straw Trap ........................................................................................... 55
7.7 Hydraulics ................................................................................................................ 55
7.7.1 Special Notes on Safety ........................................................................................... 55
7.7.2 General ..................................................................................................................... 56
7.7.3 Hydraulic Circuit Diagram for the Round Baler with Hydraulic Starter Mechanism .. 57
7.8 Tractor Hitch on the Swinging Drawbar .................................................................... 57
7.9 Electrics .................................................................................................................... 58
8 Lubrication .............................................................................................................. 59
8.1 Special Notes on Safety ........................................................................................... 59
8.2 General ..................................................................................................................... 59
8.3 Lubrication Points on the Round Baler ..................................................................... 60
9 Over the Winter ....................................................................................................... 61
9.1 Special Notes on Safety ........................................................................................... 61
9.2. General ..................................................................................................................... 61
10 Putting into Operation again .................................................................................. 62
10.1 Special Notes on Safety ........................................................................................... 62
10.2 General ..................................................................................................................... 62
10.3 Checking the Twine Holder....................................................................................... 62
10.4 Checking the Starter Rollers .................................................................................... 63
10.5 Checking the Blades ................................................................................................ 63
10.6 Freeing the Overload Coupling on the PTO Shaft .................................................... 63

3
11 Faults - Causes and Elimination ............................................................................ 64
11.1 Special Notes on Safety ........................................................................................... 64
11.2 Tabular List of Faults, their Causes and Elimination ................................................. 64
12 Special Equipment ................................................................................................. 68
12.1 Electronic Final Pressure Gauge .............................................................................. 68
12.1.1 Adjusting the Final Pressure Gauge ......................................................................... 69
12.2 Round Balers with a Wide Pick Up ........................................................................... 71
12.2.1 Adjusting the Working Height (low limit) of the Pick Up ............................................ 71
12.2.2 Adjusting the Feeler Wheels .................................................................................... 71
12.2.3 Drive Chains ............................................................................................................ 72
12.2.4 Adjusting the Augers ................................................................................................ 72
12.2.5 Adjusting the Height of the Baffle Plate .................................................................... 73
12.2.6 Compression Rake ................................................................................................... 73
12.3 Net and Foil Wrapping Mechanism .......................................................................... 74
12.3.1 Special Notes on Safety ........................................................................................... 74
12.3.2 Wrapping Material (Net) ........................................................................................... 74
12.3.3 Inserting the Net (Foil) in the Wrapping Mechanism ................................................. 74
12.3.4 Wrapping Process for the Net Wrapping Mechanism ............................................... 76
12.3.5 Selecting the Number of Times the Bale is Wrapped................................................ 78
12.3.6 Adjusting the Net Brake ............................................................................................ 78
12.3.7 Adjustments to the Wrapping Mechanism ................................................................. 79
12.4 Hydraulic Starter mechanism ................................................................................... 81
12.4.1 General Notes on Safety .......................................................................................... 81
12.4.2 The Hydraulic Starter Mechanism ............................................................................ 81
12.4.3 Adjusting the Compression Spring on the Hydraulic Start Cylinder ......................... 82
12.5 Additional Hydraulic Hose for Operating the Pick up Alone ..................................... 82
12.6 Wide Angle PTO Shaft .............................................................................................. 82
13 Disposal of the machine ......................................................................................... 83
13.1 Disposal of the machine ............................................................................................ 83
A-1 Removing the Crop Blockages in the Crop Collection Area ............................... 85

4
II. General
1. Operation in Accordance with Basic rule:
Specifications
Before any public roads are used
The round baler is designed solely for normal agricultural and before the machine is started,
use (operation in accordance with specifications). check the round baler and the tractor
for road-worthiness and operational
Any use of the machine for other purposes is deemed to be safety.
not in accordance with specifications. The manufacturer
bears no responsibility for any resulting damage; such use
is entirely at the operator´s risk. 3. Safety and Accident Prevention Regula-
tions
Use in accordance with specifications also includes
adherence to the operating, maintenance and service 1. Take note of both the regulations in these operating
instructions prescribed by the manufacturer. instructions and also the general safety and accident
prevention regulations!
The round baler must only be used, maintained and repaired
by personnel who are acquainted with the machine and 2. The attached warning and information signs give
have been informed of the dangers involved. important advice for safe operation. Observing them will
enhance your safety!
The applicable accident prevention regulations and all other
generally recognized safety, health and road traffic 3. When you use public roads, make sure you observe the
regulations must be adhered to. relevant traffic regulations!

Any unauthorized alterations to the machine render any 4. Make sure you know all equipment and controls before
liability for damage undertaken by the manufacturer null and you begin working with the machine. When you are
void. operating the machine, it´s too late!
5. The operator´s clothing should be tight fitting. Avoid
2. Service life of the machine
wearing loose fitting clothes.

• The service life of this machine strongly depends on 6. Keep the machine clean to prevent the danger of fire!
proper use and maintenance as well as the
operating conditions. 7. Before starting the machine and moving off, check the
danger area around the tractor (children!). Good visibility
• Permanent operational readiness as well as long is absolutely essential!
service life of the machine can be achieved by
observing the instructions and notes of these 8. Carrying passengers on the implement during work or
operating instructions. transport is not permitted.

• After each season of use, the machine must be 9. Make sure that the implement is correctly coupled, and
checked thoroughly for wear and otherdamage. that it is only fixed and secured with the prescribed
fittings!
• Damaged and worn parts must be replaced before
placing the machine into service again. 10.Make sure that the supporting devices, jacks etc. are in
the correct position during assembly and disassembly!
• After the machine has been used for five years,
carry out full technical inspection of the machine. 11.Special care is required when equipment is being coupled
According to the results of this inspection, a to the tractor or detached from the tractor!
decision concerning the possibility of reuse of the
machine should be taken. 12.Ballast weights must always be attached in the
prescribed way at the designed attachment points!
• Theoretically, the service life of this machine is
unlimited as all worn or damaged parts can be 13.Adhere to the permitted axle loads, total weights and
replaced. transport dimensions!

14.Check and fit transport equipment – e.g. lighting, warning


signs and, if required, protective equipment!

5
5. Power take-off shaft operation

15.Operating equipment for remote controls (ropes, 1. Only the P.T.O. shafts prescribed by the manufacturer
chains, rods etc.) must be laid out in such a way that, may be used!
whatever the working or transport position, it can not
inadvertently cause any movements. 2. Both male and female guard tubes and cones of all
P.T.O. shafts must be fitted and in good condition!
16.Prepare equipment for road transport as prescribed
by the manufacturer, and lock the equipment in 3. Observe the tube overlap prescribed for P.T.O. shafts in
accor-dance with the manufacturer's regulations! transport and operating position!

17.Never leave the driver´s position when the tractor is 4. Before installing or removing the P.T.O. shafts, make
in motion! sure to turn off the power take-off shaft and the engine,
and remove the ignition key!
18.The speed of travel must always be suited to the
environmental conditions! Avoid any sudden turns 5. When using P.T.O. shafts with overload or free wheel
when travelling uphill, downhill or across a slope! clutches that are not covered by the guards on the
tractor, the overload or free wheel clutches must be fixed
19.The handling, steering and braking of the tractor is on the implement side!
affected by integrated or attached equipment and
ballast weights. Make sure that you allow for more 6. Always ensure correct assembly and guarding of the
flexibility in steering and braking! P.T.O. shaft!

20.When turning, remember to take account of the wide 7. Protect the P.T.O. shaft guard from rotating with the
load and/or the greater weight of the equipment! shaft by fitting the chains!
21.Only switch on equipment when all protective devices
8. Before switching on the power take-off shaft, make sure
are fitted and in protection position!
that the p.t.o. speed of the tractor matches the permitted
speed of the implement!
22.Persons are not allowed to enter the working area!
9. Before switching on the power take-off shaft, make sure
23.Keep clear of the area of rotation and swing of the
that nobody is in the danger area of the implement!
equipment!
10.Never switch on the power take off shaft when the tractor
24.Hydraulic controls must only be operated if no persons
engine is turned off!
are in the swing area!
11.Any work on the power take-off shaft may only be carried
25.Power operated parts (e.g. by hydraulics) contain danger
out when nobody is in the area of the rotating power take-
points which can cause injury by bruising and,
off shaft or P.T.O. shaft.
grazing!
12.The power take-off shaft should always be turned off
26.Make sure that no personnel go between the tractor and
when the angle is too great or the p.t.o. shaft is not
the implement unless the tractor is protected from rolling
required!
by the parking brake and/or wheel blocks!
13.Danger! Working elements continue to rotate after the
power take-off shaft is turned off! Do not approach the
4. Trailed implements machine during this time! Work may only be carried out
on the machine when the machine is fully stationary
1. Secure the implement against unintentional move- and the rotating parts have been secured by the
ments. parking brake.

2. Do not exceed the maximum load permissible on the 14.Cleaning, lubrication or adjustment of the P.T.O. shaft
3-point linkage, drawbar or hitch. or any equipment driven by the power take-off shaft
may only be carried out when the P.T.O. shaft and the
3. In the case of trailed implements sufficient freedom engine are turned off and the ignition key has been
of motion must be provided at the hitch point. removed! Rotating parts must be secured with the
parking brake.

6
15.Place the detached P.T.O. shaft on the support bracket 7. Tyres
provided!
1. When working on the tyres, make sure that the
16.After removing the P.T.O. shaft, place the protective machine is safely supported and can not roll (wheel
cover on the stub of the power take-off shaft! blocks).

17.Any damage must be repaired immediately before any 2. Fitting of wheels and tyres requires sufficient knowledge
work is carried out with the attachment! and correct equipment!

6. Hydraulic System 3. Repair work to tyres and wheels must only be carried
out by specialist personnel, and only with the correct
1. The hydraulic system is pressurized! equipment!

2. When connecting hydraulic cylinders and motors, 4. The tyre pressure must be checked regularly! The
make sure that the hydraulic hoses are correctly recommended pressure must be adhered to!
coupled!
8. Maintenance
3. When connecting hydraulic hoses to the tractor´s
hydraulic system, make sure that all pressure has
1. Repair, maintenance and cleaning work and the
been released from the hydraulics of both the tractor
correction of malfunctions must always be carried out
and the implement!
only when the drive is turned off and the engine is at
4. When there are functional hydraulic connections a standstill! Remove the ignition key! Apply the parking
between the machine and the implement, all coupling brake.
sleeves and plugs must be marked to prevent operating
errors. If the connections are switched, the functions 2. Nuts and bolts must be checked regularly for tightness,
are reversed (e.g. lifting and lowering) – this can and tightened if necessary!
cause accidents!
3. When carrying out maintenance work on the machine
5. Hydraulic hoses must be checked regularly, and they in a lifted position, it must always be supported on
must be replaced if they are damaged or worn. suitable jacks.
Replacement hoses must conform to the technical
requirements of the implement manufacturer! 4. When replacing fittings that contain cutting blades,
always use suitable tools and gloves!
6. When tracing leaks, suitable aids should be used
to prevent injury! 5. Oil, grease and filters must be correctly disposed
of!
7. Fluid leaking under high pressure (hydraulic oil) can
penetrate the skin and cause serious injury! When 6. The power supply must always be disconnected before
injury occurs, consult a doctor immediately! Danger of any work is carried out on the electrical system!
infection!
7. If protective devices are subject to wear, they must be
8. Before carrying out any work on the hydraulic sys- checked regularly and replaced in good time!
tems, lower the pick-up to the ground, depressurize
the system and turn off the engine! 8. When electric welding is carried out on the tractor and
any fitted attachments, the cables must be dis-
connected from the generator and battery!

9. Replacement parts must conform at least to the


technical requirements defined by the manufacturer!
The best guarantee is to use only original KRONE
parts!

10.Where gases are stored, only refill with nitrogen.


Danger of explosion!

7
1. Introduction
The KRONE Round Baler is equipped with all safety devices (guards). Not all danger areas in this machine can be
rendered completely safe as the machine must remain functional. You will find corresponding danger signs on the
machine which refer to the remaining danger.

We have represented the danger signs in the form of so-called warning symbols. You will find important notes on the
positions of these danger signs as well as their meaning and supplementary information below!

Familiarise yourself with the meaning of the adjacent warning symbol. The adjacent text and the
selected fixing point on the machine give information on the special danger areas in the machine.

1.1 Positions of the Warning Signs

2
9
5

6
1
3
8

4 7
KKR0003

1 2

Never reach into an area


where there is a risk of being
crushed when parts may still
Do not exceed the PTO shaft speeds! be moving.
The operating pressure of the hydraulic system
should not exceed 200 bar!

