Section C - Valves

SECTION C : VALVES
DRY - DOCK SPECIFICATIONS 2018

DRY DOCK REPAIR SPECIFICATIONS
SHIP’S SIDE OVERBOARD & SEA VALVES
Hot Work No Staging Yes Job Code C.1
Gas Freeing No Heavy Lift No
Ventilation No Access Removal Yes Steel Kgs

Cleaning Yes Lighting Yes Class Yes
Confliction with other jobs Completed
C.1 The valves listed below are to be opened up for examination, seats and discs ground
together, internals scraped clean and coated with “Apexior”) and repacked glands
where applicable.
On completion of all works the valves are to be surveyed by Class and owners
representative.
The valves to be replaced with new jointing and closed in the presence of the vessel’s
Chief engineer and /or owners’ representative.
During flooding of the dry dock, flooding is to be suspended one (1) foot before the
vessel leaves the blocks and all overhauled sea valves opened to the satisfaction of the
Chief engineer, on verification of valve operation flooding can be recommenced.
Costs to include materials and all necessary access/side works.
3 meters staging tower costs to be included for port & starboard midships draft valves in
No 3 ballast wing tanks.
Butterfly valves over 300mm diameter to be inspected using cherry picker from the dock
side without dismantling. Butterfly valves under 200 mm diameter to be dismantled for
inspection.
DESCRIPTION SIZE SITE TYPE PRICE

E/R Low Suction 550 x 10K ER S.L
E/R High Suction 550 x 10K ER B/Fly
E/R Low Suction Vent 25 x 10K ER S.L
E/R High Suction Vent 25 x 10K ER S.L
ER High sea chest steam blow valves 2x (25x10k) ER S.L
ER Low sea chest steam blow valves 2x (25x10k) ER S.L
GS/Fire Pump O/B 200 x 10K ER S.L
IG Scrubber O/B 300 x 10K ER B/Fly
Auxiliary Condenser O/B 400 x 10K ER B/Fly
Atmospheric Cond O/B 300 x 10K ER B/Fly
HT/LT Cooler O/B 200 x 10K ER B/Fly
Evaporator Eductor O/B 150 x 10K ER B/Fly
Bilge OWS O/B 60 x 10K ER Gate
Auxiliary Boiler Blowdown O/B 40 x 16K ER S.L
Composite Boiler Blowdown O/B 40 x 16K ER S.L
Aft Hydraulic CW O/B 50 x 10K ER S.L
Emergency Fire Pump Suction 200 x 5K SG S.L
Aft Draught Gauge 50 x 10K ER Gate
Storm Valve for Waste/Galley x 2 100 x 5K ER Storm
Storm Valve for Waste/Galley x 2 100 x 5K ER Storm
Ballast pump susction 700 x 10K PR B/Fly
Ballast Sea Chest Vent 65 x 10K PR B/Fly
Ballast Sea Chest Blow Valve 25 x 10K PR S.L
Cargo pump suction (Portside OCIMF press 550 x 10K PR B/Fly
test)
Cargo pump suction air vent 65 x 10K PR S.L
Cargo pump suction blow valve 25 x 10K PR S.L
Ballast O/B port (remove for access + 550 x 10K PR N.R
spool)
Ballast O/B Stbd (renew the SS bolts) 550 x 10K PR B/Fly
Deck seal O/B 50 x 10K PR B/Fly
Midship Draught Gauge x 2 50 x 10K BT Gate-(staging
3m)
Forward Draugth Gauge 50 x 10K FP Gate
Forward Hydraulic CW O/B x 2 40 x 10K Fclse S.L
Forward Eductor O/B 65 x 10K Fclse S.L
After Peak Tank V/V 150 x 5K APT B/Fly double

flanged
F.W.G Ejector Suction x 2 125 x 5K PR B/Fly double
flanged
F.W.G Ejector Discharge x 2 125 x 5K PR Globe V/V
F.W.G Ejector By Pass 125 x 5K PR B/Fly Wafer
Main Cooling SW Suction 300 x 5K PR B/Fly double
flanged
Main Cooling SW Discharge 300 x 5K PR Globe angle
V/V
Main C.O.P.T Cond. Suction 400 x 5K PR B/Fly double
flanged
Main C.O.P.T Cond. Discharge 400 x 5K PR Globe angle
V/V
C.O.P.T Cond Suction 450 x 5K PR B/Fly double
flanged
C.O.P.T Cond Discharge 450 x 5K PR Globe angle
V/V
C.O.P.T Cond Em’cy bilge suction 450 x 5K PR Globe angle
V/V
Sea Chest Intermediate 550 x 5K Sea B/Fly Wafer
Chest
INTERNAL VALVES
DESCRIPTION SIZE SITE TYPE PRICE
Low suction intermediate 550 x 10K ER B/Fly
High suction intermediate 550 x 10K ER B/Fly
Condenser SW pump Suction x 2 400 x 10K ER B/Fly
Main SW cooling pump suction 400 x 10K ER B/Fly
Main SW cooling pump discharge 400 x 10K ER NR
Evaporator Eductor Suction 300 x 10K ER B/Fly
GS /Fire pumps No 1 Suction x 2 200 x 5K ER Globe angle
GS /Fire pumps No 1 Discharge x 2 200 x 10K ER Globe angle


