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Stress Strain Chapter 1 4 171658898190302
Stress Strain Chapter 1 4 171658898190302
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STRENGTH OF MATERIALS
1. INTRODUCTION
When an external force acts on a body, the body tends to undergo some deformation. Due to
cohesion between the molecules, the body resists deformation. This resistance by which
material of the body opposes the deformation is known as strength of material. Within a certain
limit (i.e., in the elastic state) the resistance offered by the material is proportional to the
deformation brought out on the material by the external force. Also, within this limit the
resistance is equal to the external force (or applied load).
2. STRESS
The force of resistance per unit area, offered by a body against deformation is known as stress.
The external force acting on the body is called the load of force.
P
=
Mathematically stress is written as, A
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1 N = 1 (kg) x 1 m/s2.
● The stress in S.I. units is expressed in N/m2 or N/mm2.
● The stress 1 N/mm2 = 106 N/m2 = MN/m2. Thus,
1 N/mm2= 1 MN/m2.
● One pascal is written as 1 Pa and is equal to 1 N/m2.
3. STRAIN
When a body is subjected to some external force, there is some change of dimension of the
body. The ratio of change of dimension of the body to the original dimension is known as strain.
Strain is dimensionless.
Strain may be of following types
(i) Tensile strain: If there is some increase in length of a body due to external force, then
the ratio of increase of length to the original length of the body is known as tensile strain.
(ii) Compressive strain: If due to external force length of the body decreases, then the ratio
of decrease of the length of the body to the original length is known as compressive strain.
(iii) Volumetric strain: The ratio of change of volume of the body to the original volume is
known as volumetric strain.
(iv) Shear strain: The strain produced by shear stress is known as shear strain.
4. TYPES OF STRESSES
4.1. Tensile Stress: The stress induced in a body, when subjected to two equal and opposite
pulls as a result of which there is an increase in length, is known as tensile stress. The
ratio of increase in length to the original length is known as tensile strain.
Let P = Pull (or force) acting on the body,
A = Cross-sectional area of the body,
L = Original length of the body,
dL = Increase in length due to pull P acting on the body,
σ = Stress induced in the body, and
e = Strain (i.e., tensile strain).
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P
=
Or A
Increase in length dL
e= = .
And tensile strain is given by, Original length L
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Transversal displacement
=
Dis tance AD
Example: A steel tube of diameter 100 mm is subjected to a load of 200 kN. Determine
the stresses induced in it.
Sol.
𝜋
Area of steel tube = × 1002 = 7853.98 mm2
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200×1000
Stress in tube = = 25.46 N/mm2
7853.98
OA = Limit of proportionality
B = Elastic Limit
C1 = Upper yield point
C2 = Lower yield point
C2D = Plastic zone and it is called as yield plateau.
DE = Strain hardening region
EF = Area of section decreases drastically hence it is called necking region.
Note:
(i) In mild steel, points A, B and C are closed to each other, However C > B > A i.e. mild steel
may be called linear elastic metal. Thus, elastic and yield stresses are taken as equal,
σe = σy = 250 N/mm2
(ii) The elastic strain is close to yield strain which is equal to ϵy = 0.12%
(iii) The slope of OA is constant which is equal to
y 250
E= = = 2.1 105 N/mm2
y 0.12/100
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Actual stress strain curve for mild steel is different from the engineering curve because actual
cross-sectional area will be lesser than initial area.
Note:
1
Ecast iron = E
2 Steel
1
EEluminium = E
3 Steel
1 1
Econcrete = to
10 20
1 1
Ewood = to of ESteel
8 20
5.2. Properties of Metals
(i) Ductility: It is that property of material due to which a metal piece can be drawn into
wires of thin section under tensioning effect. Ductile materials are those which have 5%
past elastic strain before fracture.
(ii) Brittleness: It is the lack of the ductility. Such metals don’t show necking before
fracture.
(iii) Malleability: It is that property of metal due to which a metal can be drawn into a
thin sheet of negligible section by pressing/forging through the compression process.
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(iv) Proof stress: A proof stress is a level of stress at which a material undergoes plastic
deformation. More specifically, the proof stress is often defined as the point when the
material undergoes an amount of plastic deformation equal to 0.2 percent.
(vi) Toughness: It is the ability of a material to absorb energy and plastically deform
without fracturing. One definition of material toughness is the amount of energy per unit
volume that a material can absorb before rupturing.
(vii) Modulus of toughness: The modulus of toughness is the amount of strain energy
per unit volume (i.e. strain energy density) that a material can absorb just before it
fractures. The modulus of toughness is calculated as the area under the stress-strain
curve up to the fracture point.