Order no. 939 100-4 (x 1) Order no. 942 196-1 (x 2)

8
3 7

Danger - rotating auger.


Read and observe the
operating instructions.
(Only for pick ups with lateral
augers)

Order No. 939 471-1 (1x) Order No. 939 520-1 (2x)

4 8

Never reach into the pick up


area when the tractor engine
is running and the PTO shaft
is connected.
Accumulator is under gas and oil pressure.
Repair only possible by using replacement..

Order No. 939 407-1 (2x)


Order No. 939 529-0 (2x)

5 9

Do not reach into the danger


area beneath the wrapping
mechanism before the knives
have been brought into the
safety position.
Close the guard before
putting into operation.
Order No. 939 125-1 (1x)
Order No. 942 002-4 (2x)

Do not step under the raised


tail gate before the shut-off
tap on the cylinder on the tail
gate has been closed.

Oerder No. 939 521-1 (2x)

9
Positions of the Warning Signs

3
12
9 4 16
17
10 14 5
8

1 2
7

13
15 11

KKR0002

10
1 274 947-0 (1x) 2 274 948-0 (1x) 3 939 194-1 (2x) 4 939 223-2 (1x)

(2x)
441 071-2 3,0 bar
441 072-2 3,5 bar
6 441 073-2 4,0 bar 8
5 942 111-0 (1x) 7 942 132-0 (1x) 939 361-1 (2x)
441 074-2 4,5 bar

QS
Kontrolle frei
Datum Unterschrift:
273 506-1
939 428-2

9 939 428 2 (1x) 10 273 506-1 (1x) 11 27 008 941 0 (1X) 12 27 008 942 0 (1x)

20 064 304 1
40
13 20 064 304 1 (1x) 14 939 468-1 (1x) 15 939 145-1 (1x) 16 939 327-0 (2x)

942 038-1

17 942 038-1 (1x)

11
1.2 Technical Data

Standard
wide Pick-up
Pick-up

Lenght mm 3700 3700

Width mm 2250 2290

Height mm 2050 2090

Track mm 1950 1950

10.0/75-15.3/8 ply
Tyres 11.5/80-15.3/10 ply 11.5/80-15.3/10 ply
15.0/55-17/10 ply 15.0/55-17/10 ply

Pick-up
mm 1400 1800
width

weight ca. kg 1730 1920

Bale dimensions mm ø 1200 x 1200 ø 1200 x 1200

Power requirement ap kW/PS 25/34 25/34

Roll diameter U/min 540 540

Overload coupling
Nm 800 1000
(universal drive shaft)

12
Storage of Bales

Storage Binding material Rwine strength m/kg

open air Synthetic twine 400-600

indoors Sisal twine 150-330

Wrapping Material Data

Wrapping material Dimensions in mm

Width 1250 ± 5

Sleeve length 1250-1270

Inner sleeve diameter 75 bis 80

Roll diameter max. 310

• According to § 41 of the German Regulations Authorising the Use of Vehicles for


Road Traffic, the empty weight of the towing vehicle (tractor) must be at least as
much as the empty weight of the round baler .
• Road journeys are only permitted with an empty bale chamber.
• When operating the baler in fields, the total weight must not exceed 2980 kg and
the supported load (on the tractor hitch) 450 kg.

13
1.3 Working Methods and Operating Principles of the machine

The round baler compresses crops such as hay, straw, grass silage etc. into round bales. On completion of the baling
procedure the bale is wrapped with twine, net or synthetic foil, depending on the type of wrapping material selected.
Due to their form, the round bales have good storage properties, can be transported simply and can be processed
further with ease.

The working method can be described as follows:

The crop is collected into a swath and taken in by the pick up, transported to the centre by the augers (only for wide
pick ups) and enters the bale chamber via the transport roller. In the bale chamber the crop is turned by the rotating
roller panel and rolled up. A roller-shaped round bale forms as the crop continues to enter. The bale becomes
increasingly compressed as more crop is fed into the round baler. Volume and baling pressure gauges are located on
the left and right in the front side of the baler for the corresponding side of the bale. A soon as the set baling pressure
on the baling pressure preselection gauge is reached, the wrapping process is started. Depending on the type of
equipment, the wrapping process can be started hydraulically or mechanically by hand using an actuating cord. On
completion of the wrapping process, the final round bale is transported through the open tail gate out of the round
baler and set down. The idle time during use can be reduced when closing the tail gate, due to the special design of
the bale ejector as a straw trap. This increases the efficiency of the round baler.

14
2. Preparing the Round Baler

2.1 Special Notes on Safety

• Always switch off the PTO shaft when undertaking maintenance, care and repair work.
• Switch off the engine and remove the ignition key.
• Only use PTO shafts specified by the manufacturer which have an appropriate overload
coupling.
• Only attach and detach the PTO shaft when the drive shaft is switched off, the engine is
switched off and the ignition key has been removed!
• Lay hydraulic hoses, electric cables and synthetic cords such that they are not under
tension and do not come into contact with the tractor wheels when driving round
corners.
• Take particular care on and around the tractor and the round baler when attaching
and detaching the round baler!

The maximum drive speed for the round baler is 540 rpm.
Switch off the PTO shaft as soon as the round baler jams.

2.2 Adapting the Swinging Drawbar to the Tractor

The swinging drawbar on the round baler is designed for the various methods of attaching (above in three-point
linkage; below e.g. swinging drawbar). It must be mounted and adjusted in accordance with the different attachment
options for the tractor.

• Before starting work park the round baler on firm ground. Secure from rolling away.
• Particular care is required when attaching the round baler to the tractor. Make sure that
there is nobody in the danger area round the tractor and round baler.
• After attaching successfully, switch off the engine and remove the ignition key.
• Secure the tractor and the round baler from rolling away.

When mounting anything on the swinging drawbar always observe the following:
• The teeth in the slots must be in the same position on both sides of the swinging drawbar.
• First tighten the screw in the round holes. Make sure that the teeth in the slots mesh.
• Only then should the screws in the slots be tightened.

15
Mounting the Swinging Drawbar for Top
Attachment
Mount the swinging drawbar (1) in the upper attachment
1 holes in the brackets (2) on the front cross carrier. The
height adjustment of the swinging drawbar is made as
described below in this chapter.

2
KR-0-001

Mounting the Swinging Drawbar for Bottom


Attachment
Rotate the swinging drawbar (1) through 180 degrees
about the lateral axis and mount it in the lower holes in
the brackets (2).

1
2
KR-0-002

Height Adjustment of the Swinging


Drawbar

For optimum crop collection by the pick up, the round


1 baler must be attached horizontally to the tractor, if
necessary tilted forwards slightly. A corresponding fine
adjustment of the swinging drawbar (1) can be made at
the slots (2). This adjustment can be made while the
2 3 baler is coupled to the tractor.

• Attach the round baler.


• Leave the machine on the jack
stands (4).
• Loosen the fastening screws (3) - do
4 not take them out.
KR-0-047 • Bring the machine into the specified
position by turning on the jack
stands.
• Tighten up the screws in the order
described above.

16
2.3 Adapting the PTO Shaft

• Before working on the PTO shaft, switch off the engine and remove the ignition key.
• Secure the tractor together with the round baler from rolling away.
• When adapting the PTO shaft there must be nobody between the tractor and the round
baler.

Attach the round baler to the tractor to adapt the length


of the PTO shaft. The PTO shaft is at its shortest when
going round tight corners. To measure, take the PTO
shaft apart and and slide the two halves (1) and (2) on
to the machine and the tractor. The exact procedure for 1
adapting the length can be found in the PTO shaft
manufacturer's operating instructions.

KR-0-079

2.4 Cleaning and Checking the Double Twine Guide Starter Rollers

Before working on the starter rollers, switch off the PTO shaft, switch off the engine and
remove the ignition key. Secure the tractor and the round baler from rolling away.

The starter rollers are wrapped in adhesive tape to


protect them from corrosion. Remove the adhesive tape
and clean the rollers of any residual adhesive. The
pressure rollers (3) must be able to be rotated easily.
Turn the drive roller (1) to check. If the pressure rollers 1 2
do not rotate or only rotate with difficulty, refer to the
notes in the chapter "Care and Maintenance".

3
KR-0-099

17
2.5 Adjusting the Height of the Wheel
Hubs

• Park the round baler on firm ground


and secure from rolling away with
wheel chocks.
• To jack up the round baler, use a
suitable jack and jack stands.
• Risk of crushing from falling
components.

For adaption to different tyre sizes and working


conditions, the height of the wheel hubs can be
1 a adjusted on both sides of the round baler.
2
b To adapt: • Take off the tyres (make sure to observe
the "Tyres" section in the chapter "Care
c and Maintenance").
2 • Loosen the fastening screws (2) in the
flange plate (1), take it out and re-attach the
flange plate in a different position.
• Tighten up the screws again (tightening
moments are listed in the chapter "Care
and Maintenance").
2 KR-0-103
Tyres Recommended
Position
10.0 / 75 - 15.3 a
11.5 / 80 - 15.3 b
15.0 / 55 - 17.0 b
if the machine is to c
be 40 mm lower

2.6 Putting the Round Baler into Operation

2.6.1 Attaching the Round Baler to the


Tractor

• Particular care is required on and


around the tractor and the round
2 baler when attaching and detaching
the round baler!
• Observe the tractor's maximum
permissable supported and trailer
1 loads .
Attach the round baler to the attachment device, e.g. to
the attachment linkage (1), and secure as directed.
Attach the actuating cord (2) to the tractor. Make sure
that the actuating cord is not under tension and does
not come into contact with the tyres when driving round
corners.
KR-0-044 This also applies for bottom attachment, not shown
here.

18
Jack Stand

Risk of crushing hands and feet when actuating the jack stand.

For operation, bring the jack stand (1) into the top
position and twist the support plate tight beneath the
front cross carrier.

To do this:
• Take the load off the jack stand (using the crank) 2
• Unlock the safety bolt (2)
• Bring the jack stand to the top position
• Let the safety bolt lock into position
1
• Crank up the support plate beneath the cross carrier

KR-0-078

Use Safety Chain

The safety chain (1) is used as additional protection of


tailed machines, if they should disengage from the
adjustable drawbar during the transportation.

Attach the safety chain (1) with the corresponding


mounting parts to the adjustable drawbar support of the
tractor or another stated hitching point. The tolerance of
the safety chain should be just as high that curves can be
driven. 1
The attachment of safety chain is not
compulsory in all countries.
RPN00075

Hydraulic Connections
• Make hydraulic connections when the engine is switched off.
• When connecting hydraulic hoses, make sure that there is no pressure in the hydraulics on
the tractor and machine side.
• Lay hydraulic hoses in such a way that they are not under tension and do not come into
contact with the tractor wheels when going round corners.

Depending on the type of equipment, the round baler


may require up to three hydraulic connections to the 2
tractor.
1. Actuation of the tail gate / pick up
2. Hydrulic starter (special equipment)
3. Separate pick up actuation (special equipment)
1
Clean plugs on hydraulic hoses (1) before connecting
them up to the particular couplings. Make sure that the
hoses are mounted in the bracket (2).

KR-0-076

19
Universal drive shaft
DANGER!
Danger of entrainment at P.T.O. shaft.
Attaching the guard cup for universal shaft
Effect: Risk of injury when drawing in
open long hair, jewellery or baggy
clothes. • Remove guard cup (1) out of the twine box.
• The machine may only be operated • Push guard cup (1) above the P.T.O. shaft at
with an attached guard cup. transfer gearbox (3) and install it with its hose clamp
(2) at the transfer gearbox (3) in that way, that the
great bore hole is all the way up around the
3 circumference of the guard cup (1).

2
• Only slide the PTO shaft on to the
PTO shaft stub when the engine is
switched off and the ignition key has
been removed.
• Make sure that the safety device
1 locks into position.
RPN00101 • Secure the protecting tubes from
rotating as well using chains.

The PTO shaft (1) is equipped with an overload coupling.


The maximum turning moment which can be transmitted
is specified on the slip clutch. The permissable values
1 for the machine are listed in "Technical Data". The
overload guard is mounted on the machine side (observe
the arrow on the PTO shaft). After mounting
successfully, always attach the retaining chains (2).