OVERBOARD VALVE STUB PIPES
Hot Work No Staging No Job Code C.2
Cleaning Yes Lighting No Class
C.2 UTI Thickness gauging to be carried out on following ships side stub pipes:
1 Port & starboard main sea suction

2 Eng. Room High suction
3 Ballast pump suction
4 Inert gas scrubber overboard
5 Sewage overboard x 2
6 Bilge/OWS overboard
7 Boiler blow down x 3 (P&S Aux boiler & Composite boiler)
8 Deck seal overboard.
9 Fire & GS overboard
10 Galley waste storm valve fwd
11 Atmospheric Condenser/LT Cooler overboard
12 HT Cooler overboard
13 Aft hydraulic power pack
14 COPT/Ejector overboard
15 FW Evaporator overboard
16 Port & Stbd Storm overboard
17 Steam injection valves for seachest box port and stbd
Allow for up to 5 points per stub.
UTI to be contacted from Owner’s representative firm and handed over to Owner’s
representative on completion – any stubs to be renewed will be advised. Quote minimum
price for UT reading per additional site and number of included readings.

ER INBOARD VALVES
Gas Freeing No Heavy Lift Yes
C.3 Standard prices to be given for opening & closing the following various sizes & types
of valves as per C.1.
DETAILS (MAKERS/TYPE/SIZE)
Valve Size/Type
Low sea water suction intermediate 5k/550A butterfly
High sea water suction intermediate 5k/550A butterfly
Main sea water pump suction 5k/400A butterfly (anti corrosion flange fitted)
COPT/Main sea water pump suction 5k/400A butterfly (anti corrosion flange fitted)
COPT sea water pump suction 5k/450A butterfly (anti corrosion flange fitted)
Fresh water ejector sea water suction 5k/125A butterfly (2)
Fresh water ejector sea water discharge 5k/125A Globe (2)
Fresh water ejector sea water by pass 5k/125A butterfly wafer
Fire/GS pumps suction 5k/200A SL (4)
Fire/GS pumps suction 5k/150A SL (2)
Fire/GS pumps discharge 10k/200A Globe angle (5)
Fire/GS pumps discharge 10K/200A Globe (2)
Fire/GS pumps discharge 10K/150A Globe angle

IG Scrubber tower supply pump suction 5k/150A butterfly
IG deck seal pump suctions 5k/50A Globe SD
IG deck seal pump discharge 5k/50A Globe SD
Main sea water pump discharge 5k/300A Globe SDNR
COPT/Main sea water pump discharge 5k/400A Globe SDNR
COPT sea water pump discharge 5k/400A Globe SDNR
IG Scrubber tower supply pump discharge 5k/200A Globe SDNR
O.W.S sea water suction 5k/50A Globe SDNR
L.T. cooler inlet/outlet/bye-pass 5k/250A B/fly. (8)
HT Cooler inlet/outlet/bye-pass 5k/200A B/fly. (2)
Emergency fire pump foot valve 10k/125A Globe NR
Bilge Emergency Suction SDNR NB300
Total 44 Valves
UNDER NO CIRCUMSTANCES IS BURNING AND/OR HEATING EQUIPMENT TO BE USED WHEN

REMOVING ANY OF THE VALVE FLANGE NUTS AND BOLTS.
VALVES HAVE VULCANISED INTERIOR

STEAM VALVES OVERHAUL

Gas Freeing Required No Heavy Lift No
C.4 JOB SCOPE:
1. Valves to be opened for examination and machining as necessary. Allow for

machining all valve lids and seats. After machining, valves to be lapped.
2. Valve gland studs to be renewed, each valve 2 pc M16 x 100mm.
3. Allow for renewal of packing and jointing with yard supply approved packing and
jointing.
4. Before refitting, valves to be hydraulically tested to satisfaction of C/E in yard
workshop.
FOLLOWING VALVES TO REMOVE < DISMANTLE AND OVERHAUL:
 16 kg/cm2 Range / reducing station and IG Steam dump IN/OUT/Bypass valves (6

Off)
6 off Globe valves 125 NB. To be removed to workshop for full overhaul
 6 kg/cm2 Range inlet and Outlet and Bypass valves (3 off)
3 off Globe valves 50 NB. To be removed to workshop for full overhaul
 10 kg/cm2. Steam valves for FO heaters (6 Off)
NB 25mm Globe Valves (Bronze)
 16 kg/cm2 Cargo steam master and warming through valves (2 off)
1 SL Globe valve 250 NB, 1 SL Globe valve 15 mm NB
 Cargo Pump Valves 20k 125/250A globe valves (4 off)
Cargo pump steam inlet valves, 3 off. 20k/125A globe type.
Cargo pump master steam inlet valve, 1 off. 20k/250A globe type.