Modulus of toughness,
𝑣𝑡 = 𝜎𝑎𝑣𝑔 𝜖𝑅
𝜎0 + 𝜎𝑦
𝑉𝑡 = ( ) 𝜀𝑅
2
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Where,
σ0 = ultimate stress
σy = yield stress
(viii) Hardness: Hardness is defined as the resistance of a material to local plastic
deformation achieved from indentation of a predetermined geometry indenter onto a flat
surface of metal under a predetermined load.
(ix) Creep: Creep (sometimes called cold flow) is the tendency of a solid material to
move slowly or deform permanently under the influence of persistent mechanical
stresses. It can occur as a result of long-term exposure to high levels of stress that are
still below the yield strength of the material. Factors affecting creep are
(i) Magnitude of load
(ii) Type of loading (static or dynamic)
(iii) Time or age
(x) Fatigue: Fatigue strength is the highest stress that a material can withstand for a
given number of cycles without breaking. Fatigue strength is affected by environmental
factors, such as corrosion. The maximum stress that can be applied for a certain number
of cycles without fracture is the fatigue strength.
(xi) Endurance limit: An endurance or fatigue limit which is defined as the maximum
stress below which the steel could presumably endure an infinite number of cycles without
failure. A simple rule of thumb calculation for the fatigue limit is one-half of the ultimate
tensile strength.
(xii) Elasticity: It is that property of metals due to which original dimensions will be
recovered and offer loading within elastic limits the stress-strain curve may be linear or
nonlinear.
Most of the metals represent the same loading and unloading curve within the elastic
limit.
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Elastic rubber represents the same loading & unloading curve within elastic limits. Even
though the entire strain is released on loading. Such a phenomenon is called Hysteresis
(Energy lost due to heating)
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(ii) Tension failure in brittle materials: In brittle material tensile strength is less than
shear strength and shear strength is less than compression strength. Metals fail in tension
fracture without much change in cross sectional area during axial loading. Failure surface
is rough surface at 90° to the direction of loading.
(iv) Compression failure in Brittle Metals: In compression test the short members
fails in shear and shear cracks are at 45° to the direction of loading.
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6. HOOKE’S LAW AND ELASTIC MODULI
Hooke’s Law states that when a material is loaded within elastic limit, the stress is proportional
to the strain produced by the stress. This means the ratio of the stress to the corresponding
strain is a constant within the elastic limit. This constant is known as Modulus of Elasticity or
Elastic Moduli.
6.1. Modulus of Elasticity (or Young’s Modulus)
The ratio of tensile stress or compressive stress to the corresponding strain is a constant
within elastic limit. This ratio is known as Young’s Modulus or Modulus of Elasticity and is
denoted by E.
E=
e
6.2. Modulus of Rigidity of Shear Modulus
The ratio of shear stress to the corresponding shear strain within the elastic limit, is
known as Modulus of Rigidity or Shear Modulus. This is denoted by C or G or N.
Shear stress
C(or G or N) = =
Shear strain
Normal stress
= Cons tan t =E
Corresponding strain or e
Where,
σ = Normal stress,
e = Strain and
E = Young’s modulus
7.2. Two-Dimensional Stress System
When a body is subjected to an axial tensile load, there is an increase in the length of the
body. But at the same time there is a decrease in other dimensions of the body at right
angles to the line of action of the applied load. Thus, the body is having axial deformation
and also deformation at right angles to the line of action of the applied load.
(i) Longitudinal strain:
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The ratio of axial deformation to the original length of the body is known as longitudinal
(or linear) strain.
L = Length of the body,
P = Tensile force acting on the body,
δL = Increase in the length of the body in the direction of P.
Then,
L
longitudinal strain = L .
L
=
Then longitudinal strain L
b d
or
Lateral strain = b d
Lateral strain
=
Poisson’s ratio, Longitudinal strain
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Let,
σ1 = Normal stress in x-direction
σ2 = Normal stress in y-direction
The stress σ2 will produce strain in the direction of y and also in the direction of x. The
2
strain in the direction of y will be longitudinal strain and will be equal to E whereas the
2
–
strain in the direction of x will be lateral strain and will be equal to E .
Let,
e1 = Total strain in x-direction
e2 = Total strain in y-direction
Now total strain in the direction of x due to stresses σ1 and σ2
1
e1 = − 2
E E
2
e2 = − 1
E E
7.3. Three-Dimensional Stress System
1
The strain in the direction of x will be E whereas the strains in the direction of y and z
1
−
will be E .