• Every time the PTO shaft is


2 mounted, make sure that the safety
device has locked into position.
• Only use PTO shafts supplied from
the works.
KR-0-080
Electrical Connection Cables

• Lay electrical connection cables in


2 1 such a way that they are not under
tension and do not come into
contact with the tractor wheels
when going round corners.
• Before every journey on public
highways, fit with a lighting system
and check that this is functioning
correctly.
Make the connection between the lighting system on
the round baler and the tractor's electrics using the 7-
KR-0-077 pole plug coupling (1). Lay the cable (2) such that it
cannot come into contact with the wheels.
Depending on the type of equipment, connection cables
to the electronic final pressure gauge as well as the
connection cable for the comfort controls must also be
laid to the tractor (see chapter "Special Equipment").

20
Actuating Cord for the Starter Mechanism
Lay the actuating cord for the starter
mechanism in such a way that it is not
under tension and does not come into
contact with the tractor wheels when
going round corners and thereby activate
a wrapping cycle or damage the starter
mechanism.
The binding process in the round baler is initiated by
actuating the starter actuating cord. It must be attached 1 2
to the tractor in such a way that the driver can reach it
easily.

The adjacent diagram shows the actuating cord (2)


attached to the actuating lever (1). KR-0-018

2.6.2 Selection of Binding Material


The selection of the binding material is of great
importance for the trouble-free use of the round baler and
for storage of crops. High-quality binding material also
guarantees safe handling when transporting the round
bales.

2.6.3 Bale Counter


The bale counter (3) is mounted on the left hand side of
the machine behind the rear side guard plate. The bale
counter is activated by a bracket (1) and a chain (2) 1
every time the tail gate is opened. The bale counter can
be set back using the knurled screw (4).
2

3
4 00 0 0

KR-0-107

21
2.6.4 Road Journeys
• Driving on public highways is only
permitted with the bale chamber
empty and closed.
• The maximum permissable speed is
25 km/h.
• Carrying passengers on the round
baler is forbidden.
• The road safety of the round baler
must be checked before driving on
public highways, in particular the
lighting, tyres, protective plates
must be locked, the pick up must be
raised and secured.
• Before starting, make sure you can
see in and around the tractor
perfectly and can see the round
baler clearly.

Before commencing journeys on public highways the


roadworthiness of the tractor and the round baler must
be checked and corrected if necessary.

Minimum Empty Weight


The round baler has no brakes. According to the
specifications of the German Regulations Authorising
the Use of Vehicles for Road Traffic, the tractor requires
a minimum empty weight to travel on public highways
with the round baler. Data is listed in the section
"Technical Data".

2.6.5 Detaching the Round Baler

• Park the round baler on firm flat


ground only. When parking on
loose ground, increase the size of
the pads on the jack stand.
• Secure the round baler from rolling
away using wheel chocks before
uncoupling the round baler.
• Care is required when lowering the
jack stand - risk of crushing.
• Release the pressure in the
hydraulics system before removing
hydraulic hoses. This is particularly
important for machines which are
driven with comfort controls (see
chapter for special equipment:
"Comfort Controls").
• Remove the PTO shaft only when
the engine is switched off. Remove
the ignition key.

22
Secure the baler from rolling away accidentally using
wheel chocks (1). The wheel chocks are located behind
the side plates on the round baler.

1 KR-0-081

Bring the jack stand (1) from the transport position into
the jacking position and wind down. (For handling, see
chapter 2.6.1 - "Jack Stand" section)

KR-0-082

Remove the PTO shaft from the PTO shaft stub with the
engine switched off and lay it on the PTO shaft plate (2).

2
1

KR-0-083

23
Undo the hydraulic hoses (1) as well as the actuating
cord and the electrical connection cables and place
1 them in the appropriate containers in the twine box.
Unlock the three-point linkage or remove the bolt (the
same applies for the swinging drawbar) and carefully
drive the tractor forward.

KR-0-147

24
3. Working with the Round Baler

3.1 Special Notes on Safety

Besides the general notes on safety, a number of additional safety notes also apply for working with the round
baler.

• The following always applies for all maintenance, mounting, repair and adjustment work:
Bring the machine to a standstill. Switch off the engine. Remove the ignition key. Secure the
tractor and the round baler from rolling away.
• Keep a sufficiently safe distance from all moving parts in the round baler while it is in
operation. This applies to the crop collecting devices in particular. Clear blockages here
only when the PTO shaft and engine are switched off.
• Never stand in the swivel space of the tail gate or under the tail gate when it is not secured.
Always secure the tail gate from lowering with the shut-off tap when carrying out
maintenance, mounting or repair work on the bale chamber or the tail gate. Switch off the
engine and remove the ignition key.
• Switch off the PTO shaft immediately in dangerous situations and bring the round baler to a
standstill.
• Never run the round baler without an operator in the tractor.
• The round baler may only be operated with a PTO shaft speed of 540 rpm.
• Risk of injury from the cutting blades in the double twine binding device!
• On slopes always place bales in such a way that they cannot be accidentally be set in
motion. Once set in motion they can cause severe injury due to their weight and shape.

3.2 Basic Settings for the Round Baler for Different Crops

Judgement of the working conditions is an essential factor for the basic settings on the round baler, e.g. bale
density, height setting of the pick up, baffle plate setting etc. The following criteria should be observed when
choosing the basic settings.
Crop ==> e.g. hay, straw, grass silage
Crop length ==> long, medium or short crops
Swath width and height ==> broad, narrow or high swaths

Crop Length of Crop Swath Size What Setting?


long short large small

Straw / Hay X X baffle plate high

Straw / Hay X X baffle plate low

Straw / Hay X X baffle plate high

Straw / Hay X X baffle plate low

Silage X baffle plate high

Silage X baffle plate low

25
3.3 Baling Process

Drive up to the beginning of a swath with the round baler


and observe the points in the following sections. Settings
not described in these sections can be found in the
"Settings" chapter in these operating instructions.

3.4 Checking the Tail Gate Lock

The tail gate is correctly locked when the baling pressure


gauge (1) on the right hand side of the machine indicates
a position below "O" when the bale chamber is empty.
1

KKR00004

3.5 Lowering the Pick Up

1 The pick up is raised and lowered hydraulically from the


tractor using a control valve. Using the control cord (2),
bring the reversing valve (3) on the front side of the
round baler into position (1), pick up operation. The
3 symbol on the sign (1) must be pointing forwards.

KR-0-048

26
3.6 Forward Speed and PTO Shaft
Speed
The working speed is dependent on the following
factors:
Type of crop
Moisture content of the crop
Swath height
Swath width
Ground conditions

Adapt your forward driving speed to the conditions.


Avoid overloading the round baler. Take a speed of
5 - 12 km/h as a guide. Reduce the speed at the start
and at the end of each baling process cycle.

SPEED FW DRIVING SPEED


The drive characteristics with a MINISTOP machine are
baling stop baling
shown in the adjacent diagram.
binding bale ejection
MAX
Note the following: tail gate
• The binding process at the end of a particular baling open close
process must be initiated during crop collection. 1/2

• Crop collection can be started again while the tail


gate is still closing. 0
• Do not select too high a forward speed at the
beginning and the end of crop collection. MAX
PTO SHAFT

1/2

KR-0-148
3.7 Filling the Bale Chamber

The bale chamber must be filled uniformly in order to


obtain a uniform bale density inside the round bale. The
swath width is of great importance here. The optimum
width is when the swath is exactly as wide as the bale
chamber. Exact forming of round bales can not be
guaranteed when the swath is wider. The bale is frayed
at the sides and is hard to transport out of the bale
chamber. With narrow swaths, uniform filling of the bale
chamber can only be achieved by collecting from the left
and right sides of the swath alternately. However, do not
do this by driving in zig-zags. Drive long stretches up the
~~ 20 m
left and the right sides of the swath, as shown in the
adjacent diagram. Changing too frequently and non-
uniform filling lead to barrel-shaped bales and non-
uniform bale density. The baling pressure achieved KR-0-017
(volume filled) can be read off the baling pressure
gauges for the left and right hand sides of the machine
separately.

Barrel-shaped bales can damage the roller panel. Non-uniformly formed and compressed round
bales jeopardise proper silage collection.

27
3.8 Completing the Baling Process

If the pre-selected baling pressure has been reached


(baling pressure gauges (2) at the level of the pre-
selected indicator (1)), the baling process can be
1 completed.
1
KR 130
3 3 Follow the steps listed to do this.
2 2 • Start the binding process, while still collecting more
1 1
0 0 crop, until the binding or wrapping material is
gripped by the bale.
2 2 • Stop the tractor and carry out the binding process.
• On completion of the binding process, open the bale
chamber and eject the round bale (see also section
"Forward Speed and PTO Speed" in this chapter).
KR-0-043

3.9 Dismounting the Straw Trap

The straw trap weighs approx. 40 kg.


Beware of possible risks of crushing
when carrying out adjustment and
1 mounting work.

Under some work conditions, e.g. on slopes or when


working with foil, it is advisable to dismount the straw
trap (1). Dismount screws (2). The straw trap can now
be moved backwards.
2
2
KR-0-146

3.10 Baling Other Products

The round baler is constructed


exclusively for standard use in
agricultural work (proper use). If other
products are also collected and baled
with the round baler in deviation from the
proper use, particular care and attention
is required.

If crops other than agricultural ones are baled, these


must also be laid out in swathes and collected
automatically by the pick up by driving over the swath.
Before you process crops other than those defined as
being for proper use, please consult your local KRONE
dealer.

28
3.11 Drive Chain for Pick-up with Shearing
Bolt
In order to ensure against overload, the pick-up driving
mechanism and the feed auger, which is located behind 2
the protective cover (3), are secured with a shearing bolt to
the upper chain wheel.

5 extra bolts (2) are located at the top of the


protective cover (3)
M 8 x 35 (Order No. 900 201-0).

• In case of malfunction, unfasten the lock nuts (1).


Remove the protective cover (3).
1
3
KR0-172-0

• Check the condition of the shearing bolt (4) and replace


it if necessary.
• Replace protective cover (3).

4
KR0-171-0

29
4 Basic Setup and Operation

4.1. Pick Up

The following applies for all


maintenance, mounting, repair and
adjustment work: Bring the machine to a
standstill. Switch off the engine and
remove the ignition key. Secure the
KR 130 tractor and round baler from rolling
away.
The adjacent diagram shows the round baler with a
wide pick up (special equipment). Handling and settings
for this type of equipment are described in chapter 12.3
"Wide Pick Up".

KR-0-030

The round balers can be fitted with pick ups of two


different widths. The wide pick up is available to
customers as special equipment. The adjacent diagram
shows the standard round baler with the "normal" pick
KR 130
up.

KR-0-031
4.1.1 Adjusting the Working Height (low
limit) of the Pick Up

Risk of crushing when adjusting the


pick up working height. Secure the pick
up from accidental lowering.

The adjustment of the working height of the narrow pick


up is made using chains (2). Raise the pick up and
secure it from accidental lowering. Hang chain link on
the hook (1) according to the desired working height.
1 By hanging the chain on the left or the right hook, the
height setting of the pick up is altered by half a chain
2 link. In the basic setup, the distance from the tines to
the ground should be approximately 20 - 30 mm.

KR-0-039

30
4.1.2 Adjusting the Feeler Wheels

Risk of crushing when adjusting the


feeler wheels. Secure the pick up from
accidental lowering.

Set the feeler wheels (1) on the left and right hand sides
of the pick up in such a way that these just touch the
ground at the pre-selected pick up working height. To
do this undo screws (2) and (3) and adjust the height of 4
the feeler wheel in the slot (4). Tighten up the screws
again. For very flat crops lying on the ground it may be
necessary to have the pick up running on the feeler
wheels only, so it adapts to the ground contours better, 3
without hanging it from low limit chains.
2
With particularly short and dry crops it
may be that the pick up does not collect 1
the crop optimally even when in a lower KR-0-038
working position. The round baler should
then be tilted forward by shifting the
swinging drawbar (see chapter
"Preparing the Round Baler").

4.1.3 Adjusting the Height of the Baffle Plate

Risk of crushing when adjusting the


height of the baffle plate. Secure the
pick up from accidental lowering.

The height adjustment of the baffle plate (3) is made


with a chain (2) and carabiner hook (1). The setting of
the compression rake must be adapted to the prevailing
crop conditions (see chapter: "Working with the
Round Baler"). 1
2

3 KR-0-041

31
4.1.4 Additional Compression Rake

Risk of crushing when mounting and


dismounting the compression rake.
Secure the pick up from accidental
lowering.

An additional compression rake (2) is mounted as


1 2 standard on the pick up. It rests loose on top of the pick
up. The compression rake can be dismounted easily
once the pin (1) has been removed (see chapter
"Working with the Round Baler" for use of the addi-
tional compression rake).