Reducing: 16Kg to 6Kg 20K 50 Globe valve (2)
Reducing: 16Kg to 6Kg 20K 50 By pass Globe valve.

PUMP ROOM BALLAST VALVES

Gas Freeing Required No Heavy Lift Yes
Cleaning Yes Lighting No Class Yes
C.5 Ballast valves:

 BA 023 (NB 650) Main ballast suction valve
 BA 024 (NB 650) Main ballast suction valve
 BA 025 (NB 500) Ballast System Valve
 BA 029 (NB 650) Sea chest return valve
 BA 030 (NB 650) Sea chest suction valve
 BA 033 (NB450) Ballast System Valve
 BA 034 (NB450) Ballast System Valve
 BA 035 (NB 650) Main ballast O/B
Above valves are to be removed for overhaul.
Allow for the following repairs to “Hanil Hydraulic” butterfly valves generally:
 Valve Butterflies to be set up in a milling machine for dressing up.

 Butterflies to be built up with welding where corroded and ground back to fit.
 SS guide pins and nuts to make on account of missing/broken parts.
 Butterfly valves to strip down in the workshop and fit new Owners supplied rubber
linings.

 Allow to build up the bridge pieces with weld before machining to standard as well as
welding up the spindle end pockets. Allow for grit blast or hydro blast internals of the
valve body and re coating with epoxy.

PUMP ROOM BALLAST AND COT SYSTEM NON RETURN VALVES

Cleaning Yes Lighting No Class Yes
C.6 Cargo / Ballast / Eductor: Non Return valves pump-room
Contractor to quote tariff rate for overhaul of following non-return valves:

Item No 1: Three (3) Cargo pump non-return valves
Cargo Pump N.R valves x three (3)
Valve bore 450mm 600mm
Flange: JIS16K
Item No 2: Ballast pump discharge N.R valves x Two (2)

Valve bore 450mm
Flanges: JIS16K
Item No 3: Ballast Eductor

Valve Bore 200mm
Flanges: JIS10K
Item No 4: Cargo stripping eductor x two (2)

Valve bore 250mm
Flanges: JIS16K
Item No 5: Water ballast overboard discharge

Valve bore 650mm
Flanges: JIS5K

Work-Scope:
a) Removal of the discharge N.R flap valve from associated pipe work Standard JIS
pressure rated flanges x two (2).
b) Cleaning of valve, transportation to shore and inspection by nominated member of

ship’s staff.
c) Allow for welding of 3 x 50mm diameter x 5mm deep pits. Surface grinding and mech.
Preparation ST2.
d) Coating of valve with two coats (2 x 150 microns) of owner supplied paint. Allow for
0.5m2 coating repair.
e) Reassembly of valve complete and refit on board complete with gaskets, nuts and
bolts.
f) Leak test after reassembly to be witnessed by nominated member of ship’s staff.
g) Transportation / reinstallation on board.
Cargo valve casing coating: Coal tar epoxy coating.

Ballast pump valve casing: Pure epoxy.
Contractor to supply all nuts, bolts and pressure rated oil resistant asbestos free gaskets
as per flange standard requirements.
All transportation and Cranage to be included within quotes.
BERNHARD SCHULTE SHIPMANAGEMENT CYPRUS LTD
CARGO TANK VALVE OVERHAULS

Hot Work No Staging 5 m3 Job Code C.7
Cleaning Yes Lighting Yes Class
C.7 Cargo System Valves in Cargo tanks to be overhauled.

Allow to remove:
8 x 500 NB Butterfly Valve Fill / Suc from COT 1 To COT 8
8 x 200 NB Butterfly Valve Fill / Suc from COT 1 To COT 8

4 x 500 NB Butterfly Valve Group Iso into COT 3
2 x 300 NB Butterfly valves Fill / Suc from Slop Port
1x 500 NB Butterfly valves Gravity Tranf
Total 23 Valves
Valves to be landed to shore workshop and stripped down for inspection. All parts to be
cleaned.
Allow removing and replacing valve rubber seat with new spare (owners supply).
On completion of overhaul, each valve to be blanked and pressure tested to rated

pressure (16 Bar).
Valves to be fitted back with all new gaskets and nuts/bolts as required.
Spares to be supply by owner.

WATER BALLAST TANK VALVES OVERHAULS

Hot Work Staging 5m3 Job Code C.8
Gas Freeing Required Heavy Lift
Ventilation Access Removal Yes Steel Kgs
C.8 Ballast System Valves in WB tanks to be overhauled.
Allow to remove:
11 x 300 NB Butterfly Valve Fill / Suc FPT to WBT 5
10 x 150 NB Butterfly Valve Fill / Suct. From WBT 1 to WBT 5.
Total 21 Valve
Valves to be landed to shore workshop and stripped down for inspection.
Allow to remove and replace valve rubber seat with new spare (owners supply).

pressure (5 Bar).

PUMP ROOM CARGO VALVES

C.9 Cargo System Valves in Pump Room to be overhauled.