2
− 2
Similarly the stress σ2 will produce strain E in the direction of y and strain of E in
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and total strain in the direction of z due to stress σ 1, σ2 and σ3 is
𝜎3 𝜎1 𝜎2
𝑒3 = −𝜇 −𝜇
𝐸 𝐸 𝐸
Bulk Modulus: When a body is subjected to three mutually perpendicular like and equal
direct stresses, then the ratio of direct stress to the volumetric strain is termed as bulk
modulus.
𝐵𝑢𝑙𝑘 𝑆𝑡𝑟𝑒𝑠𝑠 ∆𝑃
𝐾= =
𝐵𝑢𝑙𝑘 𝑆𝑡𝑟𝑎𝑖𝑛 ∆𝑉
𝑉
𝐸 3×103
Bulk modulus K = = = 2000 N/mm2
3(1−2𝜇) 3(1−2×0.25)
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8. ANALYSIS OF STRESSES IN DIFFERENT BARS
Each section is subjected to the same axial load P, yet the stresses, strains and change
in lengths will be different. The total changes in length will be obtained by adding the
changes in length of the individual section.
Let,
P = Axial load acting on the bar,
L1 = Length of section 1,
A1 = Cross-sectional area of section 1,
L2, A2 = Length and cross-sectional area of section 2,
L3, A3 = Length and cross-sectional area of section 3, and
E = Young’s modulus for the bar.
Then stress for the section 1,
Load P
1 = =
Area of sec tion 1 A1
Similarly stresses for the section 2 and section 3 are given as,
P P
s = and 3 =
A2 A3
1 P
e1 = =
E A1E
2 P P
e2 = = and e3 = 3 = .
E A2E E A3E
dL1
e1 =
L1
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PL1
where dL1 = change in length of section 1=e1L1 =
A1E
Similarly changes in length of section 2 and of section 3 are obtained as:
Change in length of section 2,
PL2
dL2 = e2L2 =
A2E
and change in length of section 3,
PL 3
dL3 = e3L3 =
A3E
∴ Total change in the length of the bar,
Consider a small element of length dx of the bar at a distance x from the left end. Let the
diameter of the bar be Dx at a distance x from the left end.
Then
D − D2 D1 − D2
Dx = D1 − 1 x where k =
L = D1 – kx L
2
Ax = Dx = (D1 − k.x)2.
4 4
Now the stress at a distance x from the left end is given by,
Load P 4P
x = = = .
Ax (D1 − k.x)2
(D1 − k.x)2
4
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The strain ex in the small element of length dx will be
Stress x = 4P 1 4P
ex = = 2
=
E E (D1 − k.x) E E(D1 − k.x)2
4P
= .dx
E(D1 − k.x)2
Total extension of the bar is obtained by integrating the above equation between the
limits O and L.
L 4P.dx 4P L −2
dL =
0 E(D1 − k.x)2
=
E 0 1
(D − k.x) .dx
4P L (D1 − k.x)−2 (− k)
= E
E (− k)
.dx
[Multiplying and driving by (– k)]
L L
4P (D1 − k.x)−1 4P 1
=
E (−1) (− k) 0 Ek (D1 − k.x) 0
=
4P 1 1
−
=
E D1 − k.L D1 − k 0
4P 1 1
−
=
Ek D1 − k.L D1
D1 − D2
k=
Substituting the value of L in the above equation, we get
Total extension,
4𝑃𝐿
∴ 𝑇𝑜𝑡𝑎𝑙 𝑒𝑥𝑡𝑒𝑛𝑠𝑖𝑜𝑛, 𝑑𝐿 =
𝜋𝐸𝐷1 𝐷2
∴ Total extension,
PL a
= loge .
Et(a − b) b
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8.4. Analysis of Bars of Composite Sections
For the composite bar the following two points are important:
● The extension or compression in each bar is equal. Hence deformation per unit length
i.e., strain in each bar is equal.
● The total external load on the composite bar is equal to the sum of the loads carried
by each different material.
Let,
P = Total load on the composite bar,
L = Length of composite bar and also length of bars of different materials,
A1 = Area of cross-section of bar 1,
A2 = Area of cross-section of bar 2,
E1= Young’s Modulus of bar 1,
E2 = Young’s Modulus of bar 2,
P1 = Load shared by bar 1,
P2 = Load shared by bar 2,
σ1 = Stress induced in bar 1, and
σ0 = Stress induced in bar 2.
Now the total load on the composite bar is equal to the sum of the load carried by the
two bars.
P = P1 + P2
P1
1 = or P1 = 1A1
A1
P2
2 = or P2 = 2 A2
A2
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2
Similarly strain in bar 2 = .