KR-0-108

4.2 Twine Wrapping Mechanism

4.2.1 Threading the Twine

Attention!- Contamination of tying twine


as well as the tying mechanism by oil
and grease
Effect: Damages to the machine and
problems with unrolling of the tying
twine
• Twine, twine tensioner and eyes must
not be contaminated with oil or grease.
• Those parts of the tying device the
tying twine or net will rum through,
must not be contaminated with oil or
grease.

1 2
• Before inserting and threading the
twine in the round baler, switch off
the PTO shaft and let the machine
come to a standstill.
• Switch off the engine. Remove the
ignition key.
4 3 • Secure the tractor and the round
baler from rolling away.

KR-0-006
Up to six rolls of twine (2) can be stored in the twine box
(1). The rolls of twine are secured from falling out by a
bar (4). The locking mechanism (3) prevents the rolls of
twine from being laterally displaced.

32
There are lugs (2) located in the twine box (1) above
the rolls of twine, through which the twine must be fed
before the individual rolls of twine (I to VI) are tied. 1 2

Tie the rolls of twine as follows:

(see Fig. KR-0-109 solid line)


End Start
Roll of Twine Roll of Twine

I III

III V KR-0-109

(see Fig. KR-0 -109 broken line)

End Start
Roll of Twine Roll of Twine

II IV

IV VI

The knot used when tying the rolls of twine must be


kept small so that it can be fed smoothly through twine
lugs and through the starter mechanism.

KR-0-009

On the left hand side of the twine box the twine is fed
through holes (1) in the floor of the twine box into the
twine holder (2).

1
2

3
KR-0-007

33
From the twine holders the twine (1) is fed from above
through two twine guide lugs (3) and laid into the twine
2 1 brake (4). Feed the twine between the spring clamps (2)
and the screws (5).
3 3

5
4

KR-0-008

From the twine brake the twine (3) is laid around the
drive roller (1) and fed further to the starter for the
double binding mechanism. Arrow (2) indicates the
sense of rotation of the drive roller. The drive roller is
divided into three steps. Depending on the selected
step into which the twine is inserted, the spacing
between loops of twine when wrapping the bales is
increased or reduced.

Length of Diameter of the Spacing between


Crop Roller Stepto be Loops of Twine
selected
short large small
medium medium medium
long small large

Lead the twine (2) through the double lug screw (1)
before the starter (9), between the starter roller (3) and
the pressure rollers (5) and (8) and insert in the twine
guide lug (4) behind. Also, raise the pressure rollers
3 4 5 6 from the starter roll at the levers (6) and (7).

2
Draw the twine approx. 10 cm out of the
twine guide pieces and place on the
1 twine guide plate. Tension the twine after
7 inserting it in the starter. Draw any
9 8 excess twine back into the twine box.
KR-0-011

34
4.2.2 The Binding Process for Twine Wrapping

The round balers can be simultaneously equipped with a net wrapping mechanism as well as the
twine wrapping mechanism. Note that only one wrapping mechanism is started at any one time.
For this reason only the synthetic cord or the steel cord may be attached to the actuating lever.

For twine wrapping in standard models there is


mechanical actuation for the starter via a synthetic cord
(2). The starter is initiated via the actuating lever (1).
Hold the the actuating cord under tension until the twine
is taken by the bale in the bale chamber.

1 2

KR-0-018

The cutter blade in the net wrapping mechanism must


be raised and locked in order to be able to work with
twine binding in round balers which are additionally
equipped with a net wrapping mechanism. To do this,
move the lever (1) on the right hand side of the machine
in direction of the arrow. Rotate the stop (3) behind the
1
actuating wheel (2) forwards (see the direction of the
arrow).

KR-0-020

35
During the binding process the twine is fed through
twine guides to the right (1) and left (2) from the centre
outwards and then back in again. The twine is cut off in
the end or starting position. The adjacent diagram
shows the twine guides with the starter dismounted.

1 2

KR-0-022

The right and left twine limiters (2) and (7), with which
width of the windings round the bale can be adjusted,
are also located on the double twine guide and cutting
1 device, shown dismounted. The twine is fed through
twine guides (3,6) to knives (4,5) and cut.

2 7
3 4 5 6

KR-0-023
4.2.3 Dismounting the Starter Mechanism

• The starter mechanism on the


double binding device may only be
dismounted when the PTO shaft is
switched off and the machine is at a
standstill.
• Switch off the engine. Remove the
ignition key.
• Secure the tractor and the round
baler from rolling away.

If a round baler equipped with both twine binding and net


wrapping mechanisms is operated for a long period using
only the net wrapping device, it is possible to dismount
the starter for the double twine binding device and to
1 2 store it on the right side of the round baler behind the
side plates. Remove the three spring pins (1) to
3 dismount (the lowest spring pin on the lever (4) is not
4 visible). Take off the lever and place in the twine box.
Slide the starter mechanism (2) from the bracket (3) in
the direction of the arrow and remove. Insert the spring
pins again.
When remounting the starter mechanism, follow the
same procedure in the reverse order.
KR-0-113

36
Before the starter mechanism can be laid behind the
side plates, the twine guide plate (1) must be
unscrewed from the starter (2). Lay the twine guide
plate in the twine box.

2
KR-0-024

In the machine, the bracket (1) for holding the starter (2)
is located on the right hand side of the machine. Secure
the starter with a spring (3) once inserted in the bracket.

2
1

3
KR-0-025

37
4.3 Pre-selecting the Baling Pressure

• Bring the machine to a standstill


before adjusting the baling
pressure.
• Switch off the engine and remove
the ignition key.
• Secure the tractor and the round
baler from rolling away.

The baling pressure on the right and left hand sides of


the bale chamber can be infinitely varied at the
indicators (1) on the front side of the round baler. It may
not exceed level "3". The adjustment is made by
1 1 loosening the wing nuts used to lock the indicator
KR 130 needles. After completing the adjustment tighten up the
3
2
3
2
wing nuts again.
1
0
1
0
For round balers with comfort controls, the baling
pressure is pre-selected at the control and indicator
box. In order to gain an insight into the options when
setting the baling pressure, please read the relevant
sections in the chapter "Special Equipment".

KR-0-042

38
5 Settings

5.1 Special Notes on Safety

• The adjustments listed below may only be carried out when the machine is at a
standstill. Switch off the engine and remove the ignition key.
• Secure the round baler and the tractor from rolling away.
• On completing the adjustments remount all protective plates and protective devices
properly.
• Follow all further notes on safety in order to prevent injury and accidents.

5.2 Adjusting the Tail Gate Lock


To adjust the tail gate lock, undo the self-locking nuts (2)
on the piston rods (3) on both sides of the round baler. Turn
the piston rod until the the distance between the locking
hook (4) and the clamping sleeve (1) a = 5 - 7 mm.

2
1

4
3
a
KR-0-149

5.3 Adjusting the Baling Pressure Gau-


ge
The basic setting for the baling pressure gauge is made
with the bale chamber closed. Insert a mounting lever or
a screw driver (1) in the gap between the tail gate and
the frame. Push the tail gate back until the locking hook 1
rests (3) on the clamping sleeve (2).

3 KR-0-072

39
The adjustment is made at the adjusting screws (2) on
bothe sides of the round baler. The adjusting screws are
each connected to the baling pressure gauges
respectively via steel cords (1). To make the
adjustment, undo the self-locking nuts (3) and twist the
adjusting screws.

1
2 3

KR-0-066

Following the default setting, the baling pressure


indicators (1) on the front panel (right / left) of the round
baler must be located in or under position "0".

KKR00004

5.4 Setting the Baling Pressure


The baling pressure is set at the gauges (2) which are
llocated on the front of the round baler. Undo the wing
nuts (3) and adjust the indicator in the slot (1) to the
selected value. Tighten up the wing nuts again after
making the adjustment. Do not exceed the setting "3"
when making the adjustment.

3
2
2

KKR00005

40
5.5 Locking Hook Stop
In order to guarantee that the tail gate is correctly
locked, it is necessary to check the setting of the
locking hook stop (1) for the tail gate lock. When the tail
gate is open, the distance (a) between the adjusting
screw (3) and the feeler (4) must be 2 - 5 mm. To make
the adjustment, undo the self-locking nuts (2) and twist
the adjusting screw. After successfully making the
adjustment tighten up the self-locking nuts again.

3 4

2
a

KR-0-101

Similarly, the distance a between the locking hook stop


(2) and the limit stop (1) must also be checked. The
distance a should be 2 - 5 mm. The adjustment is made a 1 2
by undoing the nuts (3) and shifting the limit stop in the
slots (4). After successfully making the adjustment
tighten up the nuts again.
3

KR-0-102

41
5.5.1 Adjusting the Cord for the Display
"Bale Chamber Closed and Locked"
Via the cord (2), the right hand baling pressure gauge
indicates whether the tail gate properly closed. If the
3 locking hook is in the deepest position, but the tailgate
still closed, the right-hand baling pressure indicator (3)
1 2 should be on a level with firgure "3". To make the
adjustment, undo the nuts (1) and twist until the baling
pressure gauge is at the level of number "3". Tighten up
the nuts again.

KR-0-150
5.6 Double Binding Twine Guide

Unintentional actuation of the starter


mechanism must be prevented. This
applies particularly for round balers
with comfort controls. Please read the
3 appropriate sections in the special
equipment chapter: "Electronic
Comfort Control".

4
Twine Guide
1 5
2
Undo the self-locking nuts (5). Set the double lug screw
(1) to such a height that the twine (2) enters exactly in
KR-0-110 the middle between the starter roller (3) and the particular
pressure roller (4). Then position the lug screw at an
angle such that the twine rests on both sides of the lug.
Tighten up the self-locking nuts again.

Twine Limiters

To be able to set the width of the windings round the


bale, the twine limiters (1) in the slots (2) on the left and
right hand sides of the double binding twine guide are
adjustable.To do this, undo the screws (3) and shift the
3 twine limiter in the slot. After successfully making the
adjustment tighten up the screws again.

Length of Relative Position


Crop of the Twine
Limiters

2 1 long wide
medium medium
KR-0-063 short narrow

42
Carriers

Particular care is required when


adjusting the knife stop. The knives are
extremely sharp. Risk of injury.

The carriers (1) should have the 2distances shown in the


adjacent diagram a = 38 mm and b = 20 mm.
1 2 1

a b

KR-0-115

Knife Stop

Particular care is required when adjusting the knive stop. The knives are extremely sharp. Risk
of injury.

The position of the knives (1) on the double binding twine


guide can be altered by twisting the excenter disks
(2).To do this, undo the nuts (3). Bring the excenter disk
into the desired position and tighten up the nuts again.
Should the twine not be cut simultaneously although the
knives are sharp, the later of the two blades to cut the
twine should be positioned further outwards using the
excenter disk. 3
2
1

KR-0-064

43
5.7 Twine Brake
The twine brake (4) causes the twine (1) to be fed
taughtly. The adjustment is made by twisting the wing
2 1 nuts (2). The force on the twine is increased and reduced
using the compression springs (3). The setting depends
on the twine used and of course the quality of the twine.

The twine should always be kept under


tension so that proper cutting of the
4 twine is guaranteed.

KR-0-127

5.8 Distance from the Roller to the Rol-


ler Panel

Adjustments to the roller should be


carried out with the bale chamber open.
Secure the tail gate from accidental
lowering. Close the shut-off tap on the
left hand hydraulic cylinder on the tail
gate.

1 2 The distance between the roller (1) and the roller panel
chain (2) should be greater than a = 20 mm. If this
distance is not reached, the roller must be re-adjusted.
a
KR-0-124

To make the adjustment to the distance from the roller to


the roller panel on the right and left hand sides of the
1 2 round baler by the pick up (4), undo and remove the nuts
(2). Unscrew the screws (1) and shift or twist the
perforated plate (3) until the optimum distance between
the roller and the roller panel has been set. Screw the
3 screws back in and tighten up together with the nuts.

1 Make sure that the settings on the left


and right hand sides of the machine are
the same so that the roller does not jam.
4 Setting the roller differently on both
KR-0-037 sides can lead to damage of the
bearings.

44
If the distance from the roller (3) to the roller panel is
corrected, the distances from the guide plates (2) to the
roller on the left and right hand sides on the inside of the
bale chamber must also be reset. To make this
adjustment undo the screws (1) on the left and right hand
sides on the outside of the round baler. Adjust the guide 1
plates on the inside of the bale chamber and tighten up
the screws again.

