DIPLOMA KOMPETENSI KIMPALAN

(MMW 30353) WELDING MATERIAL AND CONSUMABLE PROCUREMENT

ARRANGMENT
SEMESTER 3/ JUL – DIS 2024

STUDENT NAME MUHAMMAD HAZIQ AIMAN BIN MOHD HISHAM

NAME OF THE SYED LUQMAN BIN SYED MUHAMMAD ARIF

LECTURER

IDENTITY CARD 040131-02-0383

NUMBER

MAXTRIX 240911
NUMBER

“WELDING MATERIAL AND CONSUMABLE REQIUREMENT

ACCORDING TO SPECIFICATION/ PROCUREMENT ARRANGMENT
ASSIGNMENT
ACTIVITIES AND PROCEDURE”
TITLE
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CONTENT TABLE

NO. TITLE PAGES

1 PENGAKUAN PELAJAR i

2 OBJECTIVE ii

3 INTRODUCTION iii

4 PROJECT PLAN WHEEL LOADER BUCKET 1

5 CONSUMABLES, HAND TOOLS, MACHINERY AND SAFETY EQUIPMENT 2-9

6 EQUIPMENT AND SPEFICICATIONS 10 - 18

7 MATERIAL USED IN THE PROJECT 19

8 CONSUMABLES 20 - 22

9 VENDOR THAT SUPPLIES MATERIALS 23

10 PURCHASE PROCEDURE 24 - 25

11 CONCLUSION 26

12 REFERENCE 27
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PENGAKUAN PELAJAR

I hereby acknowledge that this assignment is the result of my own work and is made
based on the laws stipulated under the rules of the MARA Beseri Skills Institute,
Perlis. It is original from me. This report has not been produced by any party or
institute for any diploma or any qualification.

With this that this report is the result of my work and my own sweat and I believe that
all my work that I have produced is not the same as any other student And all my
search results are based on reliable sources.

Student Name: MUHAMMAD HAZIQ AIMAN BIN MOHD HISHAM

I/C Number: 040131-02-0383

Course: DIPLOMA KOMPETENSI KIMPALAN

Institut: INSTITUT KEMAHIRAN MARA BESERI, PERLIS

Tajuk Projek: “WELDING MATERIAL AND CONSUMABLE REQUIREMENT

ACCORDING TO SPECIFICATION / PROCUREMENT ARRANGEMENT
ACTIVITIES AND PROCEDURE”

Tarikh: / / 2024

………………………………...

(TANDATANGAN PELAJAR)

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OBJECTIVE

In general, this study aims to learn and understand the form of documents and the
manufacture of mast wheel loader bucket. In particular, the purpose of this study is:

 Explains the list of consumables, hand tools, machinery and welding safety
equipment.
 Describes the requirements of the equipment used in the project, as well as
its specifications.
 Clarify the list of materials used in the project as well as its specifications
 Identify suppliers for the purpose of supplying project materials.
 Review the list of purchase procedures.

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INTRODUCTION

A wheel loader bucket is an attachment for a wheel loader, a type of heavy

equipment used in construction and mining. The bucket is typically a large, sturdy
container at the front of the loader that is designed to scoop up and transport
materials such as dirt, gravel, sand, or debris. It plays a crucial role in the loading
and transportation of materials on construction sites or in various industrial
applications.

Wheel loader buckets come in various sizes and configurations to suit different
tasks. They can have different shapes, such as general-purpose buckets for
everyday tasks or specialized buckets like rock buckets for handling larger, more
abrasive materials. The capacity of the bucket can vary widely, ranging from small
buckets for light-duty work to large buckets capable of handling substantial volumes
of material.

The design of the bucket often includes features like teeth or cutting edges to
enhance its digging and material-handling capabilities. Some buckets may also have
additional functionalities, such as the ability to tilt or dump at various angles,
providing versatility in handling different types of materials and working conditions.

