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5 Articulo 5 (2020)
5 Articulo 5 (2020)
Abstract: Temporary shoring structures are used in the construction of reinforced concrete buildings to transmit the loads of newly poured
slabs onto the lower floors. The main problems involved in the use of shores/props are: (1) the possibility of having higher loads than those
initially foreseen, and (2) the structural efficiency and cost of the system, which is normally oversized due to being designed to bear the
maximum load of the most demanding building operation. This paper describes a test carried out on a full-scale one-story building to analyze
the behavior of load limiters (LLs) installed on shores under actual construction loading conditions. The theoretical approach and develop-
ment of this new LL concept were described in previous papers. Because these LLs still had not been tested in actual buildings, this paper
covers the existing need for a test in the form of a “proof of concept.” It also includes computer simulations and recommendations for the use
of LLs. DOI: 10.1061/(ASCE)ST.1943-541X.0002948. © 2020 American Society of Civil Engineers.
Author keywords: Building structures; Construction; Load limiters; Real-scale test; Shores; Structural fuses; Temporary shoring structures.
changes to plastic on reaching the design limit load. et al. 2018c). Structural robustness during the serviceability stage
If the shore-LL unit enters the plastic phase on reaching the set and against extreme events is now an intensely studied field, e.g., re-
load, the higher loads produced by the successive building stages inforced-concrete (RC) building structures during the serviceability
will be diverted to the neighboring shores, while the shore will ex- stage (Adam et al. 2018; El-Tawil et al. 2014; Qian and Li 2013;
perience vertical deformation that should be compatible with the Sasani et al. 2011; Sasani and Sagiroglu 2008). However, on this
general behavior of the structure. subject, structures during the building phase have not so far been
The technical viability of this solution and its financial repercus- completely studied or considered, in spite of the fact that some
sions have been demonstrated in Buitrago et al. (2015), which con- building codes, such as the British code [BS 5975 (BSI 2011)]
cluded that LLs improved the structural safety of buildings during do deal with the subject. Buitrago et al. (2018c) showed that using
construction and the efficiency of the temporary shoring structure LLs on shores acting as structural fuses can improve the robustness
in terms of costs and the use of the shores’ load-bearing capacity. of temporary shoring and reduce the risk of progressive collapse.
A prototype of LL was then designed, produced (Buitrago et al. The study described here covers the existing need to experimen-
2018a), patented [P. A. Calderón, J. M. Adam, M. Buitrago, Y. A. tally validate the use of LLs on shores, because they had never
Alvarado, and J. J. Moragues, “Limitador de carga para puntales been actually used in the construction of a real building. For this
final validation, LLs were fitted to shores in a full-scale three-
dimensional (3D) test (see sections on the description of the test,
test results, and discussion and recommendations) and accompa-
nied by a complementary numerical simulation (section on discus-
sion and recommendations).
Design
The tests were carried out in a full-scale, one-floor, 5.25 × 5.25 m2
building with an RC slab and four steel columns at each corner.
This configuration ensured two-way bending behavior of the slab
to analyze the load redistribution when LLs were activated. The
floor-to-ceiling height was 2.40 m. Fig. 2 shows a plan view of
Fig. 1. Shore equipped with an LL.
the shoring system and a photo taken before concrete pouring.
Fig. 2. (a) Plan view of the shoring system; and (b) photo of the building structure before concrete pouring.
Fig. 4. Distribution of sensors and LLs: (a) location of shores and LVDTs; (b) shore monitoring; (c) reference shores to monitor the temperature
influence; (d) thermocouples in specimens and slab; (e) data acquisition system; (f) shore without LL; and (g) shore with LL.
Fig. 5. Summary of the construction stages: (a and b) casting; (c) clearing; (d) sand load; (e) water load/unload; and (f) striking.
4. Day 7: Pools filled with water, as shown in Fig. 5(e), to a depth 5. Days 11–12: Water unload/load/unload cycle to check the reuse
of 50 cm in 10 cm stages. An additional load of 5.0 kN=m2 was capability of the load limiters under actual working conditions.
reached, with a total slab loading of 7.3 kN=m2 , to reproduce Water unloaded down to 15 cm.
the hypothetical casting of the second slab with a self-weight 6. Day 13: Striking [Fig. 5(f)] keeping water load at 15 cm, which
equal to that of the first slab (4.5 kN=m2 ), plus a construction together with sand load gave a total value of 3.8 kN=m2 , to sim-
live load of 1.4 kN=m2 on each floor. ulate the hypothetical load of a cleared shoring system on floor 2.