2
3

KR-0-125

5.9 Distance from the Compression


Rake to the Pick Up

The distance from the compression rakes to the pick up


is set at the screws (1) on both sides of the round baler.
Undo the screws and shift them in the slots (2). Tighten 1
up the screws again.

2
3

KR-0-133

45
6 Preparing for Road Transport

6.1 Special Notes on Safety

• Repair, maintenance, care and cleaning work may only be carried out when the machine is
at a standstill. Switch off the engine and remove the ignition key.
• Secure the tractor and the round baler from rolling away.
• Before driving on public highways empty the bale chamber and close the tail gate.
• Secure the pick up from accidental lowering.
• All protective plates and protective devices should be checked for road transport and
mounted properly.
• Check that the lighting system functions correctly.

6.2 Genera
All regulations must be met when driving on public highways:

• Proper mounting of all protective devices.

• Empty the bale chamber and close the tail gate.

• Check the lighting functions correctly.

• Secure the pick up from accidental lowering.

46
7 Care and Maintenance

7.1 Special Notes on Safety

• Repair, maintenance, care and cleaning work may only be carried out when the machine is
at a standstill. Switch off the engine and remove the ignition key.
• Secure the round baler and the tractor from rolling away.
• When the tail gate is open, secure it from lowering with the shut-off tap.
• On completion of care and maintenance work remount all protective plates and protective
devices properly.
• Avoid skin contact with oil and grease.
• In case of injury caused by oil, seek medical attention immediately.
• Follow all further notes on safety in order to prevent injury and accident.

7.2 General

In order to guarantee perfect operation of the round baler and reduce wear, certain care and
maintenance intervals must be maintained.Such work includes among other things cleaning,
greasing, lubricating, and oiling of parts and components.

Torque Moment MA (if not specified otherwise).

A 5.6 6.8 8.8 10.9 12.9


O/ M A (Nm)
M4 2,2 3,0 4,4 5,1
M5 4,5 5,9 8,7 10
M6 7,6 10 15 18
M8 18 25 36 43
M 10 29 37 49 72 84
A M 12 42 64 85 125 145
8.8 0. M 14 100 135 200 235
1
9

M 14x1,5 145 215 255


M 16 160 210 310 365
M 16x1,5 225 330 390
A = Thread size M 20 425 610 710
(Strength class marked on screw head.)
KR-0-130 M 24 730 1050 1220
M 24x1,5 350
M 24x2 800 1150 1350
M 27 1100 1550 1800
M 27x2 1150 1650 1950
M 30 1450 2100 2450

Check regularly (approx. every 50 hours) that nuts and screws for are tightly fastened and
tighten up if necessary!

47
Definition:

Term Lubricant Place/Quantity Notes

Greasing Multi-purpose grease Lubricating nipple/ Remove excess grease


approx. two squirts from from the lubricating nipple
a grease gun

Lubricating If not otherwise specified Guide surfaces/apply a thin Remove old and excess
use plant based oils layer with a brush grease

Oiling If not otherwise specified Chains/e.g. pick up Distribute uniformly


use plant based oil drive, on chain
roller drive, etc

In specifying the maintenance intervals an average degree of utilisation of the round baler is assumed. In case of
heavy utilisation and extreme working conditions the intervals between maintenance must be reduced.

Maintenance according to Operating Hours lubricate

Operating Hours Machine Part

tighten
grease

check
oil

8 PTO shaft x
Drive shaft for the roller panel chain x

after the Wheels


first 8 Wheel nuts x

24 PTO shaft x
Support foot x x
Tailgate lock x
Drive chain for the pick up/ x x
cam track and feeler wheels
Chain for the roller panel drive x
Drive chain for the roller x
Roller panel chain x
50 Tyre pressure x
PTO shaft x
Housing bearings x

48
Maintenance according to Number of Bales

oil change
Number of bales Machine part

adjust
check
100 -150 Check chain tension
Roller panel drive x x
Pick up drive

500 Distance roller to roller panel chain x x

after the Gearbox x


first 500

2000 Gearbox x

Maintenance at ParticularTimes

lubricate

Times Machine part

tighten
adjust
check

free
oil

after every Wheels, wheel nuts, height x x


wheel change

weekly Crank for baffle plate x


Lock for locking hook x x
and feeler

after lengthy PTO shaft x


idle periods

after first Check chain tension: x x


time used Roller panel drive
Pick up drive
Distance roller to x x
roller panel chain

at start of season Check chain tension: x x


(after approx. Roller panel drive
5 bales) Pick up drive
Distance roller to x x
roller panel chain
Chain tension for the x x
roller drive
Straw trap x x

Chain tension for the x x


pick up drive

49
Checking and Adjusting

Machine Part check adjust

Guide plates x

Chain for the binding mechanism x

Hydraulic starter
wrapping mode x x
twine mode x x

Wrapping mechanism
drive wheels x x
spring bar x x
adjusting screw for the block x x
blade carrier x x

Tail gate lock x x

Baling pressure gauge x x

Stop for the locking hook x x

Electronic final pressure gauge x x

Straw trap x x

50
7.3 Tyres
• Repairs to the tyres may only be carried out by specialists with suitable mounting tools.
• Bring the round baler to a standstill before commencing mounting.
• Park the round baler on flat firm ground. Secure from rolling away accidentally using wheel
chocks.
• Check regularly that the wheel nuts are tight and tighten up if necessary.
• Do not stand in front of the tyres when inflating with compressed air. The tyre can explode if
the pressure becomes too high. Risk of injury!
• Check the air pressure regularly.

When undoing and tightening up the wheel nuts,


maintain the order shown in the adjacent diagram.
Check the wheel nuts 10 operating hours after
mounting and tighten up if necessary. Henceforth check
that they are tight every 50 operating hours.
1

Tightening torque for wheel nuts 6 3


Thread spanner number of max. torque moment
size bolts per
mm hub black galvan.

M 12 x 1,5 19 4/5 95 Nm 95 Nm

M 14 x 1,5 22 5 125 Nm 125 Nm


4 5
M 18 x 1,5 24 6 290 Nm 320 Nm

M 20 x 1,5 27/30 8 380 Nm 420 Nm


2 KR-0-131
M 22 x 1,5 32 8/10 510 Nm 560 Nm

M 22 x 2 32 10 460 Nm 505 Nm

Check the tyre pressure at regular intervals and pump


up if necessary. The tyre pressure is dependent on the Tyres Tyre pressure [bar]
tyre size. These values can be found in the following
table. 10.0 / 75 - 15.3 / 8 PR 4.0
11.5 / 80 - 15.3 /10 PR 4.5
15.0 / 55 - 17 / 10 PR 3.5
15 x 6,00 - 6 / 4 PR 2,5

51
7.4 Main Drive Gearbox

• Change the oil only when the round


baler is at a standstill.
• Switch off the engine and remove
the ignition key.
• Secure the tractor and the round
baler from rolling away.
• When the tail gate is open, secure it
with the shut-off tap.

The main drive gearbox (1) is located in the front cross


carrier in the round baler. When changing the oil or
checking the oil level, dismount the guard on the rear
1 side of the cross carrier. Bring the round baler into a
horizontal position. The type and quantity of gear oil are
listed in the section "Technical Data".

Oil Check

Check the gearbox oil after every 500 bales produced.


3 2 To do this unscrew the checking screw (2). The oil must
KR-0-074 come up to the checking hole.

Changing the Oil

The first oil change should be made after the first 500
bales produced. Subsequent oil changes every 2000
bales produced. Unscrew the checking and draining
screws. Collect gear oil (approx. 1 litre) in a suitable
container. Screw in the draining screw and fill with oil
through the checking hole until it just overflows. Screw in
the checking screw.

Dispose of used oil properly!

52
7.5 Drive Chains
• Only attempt to oil and tighten the chains when the machine is at a standstill.
• The drive chains are equipped with guards.Always remount the guards after tightening
and oiling.

Use biodegradable, plant-based oils when oiling the drive chains if possible.

7.5.1 Roller Panel Drive

The roller panel drive is located on the left hand side of


the machine. Open the protective flap to be able to reach
the drive chain (2). The drive chain transmits the turning
moment from the drive chain wheel (1) to the cog (5) on
the roller panel.
5
Tightening the Drive Chain
1 2 3 4
To tighten the drive chain undo screw (4) slide the chain
wheel (3) in the slot down until the proper chain tension
has been reached.Tighten up the screw again.

KR-0-132
Oiling the Drive Chain

Oil the drive chain with plant-based oils every 24


operating hours.

7.5.2 Roller Panel Chain

The roller panel chain (1) is kept under tension by an 1


automatic chain tensioner (2). Readjustment is therefore
not necessary. If the distance between the roller panel
chain and the roller falls below 20 mm, the distance
must be corrected by shifting the roller. A description of
the steps can be found in the chapter "Distance from
2
the Roller to the Roller Panel".

KR-0-134

53
7.5.3 Roller Drive
The drive for the roller is on the right hand side of the
machine.
1
2 Tightening the Drive Chain
A continuous tensile force is exerted by the compression
spring (2) via the reversing lever (3) and the chain
tensioning wheel (4) on the drive chain (5). To adjust the
chain tension undo the self-locking nuts on the adjusting
3 4 screw (1). Twist the adjusting screw until the desired
chain tension has been reached. Tighten up the self-
locking nuts again.

5
KR-0-135
Oiling the Drive Chain

Oil the drive chain with plant-based oil every 24


operating hours.

7.5.4 Pick Up

Lower the pick up to the ground. Take


care - risk of crushing!

Drive Chain
2 The drive for the pick up is on the left hand side of the
3 machine.
1
4 Tightening the Drive Chain
Undo the screws (2) on the left hand side of the pick up.
5 There is another screw located under the mount (3) for
the chain tensioner, which must also be undone. Undo
the self-locking nut (5). Tighten the drive chain with the
adjusting screw (4). Tighten up the self-locking nut again
as well as the other screws undone.

KR-0-136
Oiling the Drive Chain
Oil the drive chain with planr-based oil every 24
operating hours.

54
7.5.5 Double Binding Twine Guide
The drive chain (1) for the double binding twine guide is
located in the binding mechanism. It can be accessed
from the front by opening the flaps.

Tightening the Drive Chain 1


The drive chain has an automatic chain tensioner and
does not need to be tightened.

KR-0-075

7.6 Adjusting the Straw Trap

Adjustments to the straw trap are carried out with the tail gate open. The hydraulic shut-off tap
on the left hand tail gate cylinder must be in the locked position. To check, the round baler is
put into operation and the distance is measured. Proceed with particular care here!

The straw trap (2) is adjusted to the roller panel (1), i.e.
the distance from the upper edge of the straw trap to the
running roller panel (1) must be approx. 10 - 30 mm when 1
the tail gate is opening. The height adjustment is made
with the screws (3) on the underside of the straw trap. 2

3 3

KR-0-065

7.7 Hydraulics

7.7.1 Special Notes on Safety

• Let the pressure out before carrying out work on the hydraulics system. High-pressure
hydraulic fluids emerging can cause severe injury. Seek medical atention immediately in
case of injury.
• Work on the hydraulics system, especially the accumulator, may only be carried out
by trained specialists.
• Fill the accumulator with the gas provided only.

55
7.7.2 General
The round baler is equipped with various hydraulic elements.

Element Connection Comment

Pick up a single or double standard: switch at the reversing valve


action control unit pick up/tail gate
special equipment: separate pick up operation

Tail gate a single or double switch at the reversing valve


action control unit pick up/tail gate

Hydraulic starter for a single or double special equipment


the binding and action control unit
wrapping processes

Comfort controls takes pressure from before the first binding or wrapping process
the hydraulic reservoir fill up the hydraulic reservoir by
for the opening the tail gate
starter mechanism

Shut-off Tap on the Tail Gate


A shut-off tap (2) is located on the left hand side of the
1 machine on the hydraulic cylinder (1) on the tail gate.
The flow of oil to the hydraulic cylinder is interrupted by
shifting the the lever (3) from position b to position a.
The tail gate is secured from lowering unintentionally.

3 a
b
KR-0-142

56
7.7.3 Hydraulic Circuit Diagram for the Round Baler with Hydraulic Starter Mechanism

II

III

IV
KR-0-061

I = Hydraulic cylinder pick up III = Hydraulic cylinder tail gate


II = Shut-off tap tail gate IV = Hydraulic cylinder starter mechanism
(special equipment)
V = Additional connection hose
(special equipment)

7.8 Tractor Hitch on the Swinging Drawbar

If the sleeve in the tractor hitch is


excessively worn, it must be replaced. a
Work on the swinging drawbar,
especially welding, may only be carried 1
out be trained specialists.