E2
But
9. THERMAL STRESSES
Thermal stresses are the stresses induced in a body due to change in temperature. Consider a
body which is heated to a certain temperature.
Let,
L = Original length of the body,
T = Rise in temperature,
E = Young’s Modulus
α = Co-efficient of linear expansion.
dL = Extension of rod due to rise of temperature.
If the rod is free to expand, then extension of the rod is given by dL = α. T.L.
Extension prevented
∴ Thermal strain, e =
Original length
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𝑑𝐿 𝛼.𝑇.𝐿
= = = 𝛼. 𝑇
𝐿 𝐿
Then,
And,
(.T.L – )
Actual stress = Actual strain × E = E.
L
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Diameter of copper rod = 15 mm
Ac = 152 = 56.25 mm2
Area of copper rod, 4
𝜋
Area of steel tube, 𝐴𝑆 = (302 − 202 ) = 125𝜋 𝑚𝑚2
4
As 125
c = s = s = 2.22 s
Ac 56.25 …(i)
We know that the copper rod and the steel tube will actually expand by the same amount.
Now actual expansion of Steel = Free expansion of steel + Expansion due to tensile
stress
s
= s T.L + L
Es
But,
Actual expansion of steel = Actual expansion of copper
s
s T.L + L = c T L − c L
Es EC
s 2.22s
11 10−6 190 + 5
= 18 10−6 190 −
or 2.1 10 1 105
s 2.22s
5
+ 5
= 18 10−6 190 11 10−6 190
or 2.1 10 1 10
s + 2.1 2.22s
= 5 10−6 190
or 2.1 105
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or 5.662 σs = 199.5
199.5
s = = 35.235 N/mm2. Ans.
∴ 5.662
Figure shows a bar AB fixed at end A and hanging freely under its own weight.
Let,
L = Length of bar,
A = Area of cross-section,
Stress w x
= =
Strain in the element E E
wx
∴ Elongation of the element = Strain × Length of element = dx
E
Total elongation of the bar is obtained by integrating the above equation between limits zero
and L.
L wx w L
∴
L =
0 E
dx = x.dx
E 0
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L
w x2 w L2
= =
E 2 0 E 2
…(1.17)
𝑊𝐿
= (∵ 𝑊 = 𝑤 × 𝐿) …(1.18)
2𝐸
The dynamic action of a moving load is called impact. if the body falls from a certain height,
the potential energy that the body has lost or the kinetic energy gained by the body will be
converted into strain energy in the member. Such a loading where there is a transfer of kinetic
Let a rod of length l and cross-sectional area A is rigidly fixed as shown in figure. A block of
weight W falls on the rod from a height h producing maximum deformation in bar equals to δ.
Then the work done by load will be equal to strain energy stored in the bar.
𝜎2
𝑊(ℎ + 𝛿) = 𝐴𝐿
2𝐸
2𝑊 2𝑊𝐸ℎ
𝜎2 − 𝜎− =0
𝐴 𝐴𝐿
Let,
𝑊
= 𝜎𝑠𝑡
𝐴
Where,
𝜎𝑠𝑡 is the stress in bar W has been applied gradually, the above equation can be written as
2𝐸ℎ
𝜎2 − 2𝜎𝜎𝑠𝑡 − 𝜎 =0
𝐿 𝑠𝑡
Which gives,
2𝐸ℎ 𝑊 2𝐸ℎ𝐴
𝜎 = 𝜎𝑠𝑡 [1 + √1 + ] = [1 + √1 + ]
𝐿𝜎𝑠𝑡 𝐴 𝐿𝑊
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So,
2𝑊
𝜎=
𝐴
Strain energy stored in the rod due to suddenly applied loading is equal to area of load
deflection curve.
2𝑊𝐿 2𝑊 2 𝐿
𝑈=𝑊× =
𝐴𝐸 𝐴𝐸
12. PROBLEMS
Problem 1: A circular copper bar having length 900mm consists of 200mm long bar of 40 mm
diameter,500 mm long bar of 15 mm diameter and 200mm long bar of 30mm diameter. If the
bar is subjected to a tensile load of 60kN, Find the total extension of the bar. Take the value
of E=100GPa.
Ans. 1.963 mm
Problem 2: An alloy bar 2m long is held between two supports at a temperature of 30˚C. Find
the stress developed in the bar, when the temperature is increased to 100˚C if both the ends
(i) do not yield (ii) yield by 1 mm. Take the value of E and α for the alloy as 120 GPa and
24x10-6/˚C.
Ans. (i) 201.6 N/mm2 (ii) 141.6 N/mm2
Problem 3: A prismatic bar is fixed between two rigid supports as shown in figure. Determine
the reaction on the supports.
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