Allow to remove the following valves:
 3 x 450 NB Butterfly Valve from COP’s discharge (OP 224, OP 225, OP226)
 1 x 450 NB Butterfly Valve from oily water main iso (OP 273)
 1 x 100 NB Butterfly Valve from Stripping Pump (OP 214)
 2 x 500 NB Butterfly Valve from sea chest (OP 246,OP245)
 3 x 500 NB Butterfly Valve from Main line Iso (OP 206, OP 205 OP 204)
 3 x 450 NB Butterfly Valve from Oily water disch (OP 227, OP229, OP231)
Total 12 Valves.
Actuator to be overhauled:
Valve : OP 225 , OP 227, OP232
Valves to be landed to shore workshop and stripped down for inspection.

Allow removing and replacing valve rubber seat with new spare (owners supply).
pressure (5 Bar).

MAIN STEAM SUPPLY AND CONDENSATE RETURN VALVES ON DECK

Ventilation No Access Removal No Steel Kgs
Confliction with other jobs No Completed
C.10 Allow for dismantling and removal to workshop for inspection and overhaul of Main
Steam Valve and Condensate Return Valve on Deck.
 Main Steam Valve= 10K-250 (HC-161)
 Condensate Return Valve= 5K-125 (HC-162)
 Valve Type= Globe
 Valve Connection Type= F
 Material Body= SC / SEAT= SC
Allow for removal of 24 x M16 from Main Steam Valve and 16 x M12 from Condensate
Return Valve. Pressure Test must be carried out at 15Bar and certified by Vessel’s SI or
Representative. After job completion both valves must be given 1 coat HT silver steam
pipe paint (owner’s supply) and renewed all gaskets and new galvanized bolts/nuts used.
RETURN VALVE SUPPLY VALVE

DECK SEAL INERT GAS ISOLATION VALVES
Hot Work No Staging 3m3 Job Code C.11

C. 11 Inert Gas Isolating Valves to overhaul. (Hanil Lever type wafer valves) fitted to deck seal
outlet, aft main deck.
DETAILS (MAKERS/TYPE/SIZE)
400mm Wafer Type Butterfly.
Allow for the removal of total 36 x m24 bolts/nuts.
Allow for the removal of 3 valves from site to shore workshop.
Following work to be completed for each valve:

1) Valve and Gear box to be opened up for examination.
2) If necessary valve body seal to be renewed, Ships Supply.
3) Gear box parts to be cleaned, re-assembled, greased and proved free to operate.
4) Valve gland studs to be renewed, 2 off. Each approx. M16 thread x 60 mm long, carbon
steel.
5) Valve flange bolts to be renewed. Allow for total 36 x M24 thread x 150 mm long carbon
steel bolts with nuts.
6) Allow for the renewal of all flange joints with ships approved jointing - Klinger.
7) Allow for the renewal of valve stem packing, allow for approx. 500 mm of 10mm section
ships approved packing - Klinger.
8) Valve to be tested using cold hydraulic to working pressure as follows -
A) Valve body complete including valve stem packing,
B) Integrity between butterfly valve and seat.
C) Pressure test to 1 bar hydraulic, to be witnessed by ships staff.

IG INLET ISOLATION VALVES TO COTS
Hot Work NO Staging 25m3 Job Code C.12
Gas Freeing NO Heavy Lift NO
Ventilation NO Access Removal NO Steel Kgs
Cleaning NO Lighting Class
C.12 Inert Gas Isolating Valves to overhaul due excessive leakage.
Location: Main Deck
Site
Aft main deck at Deck Seal outlet.
Details (Makers/Type/Size)
400mm Wafer Type Butterfly x 3
Access
Open access
Job Aids/Equipment
Lighting gear, approx. weight 30kgs.
Connections
All flanges
Allow for the removal of total 36 x m24 bolts/nuts.
Tests
Visual examination during repair.
Pressure test to 1 bar hydraulic, to be witnessed by ships staff
Repair Description
Following work to be completed for each valve -:
Price for Staging (25 m3)
Butterfly Valves
1. Valve and Gear box to be opened up for examination.
2. If necessary valve body seal to be renewed, Ships Supply.

3. Gear box parts to be cleaned, re-assembled, greased and proved free to operate.
4. Valve gland studs to be renewed, 2 off. Each approx. M16 thread x 60 mm long,
carbon steel.
5. Valve flange bolts to be renewed. Allow for total 36 x M24 thread x 150 mm long
carbon steel bolts with nuts.
6. Allow for the renewal of all flange joints with ships approved jointing - Klinger.
7. Allow for the renewal of valve stem packing, allow for approx. 500 mm of 10mm
section ships approved.
8. Packing - Klinger.
9. Valve to be tested using cold hydraulic to working pressure as follows:
a. Valve body complete including valve stem packing.
b. Integrity between butterfly valve and seat.
All transportation and carnage to be included within quotes

MANIFOLD STRIPPIN GVALVES

C.13 Allow to remove and overhaul 6 pieces of butterfly valves NUMBER S (OD
314,315,316,317,318,319), ND 125mm, JIS16K wafer type.