The limiting degree of wear of the sleeve on the tractor


hitch (1) is reached when a = 43 mm. If this value is
exceeded the sleeve must be replaced. Clean and
grease the sleeve and the tractor hitch every day to
minimise wear.
KR-0-104

57
7.9 Electrics

Lighting
Lay the electric connection cables
between the tractor and the round baler in
such a way that they do not come into
contact with the tyres.
1
The lighting system (2) on the round baler consists of
three unit lamps on the tail gate, as well as round, red
rear reflectors (1) on the rear side and orange cats eyes
on the lateral protective plates. The connection to the
2 tractor's electrics is made via a 7-pole standard plug.
Additional connection cables are required for the
electronic final pressure gauge and comfort controls
KR-0-005
supplied as special equipment. This is dealt with in
greater depth in the relevant chapters.

58
8 Lubrication

8.1 Special Notes on Safety

• Repair, maintenance, care and cleaning work may only be carried out when the machine is
at a standstill. Switch off the engine and remove the ignition key.
• Secure the round baler and the tractor from rolling away.
• When the tail gate is open, secure it from lowering with the shut-off tap.
• On completion of maintenance and care work remount all protective plates and protective
devices properly.
• Avoid skin contact with oil and grease.
• In case of injury caused by oil, seek medical attention immediately.

8.2 General
Multi-purpose greases should be used to lubricate. If a
special grease or oil is required, this will be listed in the
chapter "Technical Data".

PTO Shaft

The lubrication intervals for the PTO shaft are indicated


in the adjacent diagram. Further information can be
found in the PTO shaft manufacturer's operating
8h 8h 20h 8h
instructions.

40h 40h 8h
Gelenkwelle

59
8.3 Lubrication Points on the Round Baler

20 064 304 1
RH

RH
LH

LH
LH

LH
LH

LH
RH

LH
RH

5
RH

RH

LH = left-hand side of the machine


RH = right-hand side of the machine

60
9 Over the Winter

9.1 Special Notes on Safety

• Repair, maintenance, care and cleaning work may only be carried out when the machine is
at a standstill. Switch off the engine and remove the ignition key.
• Secure the round baler and the tractor from rolling away.
• When the tail gate is open, secure it from lowering with the shut-off tap.
• On completion of maintenance and care work remount all protective plates and protective
devices properly.
• Avoid skin contact with oil and grease.
• In case of injury caused by oil, cleaning agents or solvents, seek medical attention
immediately.
• Follow all further notes on safety to prevent injury and accidents.

9.2. General
Clean the the round baler thoroughly internally and externally before putting it away for the winter. If using a high-
pressure cleaner, do not point the water jet directly at the bearings. Lubricate the lubricating nipple after cleaning. Do
NOT wipe away grease emerging from the bearings. The grease ring provides additional protection against moisture.

Remove the drive chains and wash in petroleum (do not use any other solvent). Check the degree of wear on the
chains and chain wheels at the same time. Oil the clean chains, remount and tighten them up again.

Check all moving parts move easily, such as deflection rollers, joints, tension rollers, etc. Where necessary
dismount, clean, grease and remount. Replace with new parts if required. Only use original KRONE spare parts.

Pull the PTO shaft apart. Lubricate the inner tubes and guard tubes with grease. Lubricate the lubricating nipples on
the universal joint and on the bearing rings on the guard tubes.

Park the round baler in a dry place well away from artificial fertilisers and stables.

Touch up the paintwork, protect bare spots thoroughly with rust-proofer.

Jack up the round baler only with a suitable vehicle jack. Make sure that when jacked up, the
round baler is in a stable position.

Jack up the round baler to prevent damage to the tyres (damage to the tyres can occur when the round baler
stands in the same position for a long time). Protect the tyres from the effects of oil, direct sunshine etc.

Have the necessary repair work carried out in the time directly after the harvest season. Prepare a list of all spare
parts required. By doing this it is easier for your KRONE dealer to process your orders and you can be sure that
your machine will be in top condition for the start of the next season.

61
10 Putting into Operation again

10.1 Special Notes on Safety

• Always bring the machine to a standstill before carrying out maintenance, mounting, repair
and adjustment work. Switch off the engine and remove the ignition key.
• Secure the tractor and the round baler from rolling away.
• When the tail gate is open, secure it from lowering with the shut-off tap.
• Avoid skin contact with oil, grease, cleaning agents and solvents.
• In case of injuries or burns caused by oil, cleaning agents or solvents, seek medical
attention immediately.
• On completion of maintenance and care work, remount all protective plates and protective
devices properly.
• Follow all further specific notes on safety.

10.2 General

• Before putting into operation again, start the binding or wrapping process and turn the round baler manually.
Check the operation of the starter mechanisms in the binding or wrapping process. At the same time make sure
that the roller panel chain turns round properly as well.
• Grease all lubrication points and all chains. Wipe away any grease emerging from the lubrication points.
• Check the oil level in the main drive gearbox, topping it up if required.
• Check hydraulic hoses and lines for leaks. Replace if required.
• Check the air pressure in the tyres. Pump up if required.
• Check that all screws are fastened tight. Tighten up if required.
• Check all electric connection cables and the lighting. Repair or replace if required.
• Check all settings on the round baler. Correct settings if required.
• If the round baler is equipped with comfort controls, the operation of the hydraulic reservoir must be checked. To
do this, fill the hydraulic reservoir by opening the tail gate completely. Activate the binding or wrapping process
at the control and indicator box. If the binding or wrapping process does not start, have the hydraulics checked
by a specialist.

10.3 Checking the Twine Holder


Before putting into operation again or after long idle
periods, check the operation of the twine holder with the
carriers (3). To do this, manually turn the stepped drive
roller anti-clockwise, in the direction indicated by the
arrow, to turn the twine guide through at least on 1
complete revolution. If this is difficult to turn, open the
cover plates (1) and remove deposits of dirt from the 2
twine holder's path. Oil the drive chains (2).
3

KR-0-111

62
10.4 Checking the Starter Rollers
The pressure rollers (3,4) must be able to be turned
easily. Turn the drive roller (1) to check. If the pressure
rollers do not turn with it, or only with difficulty, slide a
screw driver between the drive and the pressure rollers
and move back and forth gently. The screw (2) may
1 2 3 have to be loosened slightly and the bearings oiled.

4
KR-0-099

10.5 Checking the Blades

Particular care is required when


checking the blades. The blades are
3 extremely sharp. High risk of injury.

2
The blades (1) must be able to move easliy. Corrosion
or congealed grease can impair the mobility of the
blades. Clean the blade guides (2). Undo the screws
(3). Move the blades back and forth until they move
easily again. Tighten up the screw again such that the
blades remain easily mobile.

1
KR-0-112

10.6 Freeing the Overload Coupling on the


PTO Shaft
After long idle periods the surfaces in the overload
coupling (2) can become stuck to the contacting
2 surfaces. Free the overload coupling before use. To do
this, undo the eight screws (1) on the overload coupling
above the cross and turn the PTO shaft manually. Then
tighten up the screws above the cross again.
1 1

KR-0-151

63
11 Faults - Causes and Elimination

11.1 Special Notes on Safety

• Repair, care, maintenance and cleaning work may only be carried out when the machine
is at a standstill. Switch off the engine and remove the ignition key.
• Secure the round baler and the tractor from rolling away.
• When the tail gate is open, secure it from lowering with the shut-off tap.
• On completion of repair, care and maintenance work remount all protective plates and
protective devices properly.
• Avoid skin contact with oil and grease.
• In case of injury caused by oil, seek medical attention immediately.

11.2 Tabular List of Faults, their Causes and Elimination

Fault Possible Cause Elimination

Pick up will not lower Reversing valve in the wrong position Put the reversing valve in the pick up
position

Compensation springs on the pick up are Set the compensation springs such that
set too rigidly only the pick up is lowered

Pick up bearings are difficult to turn Oil the bearings

Blockages in the input Non-uniform height or swaths too large. Split the swaths
area.
In case of blockages
stop immediately and Too great a forward speed. Reduce the forward speed. Drive more
switch off the PTO slowly at the start of the baling process
shaft, as otherwise the until the crop collected rolls into the bale
roller panel bars and chamber.
the binding mechanism
may be damaged. Machine hitched too high at the front. Check the setting of the swinging draw
Eliminate blockages. bar. Lower at the front if necessary.

Compression rake/baffle plate set loo low. Set the compression rake/baffle plate
higher.

The crop falls out Distance between the roller and the Shift the roller to reduce the distance.
between the roller elevator chain is too great.
and the roller panel
chain during the baling The chain is not sufficiently well oiled and Oil the elevator chain.
process. shortens, thereby increasing the distance
between the roller and the elevator chain.

64
Fault Possible Cause Elimination

Roller panel chain is The roller panel chain has lengthened. Move the roller forwards.
knocking against the
roller. Causes loud
noises.

Roller panel chain Chain dirty and not oiled. Clean and oil chain.
becomes shorter.

An electronic final Electrical supply from the tractor to the Check the electrical supply using the
pressure gauge does gauge unit has been interrupted. circuit diagram.
not work. The operating voltage must be 12 V.
Caution! Don not cause any short circuits.

The right hand baling The tail gate lock is not locked properly. Open the tail gate again and close again
pressure gauge does quickly.
not go right down to
the lowest position. Locking hook does not lock into position. Check the mobility of the struts, blow out
dirt form the housing, tighten the
extension springs more.

Setting of the baling pressure gauge is Check the setting of the baling pressure
not correct. gauge, readjust.

One baling pressure Indicator needle does not extend Clear of dirt by blowing out the housing
gauge does not go up completely. and / or make the indicator needle mobile.
to the upper baling
pressure area.
Setting of the baling pressure gauge is Check the setting of the baling pressure
not correct. gauge, readjust.

The binding material Bale chamber is not uniformly filled. Drive back and forth over the swath.
comes undone in the
middle of barrel- Number of windings is too low. Increase the number of windings.
shaped bales.

Bale is cone-shaped Bale chamber is only filled on one side. Make sure the bale chamber is filled
uniformly, and above all drive more slowly
at the end of the baling process.

Too high a driving speed at the end of the Drive more slowly at the end of the baling
baling process. process.

Twine or wrapping material is torn. Only use twine or wrapping material of the
recommended quality.

Number of windings is not sufficient. Set the binding device to a narrower


Binding / wrapping comes loose. winding spacing or increase the number
of windings at the binding mechanism.

Bale has differing Distance between the tensioning pin in Correct the setting of the locking lever.
diameters on the left the locking lever and the hook too great.
and right hand sides.
Hydraulic cylinder on the tail gate lock is Replace the cylinder.
defective.

65
Fault Possible Cause Elimination

Twine is not fed in at O ring in the starter Replace the O ring. Friction wheel
on starting. defective. without an O ring must not press
against the drive shaft.
Starter cord on the hydraulic starter
Check the cord or spring setting.
mechanism is too long. On starting the
drive rollers do not press against each
other.
Pressure rollers in the starter are too Oil the bearings or undo the screws on the
hard to move. pressure rollers slightly then lock again.

Twine slips off the Set the twine limiter in the binding
Crop is very dry or crumbly.
edges of the bales. mechanism inwards.
Drive slowly at the end of the baling
process and continue to compress before
binding without feeding any more crop.
The twine is not cut off Cutting edge on the blade is not sharp Sharpen the blades. Cutter must be free
at the same time in enough. of paint. Readjust blade on excenter.
double twine binding. Twine brake set too lightly. Adjust the twine brake.
Pressure rollers in the starter are too Oil the bearings or undo the screws on the
hard to move. pressure rollers slightly then lock again.
Twine holder in Chain in double binding too loose. Chain tensioner defective.
double binding is not
taken.

Wrapping material Wrapping material has the wrong Only use rolls of wrapping material with
is not transported at dimensions. the recommended dimensions.
the start process.
Actuating wheel in wrapping mechanism Check the settings of the drive wheels or
not pressed against the friction wheel or make free-wheel mobile.
free-wheeling in actuating wheel jams.

Rolls of wrapping material are not Insert the rolls of wrapping material in
inserted correctly in the collector accordance with the operating
mechanism and/or the rolls brake instructions.
mechanism is not set correctly. Adjust the roll brake.

The wrapping material is not inserted Draw the wrapping material out of the
correctly in the wrapping mechanism. wrapping mechanism and insert again.

Dirt in front of and on the start rolls can Remove accumulated dirt from the
lead to the material slipping through. wrapping mechanism after long periods
of use.