Overall, the wheel loader bucket is a key component that significantly influences the
efficiency and effectiveness of a wheel loader in various construction and industrial
settings

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1) PROJECT PLAN (WHEEL LOADER BUCKET )

106 inches

47 inches

Width: 106 in

Bucket Linkage: Fusion™

Weight: 2392 lb

Capacity: 4.5 yd³

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2. CONSUMABLES, HAND TOOLS, MACHINERY AND SAFETY EQIUPMENT

2.1. CONSUMABLES

No NAME PICTURES
.
1. ELECTRODE

2. OIL PAINT

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3. GRINDER DISC

NO. NAME PICTURES

4. CUTTING DISC

5. GAS OXYGEN

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6. GAS ACETYLENE

2,2 HAND EQUIPMENT

NO. NAME PICTURES

1. MEASURING TAPE

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2. TRY-SQUARE

3. CHIPPING HAMMER

NO. NAME PICTURES

4. WIRE BRUSH

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5. MAGNETIC LEVEL
RULER

6. CUP BRUSH

2.3 MACHINE

NO. NAME PICTURES

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1. METAL CUT-OFF
MACHINE

2. AIR COMPRESSOR
MACHINE

3. AIRLESS PAINT
SPRAYER

NO NAME PICTURES
4. SMAW WELDING MACHINE

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5. GRINDER

6. AUTOMATIC GAS CUTTING

2.4 SAFETY EQUIPMENT

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NO. NAME PICTURES

1. SAFETY JACKET

2. SAFETY GLOVE

3. SAFETY SHOES

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4. HEAD SHIELD

5. GOGLE

3. EQUIPMENT AND SPECIFICATIONS

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NO NAME DESCRIPTION/SPECIFICATION PICTURES

.
1. SMAW Brand: MILLER
WELDING Model: DYNASTY 210 Series
MACHINE Input Voltage:
120–480 V, 3 ph or 1 ph,50-60hz
Output Current/ Voltage/ Duty
Cycle: 160 A / 26.4 v / 60%
Amp Input/Rated Output:
28A @ 200A
Output Range: 210 A at 18.4 V,
35% duty cycle
Dimension: H: 352 mm,W: 216
mm,D: 555 mm
Net Weight: 22.7KG

2 METAL CUT- Power Input: 2200W

OFF MACHINE No-load Speed: 3800 rpm
Max. dimension disc
diameter: 355mm
Max cutting discs width: 3mm
Mounting hole diameter: 25.5mm
Weight: 15kg

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3. AIR Model: HVU-203/HVP-203

COMPRESSOR Power:3 HP
MACHINE Rated speed: 960 rpm
Air Tank: 270 l/min
Tank Capacity: 237 Liter
Discharge pressure
(kg/cm2/lb/in2): 16/230
Dimension: 147x55x110

4. AIRLESS PAINT Product name: Aeropro Airless

SPRAYER Paint Sprayer 470
Voltage/ Frequency: 220V / 50HZ
Motor Size: 1.0 HP (840 W)
Flow Rate: 2.1 L/MIN
Standard Nozzle Size: 517
Max Nozzle Size: 621 (0.021”)
Max Pressure: 3300 PSI (22.7
MPA)
Length of High Pressure Hose:
15 M
Spraying Width: 250 – 310 MM
Net Weight: 20kg(44lbs)

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5. GRINDER Model: Bosch Angle Grinder

GWS 060
Rated power input: 670 W
No-load speed: 12,000 rpm
Grinding spindle thread: M10
Disc diameter: 100 mm
Length: 263 mm
Width: 77 mm
Height: 95 mm
Weight: 1.5 kg

6. AUTOMATIC Model CG-30

GAS CUTTING Cutting Capacity: 5 to 60 mm
Bevels: 0o to 45o
Straight Cuts:1.8 m and multiples
Circle Cutting (Diameter):
30 to 2400 mm
Cutting Speed: 180 to 800
mm/min (50HZ)
100 to1000 mm/min (60HZ)
Torch: Injector Type to suit
Acetylene / LPG Gas Connection
(Fuel LH & Oxygen RH): 1/4"
G,91/6o
Gross Weight: 10 kgs w/1 torch.
14.5kgs w/2 torches
Dimensions W/O rail (m):
350x140x175

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7. HEAD SHIELD Material: Thermoplastic

Dimension: 8.5”(W) x 12”(H)
Lens Dimension: 4”(W) x 2”(H)

8. SAFETY Model Number: Work Wear

JACKET Usage: Utility and Safety
Material:Cotton
Item Type: Tops
Color: Black and Yellow
Size: S to XL

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9. Safety Glove Model Number: Work Gloves

Applicable: Work repair, Driving,
Welding, Oil and Gas
Size: Free size,8 inch length
Weight: 165g
Color: Red and Silver
Material: Leather and Cotton