P67·IL 6.45
Fig. 7. Vertical displacement measured at point C7. Average 6.24
Table 3. Load transmission between slab and shores during the test elastic analysis of the construction process involved in the experi-
ment using ANSYS software (v. 15, 2014). Columns and joists
Construction
were considered as beam elements (BEAM188) and shores were
stage Qslab (kN=m2 ) Sshores (kN=m2 ) Smax (kN) Smean (kN)
considered as truss elements (LINK180) working under compres-
Casting 0.1 4.4 6.2 3.5 sive forces only. The SHELL181 element was considered for
Clearing 0.3 4.2 10.6 6.4 the slab and formwork boards. Besides the construction process,
Sand load 1.5 5.4 13.2 8.2 the geometric and mechanical characteristics of the elements
Water load 4.3 7.4 17.7 11.4
in the building were also considered by evolutionary calculation
Water unload 3.3 5.0 11.9 7.6
Water load 4.7 7.1 17.5 10.8 in different steps. The BIRTH and DEATH options can activate
Water unload 3.4 4.9 11.9 7.5 and deactivate elements during the different steps to reproduce the
Striking 8.3 0.0 0.0 0.0 construction process. Command MPCHNG was used to update
the mechanical properties of the material (elastic modulus). The
hypotheses adopted to carry out the finite-element (FE) model
were as follows:
model described in the assessment of temporary shoring structure • Shores without LLs were considered to have linear elastic
behavior without LLs section. behavior with their actual stiffness and simply supported at each
end. Those with LLs were considered with elastic-plastic behav-
ior, adopting the force-displacement curve of the shore-LL unit
Force-Displacement Curves
monitored during the test.
Loads on shores and vertical displacement at points close to shores • Formwork boards, columns, joists, and the slab were considered
were also recorded during the test to estimate the downward move- as elements with linear elastic behavior. The boards were of
ment of the slab around the shores (mean LVDT readings close to wood, while columns and joists were steel, all of which were
the shores) and draw the shore’s force-displacement curve. The faithfully represented in the FE model. The concrete slab was
slope of the curve corresponds to the shore-LL unit stiffness considered to have varying stiffness with time (Table 1) accord-
and demonstrates the LL behavior and the moment they come into ing to the measured variation of the elastic modulus.
action. Table 4 gives the calculated initial shore stiffness. • Columns were totally restrained (fixed displacements and rota-
For example, Fig. 8(a) shows the force-displacement curve of tions) at the foundations, whereas shores were only simply sup-
the most heavily loaded shore (43·IL), close to the centre of the ported (fixed displacements in the lower nodes).
bay, in which maximum load was recorded because it was also Fig. 9 shows a series of images of the FE model during different
the stiffest shore. It can be seen that the shore-LL unit has linear construction stages: casting, clearing, and the application of a load
behavior at low loads, but not at higher loads, when stiffness (k) on the slab. Fig. 10 compares the experimental and FE model re-
progressively falls, showing the clearly (nonlinear) plastic behavior sults of the load evolution of the most heavily loaded shore (43·IL).
of the LL on this shore. As foreseen (see section on LLs and pre- The model results can be seen to be almost identical with the ex-
liminary tests), k is less than 57% of the original stiffness when the perimental results, showing a good fit.
load is above 16.0 kN. This reduced stiffness means that the shore The FE model thus shows a good fit with the experimental re-
stops absorbing a higher load with reference to the hypothetical sults and gives an idea of how the building would have behaved if
case without LLs and redistributes the excess to the neighboring LLs had not been installed on the shores. Table 5 gives the mean
shores via the slab. Fig. 8(b) shows the condition of the LL on this and maximum loads on shores with (SFEM−LL ) and without (SFEM )
shore under the maximum load. It can be seen in both graph and LLs. It can be seen that both mean and maximum loads on the shor-
photo that the LL deformed as foreseen, confirming its appropriate ing system are always lower when LLs are fitted, when maximum
behavior under working conditions. load remained at 18.4 kN. On the other hand, when they are not
used, the maximum load on the shoring system would have reached
22.1 kN, significantly higher than the maximum actually received,
Assessment of Temporary Shoring Structure Behavior
so that the LLs reduced the maximum load by 17%.
without LLs
The evolution of the loads on shores is another indicator of the
After confirming the viability of LLs in actual building operations, effect of the LLs during the test. Fig. 11 compares the evolution of
this section speculates on what would have happened in the test if the load on the most heavily loaded shore obtained by the FE model
LLs had not been fitted to the shores by means of FEM linear (43·IL) with (FEM-LL) and without (FEM) LLs. In both situations
Fig. 8. (a) Force-displacement curve (shore 43·IL); and (b) state of the LL at the moment of the maximum load of 17.7 kN.
Fig. 10. Comparison of load evolution during test according to the Fig. 11. Load on the most heavily loaded shore without (FEM) and
experimental data and FEM results. with LLs (FEM-LL).
Table 5. Load on shoring system and load on most heavily loaded shore the load can be seen to be identical until the LL design load is ex-
ceeded under the water loading.
Sshores (kN=m2 ) Smax (kN)
Construction stage SFEM-LL SFEM SFEM-LL SFEM
Recommendations
Casting 4.4 4.4 5.1 5.1
Clearing 3.1 3.2 8.4 8.7 This section offers some practical recommendations for the use of
Sand load 4.6 4.7 12.4 13.0 LLs on shores during building work, which is expected to be useful
Water load 7.4 8.0 18.4 22.1 to engineers and architects, besides construction companies and
Water unload 5.0 5.6 12.1 15.5 formwork producers in the construction of RC building structures.
Water load 7.2 7.9 18.0 21.8 Although not all the shores were fitted with LLs during the tests
Water unload 4.9 5.6 12.0 15.4
to keep costs low, it is recommended to install them on all shores
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