Wrapping material Blade carrier has come down again Repeat start process, if necessary check
tears off after the immediately after the start process. the catch on spring bar can move.
start process or
immediately after Roll brake is set too strong. Check the setting of the brake
being wrapped. mechanism.

Blade carrier too low. Check the setting of the brake


mechanism.

66
Fault Possible Cause Elimination

Wrapping material is Catch is in locked position. Unlock.


not being cut off
cleanly. Blade carrier does not fall all the way For hydraulic starter mechanisms: check
down. the setting of the operating cord.

Wrapping material The PTO shaft speed is kept too low Let the wrapping process run with a PTO
comes out forward during the wrapping process. shaft speed of approx. 400 rpm.
between the starter
rollers directly after
being cut.

Wrapping material Extension springs on the blade carrier Correct or replace the extension springs
comes out between the have stretched or become torn off. on the blade carrier.
starter rollers during
the baling process.

Wrapping material Wrapping material is not correctly Check the setting of the brake
does not extend to the braked during the wrapping process. mechanism.
outer edge of the
bale.
Wrapping material has become snagged Check the setting of the cutter blades.
on the cutter blades.

Starter rollers in the wrapping Check the wrapping mechanism, replace


mechanism are bent. if required.

Tail gate does not Hydraulic cylinder has a


open correctly. leak. Seal or replace the hydraulic cylinder.

The bale does not roll The sides are too full, i.e.
or only rolls slowly out the baling pressure is too Make narrower swaths. Reduce the
of the bale chamber. high. baling pressure.

Too much crop Straw trap is set too low.


remains on the straw Alter the height setting of the straw trap.
trap. This crop is
deposited with the
bale when the bale is
ejected.

67
12 Special Equipment
12.1 Electronic Final Pressure Gauge

• The final pressure gauge may only be mounted on the tractor when the engine is switched
off and the ignition key has been removed.
• Secure the tractor and the round baler from rolling away.
• When mounting the electronic final pressure gauge, make sure that the connection cable is
not under tension and does not come into contact with the tractor wheels when driving
round corners.
• Disconnect the power supply cable when welding on the tractor and round baler. Too high a
voltage can cause damage to the electronic final pressure gauge.

Attach the electronic final pressure gauge to the tractor


in the driver's field of view using a magnet and connect
to the round baler with a cable (3) to the socket (1) in the
electronic final pressure gauge. Secure the plug with a
bar. Attach the connection cable to the round baler with 1
the cable clip (2). A second cable provides the power 2 3
supply (12 volt). Plug this into the cigarette lighter. If the 4 2
round baler is operated without an electronic final
pressure gauge, seal the socket with the protective cap 1
(4). 3 0
2
KR-0-084

As soon as the bale has reached the pre-selected baling


pressure shown on the pre-selected pressure gauge, a
horn signal sounds and the two indicator lamps (2) on
LINKS RECHTS
the final pressure gauge (1) are extinguished.The bale
can then be wrapped.

1 2

KR-0-067

68
12.1.1 Adjusting the Final Pressure
Gauge

Do not cause any short circuits when


carrying out checking, maintenance or
repair work!

Operational Check

To check its operation, connect the final pressure gauge


2 to the round baler and the power supply (12 volt). Both
indicator lamps must be illuminated. As soon as the
baling pressure gauges (2) on the left or right hand side
of the machine are raised and exceed the pre-selected
1 value on the pre-selection gauges, the corresponding
indicator lamps must go out. When both the left and right
hand baling pressure gauges have exceeded the pre-
selected value, a horn signal sounds as well.

KKR00012

Control Sensors

The control sensors (1) on the final pressure gauge are


located on the left and right hand sides of the machine
behind the front protective plates.

KR-0-069

a If the baling pressure gauge and the pre-selection gauge


1 overlap each other, the control plate must be set at such
2 a height that the upper edge of the control plate is
positioned in the middle of the sensor (2).
The distance a of the sensor from the control plate must
be 3 mm.

KR-0-070

69
Control Plate

To adjust the control plate (1) undo the attaching screws


and slide the control plate in the slots (2). Tighten up the
attaching screws again after making the adjustment.

1
2
KR-0-071

Circuit Diagram for the Electronic Final Pressure Gauge:

9 II III
8
I - 7
1
2
3
1
2
3
+

+
- IV
(PE) (PE)
6
5
4
- 3
+ 2 V
+ -
1
VIII VII VI
+

IX
2 -
1 +
KR-0-060

Components

I = board VI = right signal lamp


II = plug VII = left signal lamp
III = socket VIII = signal transmitter
IV = right sensor IX = plug (2-pole)
V = left sensor

70
12.2 Round Balers with a Wide Pick Up

12.2.1 Adjusting the Working Height


(low limit) of the Pick Up
Risk of crushing when adjusting the
working height of the pick up. Secure the
pick up from lowering unintentionally.
1
2
To adjust the working height of the pick up, open the
front lateral plate. The adjustment is made on the left
3 and right hand sides of the machine using the bar with
holes (1) which are connected to the hydraulic cylinder to
4 raise the pick up. To adjust the height, raise the pick up
remove linch pin (2) and shift the bars with holes. There
is a slot (3) located on the lower attachment of the
hydraulic cylinder to the pick up. In uneven ground
conditions the pick up can move upwards. The setting of
the bars with holes must be identical on both sides. In
the basic position the distance from the tines to the
ground should be approx. 20 - 30 mm. The settings of
the compensation springs (4) must also be identical on
both sides.

KR-0-033

12.2.2 Adjusting the Feeler Wheels

Risk of crushing when adjusting the


feeler wheels. Secure the pick up from
lowering unintentionally.

Set the feeler wheels (1) on the left and right hand sides
4 of the pick up in such a way that these just touch the
ground at the pre-selected pick up working height. To do
3 this undo screws (2) and (3) and adjust the height of the
feeler wheel in the slot (4). Tighten up the screws again.
2 For very flat crops lying on the ground it may be
necessary to have the pick up running on the feeler
wheels only, so it adapts to the ground contours better,
1 KR-0-032
without hanging it from low limit chains.

With particularly short and dry crops it


may be that the pick up does not collect
the crop optimally even when in a lower
working position. The round baler should
then be tilted forward by shifting the
swinging drawbar (see chapter
"Preparing the Round Baler").

71
12.2.3 Drive Chains

The pick up drive is on the left hand side of the machine.

Tightening the Drive Chain


Undo screws (4) on both sides of the pick up (3). The
pick up is displaced in the slots (5) by twisting the
tensioner (2) supported on the mount (1) and the drive
chain is thereby tightened. 3
2 4
Oiling the Drive Chain
Oil the drive chain every 24 operating hours with plant-
based oil.
1
5

KR-0-137

12.2.4 Adjusting the Augers

Only adjust the auger when the the machine is at a standstill. Switch off the engine. Remove the
ignition key.

It is important to adjust the augers to the feed rake on


the pick up after repair and mounting work. To do this,
loosen the drive chain, raise the chain and twist the 1
auger to the proper setting. The adjacent diagram shows
the auger drive on the right hand side of the machine.
3 4
Proceed in the same way on the left hand side of the
machine. The auger (1) must be positioned with its lower
edge (1) parallel to the scrapers (3) on the pick up. The
feed rake (4) must protrude above the scrapers on the 2
pick up by in front approx. 10 mm. This setting applies
to the left and right hand augers in the pick up.

KR-0-035

72
12.2.5 Adjusting the Height of the Baffle
Plate

Risk of crushing when adjusting the


height of the baffle plate on the pickup.
Secure the pick up from accidental
lowering.

5 6 5
6 1
4 2 4
2
3
3 1
KKR00013

The height adjustment of the baffle plate (1) is effected


via the chains (2) on the left and the right machine side.
The roller crop guide (1) can be adjusted to the different
swath sizes. To do this, hinge the chains (2)
correspondingly higher (large swath) or lower (small
swath) into the groove of the plate (6).

The setting for the chains (2) must be


made on both sides for the same height.

The contact pressure of the whole baffle plate on the


crop is adjusted at the adjusting screw (3) (left and
right hand sides). The extension spring (4) exerts a
force on the baffle plate tines. An adjustment is made
at the holes, position "5".

12.2.6 Compression Rake


An additional compression rake (1) is mounted on the
pick up. It rests loose on top of the pick up. The 1 2
compression rake can be dismounted easily once the pin
(1) has been removed (its use is described in chapter
"Working with the Round Baler").
3

KR-0-105

73
12.3 Net and Foil Wrapping
Mechanism

12.3.1 Special Notes on Safety

• Before inserting the wrapping material (net or foil) in the round baler, switch off the PTO
shaft and allow the machine to come to a standstill.
• Switch off the engine. Remove the ignition key.
• Make sure, particularly for round balers with confort controls, that no undesired wrapping
cycles are started (see special equipment chapter "Electronic Comfort Controls").
• Always observe the special notes on safety listed in each chapter.

12.3.2 Wrapping Material (Net)


The specifications in the chapter 1.2 "Technical Data"
must be met for the selection of the wrapping material
(net).

A high-quality wrapping material


guarantees problem-free execution of the
wrapping process and safe handling
during transport or further use of the
round bale. We recommend using the
wrapping material supplied by ourselves.

12.3.3 Inserting the Net (Foil) in the Wrapping Mechanism

Attention!- Contamination of tying twine as well as the tying mechanism by oil and grease
Effect: Damages to the machine and problems with unrolling of the tying twine
• Twine, twine tensioner and eyes must not be contaminated with oil or grease.
• Those parts of the tying device the tying twine or net will rum through, must not be
contaminated with oil or grease.

Always raise the blade carrier to the upper position before inserting the net in the wrapping
mechanism and secure by inserting the locking pawl (right hand side of the machine behind the
drive wheel in the net wrapping mechanism). Great risk of injury!

To receive the roll of net there is a receiver mechanism


for the roll of net (3) located beneath the twine box.
Raise lever (2) to unlock the receiver mechanism.
Remove the brake disk (1). Make sure that the
cardboard sleeve on the roll of net is slid all the way up
the the roll holder (4). 3

4
2

KR-0-013

74
Slide the roll of net (2) on to the receiver mechanism in
such a way that the net is unrolled downwards from
above. Slide on the brake disk (1) while turning it anti-
clockwise. Make sure that the springs with the serrated
tips on the brake drum grip into the cardboard roll. The
distance from the roll of net to the left and right hand
sides of the machine must be equal. Using a mounting
lever the roll of net can be shifted laterally while still
inserted.
1 2

KR-0-014

Insert the roll of net such that the net is


1 unrolled downwards from above.
2
Gather the net (4) at the end. Insert the gathered end
through under pipe (3) and over pipe (1) into the wrapping
mechanism.

KR-0-015

The adjacent schematic shows the roll of net (1), the


brake drum (2), as well as the path of the net (3) which
must be followed when inserting the net into the binding
mechanism (5). Insert the net between the rubber-coated
drive roller (4) and the aluminium roller (6) into the
2 wrapping mechanism. Turn the drive wheel in the
3 wrapping mechanism on the right hand side of the
machine clockwise until approx. 100 mm of net is
visible under the wrapping mechanism.
1 4

6 5
KR-0-114

75
After inserting the net in the wrapping mechanism close
the locking pawl (1) behind the drive wheel (2) again (see
direction of arrow). Pull the spring bar (4) through at lever
2
(3), remove from the adjusting screw (5) and bring to the
position shown. 1

All procedures described for the net also


apply for the use of foil as a wrapping
material.

5 4 KR-0-117

12.3.4 Wrapping Process for the Net Wrapping Mechanism

Besides being equipped with a net wrapping mechanism, round balers can be equipped with a
twine binding mechanism at the same time. Make sure that only one wrapping mechanism can be
started at a time. For this reason only the synthetic cord or the steel cord may be hooked up to the
actuating lever.

For the operation of the net wrapping mechanism, hook


the steel cord (2) to the lever (3) which is controlled by
the starter mechanism's hydraulic cylinder. The hydraulic
starter mechanism is thereby connected to the lever (1)
2
on the right hand side of the machine. The lever causes 1 3
among other things the raising of the cutter blade at the
start of the wrapping process.