10. SAFETY Upper Nubuck Action Leather

SHOES Lining 3D-Mesh
Footbed SJ foam footbed
Midsole Anti-puncture Textile
Outsole PU/Rubber
Toecap Composite
Category S3 / SRC, HRO
Size range EU 35-47 / UK 3.0-
12.0 / US 3.0-13.0
JPN 21.5-31 / KOR 230-310
Sample
weight
0.632 kg
Norms ASTM F2413:2018
EN ISO 20345:2011

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11 GOGGLES ●Lens Color:Clear

●SPQ(piece):10
●ANSI Standard Product (Z87.1)
●Air-Tight Type
●Lens Thickness: 2.2mm

12 MEASURING  different length

TAPE alternatives for the yellow
steel strip
 rubber-like housing in red
and black
 automatic tape rewind
with stop buffer
 detachable belt clip
 30-50 mm printable area
for your advertising

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13 TRY-SQUARE

This Kreator try square is 300

mm in length and made of
hardened steel. It can be used
for both 90° and 45° angles.

14 CHIPPING The chipping hammer head shall

HAMMER be clearly forged and shall be
well shaped.
The handles shall be welded or
forged.
The working edges of hammer
shall be hardened and tempered.
The hardness of the working
edge shall be within the range of
45.9
HRC to 55 HRC.

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15 WIRE BRUSH

Trim length refers to the length of

the bristles or filament extending
from the base.
Shapes/type : Acid Brush, Belt
Brush, Block / Pad, Cup Brush,
and etc.

16 MAGNETIC Brand: XD Collection

LEVEL RULER Material: Aluminium
Second material: Acrylonitril
Butadieen Styrene (ABS)
Net item weight (gr): 150
Gross weight item (gr): 168.2
P M S main colour: 430

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17 TALC CHALK 24PCS Slate Pencil Talc Chalk

MARKER Pen Metal Marking

Width 12mm
Depth 5mm
Length 125mm
Color : White
Model : 97-SP205

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4. MATERIALS USED IN THE PROJECT

NO NAME DESCRIPTION PICTURE

1 MILD STEEL Material : Carbon Steel

PLATE Size: 1830 X 6300mm X 9mm

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5. CONSUMABLES

NO NAME DESCRIPTION PICTURE

1 CUTTING DISC Material: Composite corundum

abrasive
Outer Diameter: 75mm
Bore diameter: 10mm
Thickness: 1.2mm
Color: Black

2 GRINDER DISC Type: SA 60 TBF

Diameter: 7”
Bore Diameter: 22.23mm
Thickness: 6.0mm
Material to be cut: Metaal,
Stainless Steel
Max. Circumferential speed:
80m/s

3 GRINDER DISC Type: SA 60 TBF

Diameter: 7”
Bore Diameter: 22.23mm
Thickness: 2.0mm
Material to be cut: Metal,
Stainless Steel
Max. Circumrefential Speed
80m/s

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4 CUP BRUSH Product Type Cup Type Brush

Outer Diameter 75
Wire diameter 0.27
Mounting part Screw
Thread Diameter M10(P1.5)

5 ELECTRODE AWS E6013 Welding Electrode

Product information: The normal
sizes: 2.0*300mm, 2.5*300mm,
2.5*350mm, 3.2*350mm,
3.2*400mm, 4.0*400mm,
4.0*450mm, 5.0*400mm,
5.0*450mm. Welding Electrode
AWS E6013 is a low carton steel
electrode with high titanium-
potassium type coating, and
suitable for both AC and DC.
6 OIL PAINT Type: Oil Paint
Color: Yellow

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7 GAS OXYGEN Weight: 60kg

COMPRESS Volume: 8400 liters
High Fund: 143cm

8 GAS Weight: 20kg

ACETYLENE Volume: 5000 liters
High Fund: 99cm

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6. VENDOR THAT SUPPLIES MATERIALS

NO NAME ADDRESS NO. TEL AREAS OF

EXPERTISE
1
Malaysia Steel Petaling Jaya, 29c, Jalan 03- 7781 1611 - MILD STEEL
Works Tandang 204a, Seksyen 51, PLATE
(KL) Bhd 46050 Petaling Jaya,
Selangor, Malaysia

2
CT HARDWARE NO.1, Jalan SS2/3, 47300 03- 7873 0000 - WELDING
SDN. BHD Petaling Jaya, Selangor, ACCESSORIES
Malaysia

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7. PURCHASE PROCEDURE

1)Sales Department Request

The first flow in the purchase process starts from the sales department or the
production department that submits a request for goods. Where this request can be
determined in 3 ways, namely:

• Intuitive; This method is carried out by predicting what items the client needs.