1) Valve and Gear box to be opened up for examination.
2) If necessary valve body seal to be renewed, Ships Supply.
3) Gear box parts to be cleaned, re-assembled, greased and proved free to operate.
4) Valve gland studs to be renewed.
5) Valve flange bolts to be renewed. Allow for total 6 x M24 thread x 150 mm long
7) Allow for the renewal of valve stem packing.
8) Valve to be tested using cold hydraulic to working pressure as follows:
B) Integrity between butterfly valve and seat.
Pressure test to 1 bar hydraulic, to be witnessed by ships staff.

MANIFOLD DRAIN VALVES
C.14 Allow for removal of 2 pieces of Manifold drain valves for overhaul or change if it is
require, after condition check inform superintendent if require the change.
Valves numbers OD 322,323.
Type globe valve, ND50mm, JIS16K, MODEL JIS F 7309.
Allow for the removal of total 32 bolts/nuts and renew.
1) Valve to be open up for examination. Top flange 8Xm12 studs to remove
2) Seat to be grinding with the spindle seat.
3) Screw down stem to be overhaul.
4) Valve gland studs to be renewed, 2 off. Each approx. M12 thread x 60 mm long, carbon
steel.
5) Valve flange bolts to be renewed. Allow for total 32 x M16 thread x 90 mm long carbon
steel bolts with nuts.
7) Allow for the renewal of valve stem packing approved packing - Klinger.
8) Valve to be tested using cold hydraulic to working pressure as follows:
B) Integrity between valve and seat.

SPILLTANK DRAIN VALVES

C.15 Allow for removal of 2 pieces of SPILLDRAIN valves for overhaul or change if it is
require, after condition check inform superintendent if require the change. Valves
numbers OD 328,329. Located and manifold aft side Port and Stbd.
Type globe valve, ND50mm, JIS5K, MODEL JIS F 7305.
Allow for the removal of total 32 bolts/nuts and renew.
1) Valve to be open remove to flange 8xM12 screws.
2) Valve seat and spindle seat to be grinding
3) Screw down stem to be overhaul.
4) Valve gland studs to be renewed, 2 off. Each approx. M12 thread x 60 mm long,
carbon steel.
5) Valve flange bolts to be renewed. Allow for total 32 x M16 thread x 90 mm long
carbon steel
bolts with nuts.
7) Allow for the renewal of valve stem packing approved packing - Klinger.

8) Valve to be tested using cold hydraulic to working pressure as follows -
B) Integrity between valve and seat.

COW LINE – MASTER VALVE OF EACH COT AND MAIN ISOLATING

C.16 Master Valve For Cow Lines On Each Cot In Main Deck, From Fore To Aft To Be
Removed And Fully Overhauled. Including Renewal of Handle, Seal and Securing Bolts.
Butterfly Wafer Type

16 X 100A VALVES (VALVE BODY= FC – VALVE SEAT= NBR)
4 X 80A VALVES (VALVE BODY= FC – VALVE SEAT= NBR)
9X150A VALVES (VALVE BODY= FC – VALVE SEAT= NBR

MAIN CARGO LINE VALVES ON DECK
OVERHAUL
Hot Work N Staging 2m Job Code C.
3
o 17
Gas N Heavy Yes
Freeing o Lift
Ventilation N Access No Steel Kgs
o Remova
l
Cleaning Y Lighting No Class
e
s
Confliction No Completed
with other
jobs

C.17 Description:
Main Cargo Line Valves on Deck Overhaul
Job Scope:
– Valves to be landed to shore workshop and stripped down for inspection. All parts
to be cleaned.
– Allow removing and replacing valve rubber seat with new spare (owners supply)
– On completion of overhaul, each valve to be blanked and pressure tested to rated
pressure (16 Bar)
– Valves to be fitted back with all new gaskets and nuts/bolts as required.
– All transportation and carnage to be included within quotes
– Leak test after reassembly to be witnessed by nominated member of Ship´s Staff.
– Transportation/Reinstallation on‐board.
All transportation and carnage to be included within quotes
Cargo System Valves in Cargo Lines to be overhauled.
Allow to remove the following valves:
Manifold:
– OD-301 ND 450mm; Type BTFV; Material A: SC / B: NBR (MANIFOLD S N.1)

– OD-302 ND 450mm; Type BTFV; Material A: SC / B: NBR (MANIFOLD P N.1)

Crossover:
– OD-307 ND 450mm; Type BTFV; Material A: SC / B: NBR (TO 2/3 MANIFOLD S N.1)
– OD-308 ND 450mm; Type BTFV; Material A: SC / B: NBR (TO 2/3 MANIFOLD P N.1)
Drop Valves:
– OD-330 ND 450mm; Type BTFV; Material A: SC / B: NBR (CRUDE OIL DIRECT FILLING N.1)

Block Valves
– OD-333 ND 450mm; Type BTFV; Material A: SC / B: NBR (CRUDE OIL MAIN ISOLATE N.1)

PUMP ROOM P/S SEA CHEST BLOWING VALVE

C.18 Job Description:
 Pump Room P/S Sea Chest Blowing Valve (OP246, OP 245) to be overhauled.
 Valves to be landed to shore workshop and stripped down for inspection. All parts to
be cleaned.
 Allow removing and replacing valve rubber seat with new spare (owners supply) On
completion of overhaul, each valve to be blanked and pressure tested to rated
pressure (16 Bar)
 Valves to be fitted back with all new gaskets and nuts/bolts as required.