KR-0-027

76
When the start process is triggered, the lever (1) is
pulled into position (2). The spring bar moves to position
1 2 (4), a few centimeters above the thread (7). At the same
time the brake on the roll of net is freed (on the right
under the twine supply container), so that the net can be
drawn in more easily at the start of the wrapping
3 4 5 process. The actuating wheel (5) is moved in the
direction of the arrow by the lever (1) and pressed
against the friction wheel (3). The wrapping mechanism
is thereby put into operation, the net is laid on the crop
and drawn into the bale chamber. As soon as the start
process is completed the actuating wheel returns to its
7 initial position. The brake on the roll of net works again.
The spring bar moves downwards and is laid on the
6 KR-0-028 thread (7).

The actuating wheel (2) can be moved easily after


completion of the start process. The friction wheel (1)
continues to rotate. The spring bar is lying on the thread
1 3 2 (4) and is pushed outwards by the rotation of the friction
a wheel. It falls into position (5) from the end of the thread
(see direction of the arrow). The cutter blade is thereby
triggered. It falls down and splits the net.

4 4
5
KR-0-029

The cutter blade (3) is only accessible and visible from


below. It is screwed on to the wrapping mechanism (2)
under the aluminium roller (1) with the blade mount using
1 hexagonal socket screws.

3
KR-0-045

77
12.3.5 Selecting the Number of Times the Bale is Wrapped

• Always switch off the PTO shaft when carrying out care, maintenance or repair work on the
round baler. Bring the machine to a standstill.
• Switch off the engine. Remove the ignition key.
• Secure the tractor and the round baler from rolling away unintentionally.

The adjusting screw used to set the number of windings round the bale has a left hand thread!

The number of windings round the bale is set at the


thread (4) on the friction wheel (1) shaft on the right hand
side of the machine. To make the adjustment, the spring 1 2
bar (3) must be in the lower position. Insert hexagonal
socket spanner in the adjusting screw (4) and undo the a
self-locking nut (2) (caution: left hand thread). The
adjusting screw can be screwed in or out with the hexa-
gonal socket spanner to make the adjustment. The
further out it is screwed the greater the number of
windings around the bale. Tighten up the self-locking
nuts again after making the adjustment.
4
Distance "a" [mm] Number of
windings 3
12 1 KR-0-116
24 2
36 3

12.3.6 Adjusting the Net Brake


If the wrapping material is not cut cleanly, the setting of
the brake must be checked and corrected if necessary.
The main brake spring (9) is completely freed during the
start process.The brake (11) is in this case only
actuated by the free-wheel brake spring (12). The free- 1 2
wheel spring must be set such that the wrapping material
can be drawn in properly but is still held taught. The
setting of the main brake springs must be such that the
wrapping material is cut cleanly and the roll with the
wrapping material hand only just be turned manually. To
make the adjustment to the spring tension undo each of
the self-locking nuts (8) and (13) and correct at the
adjusting screws (1) and (2). Tighten up the self-locking
nuts again after making the adjustment.
5 6
To adjust the time at which the main brake spring is
released, bring hand lever (4) into the middle of the guide
7
(5). In this position the roll (6) must lie in contact with the
4
angular lever (6) connected with brake via the shaft (10).
13 8
Undo the nuts (3) and shift the plate in the slots.
Tighten up the nuts again. 12
3 9
The adjustment of the net brake depens on
the type of net which is used. Factory
adjustment of the net brake applies to an 11
easy-to-cut net quality.
10 KR-0-118

78
12.3.7 Adjustments to the Wrapping
Mechanism

Before making adjustments to the


wrapping mechanism, always swing the
blade carrier into the upper position and
secure by inserting the locking pawl
(right hand side of the machine, behind
the drive wheel on the net wrapping
mechanism). High risk of injury!

Distance Between the Actuating Wheel and


Friction Wheel
The distance between the actuating wheel (1) and the
friction wheel (2) should be a = 1 mm. The adjustment is
made at the adjusting nuts (3). To make the adjustment,
undo the locked adjusting nuts. Adjust the distance and
lock the nuts against each other again. The extension
spring (4) must be set to a dimension of b = 25 - 35
1 2 mm.

3
4
b KR-0-121

Distance from the Spring Bar to the


Adjusting Screw
There is a foldable tip (1) located at the end of the spring
bar (2) which is screwed to the spring bar so that it can
move. The distance from the spring bar to the adjusting
screw must be a = 2 -3 mm. To make the adjustment,
undo the screws (3) and slide the spring bar. Tighten up
the screws again after making the adjustment.
1 2 3

KR-0-122

79
Basic Blade Setup

• The setting of the blade is checked and corrected when the bale chamber is open. Secure
the tail gate from lowering accidentally. To do this bring the hydraulic shut-off tap on the
left hand tail gate hydraulic cylinder into the locked position.
• Risk of crushing when lowering the pick up.

The checks and adjustments described below are made


with the bale chamber open and the pick up lowered.

a) Insert locking pawl (8). The blade (3) must now be at a


distance of c = 2 - 5 mm from the cutting edge (2). The
adjustment is made at the adjusting screw (9) on the
locking pawl. To make the adjustment undo the self-
locking nut and twist the screw accordingly. Tighten up
the self-locking nut again.

b) The distance from the slightly lowered spring bar (7) to


the adjusting screw (5) in the drive wheel (6) shaft must
be checked in two positions.

Dimension a: Distance from the diagonals on the tip of


the spring bar to the adjusting screw must be a = 1 mm.
6 7 8
Dimension b: Distance from the straight edge on the
spring bar to the adjusting screw must be b = 2 -3 mm.
5 1
To adjust the distance, undo screws (1) and shift the
spring bar. After successfully making the adjustment 4
tighten up the screws again.

3
a
2
c
b KR-0-123

After completing all of the adjustments, set the spring


bar (3) down on the adjusting screw. The head of the
adjusting screw (2) must rest against the lever (1).
Check the setting of the blade and correct if required, as
described above.

1
3
2
KR-0-152

80
12.4 Hydraulic Starter mechanism
12.4.1 General Notes on Safety

• Always switch off the PTO shaft


when carrying out care, maintenance
or repair work on the round baler.
Bring the machine to a standstill.
• Switch off the engine. Remove the
ignition key.
• Secure the tractor and the round
baler from rolling away
unintentionally.
• Work on the hydraulics system may
only be carried out by trained
specialists.

12.4.2 The Hydraulic Starter Mechanism


There is a hydraulic starter mechanism for the binding
process available as special equipment for round balers
1 3 without a net wrapping mechanism. The start process is
triggered by actuating the control valve on the tractor. A
hydraulic cylinder (1) is controlled via a high-pressure
hose line. This starts the start process. The control
valve must remain actuated until the twine is taken by
the bale in the bale chamber. The actuating cord
(synthetic cord) for the twine binding mechanism is
hooked into position "3".
2
KR-0-019

Round balers with an additional net wrapping mechanism


are always supplied with a hydraulic starter mechanism.
The synthetic cord (4) must be attached to the lever (2)
using a carabiner hook (detach the steel cord (1) and
fixed to the twine box (3)) so that the starter mechanism
for twine binding can be actuated. The lever (2) is
controlled by the hydraulic cylinder which, via the cord
(4) and the lever (5), actuates the starter mechanism for
the twine feed. The same applies for the net wrapping
mechanism. Here the steel cord is hooked up, which
starts the net wrapping mechanism.

KR-0-021

81
12.4.3 Adjusting the Compression Spring on the Hydraulic Start Cylinder

When the hydraulic cylinder is extended the


compression spring (2) on the hydraulic cylinder (1)
should compress to a dimension a = 110 - 120 mm. To
2
make the adjustment undo the self-locking nut (3) and 3
twist the adjusting screw. Tighten up the self-locking
again after making the adjustment.
1
a

KR-0-119

12.5 Additional Hydraulic Hose for Operating the Pick up Alone

• Always switch off the PTO shaft when carrying out care, maintenance or repair work on the
round baler. Bring the machine to a standstill.
• Switch off the engine. Remove the ignition key.
• Secure the tractor and the round baler from rolling away unintentionally.
• Work on the hydraulics system may only be carried out by trained specialists.
• Release the pressure before carrying out work to the hydraulics.

It is possible to mount another hydraulic connection (1)


as additional equipment to actuate the pick up only. This
requires an additional single-action control valve on the
tractor.

KR-0-106
12.6 Wide Angle PTO Shaft

• Switch off the PTO shaft before


sliding the wide angle PTO shaft on
to the tractor's PTO shaft.
• Switch off the engine. Remove the
ignition key.
1 2
• Secure the tractor and the round
baler from rolling away.
• Hook up safety chains on the PTO
shaft guard.

The wide angle PTO shaft is designed as special


equipment for the round baler which allows you to drive
round extremely tight corners with the machine running. KR-0-128

82
Disposal of the machine
13 Disposal of the machine
13.1 Disposal of the machine
After the service life of the machine has expired, the individual components of the machine must
be disposed of properly. The applicable country-specific, current waste disposal guidelines and
the legal laws must be observed.

Metal parts
All metal parts must be brought to a metal recycling centre.
The components must be freed from operating fluids and lubricants (gear oil, oil from hydraulic
system, ...) before being scrapped.
The operating fluids and lubricants must be brought separately to an environmentally friendly
disposal point or recycling centre.

Operating fluids and lubricants

Operating fluids and lubricants (diesel fuel, coolant, gear oil, oil from hydraulic system, ...) must
be brought to a disposal point for waste oil.

Synthetic materials

All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre

Electronic scrap

Elektronische Bauteile sind einer Elektro-Entsorgungsstelle zuzuführen.

83
Disposal of the machine

84
A-1 Removing the Crop Blockages in the Crop Collection Area

WARNING! – Unexpected movements of the machine!


Effect: Injuries or damage to the machine
• Eliminate blockages only when the machine is stopped. Switch off the engine and remove
the ignition key.
• Start up the machine only when all safety devices are mounted and in proper working
order.

CAUTION! - Sharp parts


Effect: severe risk of injury
Always wear protective gloves when removing blockages.

Proceed as follows to remove the accumulated crop:

a) If crop accumulates on the right/left edge of the pick-up

1
Fig. 1 1) Right/left edge of the pick-up

• When the PTO shaft is running, drive backward. In doing so, lift/lower the pick-up several
times.

If the blockage is not removed due to this:

• Switch off the PTO shaft and the engine of the tractor.
• Remove the ignition key.
– Remove the accumulated crop manually.

8
b) In case of a crop blockage of the pick-up

• When the PTO shaft is running, drive backward. In doing so, lift/lower the pick-up several
times.

If the blockage is not removed due to this:

4 6
5

3 2 1

Fig. 2

• Raise the pick-up.


• Switch off the PTO shaft and the engine of the tractor.
• Remove the ignition key.
• Remove the holding-down device (1):
• On the right-hand and left-hand machine side:
Loosen the chain (2).
Reduce the spring tension by turning the nuts (3) to the left.
Detach the spring (4).
Remove the cotter pins (5).
• Remove the holding-down device.
• Manually remove the accumulated crop.
• Position the holding-down device in front of the pick-up.
• On the right-hand and left-hand machine side:
Secure the adjusting lever (6) and the holding-down device arm (7) with cotter pins.
Hinge the spring.
Tighten the spring by turning the nuts to the right.
Hinge the chain.

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c) If there is a crop blockage on the transition from the pick-up input to the bale chamber

Fig. 3 1) Transition from the pick-up input to the bale chamber

• When the PTO shaft is running, drive backward. In doing so, lift/lower the pick-up several
times.

If the blockage is not removed due to this:

• Turn off PTO shaft.


• Open the bale chamber via tractor hydraulics.
• Switch off the engine.
• Remove the ignition key.

Warning! - Opening the tailgate


Effect: Injuries or damage to the machine
• No one is permitted in the swivel range when opening the tailgate.

DANGER! – Unintentional closing of tailgate!


Effect: severe injuries.
• Secure the open tailgate against unintentional shutting.

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• Open tailgate.

Fig. 4
• Swivel the stop cock (1) in the return of the left-hand lifting cylinder (2) of the tailgate from
position (a) to position (b). The tailgate is locked hydraulically.
• Remove the bale from the bale chamber (roll it out to the swath, if necessary).
– Remove accumulated crop manually.
• Swivel the stop cock (1) of the left lifting cylinder from position (b) to position (a). The
tailgate is unlocked hydraulically.
• Start the engine of the tractor.
• Open the bale chamber via tractor hydraulics.
• Activate the PTO shaft.

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Maschinenfabrik
Bernard Krone GmbH
Heinrich-Krone-Straße 10, D-48480 Spelle
Postfach 11 63, D-48478 Spelle

Phone +49 (0) 59 77/935-0


Fax +49 (0) 59 77/935-339
Internet: http://www.krone.de
eMail: info.ldm@krone.de

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