• Market Research; Conducted by researching the most consumer demand or by

constantly plunging into the general public.

• calculation of the stock of goods; The sales department will submit a request for
goods to the warehouse.

2) Create a purchase order for the supplier

A purchase order is also a contract that forms an agreement between the buyer and
the seller regarding the goods that the buyer wants to buy. Once the purchase order
has been placed and sent to the seller, the seller then decides whether to accept the
contract or not. If the purchase order is received, the seller has agreed to sell the
product and the quantity listed at the price set by the buyer.

3) Notification of Acceptance of Goods

A letter of acceptance of goods is a letter made by the buyer on the basis of a

reference to the purchase order or a letter of delivery received by the warehouse.
The letter of notification of goods is considered valid after the warehouse inspects
the goods and is compared with.

4) Purchase invoice

A purchase invoice is an invoice or invoice that a user or buyer receives from a

seller.

A purchase invoice is a term for a sales invoice for which the purchased goods or
services have been received. So, in other words, a purchase invoice is actually the
same as a sales invoice but just a different point of view. The specifics of the function
of purchase invoices in accounting is to recognize debts from buyers to suppliers.
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5) Supplier Payment Letter

The supplier's payment letter is a letter used by the purchasing department to make
a special receipt signed by the supplier that the payment has been made by the
buyer.

6) Attach consent to each document

In addition to the purchase letter that has been discussed above, it is also very
important to make a letter of approval for each of the above purchase letters. The
importance of the approval letter is as a control tool of the company to avoid
unwanted possibilities.

Therefore, the correct purchasing process that the company usually performs in
each purchase of goods to the supplier. Simplifying purchases is very important to
make it easier for each part to control each other, therefore in companies that use
accounting software to record purchasing activities. One is to use the right line where
there are already provisioning, sales and purchase features integrated with each
other.

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CONCLUSION

This assignment can increase knowledge and experience about the WHEEL
LOADER BUCKET manufacturing process. In the manufacturing process. In the
process of making this project, the workers involved are exposed to be creative,
innovative and independent to produce better quality products and bring progress to
the country. employees involved can also improve their knowledge and skill level
based on work procedures.

In addition, the workers involved can also learn about safety clothing and safety
equipment (PPE). Safety should be emphasized in order to avoid accidents and
avoid losses. This can also educate employees to be more disciplined and more
careful when doing work.

Next, this task can also open the mind of an individual in the process of purchasing
goods according to the type of goods needed in the project. In addition, money
management and purchase budgets can be managed efficiently and systematically.
This task also allows us to get to know and find out what suppliers of materials and
equipment.

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REFERENCE

 https://millerweldseurope.com/products/dynasty-210/
 https://www.cruxweld.com/blog/types-of-welding-processes/
 https://www.linkedin.com/uas/login?session_redirect=https%3A%2F
%2Fwww.linkedin.com%2Fpulse%2Fnavigating-welding-documentation-wps-
pqr-wpq-chidanand-harale#:~:text=WPS%2C%20PQR%2C%20and%20WPQ
%20are,and%20integrity%20of%20welded%20joints.
 https://tackly.com/product/aeropro-airless-paint-sprayer-470/
 https://www.boschhardware.com/bosch-power-tools/bosch-angle-grinders/
500w-1500w/angle-grinder-gws-060
 https://bilba.com.au/products/automatic-single-straight-line-gas-cutting-
machine
 https://www.safetyjogger.com/document/PRODUCT_SHEET/TURBO/en/
TURBO_en.pdf
 https://my.misumi-ec.com/vona2/detail/223000778672/
 https://www.vkf-renzel.com/steel-tape-measure-black-red-3-5-or-8-meters-
length-14597.html
 https://www.varo.com/p/krt704030/try-square-300mm
 https://bhel.com/sites/default/files/tech-spec-i-1528946488.pdf
 https://www.globalspec.com/specsearch/searchform/
manufacturing_process_equipment/abrasives_grinding_finishing/
surface_finishing_products_equipment/wire_brushes
 https://lyrecomerch.com/product/magnetic-level-ruler-medium-p22160

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