BUNKER LINE VALVES

C.19 Position: Main Deck
Job Description:
The valves for bunker tanks to be overhauled.
Butterfly valve DN 200 A, 10k water type.
4 valves need to be overhauled.
Job Scope:
1. Valve and Gear box to be opened up for examination.

2. If necessary valve body seal to be renewed, Ships Supply.
3. Gear box parts to be cleaned, re-assembled, greased and proved free to operate.
4. Valve gland studs to be renewed.
5. Valve flange bolts to be renewed. Allow for total 6 x M24 thread x 150 mm long
6. Allow for the renewal of all flange joints with ships approved jointing - Klinger.
7. Allow for the renewal of valve stem packing.
8. Valve to be tested using cold hydraulic to working pressure as follows -
a. Valve body complete including valve stem packing,
b. Integrity between butterfly valve and seat.
9. Pressure test to 5 bar hydraulic, to be witnessed by ships staff.

SEWAGE OVERBOARD FLAPVALVES

The following ships side sewage overboard valves (4 pcs) to be overhaul.
Job Scope:
Allow for lapping of flap faces and renewal of flap pin. Internals to be coated with yard
supply Apexior coating. Valves to be closed up with new gaskets.
Angle storm valve 5K-100A, Cast iron – 3 pcs
Straight storm valve 5K-100A, Cast iron – 1 pc

STEAM VALVES FOR FO BUNKER TK, ME HEATER AND FWG MAIN INSULATING VALVE
Hot Work No Staging 3m3 Job Code C.21
Ventilation Yes Access Removal No Steel Kgs

C.21 Steam Valves For FO Bunker TK, ME Heater and FWG Main Insulating Valve
Job Description: Steam Valves for: for FO bunker TK, me heater and FWG main
insulating valve and main condensate return valve need to be dismantled for
overhauled.
Job Scope:
1. Valves to be opened for examination and machining as necessary. Allow for

machining all valve lids and seats. After machining, valves to be lapped.
2. Valve gland studs to be renewed, each valve 2 pc M16 x 100mm.
jointing.
workshop.
Total: 02 Valves

HYDRAULIC WINCH ISOLATION VALVE
Ventilation Yes Access Removal No Steel Kgs

C.22 Hydraulic winch isolation valve.
Job Description: Hydraulic winch isolation valve some of them are not working properly
and leaking through spindle valve. Which need to be overhauled
Job Scope:
1. Valves to be opened for examination and sealing seat to be changed as necessary.

2. Allow for dismantled completed and overhauled.
3. Allow to check all internal part and renewed if necessary
jointing.
workshop. 200 bar.
Total: 16 valves.

AUX BOILER N-1 AND N-2 HEATING COILS STEAM TO BE TEST
Hot Work NO Staging No Job Code C.23
Cleaning Yes Lighting No Class No
Allow to check A/B #2 and # 1 heating coils as well to prevent future break down of the
system. Pressure test must be carried out and NDT to the most possible damaged
location of the coils.
Item: AUX BOILER n-1 and n-2 HEATING COILS STEAM TO BE TEST
Position: E/R, 3RD FLOOR AFT
Job Scope:
Auxiliary Boiler heating coils pipe must be tested at 10 bar

Allow to drain the complete water side from boiler and remove steam manifold from
boiler in order to access pipe, special attention when opening the water side covers for
hot water may be present.
After tested carried if one of heating coil is broken or leaking allow to repaired..
New gaskets must be used for all covers removed. Apply anti-seize to nuts and bolts. .
Quote For Renewal of Both Boilers Heating Coils

BOILER SAFETY VALVES /SURVEY
Cleaning No Lighting No Class No
C.24 Position: Engine Room, Funnel Casing
Job Scope:
 OF Boilers Safety Valves (6 off) to disconnect easing gear and land to shore
workshop for overhaul.
 Valves to be stripped and inspected. Allow for seats to be machined and hand
ground. Allow for renewal of all packing.
 Sliding surfaces to be polished and lightly lubricated with Molyslip HT grease.
 Valves to be tested and adjusted for lifting pressure of 18 kg/cm2 for Aux boiler
and 7,5 Kg /cm2 for composite boiler on shore test bench.
 Certificates to issue on completion to satisfaction of BV surveyor.
 Valves to be refitted on completion.
 Valve size NB65

AUX BOILERS SBS SERVICE REQUIRED / SURVEY
C.25 Description: Please allow to engage Specialized Technician from SBS to perform
service and commissioning to Auxiliary Boilers.
Position: E/R 2ND Deck, Port and Stbd Side
Boiler Type: Sunrod CPH 30/28 Pin tube boilers (Smoke tube)
The Following Problem Has Been Present on the Boiler during Discharge operation:
1. Fuel oil regulator valve and transmitters are not working properly.
2. Steam atomizing valve need to be overhauled.
3. Adjustment for fan air draft force is not respond in manual even in manual have
some problems and air pressure transmitters.
4. Kinetrol need to be checked due in not working properly.
After Compensated The Boiler Parameters Full Commission Must Be Done.

PASSENGER ELEVATOR AND DUMP WAITER FOR SERVICE.
Cleaning No Lighting Yes Class No
C.26 Description: Ships Elevator to service by Qualified Service representative and

elevator wire must be renew.
Location: Accommodation Block – Port Side
Makers- Hyundai Elevator Co Ltd

Type - Single Warp traction Geared Type
Load - 500 kg
Speed - 30 m/min
Capacity - 6 person.
Tests
Running test on completion
Repair Description
Ships Elevator to service by Qualified Individual.

Certificate to Issue on completion.
Allow For Change Elevator Wire For New, Spare Supply By Owner.

BILGE WATER SEPARATOR ULTRA-SEP® MODEL US3000 SERVICE AT DRY DOCK

Confliction with other Completed
jobs
C.27 Description: Unit Working Properly. Survey And Certification Must Be Carried Out.
Position: E/R, Floor Deck, Aft Side
Removal for Access: Port Side door Panel
Type: Fully automatic ULTRA-SEP® system with a HELI-SEP® bilge water separator, Bag
Filter for solids, and SPIR-O-LATORS® for enhanced waste/oil separation.
Model Number: US3000
Capacity: 3 M3/H (13 GPM)
General Design Data:
Electrical Power Input: All standard voltages. Refer to Electrical Requirements

Consumption: 8.6 kW
Clean Water Supply Ranges: (Flow) 0.6 M3/h Min. 2.6 GPM Min.(Pressure) 275-550 kPa
40-80 PSI
Temperature Ranges: (Influent) 1C - 50C 34F - 122F (Ambient) 1C - 50C 34F -
122F
Design Data:
Influent: A solution of water contaminated with Petroleum products, soaps, and

detergents.
Effluent: (Primary) Processed water, Clean Water < 20,000 molecular weight.
(Secondary) Waste oils and other compounds. Operating Pressure Range: 345-690 kPa
50 - 100 PSI
Weights and Dimensional Data:

Weight-Dry: 690 kg 1525 Pounds
Weight-Wet: 1275 kg 2805 Pounds
Length: 1830 MM 72 Inches
Width: 1320 MM 52 Inches
Height: 1670 MM 65 3/4 Inches
Job Scope: Allow to engage a service engineer in order to check properly all system and
certification.

EXHAUST GAS BOILER 1 - INTERNAL ( COMPOSITE BOILER) SURVEY

Cleaning Yes Lighting Yes Class Yes
C.28 Position: Engine Room Casing
Removal for Access:
Burner to be removed to Gain Access to Furnace
Boiler Type Gadelius GCS Composite Boiler
GCS 23M Design Pressure 7 bar.

Allow to quote for staging, as per previous sister vessel.
To quote for refractories / cement renewal (after inspection).

GANGWAY LOAD TESTS
Hot Work Yes Staging Job Code C.29
Gas Freeing Heavy Lift Yes
Ventilation Access Removal Steel Kgs
Cleaning Yes Lighting Class Yes
C.29 Port and Stbd Accommodation ladders to be rigged with sandbags or

equivalent, evenly spaced along the length of the entire gangway ladder to a
representative load of 125% rated capacity or as required by class surveyor.
Certificates to be issued on conclusion

ENGINE ROOM CRANE LOAD TEST
Hot Work Staging No Job Code C.30
Gas Freeing Heavy Lift
Ventilation Access Removal Steel Kgs
Cleaning Lighting Class Yes
C.30 Engine Room Crane Load Test to be done and certificated.
Provided necessary supervisor, riggers and equipment to conduct load tested in the
presence of attending superintendent and LR surveyor. On completion, test certificates
issued to owner’s representative as follows: Engine Room crane SWL 6.5 ton

INCINERATOR DOOR
Ventilation No Access Removal No Steel Kgs 285
Cleaning No Lighting No Class YES
C.31 Job description: Incinerator door need to be repaired.
Job scope:
 Allow to remove the incinerator door

 Allow to remove all insulation material.
 Allow to renewed the foundation for the insulation
 Allow to fit new plibrico or insulating cement.

ME FUEL OIL VALVE TESTING BENCH
Ventilation No Access Removal No Steel Kgs 285
Cleaning No Lighting No Class YES
C.32 Job description:
Allow to send to workshop in order to repair the high pressure pipe and pressure gauge
calibration must be done.
Allow to check all unit for fine calibration.

AIR CONDITIONER VENTILATION FAN ROOM INSULATION
C.33 Position. Main deck aft side
Job scope.
Allow for install the missing insulation fire proof material to the bulkhead of AC room.
0.5 mtr
12.0 mtrs

LOW TEMPERATURE F.W. COOLER SERVICE AND REPAIR

C.34 Position: Engine room second floor fwd. stbd.
Job scope:
 Allow for removal of both L.T.F.W cooler front cover and plates for repairs.

BILGE WATER DUST SEPARATOR FILTER
Hot Work Yes Staging No Job Code C.35

Cleaning Yes Lighting No Class No
C.35 Position. Engine room.
Job scope:
- Allow for crop the old filter.

- Allow for fabricate and install the new filter on the place.

SEWAGE TREATMENT PLANT
Ventilation Yes Access Removal Yes Steel Kgs
Cleaning Yes Lighting Yes Class No
C.36 Position: Engine Room 2nd deck Starboard side
Maker: SASAKURA – HAMWORTHY
Model: SUPER- TRIDENT ST 4A
Job Scope:
- Allow to high pressure wash the three compartments of the sewage treatment plant
tank’s and pump out to a shore facility a volume of 3.0 m3.
- Allow to coat with special paint for water tank the welded plates and welding areas,
apply one coat of primer and two coats of special paint (150mills each).


Section C - Valves

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Section C - Valves

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SECTION C : VALVES

DRY - DOCK SPECIFICATIONS 2018

Ventilation No Access Removal Yes Steel Kgs

Confliction with other jobs Completed

Costs to include materials and all necessary access/side works.

DESCRIPTION SIZE SITE TYPE PRICE

DRY - DOCK SPECIFICATIONS 2018

DRY - DOCK SPECIFICATIONS 2018

DRY - DOCK SPECIFICATIONS 2018

DRY - DOCK SPECIFICATIONS 2018

1 Port & starboard main sea suction

Allow for up to 5 points per stub.

DRY - DOCK SPECIFICATIONS 2018

Low sea water suction intermediate 5k/550A butterfly

High sea water suction intermediate 5k/550A butterfly

Fresh water ejector sea water suction 5k/125A butterfly (2)

Fresh water ejector sea water discharge 5k/125A Globe (2)

Fresh water ejector sea water by pass 5k/125A butterfly wafer

Fire/GS pumps suction 5k/200A SL (4)

Fire/GS pumps suction 5k/150A SL (2)

Fire/GS pumps discharge 10k/200A Globe angle (5)

Fire/GS pumps discharge 10K/200A Globe (2)

Fire/GS pumps discharge 10K/150A Globe angle

DRY - DOCK SPECIFICATIONS 2018

IG deck seal pump suctions 5k/50A Globe SD

IG deck seal pump discharge 5k/50A Globe SD

Main sea water pump discharge 5k/300A Globe SDNR

COPT/Main sea water pump discharge 5k/400A Globe SDNR

COPT sea water pump discharge 5k/400A Globe SDNR

IG Scrubber tower supply pump discharge 5k/200A Globe SDNR

O.W.S sea water suction 5k/50A Globe SDNR

L.T. cooler inlet/outlet/bye-pass 5k/250A B/fly. (8)

HT Cooler inlet/outlet/bye-pass 5k/200A B/fly. (2)

Emergency fire pump foot valve 10k/125A Globe NR

Bilge Emergency Suction SDNR NB300

UNDER NO CIRCUMSTANCES IS BURNING AND/OR HEATING EQUIPMENT TO BE USED WHEN

VALVES HAVE VULCANISED INTERIOR

DRY DOCK REPAIR SPECIFICATIONS

DRY - DOCK SPECIFICATIONS 2018

C.4 JOB SCOPE:

1. Valves to be opened for examination and machining as necessary. Allow for

FOLLOWING VALVES TO REMOVE < DISMANTLE AND OVERHAUL:

 16 kg/cm2 Range / reducing station and IG Steam dump IN/OUT/Bypass valves (6

 6 kg/cm2 Range inlet and Outlet and Bypass valves (3 off)

3 off Globe valves 50 NB. To be removed to workshop for full overhaul

 10 kg/cm2. Steam valves for FO heaters (6 Off)

NB 25mm Globe Valves (Bronze)

 16 kg/cm2 Cargo steam master and warming through valves (2 off)

1 SL Globe valve 250 NB, 1 SL Globe valve 15 mm NB

 Cargo Pump Valves 20k 125/250A globe valves (4 off)

Cargo pump steam inlet valves, 3 off. 20k/125A globe type.

DRY - DOCK SPECIFICATIONS 2018

Reducing: 16Kg to 6Kg 20K 50 By pass Globe valve.

DRY DOCK REPAIR SPECIFICATIONS

DRY - DOCK SPECIFICATIONS 2018

C.5 Ballast valves:

Above valves are to be removed for overhaul.